Ingersoll-Rand TS10A Operation and Maintenance Manual

Marca: Ingersoll-Rand

Modelo: TS10A

Categoría: Secadoras de ropa eléctricas

Tipo: Operation and Maintenance Manual

Ensure that the operator reads and understands the

decals and consults the manuals before maintenance or

operation.

OPERATION AND MAINTENANCE MANUAL

C.C.N. : 80441223

DATE : JANUARY 2007

REV. : F

Ensure that maintenance personnel are adequately

trained, competent and have read the Maintenance

Manuals.

TS1A–13A

Ensure that the Operation and Maintenance manual is

not removed permanently from the machine.

ENGLISH

FRENCH

PORTUGUESE

SPANISH

PRINT LANGUAGE

CONTENTS

TS1A–13A

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CONTENTS PAGE CONTENTS PAGE

1.0 CONTENTS 1

2.0 FOREWORD 2

3.0 ABBREVIATIONS &

SYMBOLS

4.0 PURCHASE ORDER

DETAILS

5.0 SAFETY 5

5.1 Safety instructions

5.2 Safety precautions

5.3

Text decals, North America

5.4 Decals, World wide – ISO

6.0 RECEIPT AND

HANDLING

6.1 Receipt

6.2 Unpacking and handling

7.0 INSTALLATION 11

7.1 Location in plant

7.2 Discharge and condensate

piping

7.3 Electrical

7.4 Outdoor sheltered

installation

7.5 Multiple Compressor /

Dryer Installations

8.0 GENERAL INFORMATION 14

8.1 Technical information

8.2 Installation drawing

8.3 Electrical schematic

8.4

Process and

instrumentation schematics

8.5 General description

9.0 OPERATING

INSTRUCTIONS

9.1 Basic operation

9.2 Intellisys controls

9.3 Display screen

9.4 Operator setpoints

9.5 Warnings

9.6 Service warnings

9.7 Alarms

10.0

START–UP PROCEDURE 42

10.1 Initial start–up

11.0 MAINTENANCE 43

11.1 Maintenance prompts

11.2 Maintenance chart

11.3 Maintenance procedures

11.4 Routine maintenance

12.0 FAULT FINDING 46

12.1

General faults

2.0 FOREWORD

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The contents of this manual are considered to be proprietary and

confidential to Ingersoll Rand and should not be reproduced without the

prior written permission of Ingersoll Rand.

Nothing contained in this document is intended to extend any promise,

warranty or representation, expressed or implied, regarding the

Ingersoll Rand products described herein. Any such warranties or

other terms and conditions of sale of products shall be in accordance

with the standard terms and conditions of sale for such products, which

are available upon request.

This manual contains instructions and technical data to cover all routine

operation and scheduled maintenance tasks by operation and

maintenance staff. Major overhauls are outside the scope of this

manual and should be referred to an authorized Ingersoll Rand

service department.

All components, accessories, pipes and connectors added to the

compressed air system should be:

. of good quality, procured from a reputable manufacturer and,

wherever possible, be of a type approved by Ingersoll Rand.

. clearly rated for a pressure at least equal to the machine maximum

allowable working pressure.

. compatible with the compressor lubricant/coolant.

. accompanied with instructions for safe installation, operation and

maintenance.

Ingersoll Rand reserves the right to make changes and improvements

to products without notice and without incurring any obligation to make

such changes or add such improvements to products sold previously.

Details of approved equipment are available from Ingersoll Rand

Service departments.

This machine has been designed and supplied for use only in the

following specified conditions and applications:

. Drying water vapor out of compressed air containing no known or

detectable additional gases, vapors or particles

. Operation within the ambient temperature range specified in the

GENERAL INFORMATION section of this manual.

IF IN DOUBT CONSULT SUPERVISION

The company accepts no responsibility for errors in translation of this

manual from the original English version.

SSR ULTRA COOLANT

is a registered trademark of

Ingersoll–Rand Company USA.

INTELLISYS

is a registered trademark of Ingersoll–Rand

Company USA.

INGERSOLL–RAND COMPANY LIMITED

WARNING

The use of the machine in any of the situation types listed in table

a) Is not approved by Ingersoll Rand,

b) May impair the safety of users and other persons, and

c) May prejudice any claims made against Ingersoll Rand.

TABLE 1

WARNING – NOT PERMITTED

Use of the machine to condition compressed air for:

a) direct human consumption

b) indirect human consumption.

Use of the machine outside the ambient temperature range

specified in the GENERAL INFORMATION SECTION of this

manual.

Use of the machine where there is any actual or foreseeable risk

of hazardous levels of flammable gases or vapors.

THIS MACHINE IS NOT INTENDED AND MUST NOT BE

USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,

INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR

VAPOURS MAY BE PRESENT.

Use of the machine fitted with non Ingersoll Rand approved

components.

Use of the machine with safety or control components missing or

disabled.

Connection to an electrical supply of incorrect voltage and/or

frequency.

WARNING

The use of repair parts other than those included within the

Ingersoll Rand approved parts list may create hazardous

conditions over which Ingersoll Rand has no control. Therefore

Ingersoll Rand cannot be held responsible for equipment in which

non–approved repair parts are installed.

WARNING

The dryer can contain pressurized air in the shutdown mode. Any

pressurized air must be relieved from the compressor air system

prior to breaching the dryer compressed air side.

NOTICE

The manual is intended for worldwide use and contains both

metric and imperial data where required.

3.0 ABBREVIATIONS & SYMBOLS

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#### Contact Ingersoll Rand for serial number

–>#### Up to Serial No.

####–> From Serial No.

* Not illustrated

† Option

NR Not required

AR As required

SM Sitemaster/Sitepack

HA High ambient machine

WC Watercooled machine

AC Aircooled machine

ERS Energy recovery system

T.E.F.C. Totally enclosed fan cooled motor (IP54)

O.D.P. Open drip proof (motor)

ppm parts per million

bg Bulgarian

cs Czech

da Danish

de German

el Greek

en English

es Spanish

et Estonian

fi Finnish

fr French

hu Hungarian

it Italian

lt Lithuanian

lv Latvian, Lettish

mt Maltese

nl Dutch

no Norwegian

pl Polish

pt Portuguese

ro Romanian

ru Russian

sk Slovak

sl Slovenian

sv Swedish

zh Chinese

4.0 PURCHASE ORDER DETAILS

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REFRIGERATED DRYER

This unit was purchased from

Ingersoll–Rand Company reserves the right to

make changes or add improvements without

notice and without incurring any obligation to

make such changes or add such improvements

to products sold previously.

No. of units on order:

Customer Order No:

Ingersoll–Rand Co. Order No.:

For ready reference:

Record the serial number and model number of

your unit here.

Serial Number:

Model Number:

5.0 SAFETY

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5.1 SAFETY INSTRUCTIONS

Safety instructions in the operators manual are bold–faced for

emphasis. The signal words DANGER, WARNING and CAUTION are

used to indicate hazard seriousness levels as follows.

Ensure that the operator reads and understands the decals and

consults the manuals before maintenance or operation.

Ensure that the Operation and Maintenance manual, and the manual

holder, are not permanently removed from the machine.

Ensure that maintenance personnel are adequately trained, competent

and have read the Maintenance Manuals.

DANGER

Indicates the presence of a hazard which WILL cause serious injury,

death or property damage, if ignored.

WARNING

Indicates the presence of a hazard which CAN cause serious injury,

death or property damage, if ignored.

CAUTION

Indicates the presence of a hazard which WILL or can cause injury or

property damage, if ignored.

NOTICE

Indicates important set–up, operating or maintenance information.

5.2 SAFETY PRECAUTIONS

General Information

Pressurized air, refrigerant and electricity can be dangerous. Before

undertaking any work on the dryer, ensure that the electrical supply

has been isolated, locked off, tagged and the dryer has been

relieved of all compressed air pressure.

Make sure that all protective covers are in place and that the

canopy/doors are closed during operation.

Installation of this dryer must be in accordance with recognized

electrical codes and any local Health and Safety Codes.

Use only safety solvent for cleaning the dryer and auxiliary equipment.

Compressed air

Ensure that the machine is operating at the rated pressure and that the

rated pressure is known to all relevant personnel.

All air pressure equipment installed in or connected to the machine

must have safe working pressure ratings of at least the machine rated

pressure.

If more than one dryer is connected to one common downstream plant,

effective check valves and isolation valves must be fitted and controlled

by work procedures, so that one machine cannot accidentally be

pressurized / over pressurized by another.

If a safety valve is installed between the isolation valve and the dryer,

it must have sufficient capacity to relieve the full capacity of the

compressor(s).

If the discharged air is to be ultimately released into a confined space,

adequate ventilation must be provided.

The use of plastic bowls on line filters without metal guards can be

hazardous. Their safety can be affected by either synthetic lubricants,

or the additives used in mineral oils. Metal bowls should be used on a

pressurized system.

When using compressed air, always use appropriate personal

protective equipment.

All pressure containing parts, especially flexible hoses and their

couplings, must be regularly inspected, be free from defects and be

replaced according to the Manual instructions.

Compressed air can be dangerous if incorrectly handled. Before doing

any work on the unit, ensure that all pressure is vented from the system

and that the machine cannot be started accidentally.

Avoid bodily contact with compressed air.

Refrigerant

Refrigeration pipes can be very hot or very cold depending on the

operating pressure and media phase. Avoid contact with these

components.

Only technicians trained on servicing refrigeration circuits may work on

refrigeration systems. Handling, recovery, and dispensing refrigerant

requires specific Local and National refrigerant certifications.

DANGER

BREATHING REFRIGERANT CAN CAUSE DEATH BY

SUFFOCATION. DO NOT BREATHE FUMES.

Materials

The following substances are used in the manufacture of this machine

and may be hazardous to health if used incorrectly:

. refrigerant

compressor oil

WARNING

AVOID INGESTION, SKIN CONTACT AND INHALATION OF

FUMES

For further information, request and consult the Refrigerant and Oil

Material Data Sheets. The sheets are designated as 80441231

refrigerant MSDS, 80441926 refrigerant oil MSDS and can be obtained

from your local IR office, Distributor or Air Center.

Consult a physician if the refrigerant is inhaled or the refrigerant oil is

ingested.

Transport

When loading or transporting machines ensure that the specified lifting

and tie down points are used.

It is recommended that the machine be moved using the fork lift slots

in the machine base.

Refer to section 8 for reference information.

5.0 SAFETY

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Electrical

The dryer has high and dangerous voltage in the motor starter and

control box. All installations must be in accordance with recognized

electrical codes. Before working on the electrical system, be sure to

remove voltage from the system by using a manual disconnect switch.

A circuit breaker or fuse safety switch must be provided in the electrical

supply line leading to the dryer.

Those responsible for installation of this equipment must provide

suitable grounds, maintenance clearance and lightning arrestors for all

electrical components in accordance with National and Local code

requirements.

Keep all parts of the body and any hand–held tools or other conductive

objects, away from exposed live parts of the dryer electrical system.

Maintain dry footing, stand on insulating surfaces and do not contact

any other portion of the dryer when making adjustments or repairs to

exposed live parts of the dryer electrical system.

Close all access doors when the dryer is left unattended.

Do not use extinguishers intended for Class A or Class B fires on

electrical fires. Use only extinguishers suitable for class BC or class

ABC fires.

Attempt repairs only in clean, dry, well lighted and ventilated areas.

Connect the dryer only to electrical systems that are compatible with

its electrical characteristics and that are within it’s rated capacity.

Condensate disposal

Condensate cannot be discharged into fresh/surface water drains. In

some regions compressor condensate containing ULTRA COOLANT

can be fed directly into a drainage system that has downstream

sewage treatment.

As waste water regulations vary by country and region it is the

responsibility of the user to establish the limitations and regulations in

their particular area. Ingersoll Rand and its associated distributors are

happy to advise and assist in these matters.

Refrigerant Oil

Steps to be taken in the case of spillage: Soak up with a suitable

absorbent material, then sweep into a plastic bag for disposal.

Burn in an approved incinerator, or according to local area or country

regulations.

For further information, consult Material Safety Data Sheets

WARNING

There is a high temperature shutdown feature built into each

dryer. Refer to maintenance section for service.

Failure to adhere to these recommendations can result in

mechanical failure, property damage and serious injury or death.

S All air and water inlet, and air and water discharge pipework to

and from the inlet and discharge port connections must take into

account vibration, pulsations, temperature, maximum pressure

applied, corrosion and chemical resistance. In addition, it should

be noted that lubricated compressors will discharge some oil into

the air stream; therefore, compatibility between discharge piping,

system accessories and software must be assured.

S For the foregoing reasons, the use of plastic piping, soldered

copper fittings and rubber hose as air piping is not recommended.

In addition, flexible joints and/or flex lines can only be considered

for such purposes if their specifications fit the operating

parameters of the system.

S It is the responsibility of the installer and owner to provide the

appropriate service pipework to and from the machine.

WARNING

“Ingersoll Rand air dryers are not designed, intended, or

approved for breathing air applications. Ingersoll Rand does not

approve specialized equipment for breathing air application and

assumes no responsibility or liability for dryers used for

breathing air services.”

WARNING

The specification of this machine is such that the machine is not

suitable for use in flammable gas risk areas.

WARNING

Vent compressed air system before opening.

5.0 SAFETY

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Read and understand safety and information decals thoroughly. Heed warnings and follow instructions. If you do not understand, inform

your supervisor.

5.3 TEXT DECALS, NORTH AMERICA

Read the Operation and Maintenance manual

before operation or maintenance of this

machine is undertaken.

Lifting point.

WARNING – Hot surface.

WARNING: Electrical shock risk. ROTATION

5.0 SAFETY

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5.3 TEXT DECALS, NORTH AMERICA

5.0 SAFETY

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5.4 DECALS, WORLD WIDE – ISO

WARNING – Do not undertake any

maintenance on this machine until the

electrical supply is disconnected and the air

pressure is totally relieved.

Read the Operation and Maintenance manual

before operation or maintenance of this

machine is undertaken.

WARNING – Hot surface.

Do not operate the machine without the guard

being fitted.

