Titan 540 IX El manual del propietario

Marca: Titan

Modelo: 540 IX

Categoría: Rociador de pintura

Tipo: El manual del propietario

Printed in the U. S. A.

Do not use this equipment before reading this manual!

540ix

Airless Sprayer

Owner’s Manual

For professional use only

NOTE: This manual contains

important warnings

and instructions.

Please read and retain

for reference.

X-Lock Theft Deterrent System

Security Code

— — — —

Serial # _ _ _ _ _ _ _ _ _ _

Model Numbers:

Skid Basic 700-129

High Rider Basic 700-134

Table of Contents

Safety Precautions.................................................................2

Specifications .........................................................................3

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................4

Painting.................................................................................5

Control Panel Indicators .......................................................5

Pressure Relief Procedure ...................................................6

Xact Digital Control System Operation.................................6

Spraying ..................................................................................8

Spraying Technique ..............................................................8

Practice.................................................................................8

Cleanup ...................................................................................9

Maintenance............................................................................9

General Repair and Service Notes.......................................9

Replacing the Motor ...........................................................10

Replacing the Gears...........................................................10

Replacing the Transducer...................................................11

Replacing the PRIME/SPRAY Valve...................................11

Servicing the Fluid Section.................................................12

Replacing the Filters...........................................................13

Troubleshooting ...................................................................14

Xact Digital Control System Error Messages .....................15

Parts Listings........................................................................20

Main Assembly....................................................................20

Skid Assembly ....................................................................21

Siphon Assembly ................................................................21

Fluid Section Assembly ......................................................22

Drive Assembly...................................................................23

High Rider Cart Assembly ..................................................24

Labels .................................................................................24

Electrical Schematic ...........................................................24

Accessories ........................................................................25

Warranty................................................................................28

Safety Precautions

This manual contains information that must be read and

understood before using the equipment. When you come to an

area that has one of the following symbols, pay particular

attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause

serious injury or loss of life. Important safety information

will follow

This symbol indicates a potential hazard to you or to the

equipment. Important information that tells how to prevent

damage to the equipment or how to avoid causes of minor

injuries will follow.

IMPORTANT SAFETY INSTRUCTIONS

A. SAVE THESE INSTRUCTIONS – To reduce the risks of

fire or explosion, electrical shock, and the injury to

persons, read and understand all instructions

included in this manual. Be familiar with the controls

and the proper usage of the equipment.

WARNING – To reduce the risk of fire or explosion:

1. Do not spray flammable or combustible materials near

an open flame, pilot lights or sources of ignition such

as hot objects, cigarettes, motors, electrical equipment

and electrical appliances. Avoid creating sparks from

connecting and disconnecting power cords.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2. For units intended for use with only water-based

materials — Do not spray or clean with flammable

liquids. For use with water-based liquids only.

3. For units intended for use with only water-based or

mineral spirit-type materials with a minimum flash point

of 21ºC (69.8ºF) — Do not spray or clean with liquids

having a flash point of less than 21ºC (69.8ºF). Flash

point is the temperature at which a fluid can produce

enough vapor to ignite.

4. Paint or solvent flowing through the equipment is able

to result in static electricity. Static electricity creates a

risk of fire or explosion in the presence of paint or

solvent fumes. All parts of the spray system, including

the pump, hose assembly, spray gun and objects in and

around the spray area shall be properly grounded to

protect against static discharge and sparks. Use only

conductive or grounded high-pressure airless paint

sprayer hoses specified by the manufacturer.

5. Verify that all containers and collection systems are

grounded to prevent static discharge.

6. Connect to a grounded outlet and use grounded

extension cords. Do not use a 3 to 2 adapter.

7. Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide,

methylene chloride and trichloroethane. They are not

compatible with aluminum. Contact the coating

supplier about compatibility of material with aluminum.

8. Keep spray area well ventilated. Keep a good supply of

fresh air moving through the area to keep the air within

the spray area free from accumulation of flammable

vapors. Keep pump assembly in well ventilated area.

Do not spray pump assembly.

9. Do not smoke in the spray area.

10. Do not operate light switches, engines, or similar spark

producing products in the spray area.

11. Keep area clean and free of paint or solvent

containers, rags, and other flammable materials.

12. Know the contents of the paint and solvents being

sprayed. Read all Material Safety Data Sheets (MSDS)

and container labels provided with the paints and

solvents. Follow the paint and solvent manufacture’s

safety instructions.

13. Place pump at least 25 feet (7.62 meters) from the

spray object in a well ventilated area (add more hose if

necessary). Flammable vapors are often heavier than

air. Floor area must be extremely well ventilated. The

pump contains arcing parts that emit sparks and can

ignite vapors.

14. Plastic can cause static sparks. Never hang plastic to

enclose spray area. Do not use plastic drop cloths

when spraying flammable material.

15. Fire extinguisher equipment shall be present and

working.

C. WARNING – To reduce the risk of skin injection:

1. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the

discharge. For example, do not try to stop leaks with

any part of the body.

Always use the nozzle tip guard. Do not spray without

the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.

HAZARD:

Injection injury – A high pressure fluid stream produced

by this equipment can pierce the skin and underlying

tissues, leading to a serious injury and possible

amputation. See a physician immediately. DO NOT

TREAT AN INJECTION AS A SIMPLE CUT.

WARNING

5. Use caution when cleaning and changing nozzle tips.

In the case where the nozzle tip clogs while spraying,

ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, or

changing tip. Pressure will not be released by turning

off the motor. The PRIME/SPRAY valve handle must

be turned to PRIME to relieve the pressure. Refer to

PRESSURE RELIEF PROCEDURE described in the

pump manual.

6. Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn off the unit

and relieve the pressure in accordance with the

manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the

body and cause serious bodily injury. In the event that

injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can

inject material into the skin. Inspect hose before each

use. Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI / 23

MPa. Only use replacement parts or accessories that

are specified by the manufacturer and that are rated a

minimum of 3300 PSI. This includes spray tips, nozzle

guards, guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying.

Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating

the unit.

12. Know how to stop the unit and bleed pressure quickly.

Be thoroughly familiar with the controls. Pressure will

not be released by turning off the motor. The

PRIME/SPRAY valve handle must be turned to PRIME

to relieve the pressure. Refer to PRESSURE RELIEF

PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning

the system.

D. WARNING – To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection,

clothing and a respirator or mask when painting.

Hazardous vapors – Paints, solvents, insecticides, and

other materials can be harmful if inhaled or come in

contact with body. Vapors can cause severe nausea,

fainting or poisoning.

2. Do not operate or spray near children. Keep children

away from equipment at all times.

Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

4. Stay alert and watch what you are doing.

5. Do not operate the unit when fatigued or under the

influence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can

develop leaks from wear, kinking and abuse. A leak

can inject material into the skin.

7. Do not expose the hose to temperatures or pressures in

excess of those specified by manufacturer.

8. Do not use the hose as a strength member to pull or lift

the equipment.

9. Use lowest possible pressure to flush equipment.

10. Follow all appropriate local, state and national codes

governing ventilation, fire prevention and operation.

11. The United States Government Safety Standards have

been adopted under the Occupational Safety and

Health Act (OSHA). These standards, particularly part

1910 of the General Standards and part 1926 of the

Construction Standards should be consulted.

WARNING

12. Before each use, check all hoses for cuts, leaks,

abrasion or bulging of cover. Check for damage or

movement of couplings. Immediately replace hose if

any of those conditions exist. Never repair a paint hose.

Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on

equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical

short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product

is equipped with a cord having a grounding wire with an

appropriate grounding plug. The plug must be plugged into an

outlet that is properly installed and grounded in accordance

with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can

result in a risk of electric shock. If repair or replacement of the

cord or plug is necessary

, do not connect the green grounding

wire to either flat blade terminal. The wire with insulation

having a green outer surface with or without yellow stripes is

the grounding wire and must be connected to the grounding

pin.

Check with a qualified electrician or serviceman if the

grounding instructions are not completely understood, or if you

are in doubt as to whether the product is properly grounded.

Do not modify the plug provided. If the plug will not fit the

outlet, have the proper outlet installed by a qualified

electrician.

Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept the

plug on the product. Make sure the extension cord is in

good condition. When using an extension cord, be sure

to use one heavy enough to carry the current the product

will draw

. An undersized cord will cause a drop in line

voltage resulting in loss of power and overheating. A 12

gauge cord is recommended. If an extension cord is to be

used outdoors, it must be marked with the suffix W-A after

the cord type designation. For example, a designation of

SJTW-A would indicate that the cord would be appropriate

for outdoor use.

When the sprayer is used with a generator or uncontrolled

line voltage, the use of Titan’s “Line Surge Protector” (P/N

800-935) is recommended.

Specifications

Gallons per minute (GPM)...............0.50 (1.9 LPM)

Maximum tip sizes ...........................0.022”

Maximum pressure ..........................3300 PSI (22.8 MPa)

Power...............................................1.15 HP Infinity Brushless

DC motor, 120 V, 60 Hz,

12 A

Weight, Skid.....................................30 lbs. (13.6 kg)

Weight, High Rider...........................55 lbs. (24.9 kg)

Maximum hose length......................300’ (91.4 m)

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

General Description

This airless sprayer is a precision power tool used for spraying

many types of materials. Read and follow this instruction

manual carefully for proper operating instructions,

maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high

pressure. Read and understand the warnings in the

Safety Precautions section at the front of this manual

before operating this equipment.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon

airless spray hose to the outlet fitting on the sprayer.

Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

Make sure all airless hoses and spray guns are electrically

grounded and rated at or above the maximum operating

pressure range of the airless sprayer

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with one tablespoon of piston seal lubricant

(Piston Lube).

Never operate unit for more than ten seconds without

fluid. Operating this unit without fluid will cause

unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

WARNING

ON/OFF

Switch

Motor

Siphon

Tube

Xact Digital

Control System

(Optional)

Control

System

Cover

Pressure

Control

Knob

Oil Cup

Outlet

Fitting

Fluid

Section

Return

Hose

PRIME/

SPRAY

Valve

Always use a minimum 12 gauge, three-wire extension cord

with a grounded plug. Never remove the third prong or use

an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid

section to prevent corrosion during shipment and storage.

This fluid must be thoroughly cleaned out of the system with

mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the

locked position while preparing the system.

Place the siphon tube into a container of mineral spirits

that has a flash point of 140ºF (60ºC) or above.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to

the PRIME position.

5. Turn on the sprayer by moving the

ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to flush the test fluid out through the return hose and into

the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the

system is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in the

locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent for the material being sprayed (refer to

recommendations of the material manufacturer).

example of an appropriate solvent is water for latex paint.

2. Place the return hose into a metal waste

container.

3. Set the pressure to minimum by turning

the pressure control knob to the “Min”

setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the

PRIME/SPRAY valve to PRIME in

case the sprayer is pressurized.

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

CAUTION

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would

require disassembly and cleaning of the

sprayer’s fluid section.

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI

(green zone)

Turbo PulseClean

(red zone)

OFF

(black

zone)

Pressure

Control Knob

CAUTION

5. Turn on the sprayer by moving the ON/OFF switch to the

ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the old

solvent out through the return hose and into the metal

waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

8. Move the PRIME/SPRAY valve up to the

SPRAY position.

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the

edge of the metal container while

flushing. Failure to do so may lead to a

static electric discharge, which may cause

a fire.

11. Trigger the gun into the metal waste container until the old

solvent is gone and fresh solvent is coming out of the gun.

12.

Lock the gun by turning the gun trigger

lock to the locked position.

13. Set down the gun and increase the

pressure by turning the pressure control

knob slowly clockwise into the green zone.

14. Check the entire system for leaks. If

leaks occur, follow the “Pressure Relief

Procedure” in this manual before

tightening any fittings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when

shutting the unit down for any purpose, including

servicing or adjusting any part of the spray system,

changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste

container.

3. Set the pressure to minimum by turning

the pressure control knob to the “Min”

setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

5. Turn on the sprayer by moving the ON/OFF

switch to the ON position.

6. Allow the sprayer to run until paint is

coming through the return hose into the metal waste

container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

8. Remove the return hose from the waste container and place

it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the

SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

WARNING

Trigger lock in

locked position.

WARNING

NOTE: Make sure that the spray gun does not have a

tip or tip guard installed.

Ground the gun by holding it against the

edge of the metal container while flushing.

Failure to do so may lead to a static

electric discharge, which may cause a fire.

12.

Trigger the gun into the metal waste

container until all air and solvent is flushed from the spray

hose and paint is flowing freely. from the gun.

13. Lock the gun by turning the gun trigger

lock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as

instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the

tip guard in place. Never trigger the gun unless the tip is in

either the spray or the unclog position.

Always engage the

gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob

slowly clockwise toward the green zone and test the spray

pattern on a piece of cardboard. Adjust the pressure control

knob until the spray from the gun is completely atomized.

Try to keep the pressure control knob at the lowest setting

that maintains good atomization.

Control Panel Indicators

The following is a description of the control panel indicators.

Pressure Indicator

The pressure indicator shows the current operating pressure of

the sprayer. It has three different indications: blinking yellow,

solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is

operating between 0 and 200 PSI.

A blinking yellow pressure

indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between

positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a

higher pressure and the PRIME/SPRAY valve is

in the SPRAY position, either the spray tip is

worn or the sprayer is in need of service/repair.

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Pressure

Indicator

Motor Running

Indicator

NOTE: If the sprayer is equipped with an Xact Digital

Control System, go to “Xact Digital Control

System Operation” at the end of the Operation

section of this Manual.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear

and additional overspray.

WARNING

Trigger lock in

locked position.

WARNING

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is

operating between 201 and 1900 PSI.

A solid yellow pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates

one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means

the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn

from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the

pressure is set at maximum, service may be required

(worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is

operating between 1901 and 3300 PSI. A solid green pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is

commanded to run. This indicator is used by service centers

to troubleshoot motor problems.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when

shutting the unit down for any purpose, including

servicing or adjusting any part of the spray system,

changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger

lock to the locked position.

2. Turn of

f the sprayer by moving the

ON/OFF switch to the OFF position.

3. Turn the pressure control knob

counterclockwise to its OFF position in

the black zone.

4. Unlock the gun by turning the gun trigger

lock to the unlocked position.

5. Hold the metal part of the gun firmly to

the side of a metal container to ground

the gun and avoid a build up of static

electricity.

6. Trigger the gun to remove any pressure

that may still be in the hose.

7. Lock the gun by turning the gun trigger

lock to the locked position.

8. Move the PRIME/SPRAY valve down to

the PRIME position.

Trigger lock in

locked position.

WARNING

Xact Digital Control System Operation

(if equipped)

The Xact Digital Control System is an optional add-on that

increases the functionality of the sprayer. It is installed directly

below the pressure control knob on the control panel. It consists

of a display and four function keys. The display shows various

menu screens that allow the user to customize and monitor

sprayer operation using the function keys.

Function Keys

The function keys are numbered 1–4. Each key is labeled with

an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu

screens or performs a function described on the active menu

screen.

#2/+ Key

Pressing the #2 key performs a function described on the

active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the

active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or

performs a function described on the active menu screen.

Menu Screens

Several menu screens are available for the user to customize

and monitor sprayer operation. They include Main Screen,

User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #,

TImers, Job Timers, Service Time, Pressure, Security Code,

Prime, and Pulse Clean.

Main Screen

The Main Screen is the default

screen for the control system

at sprayer startup. Pressing the #2 key switches between PSI

and MPa units of measure. Press the #1 key to scroll through

the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen

allows the user to set four

dif

ferent pressure settings and save them for future use. To

select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from

the Select screen to select or

change a pre-set pressure.

Press the #4 key to select the

setting and the Main Screen

will appear.

Press the #2 key to change

the setting. On the following

screen, use the #2/+ key to

increase the setting or the #3/- screen to decrease the setting.

Once the desired setting has been reached, press the #4 key

to set and the Main Screen will appear. To select or change

the remaining three pre-sets, scroll to the User Pre-Sets

screen and repeat the above procedure.

PRE-SET #1 750

PRESS +/- TO CHG

PSI SETTING 750

SELECT-4 CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4 MENU-1

SET PSI 3000

ACTUAL PSI 2950

NOTE: The pressure control knob overrides the Xact

Digital Control System settings. Anytime the

pressure control knob is turned, the sprayer

pressure will change accordingly.

SET PSI 3000

ACTUAL PSI 2950

MENU + – SELECT

4321

Display

Function

Keys

Volume Pumped Screen

The Volume Pumped screen

shows the total number of

gallons or liters sprayed by the

sprayer

To select the Volume Pumped

screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows

the user to reset a gallon

counter to track usage on

specific jobs.

To select the Job V

olume

screen, press the #4 key.

Unit Serial # Screen

The Unit Serial # screen

shows the sprayers serial

number

To select the Unit Serial #

screen, press the #4 key.

Timers Screen

The Timers screen shows the

total time the sprayer has been

turned on as well as the total

time the sprayer has been running (pumping).

o select the Timers screen,

press the #4 key.

Job Timers Screen

The Job Timers screen allows

the user to reset the “ON

TIME” and “RUN TIME” to

track time on specific jobs.

o select the Job TImers

screen, press the #4 key. The

screen will toggle between the

timers and a screen that allows the user to reset the timers.

Service Time Screen

The Service Time screen

allows the user to set a service

time interval (in hours). Below

the set time, the screens shows the current amount of hours

on the sprayer. T

o select the Service TImer screen, press the

#4 key.

The screen will toggle between

the service hours and a screen

that allows the user to change

the service time interval.

When the service time interval is set and met by the run hours,

the display will toggle between the "Main screen" and a

"Service Required" screen at sprayer startup. To stop the

toggling, scroll to the "Service Time" screen and either set a

new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows

the user to see the current set

point pressure as well as the

actual working pressure.

o select the Pressure screen,

press the #4 key. This screen

is also the Main Screen.

SET PSI 3000

ACTUAL PSI 2950

PRESSURE

SELECT-4 MENU-1

SERVICE @ XXXHR

RUN HOURS XX

SERVICE TIME

SELECT-4 MENU-1

ON TIME XXXXX:XX

RUN TIME XXXX:XX

JOB TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX

RUN TIME XXXX:XX

TIMERS

SELECT-4 MENU-1

SER # XXXXXXXXXX

PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4 MENU-1

JOB GALLONS XXXX

MENU-1 RESET-3

JOB VOLUME

SELECT-4 MENU-1

GALLONS XXXXXX

PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4 MENU-1

Security Code Screen

The Security Code screen

allows the user to set a four

digit security code to prevent

unauthorized use of the sprayer

. If a security code has been

set, the control system display will ask for the code at startup.

