Mettler Toledo IND570 Guía de instalación

Mettler Toledo
Marca
Mettler Toledo
Modelo
IND570
Tipo
Guía de instalación
Installation Manual
IND570
Weighing Terminal
IND570 Weighing Terminal
Essential Services for Dependable Performance of Your IND570 Weighing Terminal
Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use of your
new equipment according to this Manual and regular calibration and maintenance by our factory-
trained service team ensures dependable and accurate operation, protecting your investment.
Contact us about a service agreement tailored to your needs and budget. Further information is
available at www.mt.com/service.
There are several important ways to ensure you maximize the performance of your investment:
1.
Register your product
: We invite you to register your product at
www.mt.com/productregistration so we can contact you about enhancements, updates and
important notifications concerning your product.
2.
Contact METTLER TOLEDO for service
: The value of a measurement is proportional to its
accuracy – an out of specification scale can diminish quality, reduce profits and increase
liability. Timely service from METTLER TOLEDO will ensure accuracy and optimize uptime and
equipment life.
a.
Installation, Configuration, Integration and Training
: Our service representatives are factory-
trained, weighing equipment experts. We make certain that your weighing equipment is
ready for production in a cost effective and timely fashion and that personnel are trained for
success.
b.
Initial Calibration Documentation
: The installation environment and application requirements
are unique for every industrial scale so performance must be tested and certified. Our
calibration services and certificates document accuracy to ensure production quality and
provide a quality system record of performance.
c.
Periodic Calibration Maintenance
: A Calibration Service Agreement provides on-going
confidence in your weighing process and documentation of compliance with requirements.
We offer a variety of service plans that are scheduled to meet your needs and designed to
fit your budget.
d.
GWP
®
Verification
: A risk-based approach for managing weighing equipment allows for
control and improvement of the entire measuring process, which ensures reproducible
product quality and minimizes process costs. GWP (Good Weighing Practice), the science-
based standard for efficient
life-cycle management of weighing equipment
, gives clear
answers about how to specify, calibrate and ensure accuracy of weighing equipment,
independent of make or brand.
© METTLER TOLEDO 2020
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose without the express written
permission of METTLER TOLEDO.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
Copyright 2020 METTLER TOLEDO. This documentation contains proprietary information of METTLER
TOLEDO. It may not be copied in whole or in part without the express written consent of METTLER
TOLEDO.
METTLER TOLEDO reserves the right to make refinements or changes to the product or manual
without notice.
COPYRIGHT
METTLER TOLEDO
®
is a registered trademark of Mettler-Toledo, LLC. All other brand or product
names are trademarks or registered trademarks of their respective companies.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES
WITHOUT NOTICE.
FCC Notice
This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the
Canadian Department of Communications. Operation is subject to the following conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his or her expense.
Declaration of Conformity may be found at
http://glo.mt.com/us/en/home/search/compliance.html/compliance/.
Statement Regarding Harmful Substances
We do not make direct use of harmful materials such as asbestos, radioactive substances or
arsenic compounds. However, we purchase components from third party suppliers, which may
contain some of these substances in very small quantities.
Safety Warnings and Cautions
• READ this manual BEFORE operating or servicing this equipment. FOLLOW these instructions carefully.
• SAVE this manual for future reference.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT THE TERMINAL TO PROPERLY GROUNDED
OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING
WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE RESULTING DESIGN MUST BE
REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL
COMPONENTS IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS
PRECAUTION COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
NOT ALL VERSION OF THE IND570 ARE APPROVED FOR USE IN HAZARDOUS (EXPLOSIVE) AREAS. REFER TO THE
PRODUCT DATA LABEL TO DETERMINE WHETHER THE TERMINAL IS APPROVED FOR USE IN AREAS CLASSED AS
HAZARDOUS DUE TO COMBUSTIBLE OR EXPLOSIVE ATMOSPHERE. TERMINALS THAT ARE NOT SO LABELED BY
THE FACTORY FOR DIVISION 2 OR EUROPEAN CATEGORY 3 MUST NOT BE INSTALLED IN DIVISION 2 OR ZONE
2/22 ENVIRONMENTS.
WARNING
DO NOT INSTALL, DISCONNECT OR PERFORM ANY SERVICE ON THIS EQUIPMENT BEFORE POWER HAS BEEN
SWITCHED OFF AND THE AREA HAS BEEN SECURED AS NON-HAZARDOUS BY PERSONNEL AUTHORIZED TO DO SO
BY THE RESPONSIBLE PERSON ON-SITE.
WARNING
ONLY THE COMPONENTS SPECIFIED ON THE IND570 DOCUMENTATION CAN BE USED IN THIS TERMINAL. ALL
EQUIPMENT MUST BE INSTALLED IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS DETAILED IN THE
INSTALLATION MANUAL. INCORRECT OR SUBSTITUTE COMPONENTS AND/OR DEVIATION FROM THESE
INSTRUCTIONS CAN IMPAIR THE SAFETY OF THE TERMINAL AND COULD RESULT IN BODILY HARM AND/OR
PROPERTY DAMAGE.
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THE TERMINAL. EXERCISE CARE WHEN MAKING CHECKS,
TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
CAN RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
THE INTERNAL DISCRETE I/O RELAY OPTIONS MUST NOT BE USED IN AREAS CLASSIFIED AS HAZARDOUS
BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
CAUTION
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING
WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)
SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.
Warnings and Cautions
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED WITH AN INCORRECT TYPE. DISPOSE OF USED BATTERIES
ACCORDING TO THE INSTRUCTIONS.
NOTICE
THE HARSH TERMINAL MUST BE INSTALLED NEAR AN ELECTRICAL OUTLET (WITHIN THE LENGTH OF THE INTEGRAL LINE CORD)
AND THE OUTLET MUST BE EASILY ACCESSIBLE.
NOTICE
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.
Additional Warnings and Cautions for Version IND570xx
WARNING
KEEP THE TERMINAL AWAY FROM PROCESSES THAT GENERATE HIGH CHARGING POTENTIAL SUCH AS
ELECTROSTATIC COATING, RAPID TRANSFER OF NON-CONDUCTIVE MATERIALS, RAPID AIR JETS, AND HIGH
PRESSURE AEROSOLS.
WARNING
AVOID ELECTROSTATIC CHARGING DURING OPERATION AND MAINTENANCE.
WARNING
DO NOT USE DRY CLOTH TO CLEAN THE WEIGHING TERMINAL. ALWAYS USE A DAMP CLOTH TO CLEAN THE
TERMINAL GENTLY.
WARNING
USE THE WEIGHING TERMINAL ONLY WHEN ELECTROSTATIC PROCESSES LEADING TO PROPAGATION BRUSH
DISCHARGE IS IMPOSSIBLE.
WARNING
OPERATION IS ONLY PERMITTED WHEN OPERATIONAL AND PROCESS-RELATED ELECTROSTATIC CHARGES ARE
NOT PRESENT.
WARNING
WEAR SUITABLE CLOTHING. AVOID NYLON, POLYESTER OR OTHER SYNTHETIC MATERIALS THAT GENERATE AND
HOLD CHARGE. USE CONDUCTIVE FOOTWEAR AND FLOORING.
WARNING
AVOID PLASTIC COVERS OVER THE TERMINAL.
WARNING
THE USB INTERFACE IS NOT CERTIFIED FOR USE IN DIVISION 2 OR ZONE 2/22 HAZARDOUS AREAS. USE ONLY IN
SAFE AREA.
WARNING
EXTERNAL USB ADAPTOR PART NO. 30139559 IS NOT CERTIFIED FOR USE WITH IND570xx.
WARNING
METTLER TOLEDO ASSUMES NO RESPONSIBILITY FOR CORRECT INSTALLATION OF THIS EQUIPMENT WITHIN A
DIVISION 2 OR ZONE 2/22 AREA. THE INSTALLER MUST BE FAMILIAR WITH ALL DIVISION 2 OR ZONE 2/22
WIRING AND INSTALLATION REQUIREMENTS.
WARNING
THE IND570xx TERMINAL IS NOT INTRINSICALLY SAFE LEVEL "a" OR "b"! DO NOT USE WITHIN AREAS CLASSIFIED
AS HAZARDOUS DIVISION 1 OR ZONE 0/1/20/21 BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES.
FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
THE IND570xx TERMINAL HAS A TEMPERATURE RATING OF T5 (100° C) FOR GAS AND A MAXIMUM SURFACE
TEMPERATURE RATING OF 85° C FOR DUST. IT MUST NOT BE USED IN AREAS WHERE THE AUTO IGNITION
TEMPERATURE OF THE HAZARDOUS MATERIAL IS BELOW THIS RATING.
WARNING
VERSIONS OF THE IND570 TERMINAL THAT ARE NOT FACTORY-LABELED AS DIVISION 2 OR ZONE 2/22 APPROVED
MUST NOT BE INSTALLED INTO A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.
WARNING
IN ORDER TO INSTALL THE IND570xx TERMINAL UTILIZING THE U.S./CANADIAN APPROVAL, METTLER TOLEDO
CONTROL DRAWING 30116036 MUST BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO INSTALL THE
CATEGORY 3 MARKED IND570xx TERMINAL UTILIZING THE EUROPEAN APPROVAL THE INSTALLATION DRAWING
30116037 AND THE EUROPEAN APPROVAL CERTIFICATE FM14ATEX0047X AND ALL LOCAL REGULATIONS MUST
BE FOLLOWED WITHOUT EXCEPTION. IN ORDER TO INSTALL THE IND570xx TERMINAL UTILIZING THE IECEx
APPROVAL, THE IECEx APPROVAL CERTIFICATE IECEx FMG 14.0022X AND ALL LOCAL REGULATIONS MUST BE
FOLLOWED WITHOUT EXCEPTION. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY
DAMAGE.
WARNING
THE IND570xx TERMINAL MUST BE INSTALLED AND MAINTAINED PER THE SPECIAL CONDITIONS LISTED IN
CHAPTER 2 OF THE VERSION IND570xx INSTALLATION MANUAL WITHOUT EXCEPTION. FAILURE TO DO SO COULD
RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
IF THE KEYBOARD, DISPLAY LENS OR ENCLOSURE IS DAMAGED ON A DIVISION 2 OR ZONE 2/22 APPROVED
IND570xx TERMINAL THAT IS USED IN A DIVISION 2 OR ZONE 2/22 AREA, THE DEFECTIVE COMPONENT MUST BE
REPLACED IMMEDIATELY. REMOVE POWER IMMEDIATELY AND DO NOT REAPPLY POWER UNTIL THE DISPLAY
LENS, KEYBOARD OR ENCLOSURE HAS BEEN REPLACED BY QUALIFIED SERVICE PERSONNEL. FAILURE TO DO SO
COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
WARNING
THE INTERNAL DISCRETE I/O RELAY OPTION #30113540, OR #30113542 MUST NOT BE USED IN AN IND570xx
TERMINAL. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN BODILY HARM AND/OR PROPERTY
DAMAGE.
Warnings and Cautions
WARNING
USE ONLY METTLER TOLEDO part number 30237707 BATTERY.
Disposal of Electrical and Electronic Equipment
In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside the
EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified for
electrical and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor from which you
purchased this device.
Should this device be passed on to other parties (for private or professional use), the content of this
regulation must also be related.
Thank you for your contribution to environmental protection.
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METTLER TOLEDO IND570 Terminal Installation Manual
1
Contents
1 Introduction ................................................................................. 1-1
1.1. IND570 Overview ......................................................................... 1-2
1.2. Specifications ............................................................................... 1-4
1.3. Environmental Protection ............................................................... 1-8
1.4. Inspection and Contents Checklist ................................................... 1-8
1.5. Model Identification ....................................................................... 1-9
1.6. Physical Dimensions ................................................................... 1-11
1.7. Main PCB .................................................................................. 1-14
1.8. Scale Types ................................................................................ 1-15
1.9. Options ...................................................................................... 1-17
1.10. Display and Keyboard ................................................................. 1-23
2. Installation .................................................................................. 2-1
2.1. Opening and Closing Enclosures .................................................... 2-2
2.2. Environmental Protection ............................................................... 2-5
2.3. Mounting the Terminal ................................................................... 2-5
2.4. Installing Cables and Connectors .................................................. 2-12
2.5. PCB Switch Settings .................................................................... 2-67
2.6. PCB Jumper Positions ................................................................. 2-69
2.7. Scale Capacity and Increment Display Options ............................... 2-70
2.8. Sealing the Enclosure .................................................................. 2-72
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1-1
1 Introduction
DIV 2 AND ZONE 2/22 INSTALLATION
IF YOU WISH TO INSTALL AN IND570xx IN A DIVISION 2 OR ZONE 2/22 AREA, REFER TO THE DIVISION 2 AND
ZONE 2/22 INSTALLATION INSTRUCTIONS AVAILABLE FOR DOWNLOAD AT WWW.MT.COM/IND570. FAILURE TO
COMPLY WITH THE INSTRUCTIONS PROVIDED THERE COULD RESULT IN BODILY HARM AND/OR PROPERTY
DAMAGE.
The IND570 represents the latest in METTLER TOLEDO technology and is one of the most versatile
weighing terminals available today. Choose from conventional strain gauge or high-precision
electromagnetic force restoration weighing technologies. Specify direct PLC or PC communication
interfaces or digital I/O control. Combine these selections with the option of panel or
desk/wall/column-mounting, and the IND570 is the perfect match for nearly any industrial weighing
application, including:
• Vehicle Weighing • Silo and Hopper Weighing • Transaction Weighing
• Process Weighing • Basic Weighing • Filling and Blending
• Dosing • Tank Weighing • Over/Under Checkweighing
Enhance measurement or control applications with an ultra-fast A/D conversion rate of 366 Hz,
patented TraxDSP™ digital filtering technology, and an I/O bus update rate of 50 Hz with
conventional strain gauge load cells. The IND570 delivers precision measurement data from
milligrams to tons in a single cost effective package that easily integrates into existing systems.
The versatile IND570 excels in controlling vehicle and large vessel weighing, and simple filling and
dosing applications delivering best-in-class performance for fast, precise, accurate results in
manual, semi-automatic, or fully automatic operations. Utilize the control capabilities of the IND570
to effectively manage project costs. Control up to 20 digital outputs through the IND570 without use
of a PLC.
For more advanced filling, the Fill-570 application enhances the IND570 terminal with a set of
capabilities designed to make repetitive filling and dispensing processes straightforward and
reliable. Without complex and costly programming, quickly configure the Fill-570 advanced filling
software, creating custom filling and dosing sequences along with blending applications for up to 6
materials that cue operators and track process data, ultimately supporting efficiency, quality and
safety.
Whether communicating weight data to a PLC or providing an easier way to perform terminal
configuration, the IND570 is easily customized to meet process requirements, adding costs only
where needed. In addition to a standard USB host and multi-function serial port, the IND570 has
three option slots that support PLC interfaces, network communication ports, and an array of digital
I/O choices.
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METTLER TOLEDO IND570 Terminal Installation Manual
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Introduction
1.1. IND570 Overview
1.1.1. Versions
The IND570 is available in the following versions:
1.1.1.1. AC Powered Models (85-264VAC)
• Harsh enclosure with conventional analog load cell, high-precision IDNet or SICSpro platforms,
or POWERCELL load cell connection
• Panel-mount enclosure with conventional analog load cell, high-precision IDNet or SICSpro
platforms, or POWERCELL load cell connection
1.1.1.2. 24VDC Powered Models
• Panel-mount enclosure with either conventional analog load cell, high-precision IDNet or
SICSpro load cell connection
1.1.2. Standard IND570 Features
• Basic weighing terminal for use in safe areas or Division 2 and Zone 2/22 areas (IND570xx
versions) Panel-mount or harsh environment desk/wall/column-mount enclosures
• Panel-mount or harsh environment desk/wall/column-mount enclosures
• Connection for one scale:
o Single analog load cell scale base
A network of up to
12 350-ohm load cells (8 for IND570xx)
o Single high-precision IDNet or SICSpro base
o A network of up to 14 POWERCELLs (6 for IND570xx) or a single PowerDeck
platform
• Multiple range and multiple interval weighing
• 256 x 128 dot-matrix graphic display with 25 mm-high weight display
• Display, receipt and transmission of information in multiple languages
• USB host port for connection of external keyboard, USB memory device or barcode scanner.