CONDENSATE DRAIN

POWER INLET (AC)

ROTATION

6.0 RECEIPT / HANDLING

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6.1 RECEIPT

When you receive the dryer please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially

if the dryer will not be immediately unpacked. Obtaining the deIivery persons signed agreement to any noted damages will facilitate any future insurance

claims.

IMPORTANT

READ THIS

LOST OR DAMAGED GOODS

THOROUGHLY INSPECT THIS SHIPMENT IMMEDIATELY UPON ARRIVAL

OUR RESPONSIBILITY FOR THIS SHIPMENT CEASED WHEN THE CARRIER SIGNED

BILL OF LADING

If goods are received short or in damaged condition, it is important that you notify the carrier and insist on a

notation of the loss or damage across the face of the freight bill. Otherwise no claim can be enforced against the

transportation company.

If concealed loss or damage is discovered, notify your carrier at once and request an inspection. This is absolutely

necessary. Unless you do this the carrier will not entertain any claim for loss or damage. The agent will make an

inspection and grant a concealed damage notation. If you give the transportation company a clear receipt for

goods that have been damaged or lost in transit, you do so at your own risk and expense.

WE, AT lR, ARE WILLING TO ASSIST YOU IN EVERY POSSIBLE MANNER TO COLLECT CLAIMS FOR LOSS

OR DAMAGE, BUT THE WILLINGNESS ON OUR PART DOES NOT MAKE US RESPONSIBLE FOR

COLLECTION OF CLAIMS OR REPLACEMENT OF MATERIAL. THE ACTUAL FILING AND PROCESSING OF

THE CLAIM IS YOUR RESPONSIBILITY.

Ingersoll–Rand Company Limited

6.2 UNPACKING AND HANDLING

The dryer will normally be delivered with a cardboard box or other cover. If a knife has to be used to remove this cover, ensure that the exterior paintwork

of the dryer is not damaged.

Incorporated within the base of the dryer are slots to enable a fork lift truck to move the machine. Ensure truck forks are fully engaged on both sides.

Alternatively a special lifting frame can be utilized to enable a crane or hoist to move the dryer. Use only marked lifting points.

7.0 INSTALLATION

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For technical information see section 8.0.

7.1 LOCATION IN PLANT

KEY

1. Compressor

2. Air Receiver

3. Air Dryer

4. Compressed air filters

5. System demand points

6. Valve, vent

7. Valve, isolation

8. Valve, condensate

9. Valve, bypass

Ensure that the correct tie down points are used.

For major overhaul position the machine to obtain lifting access e.g.

fork lift truck.

Ambient temperatures higher than 46_C (115_F) must be avoided as

well as areas of high humidity.

Consider also the environment surrounding or near the dryer. The area

selected for the location of the dryer should be free of dust, chemicals,

metal filings, paint fumes and overspray.

Hard surfaces may reflect noise with an apparent increase in the

decibel level. When sound transmission is important, a sheet of rubber

or cork can be installed beneath the machine to reduce noise. Flexible

piping may be required.

It is recommended that provision be made for lifting heavy components

during major overhaul. Use only lifting points provided.

Minimum space in front of control panel door as required by National

or Local codes must be maintained.

The dryer can be installed on any level floor capable of supporting it.

A dry, well ventilated area where the atmosphere is as clean as

possible is recommended.

Sufficient space all around and above the dryer must be allowed, to

enable the effective removal of the cooling air which, in turn, will reduce

the risk of recirculating the cooling air back through the dryer.

CAUTION

A minimum of 1 m (3ft) all round the dryer is recommended. If

headroom is restricted, then the exhaust should be ducted or

deflected away from the machine.

7.0 INSTALLATION

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7.2 DISCHARGE AND CONDENSATE PIPING

KEY

1. Compressor

2. Air Receiver

3. Air Dryer

4. Compressed air filters

5. System demand points

6. Valve, vent

7. Valve, isolation

8. Valve, condensate

9. Valve, bypass

It is essential when installing a new dryer [3], to review the total air

system. This is to ensure a safe and effective total system. One item

which should be considered is liquid carryover. Installation of air dryers

[3] is always good practice since properly selected and installed they

can reduce any liquid carryover to zero.

Piping should be at least as large as the discharge connection of the

equipment. All piping and fittings should be suitably rated for the

operating pressure.

It is good practice to locate by–pass piping close to the dryer and to

install line filters [4].

IMPORTANT: The drain line must slope downward from the base to

work properly. For ease of inspection of the automatic drain trap

operation, the drain piping should include an open funnel.

CAUTION

The use of plastic bowls on line filters and other plastic air line

components without metal guards can be hazardous. Their safety

can be affected by either synthetic coolants or the additives used

in mineral oils. From a safety standpoint, metal bowls should be

used on any pressurized system.

NOTICE

Do not use the dryer to support the piping.

7.3 ELECTRICAL

CAUTION

This procedure should only be carried out by a qualified

electrician, electrical contractor or your local Ingersoll Rand

Distributor or Air Center.

The dryer should be properly grounded / earthed in accordance with

Local and National Code requirements..

Installation of this dryer must be in accordance with recognized

electrical codes and any local Health and Safety Codes.

The dryer must have its own isolator situated adjacent to it. The fuse

protecting the circuit and the dryer must be selected in accordance with

local and national code requirements on the basis of the data provided

in the general information section

Feeder cables should be sized by the customer/electrical contractor to

ensure that the circuit is balanced and not overloaded by other

electrical equipment. The length of wiring from a suitable electrical feed

point is critical as voltage drops may impair the performance of the

dryer.

Feeder cable connections to incoming terminals L1–L2–L3 should be

tight and clean.

The applied voltage must be compatible with the data plate ratings.

NOTICE

The control circuit transformer has different voltage tappings.

Ensure that these are set for the specific applied voltage prior to

starting.

A hole is provided for incoming power connection. If it is necessary to

make a hole in the control box in a different location, care should be

taken to not allow metal shavings to enter the starter and other electrical

components within the box. If another hole is used, the original hole

must be blocked off.

The feeder cable must be suitably glanded into the electrical box to

ensure that dirty air does not by–pass.

On completion of electrical installation, check that fan motor rotation is

correct. Cooling air must discharge upwards.

7.0 INSTALLATION

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7.4 OUTDOOR SHELTERED INSTALLATION

TS dryers are not suitable for outdoor installation.

Installing a TS dryer outside voids the warranty of the dryer.

7.5 MULTIPLE COMPRESSOR /DRYER INSTALLATIONS

KEY

A/C Air Compressor

D Air Dryer

CAUTION

Contact Ingersoll Rand for proper design and application.

Failure to do so may result in overloading of the dryer(s), dryer(s) shutdown, and water in the compressed air system.

8.0 GENERAL INFORMATION

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8.1 TECHNICAL INFORMATION

COMMON TECHNICAL DATA

General

Maximum ambient temperature _C (_F) 46 (115)

Minimum ambient temperature _C (_F) 2 (35)

Refrigerant type R404A

Refrigerant oil ISO 32 Polyolester (POE)

Maximum standard compressed air inlet pressure, barg (psig)

(4)

12.1 (175)

Control settings

Hot gas valve setting, barg (psig)

(5)

5.03 – 5.66 (73 – 82)

Thermal expansion valve superheat, _C (_F)

(6)

3.3 – 5.0 (6.0 – 9.0)

High refrigerant temperature switch setting _C 115 (240)

High pressure switch setting barg (psig) 29.3 (425)

Fan pressure switch setting on/off barg (psig) 16.5 / 13.1 (240 / 190)

Fan temp switch setting on/off _C (_F) 99 / 82 (210 / 180)

Low pressure switch setting barg (psig) 2.8 (40)

Performance

(1)(2)

Dew point temperature at rated conditions and flow, _C (_F)

(2)

3.8 (39)

Dew point temperature at rated conditions and flow, _C (_F)

(1)

3.0 (37.4)

Air Cooling System

Maximum ∆P across duct work, mm H

O (in. H

O) 1.0 (0.04)

(1)

All standard 230v/1/50Hz, 230v/1/60Hz, 400v/3/50Hz and 380v/3/60Hz machines: 25_C ambient, 7 barg inlet, 35_C inlet, 35_C dew point

inlet.

(2)

All standard 230v/3/60Hz, 460v/3/60Hz and 575v/3/60Hz machines: 85_F ambient, 125 psig inlet, 100_F inlet, 100_F dew point inlet.

(3)

Always apply local electrical codes for sizing cables and fusing. In absence of local codes, the minimum cable size should always be calculated

on basis of maximum package full load x1.25.

(4)

High pressure options allow machines to operate at high pressure ratings. See machine specification data decal for pressure ratings for these

machines.

(5)

The low side refrigerant pressure is factory set at 5.38 – 5.66 barg (78 – 82 psig). It may need to be adjusted at the hot gas valve periodically due

to local ambient and seasonal changes to avoid dryer freeze–up. See section 11.4 “Routine Maintenance” for the adjustment procedure.

(6)

Evaporator superheat is factory set and should not require adjustment unless it is measured out of specification when the dryer is operating at

its nominal load, and the discharge air pressure dewpoint is high.

See “Routine Maintenance” for the adjustment procedure.

8.0 GENERAL INFORMATION

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Model / Electrical Compressed Air,

/min (scfm) (1),

(2)

Dryer Pressure

Drop, bar (psi) (1),

(2), (3)

Cooling Air Flow,

/hr (cfm)

(1), (2), (3)

Nominal Package

Amps (1), (2), (3)

Maximum Package

Amps

TS–1A, 230/1/50 9.0 (319) 0.16 (2.3) 4,200 (2,470) 10.4 12.7

TS–1A, 230/1/60 9.0 (319) 0.16 (2.3) 4,800 (2,820) 10.2 11.8

TS–1A, 230/3/60 7.0 (250) 0.13 (1.8) 5,500 (3,230) 8.5

TS–1A, 460/3/60 7.0 (250) 0.13 (1.8) 3,200 (1,880) 4.4

TS–2A, 230/1/50 14.0 (494) 0.19 (2.8) 4,400 (2,580) 13.3 18.4

TS–2A, 230/1/60 14.0 (494) 0.19 (2.8) 3,700 (2,170) 10.9 17.0

TS–2A, 230/3/60 9.6 (340) 0.20 (2.8) 1,800 (1,050) 8.7

TS–2A, 400/3/50 14.0 (494) 0.19 (2.8) 3,400 (2,000) 4.9 6.9

TS–2A, 460/3/60 9.6 (340) 0.20 (2.8) 1,800 (1,050) 4.8

TS–3A, 230/3/60 13.0 (460) 0.23 (3.2) 5,500 (3,230) 12.5

TS–3A, 380/3/60 15.8 (560) 0.23 (3.4) 4,600 (2,700) 6.1 8.4

TS–3A, 400/3/50 15.8 (560) 0.23 (3.4) 5,400 (3,170) 5.8 8.2

TS–3A, 460/3/60 13.0 (460) 0.23 (3.2) 3,000 (1,760) 6.1

TS–4A, 230/3/60 16.4 (580) 0.24 (3.4) 5,100 (3,000) 13.2

TS–4A, 380/3/60 19.2 (676) 0.28 (4.0) 3,900 (2,290) 8.5 9.5

TS–4A, 400/3/50 19.2 (676) 0.28 (4.0) 6,000 (3,530) 8.0 9.7

TS–4A, 460/3/60 16.4 (580) 0.24 (3.4) 4,800 (2,820) 6.8

TS–5A, 230/3/60 19.2 (680) 0.21 (3.0) 6,200 (3,640) 15.3

TS–5A, 380/3/60 23.4 (827) 0.15 (2.2) 7,300 (4,290) 9.2 10.0

TS–5A, 400/3/50 23.4 (827) 0.15 (2.2) 6,000 (3,530) 8.6 10.9

TS–5A, 460/3/60 19.2 (680) 0.21 (3.0) 6,100 (3,590) 7.7

TS–6A, 380/3/60 28.0 (987) 0.25 (3.6) 7,600 (4,470) 9.8 11.9

TS–6A, 400/3/50 28.0 (987) 0.25 (3.6) 7,500 (4,410) 9.3 12.3

TS–6A, 460/3/60 25.4 (900) 0.18 (2.5) 7,600 (4,470) 10.1

TS–7A, 380/3/60 31.5 (1,113) 0.23 (3.4) 7,600 (4,470) 11.6 14.4

TS–7A, 400/3/50 31.5 (1,113) 0.23 (3.4) 7,500 (4,410) 11.3 14.0

TS–7A, 460/3/60 30.2 (1,070) 0.25 (3.6) 7,700 (4,530) 11.7

TS–8A, 380/3/60 40.2 (1,420) 0.26 (3.7) 10,900 (6,410) 14.5 17.6

TS–8A, 400/3/50 46.5 (1,643) 0.26 (3.7) 10,800 (6,350) 14.4 18.2

TS–8A, 460/3/60 35.6 (1,260) 0.25 (3.6) 14,000 (8,240) 14.5

TS–9A, 380/3/60 51.0 (1,800) 0.30 (4.3) 12,400 (7,290) 16.7 22.6

TS–9A, 400/3/50 51.0 (1,800) 0.30 (4.3) 14,600 (8,590) 15.6 20.0

TS–9A, 460/3/60 43.6 (1,540) 0.35 (5.0) 12,100 (7,120) 17.0

TS–10A, 460/3/60 49.5 (1,750) 0.40 (5.7) 14,900 (8,760) 18.8

TS–10A, 380/3/60 62.4 (2,203) 0.22 (3.2) 16,300 (9,590) 17.8 22.7

TS–10A, 400/3/50 62.4 (2,203) 0.22 (3.2) 18,200 (10,710) 17.2 23.2

TS–11A, 400/3/50 71.5 (2,527) 0.22 (3.2) 20,400 (12,000) 21.1 26.3

TS–11A, 460/3/60 56.6 (2,000) 0.42 (6.0) 17,000 (10,000) 22.7

TS–12A, 400/3/50 80.7 (2,850) 0.21 (3.1) 32,400 (19,060) 27.9 33.0

TS–12A, 460/3/60 63.7 (2,250) 0.43 (6.1) 19,600 (11,530) 23.2

TS–13A, 460/3/60 68.8 (2,430) 0.45 (6.5) 23,100 (13,590) 28.0

(1)

All standard 230v/1/50Hz, 230v/1/60Hz, 380v/3/60Hz, 400v/3/50Hz machines rated at 25_C ambient, 7 barg inlet, 35_C inlet, and 35_C pressure

dew point inlet.