If the correct code is entered, the display will show the Main

Screen and the sprayer will operate. If the wrong code is

entered, the display will continue to ask for the correct code

and the sprayer will be disabled. To set or change the security

code, press the #2 key.

Enter the old security code

number to access the screen

that allows the code change.

If the wrong code is entered, the display will continue to ask

for the correct code and the security code cannot be changed.

Enter the new security code.

Once the new code is entered,

the display will automatically

ask that the new code be re-entered for verification. If the

same new code is re-entered, the display will confirm that the

new code has been accepted and return to the Main Screen.

If the new code is re-entered incorrectly, the display will return

to the “Enter New Code Number” screen and the process will

repeat.

Prime Screen

The Prime screen appears

when the pressure control

knob is set at the “Min” setting

in the yellow zone.

Pulse Clean Screen

The Pulse Clean screen

appears when the pressure

control knob is set at the

PULSE CLEAN position in the red zone and the

PRIME/SPRA

Y valve is in the PRIME position.

NOTE: If there is no action at any menu screen for 30

seconds, the display will go back to the Main

Screen.

PULSE CLEAN

ACTUAL PSI XXXX

PRIME

NOTE: To inactivate the X-Lock security function,

enter “1111” at the “Enter New Code Number”

screen (this is the default code that leaves the

sprayer unlocked). As a result, the Main

Screen will appear at sprayer startup.

ENTER NEW CODE

NUMBER

ENTER OLD CODE

NUMBER

NOTE: If the sprayer is new, no security code is set

and the Main Screen will appear at startup.

Also, when setting a security code for the first

time, the “Enter Old Code Number” screen will

not appear.

SECURITY CODE

SELECT-4 MENU-1

Spraying

POSSIBLE INJECTION HAZARD. Do not spray without the

tip guard in place. Never trigger the gun unless the tip is

in either the spray or the unclog position. Always engage

the gun trigger lock before removing, replacing, or

cleaning tip.

Spraying Technique

The following techniques, if followed, will assure professional

painting results.

Hold the gun perpendicular to the surface and always at equal

distance from the surface. Depending on the type of material,

surface, or desired spray pattern, the gun should be held at a

distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a

steady rate. Moving the gun at a consistent speed conserves

material and provides even coverage. The correct spraying

speed allows a full, wet coat of paint to be applied without

runs or sags.

Holding the gun closer to the surface deposits more paint on

the surface and produces a narrower spray pattern. Holding

the gun farther from the surface produces a thinner coat and

wider spray pattern. If runs, sags, or excessive paint occur,

change to a spray tip with a smaller orifice. If there is an

insufficient amount of paint on the surface or you desire to

spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from

left to right and right to left. Begin movement of the gun

before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in

an uneven finish.

Proper lapping (overlap of spray pattern) is essential to an

even finish. Lap each stroke. If you are spraying horizontally,

aim at the bottom edge of the preceding stroke, so as to lap

the previous pattern by 50%.

Too Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull

trigger

end

stroke

WARNING

For corners and edges, split the

center of the spray pattern on the

corner or edge and spray vertically

so that both adjoining sections

receive approximately even

amounts of paint.

When spraying with a shield, hold it firmly against the surface.

Angle the spray gun slightly away from the shield and toward

the surface. This will prevent paint from being forced

underneath.

Shrubs next to houses should be tied back and covered with a

canvas cloth. The cloth should be removed as soon as

possible. Titan gun extensions are extremely helpful in these

situations.

Nearby objects such as automobiles, outdoor furniture, etc.

should be moved or covered whenever in the vicinity of a

spray job. Be careful of any other surrounding objects that

could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest

setting. The paint hose should stiffen as paint begins to

flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure

setting necessary to get a

good spray pattern. If the

pressure is set too high, the

spray pattern will be too light.

If the pressure is set too low,

tailing will appear or the paint

will spatter out in gobs rather

than in a fine spray.

Good spray pattern

Paint tailing pattern

Overlap edges

1st 2nd 3rd 4th 5th

Cleanup

Special cleanup instructions for use with flammable

solvents:

• Always flush spray gun preferably outside and at least one

hose length from spray pump.

•

If collecting flushed solvents in a one gallon metal

container, place it into an empty five gallon container, then

flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

The sprayer, hose, and gun should be cleaned thoroughly

after daily use. Failure to do so permits material to build

up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip

removed when using mineral spirits or any other solvent

to clean the sprayer

, hose, or gun. Static electricity

buildup may result in a fire or explosion in the presence of

flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent (refer to recommendations of the material

manufacturer). An example of the appropriate solvent is

water for latex paint.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its

PRIME position.

6. Set the pressure to Turbo PulseClean by

turning the pressure control knob to its

PULSE CLEAN position in the red zone.

7. Turn on the sprayer by moving the

ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and flush

the paint out of the return hose into the metal waste

container.

9. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

10. Move the PRIME/SPRAY valve up to its

SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the

edge of the metal container while

flushing. Failure to do so may lead to a

static electric discharge, which may cause

a fire.

12. Trigger the gun into the metal waste

container until the paint is flushed out of the hose and

solvent is coming out of the gun.

WARNING

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

NOTE: Hold the return hose in the waste

container when moving the

PRIME/SPRAY valve to PRIME in

case the sprayer is pressurized.

WARNING

CAUTION

WARNING

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

14. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

15. Unplug the unit and store in a clean, dry area.

Do not store the unit under pressure.

Maintenance

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always unplug

the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench

Needle Nose Pliers 5/16" Hex Wrench

Adjustable Wrench 1/4" Hex Wrench

Rubber Mallet 3/16" Hex Wrench

Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire

could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to

be sure that the problem is corrected. If the sprayer does

not operate properly

, review the repair procedure to

determine if everything was done correctly. Refer to the

Troubleshooting Charts to help identify other possible

problems.

3. Make certain that the service area is well ventilated in

case solvents are used during cleaning. Always wear

protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your TITAN

Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240

Fax ................................................1-201-405-7449

CAUTION

WARNING

CAUTION

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield

through the entire system (see the Accessories

section of this manual for part number).

Replacing the Motor

1. Perform the Pressure Relief Procedure and unplug the

sprayer.

2. Loosen and remove the four motor cover screws.

Remove the motor cover.

3. At the electronic pressure control (EPC) on the back of

the motor, disconnect the wire coming from the

potentiometer and the wire coming from the transducer.

Also, disconnect the two wires coming from the control

panel board (refer to the electrical schematic in the Parts

List section of this manual).

4. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel

board.

5. At the the control panel board, disconnect the two wires

coming from the motor (refer to the electrical schematic in

the Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.

7. Pull the motor out of the pump housing.

8. With the motor removed, inspect the gears in the pump

housing for damage or excessive wear. Replace the

gears, if necessary.

9. Install the new motor into the pump housing.

10. Secure the motor with the four motor mounting screws.

11. Reconnect the wires (refer to the electrical schematic in

the Parts List section of this manual).

12. Position the control panel on the pump housing and

secure in position using the four control panel mounting

screws.

13. Slide the motor cover over the motor. Secure the motor

cover with the four motor cover screws.

Motor

Motor Mounting

Screw

Pump Housing

Front Cover

Front Cover Screw

Control

Panel

Control

Panel

Mounting

Screw

Motor Cover Screw

Motor Cover

Electronic

Pressure

Control

(EPC)

NOTE: If the motor will not dislodge from the pump

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the

front of the motor crankshaft that extends

through the slider assembly.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the

sprayer.

2. Loosen and remove the four motor cover screws.

Remove the motor cover.

3. At the electronic pressure control (EPC) on the back of

the motor, disconnect the wire coming from the

potentiometer and the wire coming from the transducer.

Also, disconnect the two wires coming from the control

panel board (refer to the electrical schematic in the Parts

List section of this manual).

4. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel

board.

5. At the the control panel board, disconnect the two wires

coming from the motor (refer to the electrical schematic in

the Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.

7. Pull the motor out of the pump housing.

8. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completely

worn out, replace the entire motor.

9. Remove and inspect the 2nd stage gear for damage or

excessive wear. Replace if necessary.

10. Remove and inspect the gear and crank assembly for

damage or excessive wear. Replace if necessary.

11. Reassemble the pump by reversing the above steps.

During reassembly, make sure the thrust washer is in

place.

2nd Stage Gear

Thrust Washer

Gear and Crank

Assembly

Armature Gear

Motor

Electronic

Pressure

Control

(EPC)

Motor

Mounting

Screw

Pump Housing

Front Cover

Front Cover Screw

Control

Panel

Control

Panel

Mounting

Screw

NOTE: Refill the gear box in the pump housing with

five ounces of Lubriplate (P/N 314-171).

NOTE: If the motor will not dislodge from the pump

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the

front of the motor crankshaft that extends

through the slider assembly.

Replacing the Transducer

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Stop the sprayer at the bottom of its stroke so that the

piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the

sprayer.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual.

Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always unplug

the sprayer before servicing!

4. Tilt the pump back for easy access to the fluid section.

Using a 3/8” hex wrench, loosen and remove the two

pump block mounting screws.

6. Pull the pump block down approximately 1/2” from the

pump housing to clear the transducer.

7. Slide the pump block and piston rod forward until the

piston rod is out of the T-slot on the slider assembly.

8. Carefully pull the transducer wire out of the pump housing

until the connection to the transducer jumper is exposed.

Unplug the wire from the transducer jumper (refer to the

electrical schematic in the Parts List section of this

manual).

9. Using a wrench, remove the transducer assembly from the

pump block.