The USB port is also used to connect the WiFi option
WARNING
THE USB INTERFACE IS NOT CERTIFIED FOR USE IN DIVISION 2 OR ZONE 2/22 HAZARDOUS
AREAS. USE ONLY IN SAFE AREA.
• One serial port (isolated in IND570 POWERCELL) for asynchronous, bidirectional
communication and print output via RS-232, RS-422 or RS-485
• Second isolated serial port for RS-232 communication (IND570 POWERCELL only)
• Operation as a Remote Display for another METTLER TOLEDO terminal
• Real-time clock with battery backup
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1-3
• Basic weighing functions including zero, tare, and printing
• Selectable over/under mode of operation for classifying
• Selectable material transfer mode of operation for simple filling or dosing
• Additional graphic display options include SmartTrac™, rate and discrete I/O status
• Graphical on-screen load-centering assistance (PowerDeck base only)
• ID mode for prompted transaction sequencing and data collection
• Tracking of material delivery rate
• Comparators – simple coincidence set points for comparison of weight or rate with absolute
target values or ranges
• Two standard memory tables for Tare and Target storage – 99 Tare records and 200 Target
records
• Unit switching between three different units, including a custom unit
• Alibi memory storage for up to 100,000 records
• Grand total and subtotal registers for accumulating weight
• Ten customizable print templates
• Report printing
• TraxDSP™ digital filtering for analog load cells
• TraxEMT™ performance monitoring and recording
• CalFree™ calibration without test weights
• Automatic load-cell addressing (POWERCELL only)
• Visual installation guidance for levelling a PowerDeck platform (POWERCELL only)
• Routine verification of system accuracy by utilizing Test Manager GWP® (Good Weighing
Practice)
• MinWeigh™ to eliminate measurement uncertainties
• Support for the following communication options:
Ethernet TCP/IP
Additional serial ports, COM2 and COM3
Solid State or relay based discrete I/O interfaces
Analog output
ControlNet
DeviceNet™
EtherNet/IP
Modbus TCP
PROFIBUS
®
DP
PROFINET
®
WiFi (dual band 2.4/5 GHz)
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METTLER TOLEDO IND570 Terminal Installation Manual
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Introduction
• Support for the following optional Application Software Modules:
Fill-570 Drive-570 COM-570 DYN-570
• Support for TaskExpert™ custom application development software
1.2. Specifications
The IND570 terminal conforms to the specifications listed in Table 1-1.
Table 1-1: IND570 Specifications
IND570 Specifications
Enclosure Types
Panel-mount stainless steel front panel with an aluminum frame
Harsh environment desk/wall/column-mount type 304 stainless steel enclosure
Dimensions (l × w × d)
Panel Mount: 265 mm × 160 mm × 66.5 mm
(10.4 in. × 6.3 in. × 2.6 in.)
Harsh Environment: 265 mm × 148.4 mm × 163 mm
(10.4 in. × 5.8 in. × 6.4 in.)
Shipping Weight
3.2 kg (7 lb)
Environmental Protection
Panel-mount front panel sealing is UL-approved and certified to IP65, type 4x and type 12
IND570 Harsh Environment model: UL-approved and certified to IP69K.
IND570xx: IP65.
Operating Environment
All terminal types can be operated at temperatures ranging from −10° to 40° C (14° to 104° F)
at 10% to 95% relative humidity non-condensing
Hazardous Areas
Only
the IND570xx version is certified for use in environments classified as Division 2 or Zone
2/22 because of the combustible or explosive atmospheres in those areas.
AC Input Power
(Harsh and panel-mount
models)
Operates at 85–264 VAC, 49–61 Hz, 500 mA
Panel-mount version provides a terminal strip for AC power connections.
Harsh environment version includes a power cord configured for the country of use. The
IND570xx version provides conduit hubs and no power cord for Canadian and US approved
applications, and an open-ended power cord for ATEX and IECEx approved applications.
Note
: When an IND570xx is installed in an area classified as Division 2 or Zone 2/22, special
AC wiring requirements must be met. Refer to document 30205321
DC Input Power
(Panel-mount models only;
not for POWERCELL model)
Operates at 24 VDC, -15% - +20%, 1.25A
Provides a terminal strip for DC power connections
24VDC input power option not available on the harsh models
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1-5
IND570 Specifications
Scale Types & Update Rates
Analog load cells, up to twelve 350-ohm load cells (eight for IND570xx) (2 or 3 mV/V).
Update rate > 366 Hz.
or
IDNet High-Precision Line (+12V versions only, including T-Brick cell, M-Cell, Point-ADC).
Update rate determined by IDNet base.
or
SICSpro High-precision platforms that include Advanced Setup Mode. Refer to section 1.8.1.3
for details. Update rate approximately 90 Hz.
or
Up to 14 POWERCELL load cells for IND570, and up to 6 POWERCELL load cells for
IND570xx, or single PowerDeck platform. Update rate selectable up to 50 Hz.
Analog Load Cell Excitation
Voltage
10 VDC
Minimum Sensitivity
0.1 microvolts
Weight Display
Displayed resolution of 100,000 counts for analog load cell scales.
Display resolution for high-precision IDNet and SICSpro bases is determined by the specific
base used.
Interface and Function
Update Rates (max) –
Analog terminal versions
Weight display: 10 Hz
Internal discrete I/O: 50 Hz
External discrete I/O (ARM100): 25 Hz
PLC cyclic data: 25 Hz
SICS continuous (SIR): 20 Hz
MT Continuous Output: 20 Hz
Continuous Template (serial): 20 Hz (19.2-115.2Kbaud), 14 Hz (9600 baud)
Continuous Template (Eprint): 10 Hz
Interface and Function
Update Rates (max) – IDNet
terminal versions
Weight display: 10 Hz
Internal discrete I/O: 20 Hz
External discrete I/O (ARM100): 20 Hz
PLC cyclic data: 20 Hz
SICS continuous (SIR): 20 Hz
MT Continuous Output: 20 Hz
Continuous Template (serial): 20 Hz (19.2-115.2Kbaud), 14 Hz (9600 baud)
Continuous Template (Eprint): 10 Hz
Interface and Function
Update Rates (max) –
SICSpro terminal versions
Weight display: 10 Hz
Internal discrete I/O: 50 Hz
External discrete I/O (ARM100): 25 Hz
PLC cyclic data: 25 Hz
SICS continuous (SIR): 20 Hz
MT Continuous Output: 20 Hz
Continuous Template (serial): 20 Hz (19.2-115.2Kbaud), 14 Hz (9600 baud)
Continuous Template (Eprint): 10 Hz
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METTLER TOLEDO IND570 Terminal Installation Manual
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Introduction
IND570 Specifications
Interface and Function
Update Rates (max) –
POWERCELL terminal
versions
Weight display: 10 Hz
Internal discrete I/O: 50 Hz
External discrete I/O (ARM100): 25 Hz
PLC cyclic data: 20 Hz
SICS continuous (SIR): 20 Hz (15 Hz when update rate is 15 Hz)
MT Continuous Output: 20 Hz (15 Hz when update rate is 15 Hz)
Continuous Template (serial): 20 Hz (19.2-115.2Kbaud), 14 Hz (9600 baud) (15 Hz when
update rate is 15 Hz)
Continuous Template (Eprint): 10 Hz
Keypad
26 keys; 1.22-mm thick polyester overlay (PET) with polycarbonate display lens. IND570xx
version provides an additional 1-mm thick clear polyester overlay (PET) in front of the
polycarbonate display lens
Communication
Standard Interfaces
Serial Port: COM1 (RS-232/RS-422/RS-485), 300 to 115,200 baud (isolated, in POWERCELL
models)
Serial Port: COM4 (POWERCELL models only) RS-232, 300 to 115,200 baud
USB Host Port: Type A connector, +5V at 100mA for connected devices (not certified for use in
hazardous areas)
Optional Interfaces
Ethernet Port: Ethernet 10 base-T / 100 base TX
COM2 serial port: RS-232, 300 to 115,200 baud
COM3 serial port: RS-232/RS-422/RS-485, 300 to 115,200 baud
WiFi (WLAN, dual band, 2.4 and 5 GHz)
Supported Protocols
USB Inputs: ASCII characters (barcode, keyboard), on-demand file import
USB Outputs: Demand output, Report printing, on-demand file export
Serial Inputs: ASCII characters, ASCII commands for CTPZ (Clear, Tare, Print, Zero), SICS (level
0 and level 1, some support for level 2 commands), Remote Display, Shared Data Server
access
Serial Outputs: Continuous and Demand outputs, SICS host protocol, report printing, interfaces
with external ARM100 Remote Input/Output modules. Optional COM-570 Application Software
available for legacy serial protocols.