(2)

All standard 230v/3/60Hz, 460v/3/60Hz, and 575v/3/60Hz machines rated at 85_F ambient, 125 psig, 100_F inlet, and 100_F pressure dew point

inlet.

(3)

Data reported at compressed air flow condition stated in table.

(4)

575v data is not specifically published since it is a 460v dryer shipped with a transformer.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

8.2 INSTALLATION DRAWING

TS–1A, 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz – 1 1/2” BSPT female

230v / 1 / 60Hz – 1 1/2” BSPT female

All other 60Hz – 1 1/2” NPT female

C. Compressed air discharge

50Hz – 1 1/2” BSPT female

230v / 1 / 60Hz – 1 1/2” BSPT female

All other 60Hz – 1 1/2” NPT female

D. Condensate drain

50Hz – 1/8” BSPT female

230v / 1 / 60Hz – 1/8” BSPT female

All other 60Hz – 1/8–27 NPTF female

NOTES:

1. Weight (approximate):207 kg (455 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1 m (3 ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–2A, TS–3A & TS–4A, 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz – 2” BSPT female

230v / 1 / 60Hz – 2” BSPT female

380v / 3 / 60Hz – 2” BSPT female

All other 60Hz – 2” NPT female

C. Compressed air discharge

50Hz – 2” BSPT female

230v / 1 / 60Hz – 2” BSPT female

380v / 3 / 60Hz – 2” BSPT female

All other 60Hz – 2” NPT female

D. Condensate drain

50Hz – 1/8” BSPT female

230v / 1 / 60Hz – 1/8” BSPT female

380v / 3 / 60Hz – 1/8” BSPT female

All other 60Hz – 1/8–27 NPTF female

Model Dimension “X”

TS–2A 1408 mm

TS–3A 1396 mm

TS–4A 1410 mm

NOTES:

1. Weight (approximate):

TS–2A: 226 kg (497 lb)

TS–3A: 230 kg (506 lb)

TS–4A: 230 kg (506 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1 m (3 ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–5A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 3” BSP female

380v / 3 / 50Hz: 3” BSP female

All other 60Hz: 3” NPT female

C. Compressed air discharge

50Hz: 3” BSP female

380v / 3 / 50Hz: 3” BSP female

All other 60Hz: 3” NPT female

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

NOTES:

1. Weight (approximate):

TS–5A: 429 kg (944 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m (3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–6A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 3” BSP female

380v / 3 / 50Hz: 3” BSP female

All other 60Hz: 3” NPT female

C. Compressed air discharge

50Hz: 3” BSP female

380v / 3 / 50Hz: 3” BSP female

All other 60Hz: 3” NPT female

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

NOTES:

1. Weight (approximate):

TS–6A: 429 kg (944 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–7A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

C. Compressed air discharge

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

NOTES:

1. Weight (approximate):

TS–7A: 490 kg (1078 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–8A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

C. Compressed air discharge

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

NOTES:

1. Weight (approximate):

TS–8A: 550 kg (1210 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–9A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

C. Compressed air discharge

50Hz: 4” PN16–DN

380v / 3 / 60Hz: 4” PN16–DN

All other 60Hz: 4” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

TS–9A “X” Fan Qty

380v / 3 / 60Hz 1666 mm 3

400v / 3 / 50Hz 1670 mm 2

460v / 3 / 60Hz 1668 mm 2

NOTES:

1. Weight (approximate):

TS–9A: 595 kg (1309 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–10A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 6” PN16–DN

380v / 3 / 60Hz: 6” PN16–DN

All other 60Hz: 6” ANSI

C. Compressed air discharge

50Hz: 6” PN16–DN

380v / 3 / 60Hz: 6” PN16–DN

All other 60Hz: 6” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

380v / 3 / 60Hz: 1/4” BSP female

All other 60Hz: 1/4” NPT female

TS–10A “X” Fan Qty

380v / 3 / 60Hz 1667 mm 4

400v / 3 / 50Hz 1836 mm 1

460v / 3 / 60Hz 1668 mm 2

NOTES:

1. Weight (approximate):

TS–10A: 740 kg (1628 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–11A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 6” PN16–DN

60Hz: 6” ANSI

C. Compressed air discharge

50Hz: 6” PN16–DN

60Hz: 6” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

60Hz: 1/4” NPT female

TS–11A “X” Fan Qty

400v / 3 / 50Hz 1797 mm 2

460v / 3 / 60Hz 1668 mm 2

NOTES:

1. Weight (approximate):

TS–11A: 740 kg (1628 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–12A 50/60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet

50Hz: 6” PN16–DN

60Hz: 6” ANSI

C. Compressed air discharge

50Hz: 6” PN16–DN

60Hz: 6” ANSI

D. Condensate drain

50Hz: 1/4” BSP female

60Hz: 1/4” NPT female

TS–12A “X” Fan Qty

400v / 3 / 50Hz 1836 mm 2

460v / 3 / 60Hz 1668 mm 3

NOTES:

1. Weight (approximate):

TS–12A: 786 kg (1729 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

TS–13A 60Hz

KEY

A. Electrical conduit connection

B. Compressed air inlet 6” ANSI Flange

C. Compressed air discharge 6” ANSI Flange

D. Condensate drain 1/4” NPT female

NOTES:

1. Weight (approximate):

TS–13A: 786 kg (1729 lb)

2. Refrigerant: R–404A

3. Tolerance on dimensions: 13mm (0.5”) unless otherwise

stated.

4. 305mm (12”) minimum electrical cable length allowance is

required between the electrical cable entry (A) and the mains

terminal block.

5. Recommended clearance on all sides 1m(3ft) front panel with

starter door may require more as defined by local and national

electrical codes.

6. External piping shall not exert any unresolved moments or

forces on it.

7. There should be no plastic piping, not approved by IR, attached

to this unit or used for any lines downstream.

8. Field installed ducting to and from the dryer can not add more

than 1.0mm (0.04) water air resistance.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

8.3 ELECTRICAL SCHEMATIC

Allen – Bradley (A–B) 3–phase Starter Panels

Option

KEY

1AT Thermistor ambient

1DVS Drain valve alarm contact

1FU Control fuse

1M Compressor motor contactor

1MTR Compressor motor

1OL Compressor motor overload

1RPS Compressor discharge pressure switch

1RS Remote sleep mode input

1RTS Compressor discharge temperature switch

1SV Electric drain valve

2AT Thermistor evaporator

2FU Control fuse

2M Fan motor contactor

2MTR Fan motor

2OL Fan motor overload

2RC Fan switch arc suppressor

2RPS Fan pressure switch

2RTS Compressor superheat switch

3FU Control fuse

3RPS Low pressure switch

7FU Heater fuse

8FU Heater fuse

A Alarm

A I/P Analogue inputs

CON Controller

E–STOP Emergency stop

ENLD Electric no–loss drain valve (Option)

GND Ground

I/P Inputs

MPB Main power block

O/P Outputs

P Power

PTC Crank case heater

T1 Transformer, control

TK Fan thermal switch

NOTES

1. Approved fused disconnect or circuit breaker per N.E.C., I.E.C. or

other national requirements must be provided by customer.

2. Dashed lines representing wiring by customer.

3. Sizing of electrical components not supplied by Ingersoll Rand is

the responsibility of the customer and should be done in

accordance with the information on the dryer data plate, N.E.C.,

I.E.C., or other national codes, and local electrical codes.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

Siemens 3–phase Starter Panels

KEY

1AT Thermistor ambient

1DVS Drain valve alarm contact

1FU Control fuse

1M Compressor motor contactor

1MTR Compressor motor

1OL Compressor motor overload

1RPS Compressor discharge pressure switch

1RS Remote sleep mode input

1RTS Compressor discharge temperature switch

1SV Electric drain valve

2AT Thermistor evaporator

2FU Control fuse

2M Fan motor contactor

2MTR Fan motor

2OL Fan motor overload

2RC Fan switch arc suppressor

2RPS Fan pressure switch

2RTS Compressor superheat switch

3FU Control fuse

3RPS Low pressure switch

7FU Heater fuse

8FU Heater fuse

A Alarm

A I/P Analogue inputs

CON Controller

E–STOP Emergency stop

GND Ground

I/P Inputs

MPB Main power block

O/P Outputs

P Power

PAJ PORO active jumper

PTC Crank case heater

T1 Transformer, control

TK Fan thermal switch

NOTES

1. Approved fused disconnect or circuit breaker per N.E.C., I.E.C. or

other national requirements must be provided by customer.

2. Dashed lines representing wiring by customer.

3. Sizing of electrical components not supplied by Ingersoll Rand is

the responsibility of the customer and should be done in

accordance with the information on the dryer data plate, N.E.C.,

I.E.C., or other national codes, and local electrical codes.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

Allen – Bradley (A–B) 1–phase Starter Panels

Option

KEY

1AT Thermistor ambient

1DVS Drain valve alarm contact

1FU Control fuse

1M Compressor motor contactor

1MTR Compressor motor

1OL Compressor motor overload

1RPS Compressor discharge pressure switch

1RS Remote sleep mode input

1RTS Compressor discharge temperature switch

1SV Electric drain valve

2AT Thermistor evaporator

2FU Control fuse

2M Fan motor contactor

2MTR Fan motor

2OL Fan motor overload

2RC Fan switch arc suppressor

2RPS Fan pressure switch

2RTS Compressor superheat switch

3FU Control fuse

3RPS Low pressure switch

7FU Heater fuse

8FU Heater fuse

A Alarm

A I/P Analogue inputs

CON Controller

E–STOP Emergency stop

ENLD Electric no–loss drain valve (Option)

GND Ground

I/P Inputs

MPB Main power block

O/P Outputs

P Power

PTC Crank case heater

T1 Transformer, control

TK Fan thermal switch

NOTES

1. Approved fused disconnect or circuit breaker per N.E.C., I.E.C. or

other national requirements must be provided by customer.

2. Dashed lines representing wiring by customer.

3. Sizing of electrical components not supplied by Ingersoll Rand is

the responsibility of the customer and should be done in

accordance with the information on the dryer data plate, N.E.C.,

I.E.C., or other national codes, and local electrical codes.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

8.4 PROCESS AND INSTRUMENTATION SCHEMATICS

1–Evaporator System

KEY

CR. Customer responsibility

1. Compressor, refrigerant

2. Condenser

3. Refrigerant filter/dryer

4. Valve, expansion

5. Cooler, combination

5a. Evaporator

5b. Pre–cooler/Re–heater

5c. Separator, moisture

6. Valve, hot gas

7. Valve, condensate drain

8. Fan

9. Switch, pressure

10. Switch, high superheat

11. Switch, high pressure

12. Sensor, TXV superheat bulb

13. Switch, high temperature

14. GP pre–filter, external

15. HE post–filter, external

16. Sight glass with humidity indicator

17. Low pressure switch

PIPING LEGEND

A. Dryer package

B. Compressed air

C. Refrigerant

D. Superheat signal

E. Condensate

F. Static refrigerant

NOTES

1. For customer connection sizes and locations see foundation plan

of unit.

2. External pre–filter and post filter must be supplied by customer.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

2–Evaporator System

KEY

CR. Customer responsibility

1. Compressor, refrigerant

2. Condenser

3. Refrigerant filter/dryer

4. Valve, expansion

5. Cooler, combination

5a. Evaporator

5b. Pre–cooler/Re–heater

5c. Separator, moisture

6. Valve, hot gas

7. Valve, condensate drain

8. Fan

9. Switch, pressure

10. Switch, high superheat

11. Switch, high pressure

12. Sensor, TXV superheat bulb

13. Switch, high temperature

14. GP pre–filter, external

15. HE post–filter, external

16. Sight glass with humidity indicator

17. Low pressure switch

PIPING LEGEND

A. Dryer package

B. Compressed air

C. Refrigerant

D. Superheat signal

E. Condensate

F. Static refrigerant

NOTES

1. For customer connection sizes and locations see foundation plan

of unit.

2. External pre–filter and post filter must be supplied by customer.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

3–Evaporator System

KEY

CR. Customer responsibility

1. Compressor, refrigerant

2. Condenser

3. Refrigerant filter/dryer

4. Valve, expansion

5. Cooler, combination

5a. Evaporator

5b. Pre–cooler/Re–heater

5c. Separator, moisture

6. Valve, hot gas

7. Valve, condensate drain

8. Fan

9. Switch, pressure

10. Switch, high superheat

11. Switch, high pressure

12. Sensor, TXV superheat bulb

13. Switch, high temperature

14. GP pre–filter, external

15. HE post–filter, external

16. Sight glass with humidity indicator

17. Low pressure switch

PIPING LEGEND

A. Dryer package

B. Compressed air

C. Refrigerant

D. Superheat signal

E. Condensate

F. Static refrigerant

NOTES

1. For customer connection sizes and locations see foundation plan

of unit.

2. External pre–filter and post filter must be supplied by customer.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

4–Evaporator System

KEY

CR. Customer responsibility

1. Compressor, refrigerant

2. Condenser

3. Refrigerant filter/dryer

4. Valve, expansion

5. Cooler, combination

5a. Evaporator

5b. Pre–cooler/Re–heater

5c. Separator, moisture

6. Valve, hot gas

7. Valve, condensate drain

8. Fan

9. Switch, pressure

10. Switch, high superheat

11. Switch, high pressure

12. Sensor, TXV superheat bulb

13. Switch, high temperature

14. GP pre–filter, external

15. HE post–filter, external

16. Sight glass with humidity indicator

17. Low pressure switch

PIPING LEGEND

A. Dryer package

B. Compressed air

C. Refrigerant

D. Superheat signal

E. Condensate

F. Static refrigerant

NOTES

1. For customer connection sizes and locations see foundation plan

of unit.