10. Thread the new transducer assembly into the pump block.

Tighten securely with a wrench.

11. Plug the new transducer wire into the transducer jumper

(refer to the electrical schematic in the Parts List section of

this manual).

12. Reassemble the pump by reversing steps 1–7.

T-Slot

Pump

Housing

Pump

Block

Pump

Block

Mounting

Screw

Front

Cover

Front

Cover

Screw

Transducer

Assembly

WARNING

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve

replacement kit P/N 700-258

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve

housing assembly into the pump block. Tighten securely

with wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam

with the pump block.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through

the valve stem to secure the valve handle in position.

Gasket

Cam Base

Valve Stem

Pump Block

Valve Housing

Assembly

Valve

Handle

Groove Pin

Servicing the Fluid Section

Use the following procedures to service the valves and repack

the fluid section. Perform the following steps before

performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Stop the sprayer at the bottom of its stroke so that the

piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the

sprayer.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual. Additionally

, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

4. For High Rider cart units, remove the return hose from the

hose clip on the siphon tube. Unscrew the siphon tube

from the foot valve housing.

5. For Skid units, unscrew the return hose assembly from

the pump block. Remove the retaining clip from the

bottom of the foot valve housing. Remove the siphon

assembly

6. Tilt the sprayer back for easy access to the fluid section.

Servicing the Valves

The design of the fluid section

allows access to the foot valve and

seat as well as the outlet valve and

seat without completely

disassembling the fluid section. It

is possible that the valves may not

seat properly because of debris

stuck in the foot valve seat or outlet

valve seat. Use the following

instructions to clean the valves and

reverse or replace the seats.

1. Using a wrench, loosen and

remove the foot valve housing

from the pump block.

2. Clean out any debris in the

foot valve housing and

examine the valve housing and

seat. If the seat is damaged, reverse or replace the seat.

3. Using a 5/16" hex wrench, loosen and remove the outlet

valve retainer from the piston rod.

4. Clean out any debris and

examine the outlet valve housing

and seat. If the seat is damaged,

reverse or replace the seat.

5. Remove, clean, and inspect the outlet cage, crush

washer, and outlet valve ball. Replace if they are worn or

damaged.

NOTE: The outlet cage always must be used with the

crush washer. They are included together in

the repacking kit as assembly P/N 704-642.

NOTE: Always service the

outlet valve with the

piston rod attached to

the pump. This will

prevent the piston rod

from rotating during

disassembly of the

outlet valve.

Outlet Valve

Retainer

Outlet Valve

Seat

Outlet Valve

Ball

Outlet Cage

Crush

Washer

Piston Rod

Foot Valve

Housing

Foot Valve

Seat

Foot Valve

Ball

Bushing

PTFE

O-Ring

Inlet Cage

Foot Valve

Seal

Pump Block

WARNING

6. Reassemble the valves by reversing the steps above.

Repacking the Fluid Section

1. Remove the foot valve assembly using the steps in the

“Servicing the Valves” procedure above.

2. Using a 3/8” hex

wrench, loosen and

remove the two pump

block mounting

screws.

3. Pull the pump block

down approximately

1/2” from the pump

housing.

4. Slide the pump block

and piston rod

forward until the

piston rod is out of

the T-slot on the

slider assembly.

5. Slide the piston rod

out through the

bottom of the pump

block

6. Loosen and remove

the retainer nut and

piston guide from the

pump block.

7. Remove the upper

and lower packings

from the pump block.

8. Clean the pump block

and install the new upper and lower packings. Refer to

the illustration below for proper packing orientation.

9. Inspect the piston rod for wear and replace if necessary.

10. Reassemble the outlet valve assembly into the piston rod.

Tighten the outlet valve retainer with a wrench until secure.

Never use a wrench on the piston itself. This could cause

damage to the piston and cause leakage.

11. Insert the piston guide into the retainer nut. Thread the

retainer nut into the pump block until it is hand tight.

12.

Slide the piston guide tool (included in the repacking kit)

over the top of the piston rod and insert the piston rod

through the bottom of the pump block. Using a rubber

mallet, tap the bottom of the piston rod lightly until the

piston rod is in position in the pump block.

CAUTION

NOTE: Use the T-slot on the slider assembly to hold

the piston rod in position while securing the

outlet valve retainer.

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Beveled Edge

Install lower packing

with the beveled

edge facing up.

Slider

Assembly

Retainer

Nut

Piston

Guide

Upper

Packing

Pump

Block

Lower

Packing

Pump Block

Mounting

Screw

Piston Rod

T-Slot

NOTE: The outlet valve does not need to be

disassembled from the piston rod for this

procedure.

NOTE: During reassembly of the outlet valve, apply

one drop of Loctite (included in the repacking

kit) to the threads of the outlet valve retainer

before threading it into the piston rod. Then,

torque the retainer to 144 in./lbs. (12 ft./lbs.).

13. Using a wrench, tighten the retainer nut securely.

14. Slide the top of the piston rod into the T-slot on the slider

assembly.

15. Position the pump block underneath the pump housing

and push up until it rests against the pump housing.

16. Thread the pump block mounting screws through the

pump block and into the pump housing. Tighten securely.

17. Reassemble the foot valve assembly into the pump block.

18. For High Rider cart units, thread the siphon tube into the foot

valve and tighten securely. Make sure to wrap the threads

on the siphon tube with PTFE tape before assembly.

Replace the return hose into the hose clip on the siphon

tube.

19. For Skid units, insert the elbow on the siphon assembly

into the bottom of the foot valve housing. Push the

retaining clip up into the groove inside the foot valve

housing to secure the siphon assembly in position.

Thread the return hose into the pump block and tighten

securely.

20. Place the front cover on the pump housing and secure in

position using the four front cover screws.

21. Turn on the sprayer by following the procedure in the

“Operation” section of this manual and check for leaks.

Replacing the Filters

Pump Filter

1. Loosen and remove the filter housing.

2. Turning clockwise, unscrew the filter from the pump block.

3. Inspect the seal. Based on inspection, clean or replace

the seal.

4. Turning counterclockwise, thread the new or cleaned filter

into the pump block.

5. Slide the filter housing over the filter and thread it into the

pump block until secure.

Pump Block

Seal

Filter

Filter Housing

NOTE: Left-handed threads require turning the filter

clockwise to remove. If the filter breaks off in

the pump block, use a small wood screw to

remove.

NOTE: Repacking kit P/N 704-586 is available. For

best results use all parts supplied in this kit.

NOTE: Coat the piston guide tool and the piston rod

with grease before inserting them into the

pump block.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the filter from the gun body.

4. Turning counterclockwise, screw the new or cleaned filter

into the gun body.

5. Make sure the handle seal is in position and thread the

handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, and

complete assembly drawings, please see the

LX-80

Professional Airless Gun Owner's

Manual (P/N 313-2293).

Handle

Seal

Filter

Gun

Body

NOTE: Left-handed threads require turning the filter

clockwise to remove.

Troubleshooting

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to

supply power to the unit and increase the

pressure setting.

4. Inspect or take to a Titan authorized service

center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the

connection with PTFE tape.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that

came with the spray gun.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. Remove the pump filter element and clean.

Remove the gun filter and clean. Remove

the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set

connection and tighten or re-tape the

connection with PTFE tape.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid

Section” procedure in the Maintenance

section of this manual.

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”

procedure in the Maintenance section of

this manual.

10. Take unit to a Titan authorized service

center.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the

Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in

the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray

hose.

2. Replace the spray tip following the

instructions that came with the spray gun.

3. Rotate the pressure control knob

counterclockwise to decrease spray

pressure.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting

does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

4. The pump filter, gun filter, or inlet

screen is clogged.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the

SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve

balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Problem

The unit will not run.

The unit will not prime.

The unit will not build or

maintain pressure.

Fluid leakage at the upper end

of the fluid section.

Excessive surge at the spray

gun.

Troubleshooting

Problem

Poor spray pattern.

The unit lacks power.

Cause

1. The spray tip is too large for the

material being used.

2. Incorrect pressure setting.

3. Insufficient fluid delivery.

4. The material being sprayed is too

viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Replace the spray tip with a new or smaller

spray tip following the instructions that

came with the spray gun.

2. Rotate the pressure control knob to adjust

the pressure for a proper spray pattern.

3. Clean all screens and filters.

4. Add solvent to the material according to the

manufacturer's recommendations.

1. Rotate the pressure control knob clockwise

to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Xact Digital Control System Error Messages

(if equipped)

The following error message screens appear whenever the

Xact Digital Control System detects a problem with the

sprayer. Once a problem occurs and the error message

appears, the sprayer will shut down.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual.

Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

Check Paint Screen (E1)

The Check Paint screen

appears when the pump

pressure drops to a very low

level and the pressure control knob has not been adjusted.

Check the paint level and refill. Restart the sprayer by

following the “Painting” procedure in the Operation section of

this manual.

Check Transducer Screen (E2)

The Check Transducer screen

appears when the transducer

has become disconnected or

is defective.

Take the sprayer to a Titan authorized service

center for repair.

Check Motor Screen (E3)

The Check Motor screen

appears when the motor or

motor sensor is defective.

Take the sprayer to a Titan authorized service center for repair

Low Voltage Screen (E4)

The Low Voltage screen

appears when the sprayer

shuts down because of low

input voltage. Check the power supply and correct the

problem. Restart the sprayer by following the “Painting”

procedure in the Operation section of this manual.