Ethernet Inputs: ASCII commands for CTPZ (Clear, Tare, Print, Zero), SICS (level 0 and level 1,
some support for level 2 commands), Remote Display, Shared Data Server Access
Ethernet Outputs: Continuous and Demand Outputs, report printing
WiFi Inputs: Remote Display, SICS host protocol, Shared Data Server Access, FTP
WiFi Outputs: Demand output
PLC Interfaces
A single interface supported: Analog output, ControlNet, DeviceNet, EtherNet/IP, Modbus TCP,
PROFIBUS DP, PROFINET
WiFi
Bands
Dual-band, 2.4 and 5 GHz
WiFi Standards
IEEE 802.11a/b/g/n
WiFi Output Power
Max. 15 dBm
Transmission Range
Up to 150 m (500 ft)
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1-7
IND570 Specifications
Max. Transfer Rates
IEEE 802.11a/g: 54 Mbit/s
IEEE 802.11b: 11 Mbit/s
IEE 802.11n: 130 Mbit/s (MIMO), 65Mbit/s (SISO)
Antenna
Internal
Connection
USB 2.0 (bus-powered device)
Security
WiFi Enterprise: WEP 64/128; WPA and WPA2; TKIP and AES/CCMP
hardware accelerator; LEAP, PEAP, EAP-TLS
Approvals
Europe
US
Canada
Japan
Taiwan
China
Turkey
Switzerland
Hong Kong
ETSI R&TTE, RED
FCC/CFR 47 part 15 unlicensed modular
transmitter approval
IC RSS
MIC
NCC
SRCC
ETSI R&TTE, RED
ETSI R&TTE, RED
[None required]
Approvals
Weights and Measures
USA: NTEP Class II 100,000d; Class III/IIIL 10,000d; CoC #13-123
Canada: Class II 100,000d; Class III 10,000d; Class IIIHD, 20,000d; AM-5933
Europe: OIML R76 Class II approved divisions determined by platform; Class III and IIII
10,000e; T11060/TC8458. MID R61 (Automatic Gravimetric Filling Instrument); T10610. MID
R51 (Automatic Catchweigher); T10609.
Product Safety
UL, cUL, CE
Hazardous Area (IND570xx models only)
US
CL I, DIV 2, GP CD; CL II, DIV2, GP FG; CL III; CL I Zn
2 IIB T5; Zn 22 IIIC T85°C -10°C ≤ Ta ≤ +40°C
Temperature ID = T5 (100°C)
IP65
Canada
CL I, DIV 2, GP CD; CL II, DIV2, GP FG; CL III;
-10°C ≤ Ta ≤ +40°C Temperature ID = T5 (100°C)
IP65
Europe
II 3 G Ex ic nA [ic] IIB T5 Gc -10°C ≤ Ta ≤ +40°C
II 3 D Ex tc IIIC T85°C Dc -10°C ≤ Ta ≤ +40°C
IP65
IECEx
Ex ic nA [ic] IIB T5 Gc -10°C ≤ Ta ≤ +40°C
Ex tc IIIC T85°C Dc -10°C ≤ Ta ≤ +40°C
IP65
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1.3. Environmental Protection
WARNING
VERSIONS OF THE IND570 TERMINAL THAT ARE NOT FACTORY-LABELED AS DIVISION 2 OR ZONE
2/22 MUST NOT BE INSTALLED INTO A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.
WARNING
THE IND570xx TERMINAL IS NOT INTRINSICALLY SAFE LEVEL "a" OR "b"! DO NOT USE WITHIN
AREAS CLASSIFIED AS HAZARDOUS DIVISION 1 OR ZONE 0/1/20/21 BECAUSE OF COMBUSTIBLE
OR EXPLOSIVE ATMOSPHERES. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN
BODILY HARM AND/OR PROPERTY DAMAGE.
When an approved version IND570xx is installed in an area classified as Division 2 or Zone 2/22,
special AC wiring requirements must be met. Refer to document 30205321,
IND570xx Division 2,
Zone 2/22 Installation Guide.
1.4. Inspection and Contents Checklist
Verify the contents and inspect the package immediately upon delivery. If the shipping container is
damaged, check for internal damage and file a freight claim with the carrier if necessary. If the
container is not damaged, remove the IND570 terminal from its protective package, noting how it
was packed, and inspect each component for damage.
If shipping the terminal is required, it is best to use the original shipping container. The IND570
terminal must be packed correctly to ensure its safe transportation.
The package should include:
• IND570 terminal
• Bag of parts for installation. Depending on terminal,
may include ferrites, grommets, rubber feet, sealing
gasket, etc.
• Safety warnings in multiple
languages
• Fixed angle mounting brackets
(harsh models only)
• European Certificate of Conformance (Europe only)
•
Bag of ATEX certified glands for IND570xx harsh versions with ATEX/IECEx approval
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1.5. Model Identification
The IND570 model number is located on the data plate on the back of the terminal along with the
serial number and SCK (configuration number). Figure 1-1 shows the SCK for the standard IND570
and Figure 1-2 the SCK for the IND570xx version.
Figure 1-1: IND570 SCK Identification
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Figure 1-2: IND570xx SCK Identification
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1.6. Physical Dimensions
1.6.1. Panel Mount Enclosures, IND570 and IND570xx
The physical dimensions of the Panel Mount IND570 and IND570xx enclosures are shown in
Figure 1-3 in millimeters and [inches]. Figure 1-4 shows the dimensions of the cutout required for
the Panel Mount enclosure.
Figure 1-3: IND570 Panel Mount Enclosure Dimensions
Figure 1-4: IND570 Panel Mount Cutout Dimensions
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1.6.2. Harsh Environment Enclosures, IND570 and IND570xx
1.6.2.1. IND570
The dimensions of the harsh enclosure desk/wall-mount IND570 terminal are shown in Figure 1-5
and Figure 1-7 in millimeters and [inches].
Figure 1-5: IND570 Harsh Environment Enclosure Dimensions
Figure 1-6: IND570 Harsh Environment Enclosure Dimensions with Fixed Angle Mounting Brackets, VESA
Mounting
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Figure 1-7: IND570 Harsh Environment Enclosure Dimensions with Fixed Angle Mounting Brackets,
Original Mounting
1.6.2.2. IND570xx
The dimensions of the harsh enclosure desk/wall-mount IND570xx terminal are shown in Figure
1-8 and Figure 1-9 in millimeters and [inches].
Figure 1-8: Harsh Environment Enclosure Dimensions, IND570xx
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Figure 1-9: Harsh Environment Enclosure Dimensions with Fixed Angle Mounting Brackets for VESA
Mounting
1.7. Main PCB
The IND570 and IND570xx terminals’ main printed circuit board (PCB) provides the interface for
analog scales/load cell(s), SICSpro platforms, IDNet platforms or POWERCELL load
cells/PowerDeck platforms.
The main board also contains the USB Host port for connection of an external keyboard or barcode
scanner for data entry or a USB memory device that can be used for data collection, file transfer and
system backup. The USB port is also used to connect the WiFi option.
WARNING
THE USB INTERFACE IS NOT CERTIFIED FOR USE IN DIVISION 2 OR ZONE 2/22 HAZARDOUS
AREAS. USE ONLY IN SAFE AREA.