2. External pre–filter and post filter must be supplied by customer.

8.0 GENERAL INFORMATION

TS1A–13A

http://air.irco.com

5–Evaporator System

KEY

CR. Customer responsibility

1. Compressor, refrigerant

2. Condenser

3. Refrigerant filter/dryer

4. Valve, expansion

5. Cooler, combination

5a. Evaporator

5b. Pre–cooler/Re–heater

5c. Separator, moisture

6. Valve, hot gas

7. Valve, condensate drain

8. Fan

9. Switch, pressure

10. Switch, high superheat

11. Switch, high pressure

12. Sensor, TXV superheat bulb

13. Switch, high temperature

14. GP pre–filter, external

15. HE post–filter, external

16. Sight glass with humidity indicator

17. Low pressure switch

PIPING LEGEND

A. Dryer package

B. Compressed air

C. Refrigerant

D. Superheat signal

E. Condensate

F. Static refrigerant

NOTES

1. For customer connection sizes and locations see foundation plan

of unit.

2. External pre–filter and post filter must be supplied by customer.

8.0 GENERAL INFORMATION

TS1A–13A

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8.5 GENERAL DESCRIPTION

The dryer is an electric motor driven, hermetically sealed refrigeration

system, complete with all necessary components piped, wired and

baseplate mounted. It is a totally self contained compressed air dryer

package.

The standard dryer is designed to operate in an ambient range of 2_C

to 46_C (35_F to 115_F). For air–cooled machines, the standard

maximum temperature of 46_C (115_F) is applicable up to an elevation

of 1,000m (3,280ft) above sea level. Above this altitude, significant

reductions in ambient temperature are required if the standard fan

motor is to be used.

The dryer is managed by an onboard electronic controller. The

controller operates and provides functions to optimize the dryer

operation. Panel instrumentation provides indication of the dryer

operating status.

As hot saturated compressed air is supplied to the dryer inlet, the air

is conditioned inside a patented aluminum combination evaporator /

cooler / water separator module. Upon entry to the dryer, air passes

through a cross flow air–to–air heat exchanger where it is pre–cooled.

The air then enters the cross flow refrigerant–to–air evaporator where

it is cooled to its lowest temperature and water vapor is condensed to

liquid. The next stage passes the air through a stainless steel mesh

coalescer where condenser water is conglomerated into large, heavy

drops. The air exits the coalescer where it turns and rises while the

water drops out into a drain well. The cold dried air proceeds on to enter

the initial air–to–air heat exchanger where it is heated up to greatly

reduce its relative humidity, providing high quality dried air back into the

compressed air system.

9.0 OPERATING INSTRUCTIONS

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9.1 BASIC OPERATION

WARNING

Ensure that all protective covers/guards are in place before

attempting to start the machine.

Check that the oil level is at least visible in the sight glass. Refer to

“Routine Maintenance” for setting correct level.

Ensure that the dryer is by–passed, or there is no load on the cooler.

Switch on the main electrical isolation switch. The control panel will

illuminate, indicating that the line and control voltages are available.

Initial check sequence

The controller will display the current software revision for 8 seconds,

then display its status for start up

Start sequence

The dryer will initially start by pressing the local start button. The start

sequence will progress only if there are no active alarms. The start

sequence is identical regardless of whether the remote energy saver

control mode is engaged. The main contactor will be energized and the

compressor motor will start. Once the pressure in the refrigeration

circuit reaches the fan pressure switch setting, the fan pressure switch

will close. The controller will receive the signal from the pressure

switch and energize the fan motor contactor.

Stop sequence

The dryer can be stopped locally from the control panel or due to an

alarm condition. Any of these conditions will cause the start output to

de–energize immediately. Except in the event of a Low Evaporator

Temperature Warning, the dryer will not automatically restart when

shutdown by any alarm. A stop command will de–energize the

compressor, fan motor contactor. If the shutdown is due to an alarm, an

LED in the synoptic display will be illuminated indicating the reason for

the shutdown.

Compressor Control

Local non–cycling control: Under standard, local control, the

compressor runs continuously while the dryer start input is energized.

In this control mode, called local control, the compressor will be

stopped with an alarm shutdown or a local stop command from the

control panel.

Remote energy saving (sleep) Mode (Optional): In the second mode of

operation, called remote energy saver (sleep) control, the compressor is

cycled during no load conditions. This mode requires an external input

indicating when the refrigerated dryer is loaded (i.e., has air flowing through

it). When the dryer is loaded, the compressor operates at all times, no

differently than when in local control. When the external input indicates that

the dryer is unloaded and the evaporator temperature is less than 35_F

(2_C), the compressor contactor will be de–energized. When the

evaporator temperature reaches 48_F (9_C), the compressor contactor

will be energized and the compressor will run until the evaporator

temperature reaches 35_F (2_C). If the compressor requires less than 4

minutes to reach this lower temperature, the compressor will continue to

operate for a total duration of 4 minutes before the contactor is

de–energized. When the external input changes state to indicate the dryer

is loaded, the compressor contactor should immediately energize as

during a normal start sequence.

Fan Control

Once the dryer is started, the fan pressure switch or high superheat switch

is used to control the fan operation. When the dryer is in “run” mode and

the pressure or superheat switch is energized, the fan motor contactor will

be energized and the fan will run. If the compressor stops due to an alarm

(shutdown) or a stop button command (local or remote), the fan will stop

with the compressor.

When in remote energy saver control mode, the fan logic should not

change when the compressor is operating. When the compressor

motor is not running, the controller should also de–energize the fan

motor contactor.

Drain Valve Control

The TS dryer comes standard with a “Smart” solenoid drain valve.

The drain valve is controlled by the Intellisys microprocessor and it has

two modes of operation, “Smart” mode, and timer mode. The factory

default setting will be the timer mode.

“Smart” mode can be activated if the user prefers the dryer

microprocessor to determine suitable drain sequences to minimize air

losses. The activation procedure can be found in the “Operator

Setpoints” section.

“Smart” mode allows the controller to calculate the valve opening and

closing time based on changes in ambient temperature and dryer

evaporator temperature, as well as performance parameters for

Ingersoll Rand air compressors. Therefore the time open and closed

may never remain constant if any of these conditions change.

In “Smart” mode, 30 seconds following the start sequence, the drain

valve should open for 10 seconds. Following that, the microprocessor

will determine the “Smart” control intervals. If so equipped, when the

dryer goes into remote energy saving (sleep) mode, the drain valve

solenoid should remain closed when the dryer is unloaded. Once the

dryer is again loaded, the “Smart” drain function will resume timer count

from where it last operated under load.

In timer mode, the controller will serve the timer function to open and

close the valve at regular intervals that are chosen by the user. This

operation is no different than a standard timer solenoid drain valve. The

user chooses the opening and closing times from the Intellisys display,

and may adjust these as desired.

Some dryers may include an electric no–loss drain valve (ENLD) that

is either a factory or aftermarket option. These drain valves are not

functional connected to the Intellisys as their open/close operation is

sensed by the valve itself. The valve, when connected properly, will

provide an alarm signal to the Intellisys that is displayed on its panel.

NOTICE

On units equipped with the PORO option, the Intellisys can not

distinguish between a power loss and an E–stop

activation/deactivation. If the E–stop is activated then deactivated, and

PORO is active on the unit, the dryer will automatically restart without

pressing the “Start” button.

9.0 OPERATING INSTRUCTIONS

TS1A–13A

http://air.irco.com

9.2 INTELLISYS CONTROLS

1. Emergency Stop (not shown)

Pressing this switch will disconnect all power to the controller. This

effectively stops all functions of the machine.

DANGER

Pressing the Emergency Stop does not disconnect power to the

electrical panel! Do NOT open the electrical panel door.

Components inside may still be energized and be capable of

delivering a lethal electric shock if contacted.

2. Start

Pressing this button will activate the start sequence.

3. Stop

Pressing this button will activate the stop sequence.

4. Alarm Reset

Pressing this button will clear and reset the alarm if the alarm cause

has been corrected.

5. Toggle

Pressing this button will switch between evaporator temperature and

percent relative humidity of the discharge air.

6. Setpoint Function or Conditioned Air Value

7. Setpoint Value or Ambient Temperature

8. Control power indicator

9. Refrigeration compressor run indicator

10. High/Low refrigeration pressure alarm indicator

11. High refrigeration compressor discharge temperature

alarm indicator

12. Energy savings option indicator

13. Preventative maintenance reminder

14. High evaporator temperature warning indicator

15. Low evaporator temperature warning indicator

16. Pre–filter maintenance reminder

17. Post–filter maintenance reminder

18. Drain valve alarm indicator

19. General alarm indicator

20. Approximated discharge air percent relative humidity

active indicator

21. Coldest air temperature active indicator

9.0 OPERATING INSTRUCTIONS

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9.3 DISPLAY SCREEN

The display screen has four basic graphic representations. These are

the evaporator temperature and relative humidity indicator, local

ambient area temperature, the operational status, and the dryer system

operating schematic.

The evaporator temperature shows a relative scale of its coldest air

temperature, which relates closely to dew point temperature. Green

indicates a good dew point, yellow indicates a cautionary high dew

point, and red indicates a high dew point.

When toggled to, this same scale illustrates an approximate relative

humidity of the compressed air at the discharge of the dryer.

Calculation of this value is based on local ambient air temperature,

typical performance parameters of Ingersoll Rand air compressors

when operating in the same ambient temperature, and the evaporator

temperature.

The ambient temperature illustrates the relative temperature of the air

that the dryer is exposed to. When the dryer operates in the green

section, it is operating in an environment that should not affect the

performance of a properly sized dryer. When operating in the yellow

section, the ambient temperature may start to affect dryer

performance. When operating in the red section, the dryer may be

approaching or has exceeded the maximum allowable ambient

operating temperature.

The Operation status contains four pictographics. The “lightning

bolt”(8) indicates the electrical panel has power provided to it, the

“running man”(9) indicates the refrigerant compressor is running, the

“star”(12) indicates the dryer is running in the optional energy savings

mode, and the “wrench”(13) indicates the regular interval for

preventative maintenance has been reached.

The dryer system operational schematic contains LED’s to indicate if

a system warning (yellow LED) or alarm shut down (red LED) has

occurred and from which primary component.

9.4 OPERATOR SETPOINTS

Listing 1.0 Entering Setpoint Menus

S USER SETPOINTS

[RESET] [TOGGLE] [TOGGLE]

(KEY SEQUENCE MUST BE DONE WITHIN 3 SECONDS TO

ENTER SETPOINT MODE)

Once the setpoint menu is entered the two bar graphs on the front of

the controller will be used to show setpoint number and value. The

Evaporator/%RH bar graph will indicate setpoint function and the

Ambient temperature bar graph will indicate setpoint number. To

navigate through the setpoint menu the TOGGLE, RESET and STOP

keys will be used. The function of the keys is illustrated in Listing 1.1.

Listing 1.1 Setpoint Navigation

S TOGGLE

USED TO ITERATE THROUGH SETPOINT NUMBERS AND

CHANGE VALUES.

S RESET

USED TO INITIATE A DATA INPUT SESSION AND TO SAVE

DATA INPUT.

S STOP

USED AS A LEVEL BACKOUT MECHANISM AND SETPOINT

MENU EXIT.

Listing 1.2 Menu Functions

S NAVIGATION

Use the TOGGLE key to iterate through the setpoint functions.

S CHANGING SETPOINT DATA

When ready to make a set point value change use the RESET key

to initiate a value input session. Then use the TOGGLE key to

increment the setpoint value NOTE: setpoint value and set point

function will roll around once the maximum function or value is

reached.

Once the desired value is entered use the RESET key to save the

newly entered value. The controller will flash the data to confirm

the new value save. Then the controller will back out to the

setpoint scrolling state and you may continue to scroll through

the setpoint functions.

S EXITING SETPOINTS AND MENUS

The STOP key is used as a level back out function. It will always

back out one level from where ever one is in a setpoint menu. For

example if one is in a setpoint menu and scrolling through all the

setpoint functions and presses the STOP key, the controller will

exit the setpoint menu. Another example is if one is changing a

setpoint value and decides its not the setpoint that was intended

to be changed, one can just press the STOP key and the controller

will back out to the setpoint scrolling state of the setpoint menu.

S AUTOMATIC MENU EXIT

If the controller does not receive any key presses within a 30

second time span, it will back out of the current setpoint menu.

9.0 OPERATING INSTRUCTIONS

TS1A–13A

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User Setpoint Menu

# NAME DESCRIPTION VALUES

1 Drain Valve Control Drain Valve Control Technique 1 = Manual

2 = Automatic

2 Drain Valve Open Time Manual Drain Valve Open Time 1 to 10 seconds

3 Drain Valve Closed Time Manual Drain Valve Closed Time 1 to 45 minutes

4 MODBUS Control MODBUS Control State 1 = Enabled

2 = Disabled

5 MODBUS Address MODBUS Local Address 1 to 247

6 PORO Control PORO Control State 1 = Enabled

2 = Disabled

The values displayed on the bar graphs are interpreted as follows:

Each light on the bar graph represents a number.

Add together the numbers represented by the illuminated lights to

get the displayed value.

Display Value = 8 + 2 + 1 = 11

The displayed value in the example above is 11.

In the display shown above, the left side shows the setpoint function (in

this case a display value of 3 would indicate the Drain Valve Closed

Time). The right side shows the setpoint value (in this case a display

value of 22 would indicate 22 minutes). In summary, the Drain Valve

Closed Time is set to 22 minutes.

9.0 OPERATING INSTRUCTIONS

TS1A–13A

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Standard Drain Valve Closed Time Example

The following are step–by–step instructions for setting the Drain Valve

Closed Time to a setting of 5 minutes.

1. Press (in sequence) (RESET) – (TOGGLE) –

(TOGGLE) to enter the User Setpoint Menu.

2. Press (TOGGLE) twice to scroll through the Setpoint

Functions to the Drain Valve Closed Time Function. (The bottom

two LEDs will be illuminated on the left display to equate a #3 for

the Drain Valve Closed Time Function – refer to the table in

section 9–4 for the function #)

3. Press (RESET) to enable changing the Setpoint Value.

(Setpoint Value is displayed on the right display)

4. Press (TOGGLE) to change the Setpoint Value to the

desired setting of 5 minutes. (The bottom LED and the third LED

up on the right display are illuminated to equate to a value of 5 for

the Drain Valve Closed Time setting of 5 minutes)

5. Press (RESET) to save the setting change. (The display

will blink twice to indicate a successful save)

6. When complete, press (STOP) to exit and return to

the normal operating display.