High Motor Temperature Screen (E5)

The High Motor Temperature

screen appears when the

temperature of the motor has

risen too high. Take the sprayer to a

Titan authorized service

center for repair.

HIGH MOTOR

TEMPERATURE

LOW VOLTAGE

CHECK MOTOR

CHECK TRANSDUCER

CHECK PAINT

WARNING

High Control Temperature Screen (E6)

The High Control Temperature

screen appears when the

temperature of the Xact Digital

Control System has risen too high.

Take the sprayer to a Titan

authorized service center for repair.

High Load Check Mechanism Screen (E7)

The High Load Check

Mechanism screen appears

when the sprayer shuts down

because of high current or when the sprayer goes into current

fold back mode..

Take the sprayer to a Titan authorized

service center for repair.

Exceeded Pressure Limit Screen (E8)

The Exceeded Pressure Limit

screen appears when the

sprayer pressure exceeds

3300 PSI / 22.8 MPa. Take the sprayer to a

Titan authorized

service center for repair.

Communication Error Screen (E9)

The Communication Error

screen appears when the Xact

Digital Control System loses

communication with the control panel.

Take the sprayer to a

Titan authorized service center for repair.

COMMUNICATION

ERROR

EXCEEDED

PRESSURE LIMIT

HIGH LOAD

CHECK MECHANISM

HIGH CONTROL

TEMPERATURE

Français

Consignes de sécurité

Le présent manuel comprend des renseignements devant être

lus attentivement avant toute utilisation de l'appareil. Lorsque

l'un des symboles suivants apparaît, il est recommandé d'être

particulièrement attentif et de tenir compte des mesures de

sécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer

des blessures graves ou même mortelles. Des

renseignements importants sur la sécurité sont également

indiqués.

Ce symbole indique un danger potentiel pouvant causer des

blessures corporelles ou des dommages à l'équipement. Des

renseignements importants sur la façon de prévenir tout

dommage à l'équipement ou toute blessure corporelle mineure

sont également indiqués.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVEZ CES CONSIGNES – Pour réduire les

risques d’incendie ou d’explosion, d’électrocution et

de blessures, lisez et assurez-vous de bien

comprendre toutes les consignes contenues dans ce

manuel. Familiarisez-vous avec les commandes et

l’usage correct de l’équipement.

B. AVERTISSEMENT – Pour réduire le risque d’incendie

ou d’explosion :

1. Ne pulvérisez pas de matières inflammables ou

combustibles près d’une flamme nue, de voyants

lumineux ou de sources d’ignition telles que des objets

chauds, cigarettes, moteurs, matériel et appareils

électriques. Évitez de produire des étincelles en

connectant et en déconnectant les cordons électriques.

2. Pour les appareils destinés à n’utiliser que des produits

à l’eau – Ne pulvérisez pas et ne les nettoyez pas avec

des liquides inflammables. Exclusivement pour usage

avec liquides à base d’eau.

3. Pour les appareils destinés à un usage exclusif avec des

produits à l’eau ou des produits minéraux de type alcool

avec un point d’éclair minimum de 21 ºC (70 ºF) – Ne

pulvérisez pas et ne les nettoyez pas avec des liquides

ayant un point d’éclair inférieur à 21 ºC (70 ºF). Le point

d’éclair est la température à laquelle un fluide peut

produire suffisamment de vapeur pour s’enflammer.

4. L’écoulement de peinture ou de solvant dans

l’équipement peut produire de l’électricité statique.

L’électricité statique crée un risque d’incendie ou

d’explosion en présence de fumées de peinture ou de

solvant. Toutes les pièces du système du pulvérisateur,

y compris la pompe, l’ensemble du tuyau, le pistolet de

pulvérisation et les objets dans et autour de la zone de

pulvérisation doivent être correctement reliés à la terre

pour protéger contre les décharges d’électricité statique

et les étincelles. N’utilisez que des tuyaux conducteurs

ou reliés à la terre pour pulvérisateurs de peinture sous

vide à haute pression, spécifiés par le fabricant.

5. Vérifiez que tous les conteneurs ou systèmes de

stockage sont reliés à la terre pour éviter les décharges

d’électricité statique.

6. Connectez à une prise électrique avec prise de terre et

utilisez des rallonges électriques reliées à la terre.

N’utilisez pas d’adaptateur 3 à 2.

AVERTISSEMENT

NOTA : Les remarques donnent des renseignements

importants requérant une attention particulière.

ATTENTION

AVERTISSEMENT

7. N’utilisez pas de peinture ou de solvant contenant du

halon, par exemple, le chlore, les agents antimoisissure à

l’eau de Javel, le chlorure de méthylène et le

trichloroéthane. Ils ne sont pas compatibles avec

l’aluminium. Contactez le fournisseur de revêtements pour

connaître la compatibilité du matériau avec l’aluminium.

8. La zone de pulvérisation doit toujours être bien aérée.

Une bonne quantité d’air frais doit constamment

traverser la zone de pulvérisation pour éviter les

accumulations de vapeurs inflammables. Le système

de pompage doit être placé dans une zone bien aérée.

Ne pulvérisez pas le système de pompage.

9. Ne fumez pas dans la zone de pulvérisation.

10. N’actionnez pas d’interrupteurs électriques, de moteurs

ou autres dispositifs produisant des étincelles dans la

zone de pulvérisation.

11. Maintenez la propreté de la zone et veillez à ce qu’elle

ne contienne pas de conteneurs de peinture ou de

solvant, de chiffons et autres matières inflammables.

12. Sachez ce que contiennent la peinture et les solvants

pulvérisés. Lisez les fiches de sécurité du matériel

(MSDS) et les étiquettes apposées sur les conteneurs

de peintures et de solvants. Respectez les consignes

de sécurité du fabricant de peinture et de solvant.

13. Placez la pompe à une distance minimum de 7,62 mètres

(25 pieds) de l’objet à pulvériser, dans une zone bien

aérée (ajoutez de la longueur de tuyau si besoin est). Les

vapeurs inflammables sont souvent plus lourdes que l’air.

La zone près du sol doit être très bien aérée. La pompe

contient des pièces qui produisent des arcs et émettent

des étincelles pouvant enflammer les vapeurs.

14. Le plastique peut causer des étincelles d’électricité

statique. N’accrochez aucun plastique dans une zone

de pulvérisation fermée. N’utilisez pas de toiles de

protection en plastique quand vous pulvérisez une

matière inflammable.

15. Ayez un extincteur en bon état de fonctionnement à

portée de main.

C. AVERTISSEMENT – Pour réduire le risque de

pénétration dans la peau :

1. Ne dirigez pas le pistolet sur et ne pulvérisez pas les

personnes ou les animaux.

N’approchez pas les mains ni d’autres parties du corps

de la sortie du produit. Par exemple, ne tentez pas

d’arrêter une fuite avec une partie du corps.

3. Utilisez toujours le protège-embout de la buse. Ne

pulvérisez pas sans que le protège-embout de la buse

ne soit installé.

4. Utilisez exclusivement un embout de buse spécifié par

le fabricant.

5. Prenez garde quand vous nettoyez ou que vous changez

les embouts de buse. Si l’embout se bouche pendant que

vous pulvérisez, verrouillez TOUJOURS la détente du

pistolet, arrêtez la pompe et libérez toute la pression

avant de réparer ou de nettoyer l’embout ou le protecteur

ou avant de changer d’embout. La pression n’est pas

libérée par l’arrêt du moteur. La poignée du robinet-valve

PRIME/SPRAY (AMORÇAGE/ PULVÉRISATION) doit

être placée sur PRIME pour libérer la pression. Consultez

la PROCÉDURE DE LIBÉRATION DE PRESSION

décrite dans le manuel de la pompe.

DANGER :

Blessure par injection – Le jet de fluide à haute pression

produit par cet équipement peut transpercer la peau et

les tissus sous-jacents, ce qui produit de graves

blessures et peut entraîner une amputation. Consultez

immédiatement un médecin. NE TRAITEZ PAS UNE

INJECTION COMME UNE SIMPLE COUPURE.

AVERTISSEMENT

6. Ne laissez pas l’appareil sous tension ou sous pression

quand vous vous en éloignez. Quand vous n’utilisez

pas l’appareil, éteignez-le et libérez la pression

conformément aux instructions du fabricant.

7. La pulvérisation à haute pression peut injecter des

toxines dans le corps et causer de graves blessures

corporelles. Si une telle injection se produisait,

consultez immédiatement un médecin.

8. Vérifiez les tuyaux et les pièces pour détecter des signes

d’endommagement : une fuite peut injecter le produit

dans la peau. Inspectez le tuyau avant chaque emploi.

Changez tous les tuyaux ou pièces endommagés.

9. Ce système peut produire une pression de 3300 PSI /

22.8 MPa. N’utilisez que les pièces de rechange ou les

accessoires spécifiés par le fabricant et ayant une

pression nominale minimum de 3300 PSI. Ceci est

valable pour les embouts de pulvérisation, les

protecteurs de buse, les pistolets, les rallonges, les

raccords et le tuyau.

10. Verrouillez toujours la détente quand vous ne pulvérisez

pas. Vérifiez que le verrou de la détente fonctionne

correctement.

11. Vérifiez que toutes les connexions sont bien serrées

avant d’utiliser l’appareil.

12. Sachez comment arrêter l’appareil et le dépressuriser

rapidement. Soyez bien familiarisé avec les

commandes. La pression n’est pas libérée lorsque le

moteur est arrêté. La poignée du robinet-valve

PRIME/SPRAY (AMORÇAGE/PULVÉRISATION) doit

être placée sur PRIME pour libérer la pression.