A single standard serial port (COM1; isolated in the IND570 and IND570xx POWERCELL versions)
is located on the main board and provides RS-232, RS-422, or RS-485 communication. The
COM1 port is bidirectional and can be configured for various functions such as demand output,
remote display, SICS host communications, continuous output, ASCII command input (C, T, P, Z),
ASCII character input, report printing, totals printing, or connection to an ARM100 remote I/O
module.
The IND570 and IND570xx POWERCELL versions also include an isolated COM4 port that provides
RS-232 communication.
The main board also contains an input from the AC (or DC) power supply, front panel keyboard
interface, and bus connectors for the option boards.
Current limiting for the IND570xx version is also located on the main board.
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1.8. Scale Types
The IND570 supports three types of scale:
1.8.1.1. Analog Load Cell Scale
The IND570 main PCB includes an analog load cell interface. The terminal can drive up to twelve
350-ohm analog load cells (eight for IND570xx). The analog load cell interface is approved by
ATEX, cFMus, and IECEx for use in the IND570xx.
1.8.1.2. IDNet
Scale Platform
The IND570 supports an IDNet scale through a PCB interface that connects to a unique bus on the
main board. This interface supports the newer T-brick style of high-precision base through the IDNet
scale card. The port provides the +12 volts and communication required to operate this newer style
base. The interface also supports M-Cell and Point-ADC. The older PIK module and PIK-brick cells
require +32 volts and are not supported by the IND570. The IDNet scale interface is approved for
use in the IND570xx version with ATEX and IECEx certification.
1.8.1.3. SICSpro Scale Platform
The IND570 supports a SICSpro platform through a PCB interface that connects to a unique bus on
the main board. This interface supports the high-precision platform types through the SICSpro scale
card. The port provides the +12 volts and communication required to operate these newer style
platforms.
The IND570 SICSpro interface supports
only those SICSpro platforms that include the Advanced
Setup Mode (ASM).
Table 1-2 lists SICSpro high-precision platforms that support ASM and can interface with the
IND570 and IND570xx terminals, as of December 2017. Please note that the SICSpro platform
software may need updated before successful communication will occur with the IND570. Details
on updating the platform software can be found in Chapter 5,
Service and Maintenance.
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Table 1-2: Supported SICSpro Platforms
1.8.1.3.1. Cable-Free Floor Scale
A cable-free SICSpro floor scale option (ACW520) offers BlueTooth connectivity to the IND570 via a
module connected to the IND570 SICSpro’s M12 scale port. The module is provided with the Cable-
Free Floor Scale platform as part of the ACW520 option.
Only IND570 terminals running firmware 2.00.0086 or later are compatible with the ACW520
option.
1.8.1.4. POWERCELL Scale Platform
The main PCB on IND570 POWERCELL and IND570xx POWERCELL terminals includes a
POWERCELL load cell interface.
• The IND570 POWERCELL terminal can drive up to 14 POWERCELL PDX or GDD load cells, or
up to 14 SLB615D or SLC611D load cells.
• The IND570xx POWERCELL terminal can drive up to 6 POWERCELL PDX or GDD load cells, or
up to 6 SLB615D or SLC611D load cells.
• The POWERCELL interface on IND570 POWERCELL and IND570xx POWERCELL terminals also
supports a single PowerDeck platform, which consists of 4 POWERCELL load cells.
1.8.1.4.1. POWERCELL Network
The POWERCELL is typically found in vehicle scale applications. It operates on a digital
communications network using CANbus. The IND570 supports up to a maximum of 14
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POWERCELL cells (maximum of 6 POWERCELL cells in IND570xx) from its internal power supply.
An external power supply to power additional cells is not supported. If more than 14 cells are
needed, the IND780 PDX terminal must be used.
When used as part of a PDX cell network, the IND570 provides several diagnostic features such as
automated alerts and cell performance monitoring. These features help lower maintenance costs
and minimize downtime.
1.8.1.4.2. Isolated Serial Ports
The IND570 is designed for use in environments where the connecting cables may be exposed to
lightning surges. To help protect the terminal from damage, the COM1 and COM4 serial port on the
main board of the POWERCELL versions of IND570 and IND570xx are both electrically isolated.
This eliminates the difference in ground levels that can damage the interface circuitry.
1.8.1.5. PowerDeck Scale Platform
The POWERCELL-based PowerDeck platform provides an enhanced set of configuration and
operational capabilities:
• Save and Restore of original platform system parameters stored in each load cell of a
PowerDeck platform during initial factory configuration
• Visual Installation Guidance to assist technicians in leveling the platform during installation to
achieve original factory specified performance
• Off-center Load Assistance to guide operators during platform use
1.9. Options
The following hardware and software options are available for the IND570:
• Discrete I/O
- Internal, high-level and low-level discrete I/O
- Remote discrete I/O via ARM100 module
• COM2/COM3 Serial Ports
• Ethernet TCP/IP Port
• Programmable Logic Control (PLC) interfaces, including:
Analog Output
ControlNet™
DeviceNet™
EtherNet/IP™
Modbus TCP
PROFIBUS
DP
PROFINET
• COM-570 application software
• Drive-570 application software
• DYN-570 application software
• Fill-570 application software
• TaskExpert™ custom application development software
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• USB and Ethernet adapters that make these ports accessible on the exterior of the harsh
enclosure. These options are not certified for use on the IND570xx version
• WiFi (dual band 2.4/5 GHz) – internal, or remotely mounted
• Positionable brackets for wall and column mounting of the harsh enclosure
• InSite
SL Configuration Tool (PC based software for backup and restore)
1.9.1. Discrete I/O
The discrete I/O interface options include both internal and remote I/O. Only one internal discrete I/O
option board can be installed at any one time.
• An internal dry-contact relay DIO option is available with 5 inputs and 8 outputs. Each output
will switch up to 30 volts DC or 250 volts AC up to 1 amp of current. Voltages can be mixed
on this local discrete I/O option. The inputs are switch-selectable as either active (for simple
pushbutton control) or passive (for connection to PLCs or other devices that supply their own
power for the I/O). This option is not available for the IND570xx version.
• Another internal dry-contact relay DIO/serial port option is available with 2 inputs, 5 outputs
and the COM2 and COM3 serial ports. Each output will switch up to 30 volts DC or 250 volts
AC up to 1 amp of current. Voltages can be mixed on this local discrete I/O option. The inputs
are switch-selectable as either active (for simple pushbutton control) or passive (for connection
to PLCs or other devices that supply their own power for the I/O). This option is not available for
the IND570xx version.
• An internal solid state DIO option is available with 5 inputs and 8 outputs. Each output will
switch up to 30 volts up to 1 amp of current. Voltages can be mixed on this local discrete I/O
option. The inputs are switch-selectable as either active (for simple pushbutton control) or
passive (for connection to PLCs or other devices that supply their own power for the I/O).
• Another internal solid state DIO/serial port option is available with 2 inputs, 5 outputs and the
COM2 and COM3 serial ports. Each output will switch up to 30 volts DC up to 1 amp of
current. Voltages can be mixed on this local discrete I/O option. The inputs are switch-
selectable as either active (for simple pushbutton control) or passive (for connection to PLCs or
other devices that supply their own power for the I/O).
• Remote I/O function is supported by the ARM100 remote I/O module. ARM100 modules offer 4
inputs and 6 outputs. This module provides only dry-contact outputs. The ARM100’s inputs are
passive. An external 10 to 32 VDC power supply is required to operate the ARM100. Either the
COM1 or COM3 serial port is required for communication with an ARM100 module. A
maximum of 3 ARM100 modules can be connected.
The COM3 serial port is available on the COM2/COM3 option or the COM2/COM3/DIO
combination option.
• A maximum of 17 inputs and 26 outputs are supported (5 Inputs/8 Outputs local I/O option,
and three ARM100 remote I/O modules).
WARNING
THE INTERNAL DISCRETE I/O RELAY OPTION #30113540, OR #30113542 MUST NOT BE
USED IN AN IND570xx TERMINAL. FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE.