Notes:

S Press STOP to cancel and exit one level without saving the

settings.

S The controller will timeout and return to normal operation if

nothing has been pressed within 30 seconds.

S RESET – TOGGLE – TOGGLE sequence from step 1. must be

done within 3 seconds to enter the User Setpoint Menu.

9.5 WARNINGS

A warning will occur when a non–critical limit has been exceeded. The

warning will be indicated with an illuminated LED. In all but the Low

Evaporator Temperature Warning, the dryer will continue to operate as

it did before the warning originated. In all cases excluding the Low

Evaporator Warning, a warning will not shut down the machine.

Two warnings can occur concurrently. In this event, both warnings will

be indicated with the appropriate LEDs.

After a warning has occurred, the LED indicating the source of the

warning will remain illuminated, even if the warning condition is no

longer active. The LED must be reset manually. The process for

resetting the temperature and drain valve warning LEDs is the same as

the process for resetting the alarms. Resetting of the Preventative

Maintenance and filter change warnings can only be done when the

required service has been completed by an authorized Ingersoll Rand

technician.

Low Evaporator Temperature Warning

This warning is unique because it is the only warning that shuts the

compressor down. This occurs when the evaporator temperature

drops below 28_F (–2_C). When the evaporator temperature rises

above 37_F (3_C), the compressor and fan motor contactors should be

re–energized and the machine should resume normal operation. If the

warning occurs, the low evaporator temperature LED will illuminate.

The general alarm LED will also illuminate. When the evaporator

temperature rises above the restart threshold, the general alarm LED

should de–energize, but the low evaporator temperature LED should

remain energized until it is cleared with the alarm rest button.

High Evaporator Discharge Temperature Warning

This warning occurs when the following conditions are met:

1. The dryer has been running for more than 30 minutes AND

2. The evaporator temperature is above 50_F (10_C) AND

3. The ambient temperature is less than 30_F (17_C) above the

evaporator temperature.

Drain Valve Warning

This warning will receive a signal from a set of contacts on the optional

no–loss drain valve. When the standard “smart” drain is used, this

warning is inactive and the LED should remain unlit at all times.

1AT Sensor Failure

This occurs when 1AT ambient temperature sensor fails in an

open/short circuit condition. This should be indicated as a full/null scale

ambient temperature reading. The dryer will continue to operate but the

controller will assume an ambient temperature of 116_F (46_C) for all

calculated operations.

9.6 SERVICE WARNINGS

Service warnings occur when the unit has been operated a certain

number of hours, based on energized time. These warnings are set

prior to the dryer being shipped. They can not be disabled.

Filter Change Warnings

These warnings occur when the filter element requires replacement.

The warning can only be cleared once the elements are changed by an

authorized Ingersoll Rand technician.

9.0 OPERATING INSTRUCTIONS

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9.7 ALARMS

If a critical value is exceeded (during any mode of operation), an alarm

sequence will take place. In the sequence, the controller will indicate

the source of the alarm by illuminating the appropriate LED in the

synoptic display. Concurrently, the controller will de–energize both the

compressor motor and fan motor contactors. When in alarm mode, the

“Power ON” status LED, the general alarm LED, and the component

alarm LED will light.

Power is not issued back to the starter until the alarm message has

been reset and the alarm parameters have returned to normal range.

The operator will use the Reset button on the front of the controller to

reset the alarm. Pressing the RESET button twice within a 2 second

period will reset the alarm associated with the lit LED.

The following sections describe each alarm message and the

conditions associated with each.

High Compressor Discharge Pressure Alarm

This alarm occurs when the pressure switch at the discharge of the

compressor in the refrigeration circuit opens. When this switch opens,

the compressor and fan motor contactors should be de–energized.

This alarm will need to be cleared at the Intellisys only after the problem

is corrected.

Low Compressor Suction Pressure Alarm

This alarm occurs when the pressure switch on the suction pipe opens,

likely due to refrigerant leakage and loss. When this switch opens, the

compressor and fan motor contactor should be de–energised. This

alarm will need to be cleared at the switch, then the Intellisys, only after

the problem is corrected.

High Compressor Discharge Temperature Alarm

This alarm occurs when the temperature switch at the discharge of the

compressor in the refrigeration circuit opens. When this switch opens,

the compressor and fan motor contactors should be de–energized.

Compressor Motor Overload

This alarm occurs when the auxiliary contact in the compressor motor

overload is opened. When this alarm is active, the compressor and fan

motor contactors should be de–energized. The general alarm LED

should be energized. No other LED on the synoptic display will be

energized to show the source of this fault.

2AT Sensor failure

This alarm occurs when 2AT evaporator temperature sensor fails in an

open/short circuit condition. The general alarm, Low Evaporator, and

High Evaporator LED’s should be illuminated.

Remote Alarm Signal

The Intellisys controller has dry contact (volt–free) outputs to allow the

user to receive an alarm signal to a remote location. The signal may be

connected at the Intellisys as either normally open or normally closed.

See the dryer electrical schematic for more information (block A in

CON).

Drain Valve Alarm (Optional)

When the factory or aftermarket electric no–loss drain valve is

equipped and properly installed, any alarm signals sent to the Intellisys

will be displayed. The fault must be corrected and cleared at the drain

valve first, then at the Intellisys controller.

10.0 START–UP PROCEDURE

TS1A–13A

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10.1 INITIAL START–UP

S Ensure all electrical connections are correct.

S Apply power to the dryer, but do NOT start it. Power should be

applied for at least four (4) hours prior to starting the compressor to

allow the compressor crankcase heater to warm the compressor oil

and drive the refrigerant out of the crankcase oil. The refrigerant

should be driven off when the crankcase feels warm and no bubbles

can be seen in the compressor sight glass.

S Ensure all air and condensate connections are correct and leak

free.

S Start the dryer but do NOT apply a compressed air load.

S Check fan pressure switch setting. If necessary and if the dryer is

equipped with an adjustable switch, adjust it.

S Check the fan rotation. Cooling air must flow through the dryer

package and discharge out of the dryer’s top. If the fan rotation is

incorrect, see the “Troubleshooting” section.

S Check the low side refrigerant pressure. If necessary, adjust the hot

gas valve according to the “Routine Maintenance” section of this

manual.

S Check the condensate valve for proper opening and closing times.

S Apply a compressed air load to the dryer. Ensure that the dryer has

been operating for at least two (2) minutes before applying a load,

to allow the evaporator(s) to cool down to their operating

temperature.

S Wait ten (10) minutes and re–check the low side pressure. If it is low,

adjust the hot gas valve according to the “Routine Maintenance”

section of this manual. If it is high, see the “Troubleshooting” section

of this manual.

S The dryer is ready for service.

S For very precise pressure dewpoint control, the evaporator

superheat may be checked and adjusted at the thermal expansion

valve(s). The dryer must be loaded when checking and adjusting.

See Section 11.0 for procedure. Typical operation will not require

this adjustment. When required, the procedure should be

performed by a qualified refrigeration technician.

11.0 MAINTENANCE

TS1A–13A

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11.1 MAINTENANCE PROMPTS

The maintenance prompt is a service warning that occurs when the unit

has been operated a certain number of hours, based on energized time.

These warnings are set prior to the dryer being shipped. They can not

be disabled.

Preventative Maintenance Warning

This warning occurs when the preventative maintenance interval has

been reached. The warning can only be cleared once the preventative

maintenance work is completed by an authorized Ingersoll Rand

technician.

11.2 MAINTENANCE CHART

The MAINTENANCE CHART indicates the various components and the intervals when the maintenance has to take place. Note that any Local or

National codes that require specific maintenance that exceeds the requirements of this section must be adhered to.

TS Maintenance Schedule

Hours: 4300 8600 12900 Every 4300

thereafter

Panel Filter Element Replace Replace Replace Replace

Condenser Check / clean Check / clean Check / clean Check / clean

Drain Valve Strainer Check / clean Check / clean Check / clean Check / clean

High Refrigerant Temperature Switch Check Check Check Check

High Pressure Switch Check Check Check Check

High Side Pressure Check Check Check Check

Low Side Pressure

(1)

Check/Adjust Check/Adjust Check/Adjust Check/Adjust

Fan Pressure Switch Check Check Check Check

High Superheat Switch Check Check Check Check

Oil Level Check Check Check Check

Condensate Drain System Check Check Check Check

(1)

The low side refrigerant pressure may need to be adjusted more often if local ambient conditions change frequently.

11.3 MAINTENANCE PROCEDURES

CAUTION

Before beginning any work on the dryer, read and understand the

safety instructions earlier on in this manual. Open, lock and tag

the main electrical disconnect and isolate the dryer from the air

system. Do not under any circumstances open any drain valve or

remove components from the dryer until this has been carried

out. Ensure that all pressure has been vented from the dryer.

CAUTION

When using any form of liquid for cleaning, ensure that all

electrical components are protected or covered to prevent

ingress of liquid.

WARNING

The dryer’s refrigeration system operates in a pressurised

shutdown mode. If the compressor stops, the system will contain

high pressure refrigerant. The refrigeration system must only be

opened by a qualified technician certified in handling refrigerants.

WARNING

Use suitable equipment for lifting heavy items and ensure loose

components are adequately supported to eliminate risk of

dropping.

11.0 MAINTENANCE

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Compressed air can be dangerous if incorrectly handled. Before doing

any work on the unit, ensure that all pressure is vented from the system

and that the machine cannot be started accidentally.

Ensure that maintenance personnel are adequately trained, competent

and have read the Maintenance Manuals.

Prior to attempting any maintenance work, ensure that:

S all air pressure is fully discharged and isolated from the system.

S the machine cannot be started accidentally or otherwise, by posting

warning signs and/or fitting appropriate anti–start devices.

S all residual electrical power sources (mains and battery) are

isolated.

Prior to opening or removing panels or covers to work inside a

machine, ensure that:

S anyone entering the machine is aware of the reduced level of

protection and the additional hazards, including hot surfaces and

intermittently moving parts.

S the machine cannot be started accidentally or otherwise, by posting

warning signs and/or fitting appropriate anti–start devices.

Prior to opening the refrigeration circuit, ensure that:

S the refrigeration is recovered by a qualified technician with the

appropriate certifications to handle refrigerants.

S the appropriate fire control and oil spill equipment is available.

Note: The liquid refrigerant line (condenser–to–evaporator(s) line) is

very likely to contain oil even when the refrigerant is evacuated.

Prior to attempting any maintenance work on a running machine,

ensure that:

S the work carried out is limited to only those tasks which require the

machine to run.

S the work carried out with safety protection devices disabled or

removed is limited to only those tasks which require the machine to

be running with safety protection devices disabled or removed.

S all hazards present are known (e.g. pressurized components,

electrically live components, removed panels, covers and guards,

extreme temperatures, inflow and outflow of air, intermittently

moving parts, etc.).

S appropriate personal protective equipment is worn.

S loose clothing, jewelry, long hair etc. is made safe.

S warning signs indicating that Maintenance Work is in Progress are

posted in a position that can be clearly seen.

Upon completion of maintenance tasks and prior to returning the

machine into service, ensure that:

S the machine is suitably tested.

S all guards and safety protection devices are refitted.

S all panels are replaced, canopy and doors closed.

S hazardous materials are effectively contained and disposed of.

11.4 ROUTINE MAINTENANCE

This section refers to the various components which require periodic

maintenance and replacement.

For all other maintenance, contact your local Ingersoll Rand office,

Distributor or Air Center.

Refer to safety information and maintenance procedures prior to

carrying out any of the maintenance in the following sections.

Prior to starting

Oil level checking procedure

The oil level should be checked daily. An oil level sight glass is located

at the bottom of the refrigeration compressor and while the machine is

running on load, oil should always be visible in the sight glass. The

normal position is half way.

Adding oil

The refrigeration circuit is hermetically sealed so adding oil should

never be necessary unless the system is leaking or has been pumped

down or recharged.

If adding oil is necessary, do the following.

Run the dryer for a minimum of 2 minutes, the oil level should be visible

in the sight glass. If not, slowly add the proper oil, using the appropriate

pump, to the Schradert valve on the suction connector of the

compressor. Continue until the oil level is visible in the sight glass with

the compressor running.

CAUTION

Do not mix oil types. Use only oil specified by IR

Panel filter change procedure

S Remove the panel filter by pulling up and out of its slots.

S Fit the new element in.

Aircooled Condenser Cleaning

Ensure that the dryer is isolated from the compressed air system and

is vented of all pressure. When undertaking any work on the dryer

always use certified lifting equipment and employ sound working

principles.

Ensure that the main power disconnect switch is locked off and tagged.

Visually check the outside of the condenser core to be certain that a

complete cleaning of the condenser is required. Frequently, dirt, dust

or other foreign material may only need to be removed to remedy the

problem.

Acceptable methods of cleaning include vacuuming or compressed air.

WARNING

Do not use steam or water to clean the condenser, since the electrical

panel is NOT water tight.

WARNING

Strong cleaners can harm aluminum cooler parts.

Timed Solenoid Drain Valves (where fitted) Check / Cleaning

S Remove the central nut and then the electrical coil.

S Remove screws holding bonnet of valve and carefully split the

valve. Clean and inspect all internal parts.

S Similarly check and clean the ball valve and needle valve.

S Replace any defective parts as identified in parts manual.

S Re–assemble and later, with machine running, check that

condensate and air is expelled at the frequency and duration set into

the INTELLISYS controller.

11.0 MAINTENANCE

TS1A–13A

http://air.irco.com

No Loss Drain Trap (where fitted) Check / Cleaning

S Remove the four socket head screws then carefully split the trap.

Clean and inspect all internal parts with particular attention to the

water level sensor(s).

S If the stainless steel strainer mesh is blocked, remove it and clean

in a weak detergent solution.

S Replace any defective parts (see parts manual for repair kit).