Consultez la PROCÉDURE DE LIBÉRATION DE

PRESSION décrite dans le manuel de la pompe.

13. Retirez toujours l’embout de pulvérisation avant de

rincer ou de nettoyer le système.

D. AVERTISSEMENT – Pour réduire le risque de blessure :

1. Portez toujours les gants, la protection oculaire, les

vêtements et un respirateur ou masque appropriés

quand vous peignez. Vapeurs dangereuses – Les

peintures, solvants, insecticides et autres matières

peuvent être dangereux s’ils sont inhalés ou entrent en

contact avec le corps. Les vapeurs peuvent provoquer

d’importantes nausées, une perte de connaissance ou

un empoisonnement.

Ne travaillez pas et ne pulvérisez pas près d’enfants.

Éloignez toujours les enfants de l’équipement.

3. Ne travaillez pas avec les bras au-dessus de la tête ni

sur un support instable. Appuyez-vous bien sur les

deux pieds pour toujours conserver l’équilibre.

4. Soyez attentif et regardez ce que vous faites.

5. N’utilisez pas l’appareil quand vous êtes fatigué ou

sous l’influence de drogues ou d’alcool.

6. Ne faites pas de n?uds avec le tuyau et ne le tordez

pas trop. Le tuyau à vide peut présenter des fuites suite

à l’usure, les n?uds ou les mauvais traitements. Une

fuite risque d’injecter du produit dans la peau.

7. N’exposez pas le tuyau à des températures ou des

pressions supérieures à celles spécifiées par le fabricant.

8. N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

9. Utilisez la plus basse pression possible pour rincer

l’équipement.

10. Respectez tous les codes locaux, étatiques et

nationaux qui régulent la ventilation, la prévention

d’incendies et le fonctionnement.

11. Les normes de sécurité du gouvernement des États-

Unis ont été adoptées dans la loi Occupational safety

and Health Act (OSHA). Ces normes, en particulier la

partie 1910 des Normes générales et la partie 1926

des Normes de construction, doivent être consultées.

AVERTISSEMENT

Français

12. Avant chaque emploi, vérifiez tous les tuyaux pour

détecter d’éventuelles coupures, fuites, abrasion ou

couvercle bombé. Vérifiez l’état ou le mouvement des

accouplements. Changez immédiatement le tuyau si

l’une de ces conditions est vérifiée. Ne réparez jamais

un tuyau de peinture. Remplacez-le par un tuyau

conducteur à haute pression.

13. Ne pulvérisez pas à l’extérieur par temps venteux.

14. Débranchez toujours le cordon électrique de la prise

avant de travailler sur l’équipement.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit

les risques d'électrocution lors d'un court-circuit en permettant

au courant de s'écouler par le fil de mise à la terre. Cet

appareil est muni d'un cordon électrique avec fil de mise à la

terre ainsi que d'une fiche de terre. La fiche doit être branchée

sur une prise installée correctement et mise à la terre

conformément à la réglementation et aux codes en vigueur.

DANGER — Une prise de terre mal branchée peut être à

l'origine d'électrocutions. S'il s'avère nécessaire de réparer ou

de remplacer le cordon électrique ou la fiche, ne pas brancher le

fil vert de mise à la terre sur l'une ou l'autre des bornes à broche

plate. Le fil recouvert d'un isolant vert avec ou sans rayures

jaunes est le fil de mise à la terre et doit être branché sur la

broche de mise à la terre.

Si vous ne comprenez pas les instructions de mise à la terre

ou si vous n'êtes pas sûr que l'appareil est correctement mis à

la terre, contactez un électricien agréé. Ne pas modifier la

fiche d'origine. Si la prise ne convient pas à la fiche, faites

installer la prise adéquate par un électricien agréé.

Utiliser uniquement une rallonge à trois fils munie d'une

fiche de terre dans une prise secteur mise à la terre

correspondant au type de fiche de l'appareil. S'assurer que

votre rallonge est en bon état. Lorsque vous utilisez une

rallonge, assurez-vous qu'elle soit d'un calibre suffisant

pour supporter l'intensité du courant requise par l'appareil.

Une rallonge trop mince entraîne une chute de tension, une

diminution de l'intensité et une surchauffe. Une rallonge de

calibre 12 est recommandée. Si vous devez utiliser une

rallonge à l’extérieur

, celle-ci doit comprendre la marque W-

A après la désignation indiquant le type de cordon. Par

exemple, la désignation SJTW-A indique que le cordon est

conçu pour être utilisé à l’extérieur.

ATTENTION

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

Precauciones de seguridad

Este manual contiene información que debe leer y comprender

antes de usar el equipo. Cuando se encuentre con uno de los

siguientes símbolos, asegúrese de observar sus indicaciones

de seguridad.

Este símbolo indica la existencia de un peligro potencial

que puede causar lesiones graves o la muerte. Después

del mismo se incluye información de seguridad

importante.

Este símbolo indica la existencia de un peligro potencial para

usted o el equipo. Después del mismo se incluye información

importante que indica la forma de evitar daños al equipo o la

forma de prevenir lesiones menores.

INSTRUCCIONES DE SEGURIDAD IMPORTANTES

GUARDE ESTAS INSTRUCCIONES – Para reducir el

riesgo de incendio o explosión, descarga eléctrica y

daños a las personas, lea y comprenda todas las

instrucciones incluidas en este manual. Familiarícese

con los controles y con el uso adecuado del equipo.

B. ADVERTENCIA – Para reducir el riesgo de incendio o

explosión:

1. No pulverice materiales inflamables ni combustibles

cerca de llamas desnudas, pilotos o fuentes de ignición

como objetos calientes, cigarrillos, motores, equipos

eléctricos o electrodomésticos. Evite producir chispas

al conectar y desconectar los cables de alimentación.

Para unidades que se vayan a utilizar con materiales

acuosos — No pulverice ni limpie con líquidos

inflamables. Para su uso con líquidos acuosos

solamente.

3. Para unidades que se vayan a utilizar solamente con

materiales acuosos o de tipo de alcohol mineral con un

punto de inflamación mínimo de 21 ºC (69,8 ºF) — No

pulverice ni limpie con líquidos que tengan un punto de

inflamación por debajo de 21 ºC (69,8 ºF). El punto de

inflamación es la temperatura a la que un fluido puede

producir vapor suficiente como para incendiarse.

4. La pintura o disolvente que pase por el equipo puede

producir electricidad estática. La electricidad estática

supone un riesgo de incendio o explosión en presencia

de emanaciones de pintura o disolvente. Todas las

piezas del sistema pulverizador, incluyendo la bomba,

el conjunto de mangueras, la pistola pulverizadora y los

objetos dentro y alrededor de la zona de pulverización

se conectarán a tierra para protegerlos frente a

descargas estáticas y chispas. Utilice solamente

mangueras para pulverizadores de pintura airless (sin

aire) de alta presión conductoras o con toma a tierra

especificadas por el fabricante.

5. Compruebe que todos los recipientes y sistemas de

recogida están conectados a tierra para evitar

descargas eléctricas.

6. Conecte a una salida con toma a tierra y utilice cables

alargadores puestos a tierra. No utilice un adaptador de

3 a 2.

7. No utilice pintura o disolvente que contenga

hidrocarburos halogenados, como cloro, fungicida

blanqueador, cloruro de metileno y tricloroetano. No

son compatibles con el aluminio. Póngase en contacto

con el proveedor del material para conocer su

compatibilidad con el aluminio.

ADVERTENCIA

NOTA: los avisos contienen información importante,

présteles especial atención.

PRECAUCION

ADVERTENCIA

Español

8. Mantenga la zona de pulverización bien ventilada.

Asegúrese de que circula aire fresco por la zona para

evitar que se acumulen vapores inflamables en el aire

de la zona de pulverización. Ponga el conjunto de la

bomba en una zona bien ventilada. No pulverice el

conjunto de la bomba.

9. No fume en la zona de pulverización.

10. No encienda interruptores de luces, motores ni

productos similares que puedan producir chispas en la

zona de pulverización.

11. Mantenga la zona limpia y despejada de botes de pintura

y disolventes, trapos y otros materiales inflamables.

12. Infórmese del contenido de la pintura y de los

disolventes que pulverice. Lea las hojas de datos sobre

seguridad de los materiales (MSDS) y las etiquetas en

los botes de pintura y disolvente. Siga las instrucciones

de seguridad del fabricante de la pintura y del disolvente.

13. Coloque la bomba al menos a 7,62 metros (25 pies) del

objeto que se va a pulverizar en una zona bien

ventilada (añada más manguera si fuera necesario).

Los vapores inflamables suelen ser más pesados que

el aire. La zona del suelo debe estar muy bien

ventilada. La bomba contiene piezas que forman arcos

que producen chispas y pueden inflamar los vapores.

14. El plástico puede producir chispas estáticas. Nunca

utilice plástico para cercar la zona de pulverización. No

utilice cortinas de plástico mientras pulveriza material

inflamable.

15. Deberá contar con equipos extintores de incendios que

funcionen correctamente.

C. ADVERTENCIA – Para reducir el riesgo de daños en la

piel:

1. No apunte con la pistola ni pulverice sobre ninguna

persona ni animal.

2. Mantenga las manos y el resto del cuerpo lejos de la

descarga. Por ejemplo, no trate de detener fugas con

ninguna parte de su cuerpo.