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WARNING
INTERNAL OR EXTERNAL DISCRETE I/O OPTIONS WITH DRY CONTACT RELAYS MUST NOT BE
USED IN AREAS CLASSIFIED AS HAZARDOUS DUE TO THE PRESENCE OF COMBUSTIBLE OR
EXPLOSIVE ATMOSPHERES. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN
BODILY HARM AND/OR PROPERTY DAMAGE.
1.9.2. Ethernet Option
The Ethernet option provides a TCP/IP port that can be used to transmit demand templates,
continuous data, for direct access to data via a shared data server, to send email alerts and
terminal status information, and FTP transfer of tare and target tables and complete setup files. It
also provides a connection for backup and restore of the terminal’s configuration using the
METTLER TOLEDO InSite
SL program.
The Ethernet port offers access to the IND570 Webserver via a customer’s local network.
If the Ethernet and the WiFi options are both installed, the WiFi option will be disabled. Only
one of these interfaces can be installed.
1.9.3. COM2/COM3 Serial Ports
Options for additional serial ports include a stand-alone COM2/COM3 option and COM2/COM3
bundled with discrete I/O. Only one option can be used at a time.
COM2 supports an RS-232 connection at communication rates from 300 to 115.2k baud.
COM3 supports an RS-232, RS-422, or RS-485 connection at communication rates from 300 to
115.2k baud.
The serial/discrete I/O combination option includes 2 discrete inputs and 5 discrete outputs. Refer to
section 1.9.1
Discrete I/O,above, for details.
1.9.4. WiFi (dual band 2.4/5 GHz)
Two field installed option kits are available to add WiFi connectivity to the IND570. The kits convert
the USB port to WiFi using an "external" module. One kit is to be installed inside the harsh
enclosure (with antenna access through a plastic housing and the other is intended for remote
mounting for either the harsh or the panel enclosure.
The WiFi module does not reproduce the full functions of an IND570‘s wired Ethernet connection.
The WiFi options provide the following connection types:
• Demand output
• Remote display (full capability in the remote terminal only)
• SICS host
• FTP
• Shared data server access
If the Ethernet and the WiFi options are both installed, the WiFi option will be disabled. Only
one of these interfaces can be installed.
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1.9.5. PLC Interfaces
The IND570 PLC interface options include Analog Output, ControlNet, DeviceNet, EtherNet/IP,
Modbus TCP, PROFIBUS DP, and PROFINET. Only one PLC option can be used at a time.
Additional details about each of these interfaces, the
IND570 PLC Interface Manual, programming
examples and profiles, can be found at www.mt.com/IND570.
1.9.5.1. Analog Output
Analog Output refers to the representation of an internal system variable using a proportional
electrical signal. Analog Output can be used to transmit a measured value, such as the gross or net
weight.
0-10 volt DC and 4-20 mA signals are provided. Only one signal can be used at a time.
1.9.5.2. ControlNet
The ControlNet option enables the IND570 terminal to communicate to ControlNet Programmable
Logic Controllers (PLCs) through direct connection to the ControlNet network.
Due to space constraints, the ControlNet interface option can only be used with panel-mount
versions of the IND570 terminals.
1.9.5.3. DeviceNet
The IND570 DeviceNet option enables the terminal to communicate to a DeviceNet network.
DeviceNet is an RS-485-based network using CAN chip technology. This network was created for
bit and byte-level devices. The network can be configured to run up to 500Kbits per second
depending on cabling and distances. Messages are limited to 8 un-fragmented bytes. Any larger
message must be broken up and sent in multiples. The IND570 implementation of DeviceNet does
not support fragmented messages – all messages are 8 bytes or shorter. The network is capable of
64 nodes including the master, commonly called the scanner.
1.9.5.4. EtherNet/IP
This internally installed PCB module enables the IND570 terminal to communicate to EtherNet/IP
Programmable Logic Controllers (PLCs) through direct connection to the EtherNet/IP network at
either 10 or 100 M
BPS speed. Both implicit messaging (real-time I/O messaging) and explicit
messaging (message exchange) are supported by the IND570 software.
1.9.5.5. Modbus TCP
In IND570, the Modbus TCP is made available through the same internal PCB option that supports
the EtherNet/IP protocol. Modbus/TCP is used to establish master-slave/client-server
communication between intelligent devices. It is an open standard network protocol, widely used in
the industrial manufacturing environment. The ModbusTCP protocol takes the Modbus instruction
set and wraps TCP/IP around it.
1.9.5.6. PROFIBUS DP
The PROFIBUS option card enables the IND570 terminal to communicate to a PROFIBUS DP master
according to DIN 19 245 and programmable logic controllers such as Siemens S7 series. The
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IND570 PROFIBUS communication solution consists of this internally installed PCB module and
software that resides in the IND570 terminal which implements the data exchange.
1.9.5.7. PROFINET
The PROFINET option card enables the IND570 terminal to communicate to a PROFINET master
and programmable logic controllers such as Siemens S7 series. The IND570 PROFINET
communication solution consists of this internally installed PCB module and software that resides
in the IND570 terminal which implements the data exchange.
1.9.6. Application Software
The following application software modules can be added to the IND570 to provide additional
functionality for specific workplaces and weighing operations.
1.9.6.1. COM-570
The COM-570 option is a specialized software module solution focused on the needs of users
utilizing legacy communication protocols or that have special command requirements. COM-570
maintains all of the standard features and functions of the standard IND570 in addition to the
specific features and functions of the COM-570. It provides the following features and functions:
• Custom ASCII command template
• 8142 Host Protocol
• PT6S3 Protocol
• SMA Protocol
• 8530 Host Protocol
Additional information is available in the COM-570 manual, which can be downloaded from
www.mt.com/IND570.
1.9.6.2. Drive-570
The Drive-570 option is a specialized application solution focused on simple Inbound-Outbound
vehicle weighing requirements. Some features of this software include:
• Two modes of operation: Temporary Tare ID Weighing and Permanent Tare ID Weighing
• Ability to store up to 100 Permanent Tare IDs
• Totalization of Permanent Tare IDs
• One-Step processing of Temporary IDs
• Reprint of previous transaction ticket
• Inbound Weight, Date and Time available on both inbound and outbound tickets
• Storage of up to 2000 transactions
• Support for all IND570 standard languages
Additional information is available in the Drive-570 manual, which can be downloaded from
www.mt.com/IND570.
1.9.6.3. DYN-570
The DYN-570 is a specialized application solution used for in-motion weighing of conveyor-born
packages. DYN-570 is compatible with analog load cell based weighing conveyors. DYN-570 is
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available in two forms: DYN-570 Basic (ExpressWeigh®) and DYN-570 Advanced
(ExpressCheck®).
ExpressWeigh (DYN-570 Basic) is designed for random package weighing and allows for
collection of additional package data to combine with the package weight.
ExpressCheck (DYN-570
Advanced) is an in-motion check weighing application. It includes all of the functionality of the
basic application, and adds the ability to perform three-zone over/under checkweighing, using ID
information stored in the Target Table.
Additional information is available in the Dyn-570 manual, which can be downloaded from
www.mt.com/IND570.
1.9.6.4. Fill-570
The Fill-570 is a special application that can be added to the IND570 terminal to provide additional
filling and dosing control. It provides control for the following filling sequences:
• Dose out to target • Fill to target • Blend (up to 6 materials)
• Dose out with an automatic
refill of supply material(s)
• Fill with a dump to empty
• Blend (up to 6 materials) with
a dump to empty
Additional features of this software include:
• Specialized discrete I/O assignments for stand-alone control of filling and dosing systems
• Storage of formulas (multiple material blends)
• As-needed scaling of formulas
• Process statistics (maximum cycle time, out of tolerance count, etc.)
• Supply material conservation to support waste reduction
Additional information is available in the Fill-570 manual, which can be downloaded from
www.mt.com/IND570.
1.9.7. TaskExpert™
TaskExpert functionality provides a way to modify the standard capabilities of an IND570 so that it
more closely aligns with a customer’s specific application requirements. TaskExpert is a
combination of a programming visualization tool, an execution engine and the basic functionality of
the terminal. Modifications may be made to the standard sequences of operation and additional
functionality may be added to the basic operation of the terminal.
TaskExpert custom programs that were written for the IND560 terminal will function on the IND570.
The TaskExpert software development tool provides a converter function for this purpose.