S Re–assemble and later, with machine running, check that

condensate is expelled at regular period and no alarms are signaled

on trap or on INTELLISYS display.

Evaporator (low side) Refrigerant Pressure Adjustment

The low side refrigerant pressure should be checked during installation start–up, and periodically when local ambient conditions change by more than

6_C (10_F).

S Install a refrigerant gauge to a low side Schradert connection.

S Check pressure when the 2RPS condenser fan switch is about to close and start the fan(s).

S Increase pressure by turning the hot gas valve adjustment screw clockwise (decrease pressure by turning counter–clockwise).

S Reference chart below for refrigerant pressure–temperature relationship.

Refrigerant R404A, Saturated

Evaporating Temperature, _C Evaporating Pressure, barg Evaporating Pressure, psig Evaporating Temperature, _F

0 5,02 72.8 32

1,1 5,23 75.9 34

2 5,46 79.1 36

3,3 5,68 82.4 38

S Compressed air dewpoint is approximately 0.5_C to 2_C (0.9_F to 3.6_F) higher than the evaporating temperature when the dryer is operating at

its nominal rated conditions and 3.3_C to 5_C (6_F to 9_F) evaporated superheat setting.

Evaporated Superheat Adjustment

The evaporated superheat may be checked when conducting major service or when very precise pressure dewpoint control is desired. This

procedure should only be performed by a qualified refrigeration technician.

S Load the dryer with a minimum of 80% of full compressed air rated load at these controlled conditions:

230 V/60 Hz/3 Phase

460 V/60 Hz/3 Phase:

400 V/50 Hz/3 Phase

230 V/50 Hz/1 Phase

380 V/60 Hz/3 Phase

230 V/60 Hz/1 Phase

Ambient temperature 85_F 25_C

Compressed air inlet temperature 100_F 35_C

Compressed air inlet pressure 125 psig 7 barg

Compressed air inlet pressure dewpoint 100_F 35_C

S Do not exceed full rated load.

S Allow dryer parameters to stabilize (30 minutes with no changes in conditions).

S Install a refrigerant gauge to a low side Schrader connection.

S Install a thermocouple or similar device to pipe wall immediately adjacent to the thermal expansion valve temperature bulb. Similar device must

be capable of indicating wall temperature within 1 _C (2 _F).

S Adjust superheat within the specification of Section 8.1. Evaporated superheat can be increased by turning the thermal expansion valve adjustment

screw clockwise (decrease by turning counter–clockwise).

S Allow dyer to stabilize (30 minutes with no changes in conditions) after adjustment before checking evaporated superheat.

S On units with multiple evaporators, check setting on each evaporator and thermal expansion valve before making adjustments.

NOTICE

Do not adjust the low pressure below 5.03 barg (73 psig) or above 5.66

barg (82 psig).

NOTICE

Expansion valve superheat adjustments should only be performed

when necessary, by a qualified refrigeration technician.

12.0 FAULT FINDING

TS1A–13A

http://air.irco.com

12.1 GENERAL FAULTS

WARNING

When attempting to identify and remedy any fault or failure, ensure it is only attempted by qualified personnel and that the safety and maintenance

sections of this manual have been read and are fully understood and followed. Major overhauls should only be carried out by a qualified Ingersoll Rand

representative. Failures caused by fitting parts not recommended by Ingersoll Rand or non–authorized Ingersoll Rand personnel may not be covered

by the terms of any warranty agreement

SYMPTOM FAULT

REMEDY

DANGER! – DO NOT ATTEMPT ANY REPAIR UNLESS YOU HAVE PROPER ELECTRICAL TRAINING, QUALIFICATIONS, AND

EQUIPMENT!

Dryer will not start No power supply to package or loose

connection

Check supply is switched on.

connection

Check for correct voltage at contactor and power terminals.

Emergency stop switch has been pressed Reset switch.

Both high and low evaporator temperature

lights energized

Sensor in evaporator (2AT) well is open/short circuited – replace

sensor.

Defective transformer

Check voltage to primary side of transformer – no voltage at primary,

check wiring.

Check for 115 volts at secondary side of transformer – no voltage at

secondary, replace transformer.

Defective compressor contactor (1M) Check for 115 volts at contactor coil – replace if contacts are open.

1OL compressor overload tripped

Check trip set point. Reset overload.

Dryer is over charged, or has not been charged with refrigerant as a

liquid.

Fan is not operating properly

High refrigerant temperature

Local ambient temperature, inlet temperature, or air load too high.

Confirm dryer size for application.

Remove power and check 1RTS high temperature switch for

continuity below 87_C (189_F) sensor temperature – replace if open.

Check 2RTS superheat switch for attachment/function.

Refrigerant leak.

Fan is not operating properly.

Allow unit to cool (this may take 2–4 hours) and try to restart.

High refrigerant pressure switch (1RPS)

tripped

Local ambient temperature, inlet temperature, or air load too high.

Confirm dryer size for application.

Dryer package filters are dirty – replace filter element(s).

Condenser coil is dirty – clean coil.

Remove power and check 1RPS high pressure switch for continuity

below 23 barg (335 psig) – replace if open.

Dryer is over charged, or has not been charged with refrigerant as a

liquid.

Fan is not operating properly.

Intellisys controller failure Check fuses 1 FU, 2FU & 3FU and power supply to controller –

replace controller if 115 volts is present at J1–1 and J1–2 and no

controller lights function.

12.0 FAULT FINDING

TS1A–13A

http://air.irco.com

SYMPTOM FAULT

REMEDY

DANGER! – DO NOT ATTEMPT ANY REPAIR UNLESS YOU HAVE PROPER ELECTRICAL TRAINING, QUALIFICATIONS, AND

EQUIPMENT!

Fan is not operating properly

Fan rotation is incorrect Check wiring. If 3–phase, swap any two fan wires at the 2OL. If

1–phase, replace fan.

Defective fan pressure switch (2RPS) Remove power and check 2RPS fan pressure switch for continuity

above 17 barg (247 psig) – replace if open.

2OL fan overload tripped Check trip set point. Reset overload.

Defective fan contactor (2M) Check for 115 volts at 2M contactor coil and 2RPS switch closed –

replace contactor if contacts are open.

Defective internal fan temperature switch

(TK)

Remove power, allow fan to cool (this may take 1–2 hours) and

check fan temperature switch (TK) for continuity – replace fan if

open

Dewpoint is high

High side and low side pressure is normal Discharge and inlet air connections have been reversed.

High side pressure is normal, low side

pressure is high

Adjust hot gas valve.

pressure is high

Drain valve is not working properly.

Defective compressor – replace.

High side pressure is high, low side

pressure is high or normal

Inlet temperature, and/or flow is too high. Confirm dryer size for

application.

Condenser coil is dirty – clean coil.

Fan is not operating properly.

Dryer is over charged, or has not been charged with refrigerant as a

liquid.

Air or non–condensibles in system – recover refrigerant, replace

filter drier, evacuate, & recharge.

High side pressure is low, low side

pressure is high

Expansion device is blocked open.

pressure is high

Defective compressor valves – replace compressor.

High side and low side pressure are

correct, evaporator superheat is high.

Adjust thermal expansion valve(s).

Evaporator low temperature

warning

Low side pressure is low, compressor is

cool to the touch

Adjust hot gas valve.

warning cool to the touch

Dryer is operating in an ambient environment of less than 2_C

(35_F).

Moisture in the system – recover refrigerant, replace filter drier,

evacuate, & recharge.

High side pressure is high, low side

pressure is low

Restriction in liquid line, filter drier, or expansion device – remove

restriction or replace defective component

Fluctuating high side and low

side pressure

Expansion valve is hunting

Check valve bulb is properly clamped in the correct position (3

o’clock or 9 o’clock, with bulb notch against pipe) and bulb insulated.

Check air distribution on condenser coil is reasonably even –

remove any obstructions.

Replace expansion valve.

Air or non–condensibles in system Recover refrigerant, replace filter drier, evacuate, & recharge.

Gurgle or pulslng noise at

expansion device or liquid line

Air or non–condensibles in system Recover refrigerant, replace filter drier, evacuate, & recharge.

Vérifier que l’opérateur lise et comprenne les étiquettes,

consulte les manuels avant toute opération et

maintenance

MANUEL D’UTILISATION ET D’ENTRETIEN

C.C.N. : 80441223 fr

DATE : JANVIER 2007

REV. : F

Assurez–vous que les personnels de maintenance sont

formés d’une manière adéquate, qu’ils sont compétents

et qu’ils ont lu les Manuels de Maintenance.

TS1A–13A

Il ne faut pas enlever le Manuel d’Utilisation et d’Entretien

de la machine d’une manière permanente.

CONTENU

TS1A–13A

http://air.irco.com

CONTENU PAGE CONTENU PAGE

1.0 CONTENU 1

2.0 AVANT–PROPOS 2

3.0 ABRÉVIATIONS &

SYMBOLES

4.0 DETAILS DE LA

COMMANDE

5.0 SECURITES 5

5.1 Instructions de sécurité

5.2 Précautions de sécurité

5.3

Décalcomanies des textes,

Amérique du Nord

5.4

Autocollants, international

– ISO

6.0 RECEPTION ET

MANUTENTION

6.1 Réception

6.2 Enlèvement de l’emballage

et manutention

7.0 INSTALLATION 11

7.1 Emplacement

7.2 Tuyauterie de décharge et

de condensation

7.3 Circuits électriques

7.4 Installation extérieure sous

abri.

7.5 Installations À

Compresseurs/Sécheurs

Multiples

8.0 INFORMATIONS

GÉNÉRALES

8.1 Instructions techniques

8.2 Dessin d’installation

8.3 Schémas électriques

8.4

Processus et schémas de

l’instrumentation

8.5 Description generale

9.0 INSTRUCTIONS DE

MARCHE

9.1 Fonctionnement de base

9.2 Commandes Intellisys

9.3 Ecran d’affichage

9.4 Points de réglage de

l’opérateur

9.5 Avertissements

9.6 Avertissements de service

9.7 Avertisseur

10.0

COMMENCER LE

PROCÉDÉ

10.1

Démarrage initial

11.0 MAINTENANCE 43

11.1 Guides d’entretien

11.2 Programme d’entretien

11.3 Procédures d’entretien

11.4 Entretien de routine

12.0 RECHERCHE DE

DÉFAUTS

12.1

Défauts généraux

2.0 AVANT–PROPOS

TS1A–13A

http://air.irco.com

Le contenu de ce manuel est considéré comme ,appartenant à

Ingersoll Rand et comme confidentiel et ne doit pas être reproduit pour

distribution sans le consentement écrit préalable de la Société Ingersoll

Rand.

Aucun élément du contenu de ce document n’est entendu comme

représentant aucune promesse, garantie, ni représentation, ni

explicites, ni implicites, eut égard aux produits qui y sont décrits. Toutes

garanties de cette nature ou tous autres termes et conditions de vente

des produits devront être conformes aux termes et conditions standard

de la Société Ingersoll Rand pour la vente desdits produits, termes et

conditions que l’on pourra obtenir sur demande.

Ce manuel contient des instructions et des données techniques qui

couvrent toutes les opérations et les tâches de maintenance régulière

à effectuer par le personnel d’exploitation et de maintenance. Les

révisions générales sortent du cadre de ce manuel et doivent être

renvoyées à un service d’entretien agréé Ingersoll Rand.

Tous les composants, accessoires, tuyauteries et connecteurs ajoutés

au système de compression pneumatique doivent être:

. De bonne qualité, produits par un fabricant de bonne réputation et

d’un type agréé par Ingersoll Rand toutes les fois que cela s’avère

possible.

. Tarés clairement à une pression au moins égale à la pression

opérationnelle maximale autorisée de l’équipement.

. Compatibles avec les produits de lubrification et de refroidissement

du compresseur.

. Accompagnés d’instructions pour pouvoir effectuer l’installation

sans danger, ainsi que pour pouvoir en assurer l’exploitation et la

maintenance sans problèmes.

La Société Ingersoll Rand se réserve le droit d’apporter des

modifications ou d’ajouter des perfectionnements aux produits sans

préavis et sans encourir en quoi que ce soit l’obligation d’apporter de

telles modifications ni d’ajouter de tels perfectionnements aux produits

vendus antérieurement.

Les détails concernant les équipements homologués sont disponibles

auprès des Services d’Entretien Ingersoll Rand.

Cette machine a été conçue et fournie pour être utilisée uniquement

dans les conditions suivantes spécifiées et pour les applications

spécifiées :

. Séchage et séparation de la vapeur d’eau dans de l’air comprimé

ne contenant aucun gaz, vapeur ou particule supplémentaire connu ou

détectable.

. Fonctionnement dans l’intervalle de température ambiante spécifié

dans la section INFORMATION GENERALE de ce manuel.

EN CAS DE DOUTE, REFEREZ–VOUS A VOTRE SUPERVISEUR.

La société n’accepte aucune responsabilité en cas d’erreur dans la

traduction de ce Manuel, à partir de la version anglaise.

SSR ULTRA COOLANTR est une marque déposeé par

Ingersoll–Rand Company USA.

INTELLISYSR est une marque déposeé par Ingersoll–Rand

Company USA.

INGERSOLL–RAND COMPANY LIMITED

ATTENTION!

L’utilisation de cette machine dans une des situations énumérées

dans le Tableau 1:–

a) Est interdite par Ingersoll Rand

b) Risque d’affecter la sécurité des utilisateurs ou d’autres

personnes,

c) Risque d’affecter les réclamations faites à l’encontre

d’Ingersoll Rand.

TABLEAU 1

AVERTISSEMENT – UTILISATION NON–AUT

Utilisation de la machine pour conditionner l’air comprimé utilisé

pour :

a) la consommation humaine directe

b) la consommation humaine indirecte.

Utilisation de la machine en–dehors de la plage de températures

ambiantes spécifiées dans la Section INFORMATIONS

GENERALES de ce Manuel.

Utilisation de la machine dans les endroits où il y a un risque

présent ou prévisible de niveaux dangereux de gaz ou de vapeurs

inflammables.