Utilice siempre el protector de la boquilla. No pulverice

sin el protector en su sitio.

4. Utilice solamente la boquilla especificada por el

fabricante.

5. Tenga cuidado al limpiar y cambiar las boquillas. Si la

boquilla se atasca durante la pulverización,

ponga SIEMPRE el seguro del gatillo de la pistola,

apague la bomba y libere toda la presión antes de

reparar, limpiar el protector o la boquilla o cambiar la

boquilla. La presión no se libera apagando el motor.

Para liberar la presión hay que poner la manija de la

válvula PRIME/SPRAY (cebar/pulverizar) en PRIME.

Consulte el Procedimiento para liberar presión que se

describe en el manual de la bomba.

6. No deje el aparato con corriente ni con presión cuando

nadie esté pendiente de ella. Cuando no utilice el

aparato, apáguelo y libere la presión siguiendo las

instrucciones del fabricante.

7. La pulverización a alta presión puede inyectar toxinas en

el cuerpo y producir daños graves en el mismo. En caso

de que esto ocurra, visite a un médico inmediatamente.

8. Compruebe las mangueras y las piezas en busca de

daños; una fuga puede inyectar material en la piel.

Inspeccione la manguera antes de cada uso. Sustituya

las mangueras o las piezas dañadas.

PELIGRO:

Lesión causada por inyección. La corriente de líquido a

alta presión que produce este equipo puede perforar la

piel y tejidos subcutáneos, pudiendo provocar graves

lesiones y posibles amputaciones. Visite a un médico

inmediatamente. NO TRATE UNA LESIÓN CAUSADA

POR INYECCIÓN COMO UN SIMPLE CORTE.

ADVERTENCIA

9. Este sistema es capaz de producir 3300 PSI / 22.8

MPa. Utilice solamente piezas de repuesto o

accesorios especificados por el fabricante y con una

capacidad nominal de 3300 PSI como mínimo. Entre

ellos se incluyen boquillas pulverizadoras, protectores

para las boquillas, pistolas, alargadores, racores y

mangueras.

10. Ponga siempre el seguro del gatillo cuando no esté

pulverizando. Verifique que el seguro del gatillo

funciona correctamente.

11. Antes de utilizar el aparato, verifique que todas las

conexiones son seguras.

12. Aprenda a detener el aparato y a liberar la presión

rápidamente. Familiarícese a conciencia con los

controles. La presión no se libera apagando el motor.

Para liberar la presión hay que poner la manija de la

válvula PRIME/SPRAY (cebar/pulverizar) en PRIME.

Consulte el Procedimiento para liberar presión que se

describe en el manual de la bomba.

13. Quite siempre la boquilla pulverizadora antes de

enjuagar o limpiar el sistema.

D. ADVERTENCIA – Para reducir el riesgo de lesiones:

1. Cuando pinte, lleve siempre guantes, protección para

los ojos, ropa y un respirador o máscara adecuados.

Vapores peligrosos: Las pinturas, disolventes,

insecticidas y otros materiales pueden ser perjudiciales

si se inhalan o entran en contacto con el cuerpo. Los

vapores pueden producir nauseas intensas, desmayos

o envenenamiento.

2. Nunca utilice el aparato ni pulverice cerca de niños.

Mantenga el equipo alejado de los niños en todo

momento.

3. No se estire demasiado ni se apoye sobre un soporte

inestable. Mantenga los pies bien apoyados y el

equilibrio en todo momento.

No se distraiga y tenga cuidado con lo que hace.

5. No utilice el aparato si está fatigado o se encuentra

bajo la influencia del alcohol o de las drogas.

6. No retuerza ni doble la manguera en exceso. En la

manguera airless pueden aparecer fugas a causa del

desgaste, de retorcimientos o de un mal uso. Una fuga

puede inyectar material en la piel.

7. No exponga la manguera a temperaturas o presiones

que superen las especificadas por el fabricante.

8. No utilice la manguera como elemento de fuerza para

tirar del equipo o levantarlo.

9. Utilice la presión más baja posible para enjuagar el

equipo.

10. Cumpla todos los reglamentos locales, estatales y

nacionales pertinentes relativos a ventilación,

prevención de incendios y funcionamiento.

11. Las normas sobre seguridad del gobierno de los

Estados Unidos se han adoptado al amparo de la Ley

de salud y seguridad ocupacional (OSHA). Deben

consultarse tres normas, particularmente la sección

1910 de las Normas generales y la sección 1926 de las

Normas sobre construcción.

12. Cada vez que vaya a utilizar el equipo, compruebe

antes todas las mangueras en busca de cortes, fugas,

abrasión o bultos en la cubierta. Compruebe el

movimiento de los acoplamientos y si están dañados.

Sustituya inmediatamente una manguera si descubre

alguna de estas anomalías. No repare nunca una

manguera de pintura. Sustitúyala por una manguera

conductora a alta presión.

13. No pulverice al aire libre si hace viento.

14. Desenchufe siempre el cable antes de trabajar en el

equipo.

ADVERTENCIA

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Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que

ocurra un corto circuito, la conexión a tierra reduce el riesgo

de choque eléctrico al proporcionar un alambre de escape

para la corriente eléctrica. Este producto está equipado con

un cable que tiene un alambre de conexión a tierra con un

enchufe de conexión a tierra apropiado. El enchufe se debe

enchufar en una toma de corriente que se haya instalado y

conectado a tierra debidamente, de acuerdo con todos los

códigos y estatutos locales.

PELIGRO — Una instalación inapropiada del enchufe de

conexión a tierra puede dar como resultado el que exista un

riesgo de choque eléctrico. Si es necesario reparar o

reemplazar el cable o el enchufe, no conecte el alambre de

conexión a tierra a ninguno de los terminales de hoja planos.

El alambre con aislamiento que tiene la superficie exterior de

color verde con franjas amarillas o sin ellas es el alambre de

conexión a tierra que debe conectarse al conector de conexión

a tierra.

Verifique con un electricista o técnico de servicio calificado si

las instrucciones para conectar a tierra no le han quedado

completamente claras, o si duda que el producto haya

quedado conectado a tierra de manera apropiada. No

modifique el enchufe que se proporciona. Si el enchufe no

entra en la toma de corriente, pídale a un electricista calificado

que instale la toma apropiada.

Use solamente extensiones trifilares que tengan un

enchufe de conexión a tierra de 3 hojas y un receptáculo

de triple ranura que acepte el enchufe del producto.

Asegúrese de que su extensión esté en buenas

condiciones. Cuando use una extensión, asegúrese de

usar una que sea lo suficientemente resistente como para

soportar la corriente que descargue su producto. Un

cable de un tamaño menor causará una caída de voltage

en la línea que dará como resultado una pérdida de

energía y un sobrecalenta|ôento. Se recomienda usar un

cable de calibre 12. Si se utiliza un cable de extensión en

el exterior

, tiene que estar marcado con el sufijo W-A

después de la designación del tipo de cable. Por ejemplo,

SJTW-A para indicar que el cable es apropiado para uso

en exteriores.

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Tapa de la caja del tomacorriente aterrado

Parts List

Main Assembly

High Rider Model

Item Part # Description Quantity

1 704-181 Screw (includes washer and grommet) ......4

2 704-232 Motor cover.................................................1

3 700-681 Screw..........................................................4

4 704-499 Power cord (skid)........................................1

704-553 Power cord (high rider)

5 704-229 Ground screw .............................................1

6 704-486 Screw..........................................................4

7 704-488 Pressure control knob.................................1

8 704-469 Xact Digital Control System assembly

(optional).....................................................1

9 704-467 Xact Digital Control system cover

(optional).....................................................1

10 704-487 Screw..........................................................2

11 704-300 Siphon/Return assembly (skid)...................1

12 704-599 Dust cover (for sprayers without Xact

Digital Control System)...............................1

13 704-473 Control panel cover (for sprayers without

Xact Digital Control System).......................1

Item

Part # Description Quantity

14 765-063 Strain relief (skid)........................................1

704-369 Strain relief (high rider)

15 704-331 Gasket ........................................................1

16 761-178 Hex screw ..................................................4

17 ---------- Skid assembly.............................................1

18 704-470 Control panel ..............................................1

19 704-538 Fluid section assembly (skid).......................1

704-571 Fluid section assembly (high rider)

20 704-117 Socket screw ..............................................2

21 704-304 Pail hook (high rider) ..................................1

22 763-552 Lock washer (high rider).............................2

23 710-033 Hex screw (high rider) ................................2

24 702-239 Return hose (high rider)..............................1

25 755-225 Siphon tube (high rider)..............................1

26 730-334 Hose clip (high rider) ..................................1

27 710-046 Inlet screen (high rider) .............................1

28 800-929 Fuse, 15A (not shown)................................1

Skid Assembly

Item Part # Description Quantity

1 700-761 Cord wrap ...................................................1

2 710-199 Plug.............................................................4

3 704-164 Leg, left.......................................................1

4 700-642 Screw..........................................................2

5 226-001 Lock nut ......................................................1

6 700-1043 Drip cup ......................................................1

7 704-244 Clip..............................................................1

8 704-243 Screw..........................................................1

9 704-163 Leg, right.....................................................1

10 761-188 Screw..........................................................2

704-179 Leg, left, complete

(includes items 1–4)

704-178 Leg, right, complete

(includes items 5–10)

Siphon/Return Assembly (P/N 704-300)

Item Part #

Description Quantity

1 700-1023 Siphon tube assembly

(includes items 3, 4, and 7) ........................1

2 704-263 Return hose ................................................1

3 700-805 Inlet screen .................................................1

4 704-121 O-ring..........................................................2

704-109 O-ring (for hot solvents, optional)

5 700-1024 Elbow ..........................................................1

6 704-127 Retaining clip ..............................................1

7 704-391 Return hose clip (not shown)......................1

Fluid Section Assembly (Skid P/N 704-538, High Rider 704-571)

Install upper packing

with raised lip and

O-ring facing down.