1.9.8. InSite
SL Configuration Tool
InSite™ SL is available to end users of IND570 terminals. The IND570 terminal can connect to a
PC running InSite
SL via Ethernet or Serial to provide the following functions:
• Saving terminal configuration, data tables and information logs to a local PC
• Loading a saved configuration to other terminals performing similar applications
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• Restoring to a ‘last known good state’ for service purposes
1.10. Display and Keyboard
Originally, the IND570 provided an organic LED (OLED) display. This has recently been changed to
a TFT LCD display. Both displays are 256 x 128 dot matrix graphic types.
An example of the IND570 front panel is shown in Figure 1-10.
Figure 1-10: IND570 Front Panel Layout
1.10.1. Display Layout
• A metrology line is designed to show the capacity and increment size information for the scale.
This line is always shown except when in the setup mode. If multiple ranges are selected, this
line will scroll through each of the available capacities and ranges. The metrology line can be
enabled/disabled in Setup.
• The
WiFi signal graphic is located to the right of the metrology line and indicates if the WiFi
module is connected to a wireless access point or not and, if it is connected, how strong the
signal is. The symbols are:
Not connected
Acceptable signal
Very weak signal
Strong signal
Weak signal
• The
system line is used to display system messages, messages sent remotely from a PLC, and
any asynchronous error messages.
• The
Service Icon graphic is shown in the system line when specific service events are triggered
in the terminal. Details of what has triggered the Service Icon can be found by pressing the
INFORMATION RECALL softkey and then the SERVICE ICON softkey.
Softkey labels
System line
Softkeys
Weight and
application area
Numeric
keypad
Navigation
keys
Clear, Zero, Tare
and Print keys
Tare indication
Metrology line
Service icon
Legend
display
WiFi signal
indication
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• The middle portion of the display is reserved for the weight display. If the auxiliary display is
enabled, this area of the display is shared between the weight display and the selection for
auxiliary display (Figure 1-11, Figure 1-12, Figure 1-13). Random data entry is also shown in
the bottom of this area.
Figure 1-11: Small Material Transfer SmartTrac Enabled
o SmartTrac is one of the available options for the auxiliary display. If SmartTrac is disabled,
the weight display area can be shared with the
Rate display (Figure 1-12) or DIO status
display (Figure 1-13Figure 1-13).
Figure 1-12: Rate Display
Figure 1-13: DIO Status Display
• The Tare display is designed to show the current Tare value and type (pushbutton or preset).
The Tare display can be separately enabled and disabled in Setup.
• The
Legend display area provides the user with current operational information such as center
of zero status, gross or net mode, etc.
• The very bottom of the physical display area is reserved for showing the
graphic labels (icons)
for the softkeys. Display positions for up to five softkey icons are provided. Chapter 2,
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Operation, provides more detailed information about all home screen softkeys, in the Softkeys
and Icons section.
• To the right of the softkey icon area, space is reserved for MORE UP ( ) or MORE DOWN ( )
symbols. If present, these indicate additional softkey selections are available by pressing the
UP or DOWN navigation keys. Up to 15 softkeys, presented in three sets of five, can be
programmed for the home position, depending upon the weighing options and terminal
functions enabled. The softkey setup and key mapping capabilities of the terminal determine the
row and position of each softkey.
1.10.2. Front Panel Keys
Four dedicated scale function keys are located below the five softkeys. These provide the interface to
zero and tare the scale, clear a tare or data entry, and to initiate a print.
The terminal’s 12-key alphanumeric keypad is used to enter data and commands. The
alphanumeric keys are located on the upper-right side of the terminal front panel. Refer to Chapter
2,
Operation, for additional details about the entry of alphanumeric data.
Five navigation keys are located below the alphanumeric keypad. These keys enable the operator to
navigate through setup options in the menu tree and within setup and application screens.
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2. Installation
DIV 2 AND ZONE 2/22 INSTALLATION
IF YOU WISH TO INSTALL THE IND570xx VERSION TERMINAL IN A DIVISION 2 OR ZONE 2/22 AREA, REFER TO THE
ADDITIONAL DIVISION 2 AND ZONE 2/22 INSTALLATION INSTRUCTIONS 30205321 AVAILABLE FOR DOWNLOAD AT
WWW.MT.COM/IND570. FAILURE TO COMPLY WITH THE INSTRUCTIONS PROVIDED THERE COULD RESULT IN
BODILY HARM AND/OR PROPERTY DAMAGE.
This chapter provides installation instructions for the IND570 terminal panel-mount and harsh
enclosures. Please read this chapter thoroughly before beginning installation.
WARNING
NOT ALL VERSIONS OF THE IND570 ARE DESIGNED FOR USE IN HAZARDOUS (EXPLOSIVE)
AREAS. REFER TO THE DATA PLATE OF THE IND570 TO DETERMINE IF A SPECIFIC TERMINAL IS
APPROVED FOR USE IN AN AREA CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR
EXPLOSIVE ATMOSPHERES.
DIV 2 AND ZONE 2/22 INSTALLATION
VERSIONS OF THE IND570 TERMINAL THAT ARE NOT FACTORY LABELED AS DIVISION 2 OR ZONE
2/22 APPROVED MUST NOT BE INSTALLED IN A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.
WARNING
DO NOT INSTALL, DISCONNECT OR PERFORM ANY SERVICE ON THIS EQUIPMENT BEFORE
POWER HAS BEEN SWITCHED OFF OR THE AREA HAS BEEN SECURED AS NON-HAZARDOUS BY
PERSONNEL AUTHORIZED TO DO SO BY THE RESPONSIBLE PERSON ON-SITE.
WARNING
ONLY THE COMPONENTS SPECIFIED IN THE IND570 DOCUMENTATION CAN BE USED IN THIS
TERMINAL. ALL EQUIPMENT MUST BE INSTALLED IN ACCORDANCE WITH THE INSTALLATION
INSTRUCTIONS DETAILED IN THE INSTALLATION MANUAL. INCORRECT OR SUBSTITUTE
COMPONENTS AND/OR DEVIATION FROM THESE INSTRUCTIONS CAN IMPAIR THE SAFETY OF
THE TERMINAL AND COULD RESULT IN BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
ONLY Ex APPROVED PRODUCTS WITH APPROPRIATE Ex PARAMETERS MAY BE CONNECTED TO
METTLER TOLEDO Ex APPROVED TERMINALS.
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2.1. Opening and Closing Enclosures
Procedures for opening the IND570 terminal panel-mount and harsh enclosures differ and are
described in the following sections.
2.1.1. Panel-Mount Enclosure
The panel-mount version of the IND570 is opened by removing the three Phillips-head screws on
the back panel (see Figure 2-1). The rear panel can then be removed to gain access to the internal
workings of the terminal.
Figure 2-1: Opening the Panel-Mount Enclosure
2.1.2. Harsh Enclosure
2.1.2.1. Opening the Harsh Enclosure
The front panel of the harsh enclosure IND570 terminal is locked in place by four spring clips
attached to the enclosure body. These four clips are located toward the corners of the enclosure.
Two additional clips can be found along the sides of the enclosure. These two clips do not engage
with the front cover, and are only there to guarantee proper placement and spacing during
installation of the front cover on to the enclosure.
To gain access to the terminal’s PCB for internal wiring and setting switches, separate the front
panel from the enclosure as follows:
1. Place the harsh terminal on a stable, flat surface, with its front panel facing up.
2.
Preferred method: Insert the metal part of the clip release tool, Figure 2-2, (for the order
number, refer to the
User’s Guide, Chapter 6, Parts and Accessories) into one of the two slots
located on the bottom of the front cover assembly. Simultaneously press the front cover
assembly into the rear enclosure of the terminal while also pushing the clip release tool in
toward the enclosure. A "pop" sound is made when the clip is released.
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Figure 2-2: Opening the Harsh Enclosure, Preferred Method
3. Repeat for the second clip and slightly lift the cover.
Figure 2-3: Harsh Enclosure, Cover Released
4. Alternative method: Insert the tip of a flat-blade screwdriver into one of the two slots located on
the bottom of the front panel assembly (see Figure 2-4) and gently push in toward the
enclosure. A “pop” sound is made when the cover is released. Pressing down on the front
cover while pressing in on the clip can help facilitate release of the clip.