CETTE MACHINE N’EST PAS DESTINÉE À ÊTRE UTILISÉE

ET NE DOIT PAS ÊTRE UTILISÉE DANS DES ATMOSPHÈRES

POTENTIELLEMENT EXPLOSIVES, Y COMPRIS LORSQUE DES

GAZ OU DES VAPEURS INFLAMMABLES PEUVENT ÊTRE

PRÉSENTS.

Utilisation de la machine avec des pièces installées, non

homologuées par Ingersoll Rand.

Utilisation de la machine avec des composants ayant trait à la

sécurité qui manquent ou qui sont neutralisés.

Branchement sur une alimentation électrique – tension et/ou

fréquence incorrecte

ATTENTION!

L’utilisation de pièces de réparation autres que celles qui sont

incluses dans la liste des pièces qui sont approuvées par

Ingersoll Rand peut engendrer des conditions dangereuses sur

lesquelles la Société Ingersoll Rand n’a aucun contrôle par

conséquent, la Société Ingersoll Rand ne peut pas être tenue

comme responsable des équipements sur lesquels il est monté

des pièces de réparation non homologuées.

ATTENTION!

Le sécheur peut contenir de l’air sous pression lorsqu’il est arrê-

té. On doit annuler la pression de l’air dans le circuit d’air du com-

presseur avant d’intervenir sur le côté air comprimé du sécheur.

NOTICE

Le manuel est destiné pour l’utilisation dans le monde entier et

contient les systèmes métriques et britanniques.

3.0 ABRÉVIATIONS & SYMBOLES

TS1A–13A

http://air.irco.com

#### Contact Ingersoll Rand pour le numéro de série.

–>#### Jusqu’au no. de série

####–> A partir du no. de série

* Non illustré

† Option

NR Non nécessaire

AR Comme demandé

SM Sitemaster/Sitepack

HA Machine haute température

WC Machine refroidie par eau

AC Machine refroidie par air

ERS Système de récupération d’énergie

T.E.F.C. Moteur de ventilateur totalement fermé

O.D.P. Drain goutte–à–goutte (moteur)

ppm parties par million

bg Bulgare

cs Tchèque

da Danois

de Allemand

el Grec

en Anglais

es Espagnol

et Estonien

fi Finnois

fr Français

hu Hongrois

it Italien

lt Lituanien

lv Letton

mt Maltais

nl Néerlandais

no Norvégien

pl Polonais

pt Portugais

ro Roumain

ru Russe

sk Slovaque

sl Slovène

sv Suédois

zh Chinois

4.0 DETAILS DES COMMANDES

TS1A–13A

http://air.irco.com

SECHEUR REFRIGERE

Cette Unité est achetée de

La Société Ingersoll–Rand se réserve le droit

d’effectuer tous les changements ou d’ajouter

toutes les améliorations sans avis préalable.

Sans avoir l’obligation d’effectuer de tels

changements ou d’ajouter de telles

améliorations aux produits vendus auparavant.

Nombre d’unités commandées:

Numéro d’ordre du Client:

Numéro d’ordre de IR:

Pour une référence rapide:

Porter le numéro de série et le numéro de

modèle de votre unité ci–dessous.

Numéro de Série:

Modèle Numéro:

5.0 SECURITE

TS1A–13A

http://air.irco.com

5.1 INSTRUCTIONS DE SECURITE

Les instructions de sécurité données au manuel de l’opérateur sont

écrites en caractères gras pour souligner leur importance. Les mots

d’avertissement DANGER, AVERTISSEMENT et ATTENTION, sont

utilisés pour indiquer le niveau de gravité des risques comme suit.

Vérifier que l’opérateur lise et comprenne les étiquettes, consulte les

manuels avant toute opération et maintenance.

Assurez–vous que le Manuel d’Exploitation et de Maintenance et son

boîtier ne sont pas enlevés en permanence de la machine.

Assurez–vous que les personnels de maintenance sont formés d’une

manière adéquate, qu’ils sont compétents et qu’ils ont lu les Manuels

de Maintenance.

DANGER

Montre la présence d’un risque qui CAUSE la mort, des blessures

sérieuses ou des dommages à la propriété, s’il est ignoré.

ATTENTION!

Montre la présence d’un risque qui PEUT causer la mort, des blessures

sérieuses ou des dommages à la propriété, s’il est ignoré.

PRECAUTION

IMontre la présence d’un risque qui CAUSE ou PEUT causer des

blessures sérieuses ou des dommages à la propriété, s’il est ignoré.

NOTICE

Montre la présence d’installations importantes, informations de

fonctionnement ou de maintenance.

5.2 PRECAUTION POUR LA SECURITE

Informations générales

L’air sous pression, le réfrigérant et l’électricité présentent un

danger. Avant d’entreprendre toute intervention sur le sécheur,

assurez–vous que l’alimentation électrique a été isolée, que son

accès est verrouillé, qu’une étiquette a été apposée et que le

sécheur a été purgé de toute pression d’air comprimé.

S’assurer que tous les capots de protection soient en place et que

les capots ou portes soient fermés pendant la mise–en–route.

Ce sécheur doit être installé conformément aux codes électriques

reconnus et aux réglementations locales concernant l’Hygiène et la

Sécurité.

Utilisez uniquement des solvants ne présentant pas de dangers pour

nettoyer le sécheur et les équipements auxiliaires.

Air comprimé

Assurez–vous que la machine fonctionne à la pression calculée et que

cette pression est connue par tous les personnels concernés.

Tous les équipements à air comprimé installés ou connectés sur la

machine doivent avoir des pressions calculées équivalentes au moins

à la pression calculée de la machine.

Si plusieurs sécheurs sont raccordés à une seule unité commune en

aval, des clapets anti–retour et des soupapes d’isolement doivent être

installés et commandés par des procédures appropriées, afin qu’une

machine ne puisse pas être mise accidentellement sous pression ou

sous surpression par une autre machine.

Si une soupape de sûreté est installée entre la soupape d’isolement et

le sécheur, elle doit avoir une capacité suffisante pour annuler la

pression, compte tenu de la capacité du (ou des) compresseur(s).

Si l’air comprimé doit être utilisé dans un espace confiné, il faut qu’il y

ait une ventilation adéquate.

L’utilisation de réservoirs plastiques au niveau du système de filtration

sans protection métallique peut être dangereux, leur fiabilité peut être

affectée par des lubrifiants synthétiques ou par les additifs utilisés dans

les huiles minérales. Des réservoirs métalliques devront être utilisés en

priorité.

Lors de l’utilisation d’air comprimé, utilisez toujours des vêtements de

protection appropriés.

Toutes les pièces sous pression, et plus particulièrement les tuyaux

souples et leurs couplages, doivent être inspectées régulièrement, ne

comporter aucun défaut et être remplacées en fonction des

instructions du Manuel.

L’air comprimé peut être dangereux s’il est mal utilisé. Avant

d’intervenir sur la machine, s’assurer que toutes les pressions soient

éliminées du système et que la machine ne peut être démarrée

accidentellement.

Eviter le contact humain avec l’air comprimé.

Fluide Réfrigérant

Les tuyaux de fluide réfrigérant peuvent être très chauds ou très froids

selon la pression de service et la phase du fluide.

Evitez de toucher ces composants.

Seuls, des techniciens formés pour l’entretien des circuits de

réfrigération peuvent intervenir sur ces circuits. La manipulation, la

récupération ou l’injection de fluide réfrigérant exigent des certifications

particulières aux niveaux Local et National.

DANGER

L’INHALATION DE FLUIDE REFRIGERANT PEUT PROVOQUER

LA MORT PAR SUFFOCATION. NE RESPIREZ PAS LES

VAPEURS.

Matériaux

Les produits suivants sont utilisés pour cette machine et peuvent être

dangereux pour la santé s’ils sont utilisés incorrectement:

. réfrigérant

. L’huile du carter du moteur

5.0 SECURITE

TS1A–13A

http://air.irco.com

ATTENTION!

NE PAS AVALER, METTRE EN CONTACT AVEC LA PEAU, NI

INHALER LES EMANATIONS

Pour plus d’informations, demandez et consultez les Fiches

Techniques concernant les Huiles et Fluides Réfrigérants. Ces fiches

sont ainsi désignées : 80441231 fluide réfrigérant MSDS, 80441926

huile réfrigérante MSDS, et on peut les obtenir en s’adressant au

bureau local IR, au Distributeur ou au centre ”Air Center”.

Consultez un médecin si du fluide réfrigérant est inhalé ou si de l’huile

réfrigérante est absorbée.

Transport

Lors du transport des machines assurez–vous que les points de levage

et d’ancrage spécifiés sont utilisés.

Il est recommandé de déplacer la machine à l’aide d’un chariot

élévateur à fourche et d’utiliser les logements prévus à cet effet et

situés à la base de la machine

Voir section 8 pour des informations de référence.

Electricité

Le sécheur comporte des tensions élevées et dangereuses dans le

démarreur du moteur et dans le boîtier de commande. Toutes les

installations doivent être effectuées conformément aux codes

électriques reconnus. Avant d’intervenir sur le système électrique,

coupez la tension du circuit à l’aide d’un commutateur manuel. Un

disjoncteur ou un commutateur de sécurité à fusible doivent se trouver

dans la ligne électrique alimentant le sécheur.

Les responsables de l’installation de cet équipement doivent prévoir

des raccordements à la terre appropriés, des espaces libres pour la

maintenance et des parafoudre pour tous les composants électriques

conformément aux exigences des codes Nationaux et Locaux.

Maintenez toutes les parties du corps ainsi que les outils manuels et

les autres objets conducteurs loin des pièces sous tension électrique

du circuit électrique du sécheur. Maintenez les pieds au sec,

tenez–vous debout sur des surfaces isolantes et ne touchez pas

d’autres parties du sécheur pendant que l’on procède à des réglages

ou à des réparations sur des pièces sous tension du système

électrique du sécheur.

Fermez toutes les portes d’accès lorsque le sécheur est laissé sans

surveillance humaine.

Interdiction d’utiliser des extincteurs d’incendies de la Classe A ou B

sur des incendies d’origine électrique. N’utilisez que des extincteurs

appropriés pour les incendies de la Classe BC ou ABC.

N’effectuez les réparations que dans des zones propres, sèches, bien

éclairées et bien ventilées.

Raccordez le sécheur uniquement à des systèmes électriques

compatibles avec ses caractéristiques électriques et correspondant à

sa capacité nominale.

Mise au rebut du condensat

Le condensat ne doit pas être évacué dans des égouts d’eau

fraîche/d’eaux de ruissellement. Dans certaines régions, le condensat

du compresseur contenant du liquide ”ULTRA COOLANT” peut être

envoyé directement dans un système d’évacuation qui possède un

système de traitement des eaux usées en aval.

Etant donné que les réglementations concernant les eaux usées

varient de pays à pays, c’est à l’utilisateur qu’incombe la responsabilité

d’établir les restrictions et les réglementations de sa région. Ingersoll

Rand et ses distributeurs associés sont à votre disposition pour vous

conseiller et vous aider dans ce domaine.

Huile Réfrigérante

Actions à prendre en cas de débordement: absorber le débordement

avec un matériau absorbant approprié, puis mettre dans un sac en

plastique à jeter.

Brûlez dans un incinérateur homologué, ou en fonction des

réglementations locales ou nationales.

Pour plus d’informations, consultez les Fiches Techniques Sécurité.

ATTENTION!

Chaque sécheur incorpore un dispositif d’arrêt se déclenchant en

cas de température trop élevée. Consultez la section maintenance

pour l’entretien.

Le non–respect de ces recommandations peut entraîner une

panne mécanique, des dégâts dans l’équipement, des blessures

graves ou accidents mortels.

S Tous les raccordements des tuyauteries des orifices d’entrée

et de décharge d’air et d’eau doivent être effectués compte tenu

des vibrations, des pulsations, de la température, de la pression

maximale appliquée, de la corrosion et de la résistance chimique.

En plus, il est à remarquer qu’un compresseur lubrifié dégage un

peu d’huile dans l’air; Il faut par conséquent assurer une

compatibilité entre la tuyauterie d’évacuation, les accessoires du

système et les logiciels.

S Pour les raisons antérieures, l’utilisation de la tuyauterie en

plastique, des garnitures de cuivre soudées et du tuyau en

caoutchouc comme tuyauterie d’air ne sont pas recommandés.

En outre, les joints et / ou les lignes flexibles de câble peuvent

seulement être considérés pour de tels buts si leurs

caractéristiques s’adaptent aux paramètres d’emploi du système.

S Il est de la responsabilité de l’installateur et du propriétaire de

prévoir la tuyauterie appropriée de service à l’entrée et à la sortie

de la machine.

ATTENTION!

“Les deshydrateurs d’air Ingersoll Rand ne sont pas conçus,

prévus, ou ne sont pas authorisés pour des prestations de

respiration d’air. Ingersoll Rand n’approuve pas l’équipement

spécialisé pour une prestation de respiration d’air et n’assume

aucune responsabilité ou donne aucun droit de recours pour des

déshydrateurs d’air utilisés pour des prestations de services

pour la respiration d’air.”

ATTENTION!

La spécification de cette machine est telle qu’elle ne doit pas être

utilisée dans des zones à risques contenant des gaz

inflammables.

ATTENTION!

Ventilez le système d’air comprimé avant d’ouvrir.

5.0 SECURITE

TS1A–13A

http://air.irco.com

Lisez attentivement et assimilez bien les consignes de sécurité et les informations figurant sur les autocollants. Respectez les

avertissements et suivez les instructions. Si vous ne comprenez pas, interrogez votre superviseur.

5.3 DÉCALCOMANIES DES TEXTES, AMÉRIQUE DU NORD

Lire le manuel d’utilisation et de maintenance

de cette machine avant d’intervenir.

Point de levage.

ATTENTION! – Surface chaude.

ATTENTION! – Risque d’électrocution. ROTATION

5.0 SECURITE

TS1A–13A

http://air.irco.com

5.3 DÉCALCOMANIES DES TEXTES, AMÉRIQUE DU NORD

5.0 SECURITE

TS1A–13A

http://air.irco.com

5.4 AUTOCOLLANTS, INTERNATIONAL – ISO

ATTENTION! – Ne pas entreprendre de

maintenance ste machine avant de

déconnecter l’alimentation électrique et

avant que l’air comprime soit totalement

libéré.