O-Ring

Raised Lip

Install lower packing

with the beveled

edge facing up.

Beveled Edge

NOTE: When using “hot” solvents, replace Viton valve

stem o-ring (item 27) with optional PTFE valve

stem o-ring (P/N 700-897). Install using o-ring

replacement tool (P/N 700-890).

Item Part # Description Quantity

1 730-508 Retainer nut ................................................1

2 700-587 Piston guide................................................1

3 704-564 Upper packing assembly with tool..............1

4 704-532 Pump block.................................................1

5 227-006 Outlet fitting.................................................1

6 704-547 Lower packing assembly ............................1

7 704-551 Piston rod....................................................1

8 704-642 Outlet cage (includes item 9.......................1

9 704-612 Crush washer..............................................1

10 762-144 Outlet valve ball ..........................................1

11 704-558 Outlet valve seat.........................................1

12 704-587 Outlet valve retainer ...................................1

13 755-186 Piston bushing ............................................1

14 700-821 Foot valve seal ...........................................1

15 730-510 Inlet cage ....................................................1

16 762-145 Foot valve ball ............................................1

17 762-137 Foot valve seat ...........................................1

18 762-058 O-ring, PTFE ..............................................1

19 704-054 Foot valve housing (skid)............................1

730-511 Foot valve housing (high rider)

20 700-421 Filter housing ..............................................1

Item Part # Description Quantity

21 540-030 Filter............................................................1

22 560-038 Seal.............................................................1

23 700-258 PRIME/SPRAY valve assembly..................1

24 700-697 Valve handle ...............................................1

25 700-759 Groove pin ..................................................1

26 700-252 Cam base ...................................................1

27 700-721 Valve stem o-ring, Viton..............................1

700-897 Valve stem o-ring, PTFE (optional)

28 221-012 O-ring, Viton................................................1

29 222-012 O-ring, PTFE ..............................................1

30 700-537 Gasket ........................................................1

31 762-202 Packing tool (not shown) ............................1

704-560 Piston assembly (includes items 7–12)

704-586 Repacking kit (includes items 2, 3, 6, 8, 9,

10, 14, 16, and 18. Also included are

packing grease P/N 700-203 and piston

guide tool P/N 700-793)

Drive Assembly

Item Part # Description Quantity

1 704-380 ON/OFF Switch...........................................1

2 700-139 Screw..........................................................8

3 704-019 Front cover..................................................1

4 704-492 Transducer assembly (includes item 5)......1

5 704-584 Transducer o-ring .......................................1

6 704-588 Electronic pressure control (EPC) ..............1

7 704-589 Motor (without EPC) ...................................1

8 704-173 Crankshaft/gear assembly..........................1

9 704-174 Thrust washer.............................................1

Item

Part # Description Quantity

10 704-176 2nd stage gear............................................1

11 704-510 Pump housing.............................................1

12 700-2060 Slider assembly ..........................................1

13 704-548 Transducer jumper wire (not shown)..........1

14 730-260 Electronic pressure control

mounting screw (not shown).......................4

15 704-126 Electronic pressure control

lock washer (not shown).............................4

16 704-594 Surge suppressor (not shown) ...................1

NOTE: All electrical work should be performed

by an authorized service center.

Potentiometer

Fuse

Motor

Transducer

Jumper

Plug

WHITE

BLACK

GREEN

Control Panel

Board

Surge

Suppressor

Electronic Pressure

Control (EPC)

J16

AC-Motor

AC-NeutAC-Line

AC-Motor

J2 J1

J12 J7

Switch

Ground

Electrical Schematic

NOTE: All electrical work should

be performed by an

authorized service center.

High Rider Cart Assembly

(P/N 704-574)

Item Part # Description Quantity

1 704-573 Cart weldment (includes item 5).................1

2 704-355 Cap .............................................................2

3 704-354 Spacer ........................................................4

4 704-353 Wheel..........................................................2

5 710-199 Plug.............................................................4

Labels

Part # Description

313-1638 Front cover label

313-2706 Motor cover label

313-1673 Warning label

(injection/explosion)

313-1847 Shock hazard label

313-1906 Infinity motor label

313-2324 X-Lock label

313-2327 Xact Digital Control System label

313-2328 Xact Instruction label

313-2430 Transducer warning label

Accessories

Airless Tip Selection

Tips are selected by the orifice size and fan width. The proper

selection is determined by the fan width required for a specific

job and by the orifice size that will supply the desired amount

of fluid and accomplish proper atomization.

For light viscosity fluids, smaller orifice tips generally are

desired. For heavier viscosity materials, larger orifice tips are

preferred. Please refer to the chart below.

The following chart indicates the most common sizes and the

appropriate materials to be sprayed.

Fan widths measuring 8" to 12" (20 to 30 cm) are preferred

because they offer more control while spraying and are less

likely to plug.

Liquid Shield Plus

Cleans and protects spray systems

against rust, corrosion and premature

wear. Now with -25º anti-freeze

protection.

Part #

Description

314-483...........4 ounce bottle

314-482...........1 quart bottle

Piston Lube

Specially formulated to prevent materials

from adhering to the piston rod, which

becomes abrasive to the upper seals.

Piston Lube will break down any material

that may accumulate in the oil cup and

keep it from drying.

Part #

Description

314-481...........4 ounce bottle

314-480...........8 ounce bottle

LX-80

Airless Gun

• 3600 PSI

• All metal construction

• In-handle filter

• High pressure swivel

Part No.

Description

580-100...........LX-80

— 4 Finger Gun

581-085...........LX-80

— 2 Finger Gun

580-050...........LX-80

— 4 Finger GTH Kit

581-150...........LX-80

— 2 Finger GTH Kit

S-3 Stainless Steel Airless Gun

• 3900 PSI

• Stainless Steel fluid passages

• High Pressure Swivel

• In-handle filter

• 4-finger trigger pull

Part No.

Description

550-250...........S-3 — 4 Finger Gun

Tip Size Spray Material Filter Type

.011 – .013 Lacquers and stains 100 mesh filter

.015 – .019 Oil and latex 60 mesh filter

.021 – .026 Heavy bodied latex and blockfillers 30 mesh filter

NOTE: Do not exceed the sprayer's recommended tip

size.

Synergy Fine Finish Tips

• Perfect for all fine finish work

• Ideal for lacquers, stain, enamels, urethane, and clear top

coats

• Increases standard tip life up to 80%

• Delivers up to a 27% finer atomization at lower pressures

• Increases transfer efficiency resulting in less overspray

Part No.

Description

671-XXX ..........Synergy Fine Finish Tips

WideSpray Reversible Tips

• Designed for high production applications

• Increase production up to 100%

• WideSpray will save time and make you more money

Part No.

Description

661-XXXX .........WideSpray Reversible Tips

I-Remote Universal Remote Control System

• Operates your sprayer from over 100 feet away

• Works through walls, trees and other obstacles

• Increase or decrease the pressure of the sprayer without

climbing down off the ladder

Part No.

Description

800-690...........I-Remote Control System

800-691...........I-Remote Control Only

800-692...........I-Remote Receiver Only

Xact Digital Control System

The Xact Digital Control System is an optional add-on that

increases the functionality of the sprayer. It consists of a

display and four function keys. The display shows the user

menu features that enable the user to become more

productive and profitable

• X-Lock Security Features (Individualized Codes)

• Pressure Reading — Set Pressure and Working Pressure

• User Preset Keys

• Total Gallons Sprayed

• Resetable Job Gallon Counter

• Total On Time and Run Time

• Resetable On Time and Run Time

• Programmable Service Time (Hour Meter)

• Advanced Diagnostics

Part No.

Description

704-555...........Xact Digital Control System with Cover

Miscellaneous

Part No.

Description

490-012...........Hose Coupling, 1/4" x 1/4"

730-397...........High Pressure Fl. Gauge

314-171...........Lubriplate, 14 ounce individual

314-172...........Lubriplate, 6 lb. can

700-1037..........Electrostatic discharge (ESD) wrist strap

Notes

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment

covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or

extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge

those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End

User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and

instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident,

faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the

factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End

User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES

INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO

THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS

LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED

THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES

UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES,

SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE

THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Warranty

United States Sales & Service

1-800-526-5362

Fax 1-800-528-4826

107 Bauer Drive

Oakland, NJ 07436

www.titantool.com

Canadian Branch

1-800-565-8665

Fax 1-905-856-8496

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

International

1-201-337-1240

Fax 1-201-405-7449

107 Bauer Drive

Oakland, NJ 07436 USA

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

Patents

These products are covered by one or more of the following U.S. patents:

6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842

5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571

D384,676 6,179,222 5,934,883 4,723,892

Titan 540 IX El manual del propietario

Marca: Titan

Modelo: 540 IX

Categoría: Rociador de pintura

Tipo: El manual del propietario

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En otros idiomas

français: Titan 540 IX Le manuel du propriétaire
English: Titan 540 IX Owner's manual

Titan 540 IX El manual del propietario

Titan 540 IX El manual del propietario

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