Lire le manuel d’utilisation et de maintenance

de cette machine avant d’intervenir.

ATTENTION! – Surface chaude.

Ne pas utiliser sans les protections équipant

cette machine.

PURGE DE CONDENSAT

PRISE D’ALIMENTATION (AC)

ROTATION

6.0 RECEPTION ET MANUTENTION

TS1A–13A

http://air.irco.com

6.1 RECEPTION

Vérifier soigneusement le compresseur à la réception. Tous les signes de mauvaise manutention par le transporteur doivent être notés au bon de

livraison, spécialement si le compresseur n’est pas immédiatement enlevé de son emballage. L’obtention de signatures d’accord des personnes

chargées de la livraison, reconnaissant les dommages notés et causés durant le transport facilitera toute réclamation auprès des assurances.

IMPORTANT

LIRE CE QUI SUIT

MARCHANDISES PERDUES OU ENDOMMAGEES

VERIFIER SOIGNEUSEMENT LE CHARGEMENT IMMEDIATEMENT A SA RECEPTION

NOTRE RESPONSABILITÉ POUR CETTE LIVRAISON CESSE A LA SIGNATURE DES

CONNAISSEMENTS PAR LE TRANSPORTEUR

Si à la réception il y a des équipements manquants ou endommagés, il faut les signaler au transporteur et de

demander à celui–ci de porter les pertes ou les dommages sur la première page du document du fret. Autrement

aucune réclamation ne peut être effectuée contre la société de transport.

Si une perte ou un dommage masqué est découvert, il est nécessaire de signaler immédiatement ceci au

transporteur et de demander une inspection. Le transporteur n’accepterait aucune réclamation pour perte ou pour

dommage si ce problème n’est pas signalé à la réception des marchandises. L’agent effectue une inspection et

accepte de noter l’existence d’un dommage masqué. Si vous effectuez la réception des marchandises

endommagées ou perdues durant le transit, vous faites cela à votre risque et à vos frais

A INGERSOLL RAND, NOUS SOMMES, DANS LA MESURE DU POSSIBLE, DISPOSES DE VOUS ASSISTER

DANS LA COLLECTE DES RECLAMATIONS POUR PERTES OU DOMMAGES. CES DISPOSITIONS

CEPENDANT, NE NOUS RENDENT PAS RESPONSABLES POUR LA COLLECTE DES RECLAMATIONS OU

POUR LE REMPLACEMENT DU MATERIEL. LE CLASSEMENT ET LE TRAITEMENT DES RECLAMATIONS

SONT EN EFFET DE VOTRE RESPONSABILITÉ.

Société Ingersoll–Rand

6.2 ENLEVEMENT DE L’EMBALLAGE ET MANUTENTION

Le compresseur est normalement livré enveloppé d’une protection en polyéthylène ou similaire. Dans le cas où un couteau serait utilisé pour enlever

cette protection, prenez soin de ne pas endommager la peinture du compresseur.

Pour déplacer la machine, il y a des logements incorporés dans sa base permettant l’utilisation d’un chariot élévateur à fourche à cette fin. Il faut

s’assurer que les fourches sont bien engagées des deux côtés. Alternativement, un châssis spécial de levage peut être utilisé permettant le

déplacement du compresseur à l’aide de grue ou de treuil. Utiliser seulement les points de levage indiqués.

7.0 INSTALLATION

TS1A–13A

http://air.irco.com

Pour toute information technique voir la section 8.0.

7.1 INSTALLATION

LEGENDE

1. Compresseur

2. Réservoir à air

3. Dessiccateur

4. Filtres – compresseur à air

5. Points de service à la demande du système

6. Soupape d’aération

7. Soupape d’isolement

8. Vanne, condensat

9. Vanne, dérivation

Il faut s’assurer de l’utilisation des points corrects d’alignement.

Pour les révisions importantes, positionnez la machine pour faciliter

son accès en vue de son levage, par exemple pour faciliter l’accès d’un

chariot élévateur à fourche.

Une température ambiante supérieure à 46°C (115°F) ainsi que des

zones d’humidités élevées doivent être évitées.

Tenez compte également de l’environnement autour ou à proximité du

sécheur. Le local sélectionné pour implanter le sécheur ne doit pas

contenir de poussières, de produits chimiques, de limailles

métalliques, de vapeurs de fumées, et d’aérosols.

Les surfaces dures peuvent réfléchir (renvoyer) des bruits avec une

augmentation apparente du niveau des décibels. Quand la

transmission des bruits est importante, une feuille de caoutchouc ou de

liège peut être placée sous de la machine pour réduire ces bruits. Une

tuyauterie flexible peut être requise.

Il est recommandé de prendre les dispositions nécessaires pour le

levage des organes pesants durant une révision importante. Pour lever

un organe pesant, utilisez seulement les points prévus à cet effet.

Un espace minimum requis par les normes locales ou nationales doit

être maintenu devant la porte de l’armoire de commande.

Le sécheur peut être installé sur un sol horizontal capable de le

supporter. On recommande de choisir un local sec et bien ventilé à

l’intérieur duquel l’atmosphère est aussi propre que possible.

On doit prévoir un espace libre suffisant autour et au–dessus du

sécheur pour que l’air de refroidissement puisse s’évacuer de manière

efficace ; de plus, l’air de refroidissement ne risquera pas d’être recyclé

et de revenir dans le sécheur.

PRECAUTION

On recommande de laisser un espace libre d’au moins 1 m (3 ft)

autour du sécheur. Si l’espace libre au–dessus de la machine est

limité, on devra utiliser des conduits ou des déflecteurs pour

évacuer l’air de la machine.

7.0 INSTALLATION

TS1A–13A

http://air.irco.com

7.2 TUYAUTERIE DE CONDENSATION ET D’EVACUATION

LEGENDE

1. Compresseur

2. Réservoir à air

3. Dessiccateur

4. Filtres – compresseur à air

5. Points de service à la demande du système

6. Soupape d’aération

7. Soupape d’isolement

8. Vanne, condensat

9. Vanne, dérivation

Au moment de l’installation d’un nouveau sécheur [3], il est essentiel

d’examiner complètement le circuit d’air. Ceci garantira la sécurité et

l’efficacité du circuit d’air. On doit tenir compte de l’entraînement

possible de liquide. Les sécheurs d’air [3] doivent toujours être installés

correctement, car, s’ils sont sélectionnés et installés correctement,

l’entraînement de liquide peut être ramené à zéro.

La tuyauterie devrait être au moins aussi grande que le raccordement de

l’équipement. Toutes les tuyauteries et les raccords de tuyauterie devraient

être conformément évaluées pour le fonctionnement de la pression.

On recommande de placer les tuyaux de dérivation à proximité du

sécheur et d’installer des filtres de ligne [4].

IMPORTANT: Pour que le drainage s’effectue convenablement, la

conduite d’évacuation doit avoir une pente à partir de la base de la

machine vers le bas. Pour faciliter la vérification du fonctionnement du

siphon automatique, la tuyauterie de drainage doit être équipée d’un

entonnoir ouvert.

PRECAUTION

L’utilisation de réservoirs plastiques au niveau du système de

filtration sans protection métallique peut être dangereuse. Leur

fiabilité peut être affectée par des lubrifiants synthétiques ou par

les additifs utilisés dans les huiles minérales. Des réservoirs

métalliques doivent donc être utilisés pour tout système sous

pression pour les raisons de sécurité.

NOTICE

N’utilisez pas le sécheur pour soutenir les tuyauteries.

7.3 CIRCUIT ELECTRIQUE

PRECAUTION

Cette procédure ne doit être effectuée que par un électricien

qualifié, un entrepreneur de travaux électriques, votre

distributeur local Ingersoll Rand ou un centre AirCare.

Le déshydrateur d’air devrait être correctement mis à la terre /

souterrain selon les conditions locales et nationales du code.

Ce sécheur doit être installé conformément aux codes électriques

reconnus et aux réglementations locales concernant l’Hygiène et la

Sécurité.

Le sécheur doit comporter son propre sectionneur placé à côté de lui.

Le fusible protégeant le circuit et le sécheur doit être sélectionné

conformément aux exigences des règlements locaux et nationaux en

s’appuyant sur les données fournies dans la section informations

générales.

Les câbles d’alimentation doivent être dimensionnés par le client ou

l’entreprise électrique pour s’assurer que le circuit est équilibré et qu’il

est pas surchargé par d’autres appareils électriques. La longueur des

câbles provenant d’un point d’alimentation électrique approprié est

critique car les baisses de tension peuvent dégrader les performances

du sécheur.

Les câbles d’alimentation, connectés aux bornes du branchement

secteur L1– L2– L3, doivent être bien serrés et propres.

La tension appliquée doit être compatible avec les indications figurant

sur la plaque signalétique.

NOTICE

Le transformateur de circuit de contrôle peut être de différentes

valeurs: il faut s’assurer qu’il est correctement réglé pour le voltage

demandé,avant tout démarrage.

Un trou est prévu pour le raccordement de la puissance reçue. S’il est

nécessaire de faire un autre trou dans la boîte de commande, il est

impératif d’empêcher l’entrées de copeaux dans la boîte. Ces copeaux

peuvent affecter le bon fonctionnement du starter et d’autres

composants électriques qui se trouvent dans cette boîte. Si un autre

trou est utilisé pour effectuer le raccordement de la puissance reçue,

le premier trou doit être masqué.

Le câble d’alimentation doit pénétrer dans l’armoire électrique par un

orifice avec presse–étoupe d’étanchéité pour empêcher l’air

contaminé de pénétrer.

A la fin de l’installation électrique, vérifiez que le sens de rotation du

moteur du ventilateur est correct. L’air de refroidissement doit être

refoulé vers le haut.

7.0 INSTALLATION

TS1A–13A

http://air.irco.com

7.4 INSTALLATION EXTERIEURE SOUS ABRI

Les sécheurs TS ne peuvent pas être installés en extérieur.

L’installation d’un sécheur TS en extérieur annule la garantie.

7.5 INSTALLATIONS À COMPRESSEURS/SÉCHEURS MULTIPLES

LEGENDE

A/C Compresseur c.a.

D Dessiccateur

PRECAUTION

Contactez Ingersoll Rand pour connaître la conception et l’application correctes.

Dans le cas contraire, le ou les sécheurs pourraient être surchargés, s’éteindre et provoquer la présence d’eau dans le système à air

comprimé.

8.0 INFORMATIONS GÉNÉRALES

TS1A–13A

http://air.irco.com

8.1 L’INFORMATION TECHNIQUE

DONNÉES TECHNIQUES COMMUNES

Général

La température ambiante maximum °C (°F) 46 (115)

La température ambiante minimum °C (°F) 2 (35)

Type réfrigérant R404A

Huile Réfrigérante ISO 32 Polyol–Ester (POE)

Norme maximum de la pression d’entrée d’air comprimé, barg (psig)

(4)

Réglages des commandes

Réglage de la valve à gas chaud, barg (psig)

(5)

5.03 – 5.66 (73 – 82)

La surchauffe de la valve de dilatation thermique, °C (°F)

(6)

3.3 – 5.0 (6.0 – 9.0)

Réglage du commutateur frigorifique à température élevée °C (°F) 115 (240)

Réglage du commutateur à haute pression barg (psig) 29.3 (425)

Réglage de commutateur de pression du ventilateur ”Marche/Arrêt” barg (psig) 16.5 / 13.1 (240 / 190)

Réglage du commutateur de température ”Marche/Arrêt” °C (°F) 99 / 82 (210 / 180)

Unité de mesure du pressostat basse pression : barg (psig) 2.8 (40)

Performance

(1)(2)

La température de point de condensation aux caractéristiques et à écoulement nominaux, °C (°F)

(2)

3.8 (39)

La température de point de condensation aux caractéristiques et à écoulement nominaux, °C (°F)

(1)

3.0 (37.4)

Circuit de refroidissement à air

Maximum ∆P à travers canalisation, mm H2O (in. H2O) 1.0 (0.04)

(1)

toutes les machines 230v/1/50Hz, 230v/1/60Hz, 400v/3/50Hz et 380v/3/60Hz standard : 25°C ambiant, 7barg admission, 35°C admission,

admission de point de condensation 35°C.

(2)

toutes les machines 230v/3/60Hz, 460v/3/60Hz et 575v/3/60Hz standard : 85°F ambiant, 125psig admission, 100°F admission, admission de point

de condensation 100°F.

(3)

appliquez toujours des codes électriques locaux pour calculer la taille des câbles et de fusion. Dans l’absence des codes locaux, la taille minimum

de câble devrait toujours être calculée sur la base du chargement complet du paquet maximum X 1,25.

(4)

les options de haute pression permettent aux machines de fonctionner à une haute pression de régime nominal. Voir la decalcomanie de données

des spécifications de machine pour des estimations de pression pour ces machines.

(5)

La pression du réfrigérant du côté basse pression est définie en usine à 5,38 – 5,66 barg (78 – 82 psig). Elle devra peut–être être réglée de temps

à autre au niveau de la vanne du gaz chaud en raison des conditions climatiques ambiantes ou des changements saisonniers, dans le but d’éviter

le gel du sécheur. Voir la section “Maintenance de routine” pour connaître les procédures de réglage.

(6)

Le réchauffement de l’évaporateur est réglé en usine et ne devrait exiger aucun réglage, à moins qu’il ne soit mesuré hors spécifications lorsque

le séchoir fonctionne à sa charge nominale et que le point de condensation de pression d’air de décharge est élevé.

Consultez la procédure de réglage dans ” Maintenance Habituelle ”.

12.1 (175)

8.0 INFORMATIONS GÉNÉRALES

TS1A–13A

http://air.irco.com

Modèle/Données

électriques

Air comprimé,

/min (scfm) (1),

(2)

Chute de pression

du sécheur, bar (psi)

(1), (2), (3)

Débit d’air de

refroidissement,

/hr (cfm) (1), (2),

(3)

Intensité nominale

du système (1), (2),

(3)

Intensité maximale

du système