Figure 2-4: Opening the Harsh Enclosure
5. Repeat Step 1 for the other slot.
6. After releasing the front panel, lift the bottom of the front panel firmly up and out (Figure 2-5, 1)
until it completely clears the top edge of the bottom enclosure.
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7. Squeeze the top of the front panel to the enclosure slightly and push upward (Figure 2-5, 2) to
unsnap the top two clips, then lift it to clear the two top clips. The cover will swing down,
hinged by two wire cables at the bottom.
Figure 2-5: Removing the Cover
2.1.2.2. Closing the Harsh Enclosure
1. It is very important to replace the front panel of the harsh enclosure correctly and securely,
especially for terminals installed in Division 2 areas classified as hazardous. The two clips
positioned on the sides of the enclosure help to facilitate the appropriate spacing. Before it is
pressed into place, the front panel must be centered on the enclosure, as shown in Figure 2-6.
Figure 2-6: Harsh Enclosure Front Panel Correctly Aligned
2. With the cover in place and aligned correctly, press down firmly on the front and back edges in
the locations shown in Figure 2-7 until four distinct clicks indicate that each of the four spring
catches is engaged.
Figure 2-7: Engaging the Four Spring Catches
1
2
Equal space on both
sides of front panel
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2.2. Environmental Protection
WARNING
NOT ALL VERSIONS OF THE IND570 ARE DESIGNED FOR USE IN HAZARDOUS (EXPLOSIVE)
AREAS. REFER TO THE DATA PLATE OF THE IND570 TO DETERMINE IF A SPECIFIC TERMINAL IS
APPROVED FOR USE IN AN AREA CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR
EXPLOSIVE ATMOSPHERES.
DIV 2 AND ZONE 2/22 INSTALLATION
TERMINALS THAT ARE NOT FACTORY LABELED AS DIVISION 2 OR EUROPEAN CATEGORY 3
APPROVED MUST NOT BE INSTALLED IN A DIVISION 2 OR ZONE 2/22 ENVIRONMENT.
When an approved version IND570xx is installed in an area classified as Division 2 or Zone 2/22,
special AC wiring requirements must be met. Refer to document 30205321,
IND570xx Division 2,
Zone 2/22 Installation Guide.
2.3. Mounting the Terminal
The panel-mount enclosure is designed to mount into a cutout of a flat surface such as an
instrument panel or industrial enclosure or door. The harsh enclosure is designed to be placed on a
desktop or can be mounted to a vertical surface with the mounting brackets included in the terminal
packaging. Mount the terminal where viewing is optimal and the terminal keypad is easily
accessible. Observe location and environment considerations as described in Chapter 1,
Introduction.
2.3.1. Panel-Mount Enclosure
The panel-mount enclosure includes aluminum clamping brackets at the side of the extrusion. Two
Allen-head set screws are used to tighten the brackets against the panel surface. The enclosure will
mount and seal properly on panel thicknesses from 16 GA to 11 GA.
To install the panel-mount enclosure, follow these steps:
1. Loosen and remove the four Allen-head screws that secure the clamping brackets to the side of
the housing (see Figure 2-8). Use the 2mm Allen wrench included with the terminal.
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Figure 2-8: Clamping Bracket
2. Remove the two clamping brackets from the housing.
3. Locate the front panel mounting gasket (Figure 2-9) included with the terminal and remove the
protective paper to expose the adhesive. Adhere the gasket to the rear of the front panel of the
terminal, ensuring that the gasket is flat and spaced evenly on all sides.
Figure 2-9: Front Panel Gasket
4. Cut an opening in the panel or industrial enclosure per the panel cutout dimensions shown in
inches and [mm] in Figure 2-10.
NOTE: The cutout dimensions of IND570 match those of IND560.
Clamping
bracket
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Figure 2-10: Panel Cutout Dimensions
5. Place the terminal through the cutout from the front and secure with the clamping brackets and
Allen-head screws. The screws should be tightened to a torque of 5 inch pounds (0.55 N-m).
NOTE: Once the Allen-head screws have been tightened, and the unit secured into place, the
rear cover plate of the IND570 panel mount unit may be difficult to remove and replace for
servicing. If this occurs, slight loosening of the Allen-head screws should allow for removal and
replacement of the rear cover for service purposes.
By design, the rear cover plate can produce outward force on the (extended) retaining brackets,
increasing the overall stiffness of the enclosure structure and providing additional assurance that
the panel mount unit will remain securely in place.
2.3.2. Harsh Enclosure
The harsh enclosure is made of stainless steel with a front panel angle of approximately 38
degrees. The harsh enclosure is designed to rest on a flat surface such as a table or desk top, or it
can be mounted to a vertical surface with the mounting brackets included with the terminal.
2.3.2.1. Desktop Mounting
When the IND570 terminal will be placed on a flat surface, the four rubber feet included with the
terminal should be adhered to the bottom of the enclosure to prevent sliding. Locate the four rubber
feet, remove the protective paper from the adhesive, and press the feet onto the corners of the
bottom of the enclosure as shown in Figure 2-11.
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Figure 2-11: Rubber Feet
2.3.2.2. Wall Mounting
Two angled brackets are included with a harsh model IND570 for the purpose of mounting the
enclosure to a vertical surface. When the terminal is wall-mounted, the front panel must be rotated
180º relative to the back of the enclosure. To wall mount the enclosure, follow these steps:
1. Bolt the two brackets to the bottom of the enclosure using the four M5 screws included with the
terminal. The brackets should be attached as shown in Figure 2-12.
Figure 2-12: Attaching the Wall-Mounting Brackets
2. If the enclosure will be mounted above eye level, proceed to step 4.
3. If the enclosure will be mounted at or below eye level, it will be necessary to reverse the front
cover 180 degrees. Note that reversing of the cover is not possible when the PROFIBUS PLC
interface is installed. If the PROFIBUS option is installed, proceed to step 4. To reverse the front
cover, perform the following steps:
A. Open the enclosure per the instructions provided in section 2.1.2.1,
Opening the Harsh
Enclosure.
B. Snip the cable tie holding the power cord ferrite to the housing (indicated in Figure 2-13).
C. Disconnect the ground wire from the ground stud.
D. Disconnect the power cable from its main board and remove the ferrite from the cord.
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Figure 2-13: Original Location of Power Cord
E. Loosen the cable gland nut and remove the gland and cord from the enclosure.
F. Loosen and remove the two nuts securing the two grounding straps (these also operate as
hinges for the front cover) to the rear housing. See Figure 2-14.
Figure 2-14: Loosening the Ground Straps
Ground strap
connections
Cable gland
Cable tie and
ferrite
Ground wire connected
to ground stud
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Figure 2-15: Front Panel Removed
G. Carefully rotate the rear housing180 degrees and reattach the two grounding straps to the
two studs near the grip bushings, using the two nuts removed in the previous step. Tighten
the two nuts. Figure 2-17 shows the straps reconnected.
H. Remove the blank from the location circled in Figure 2-17. Install the gland and power cord
in that location, and tighten the nut on the gland.
I. At the original power cord location, install the blank or gland removed from the new
location.
J. Install the ferrite on the power cable, taking one turn as shown in Figure 2-16.
Figure 2-16: Reversed Location of Power Cord
K. Adhere the cable tie attachment to the enclosure at the location shown in Figure 2-16 and
Figure 2-17. Cable-tie the ferrite in place, and cut off any excess length from the tie.
L. Connect the ground wire to the ground stud, reconnect the power cord wires to the
connector and insert it in its socket on the main board.
Cable tie and ferrite
Ground wire connected
to ground stud
Cable gland
Cable tie attachment
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M. Tighten the cable gland. Figure 2-17 shows the completed assembly.
Figure 2-17: Front Panel and Load Cell Connection Reversed
4. Mark the position of the mounting holes on the vertical surface per the dimensions shown in
Figure 2-18 and in Figure 2-19 or by holding the terminal up to the surface and marking
through the bracket holes.
Figure 2-18: VESA 100 x 100mm Wall Bracket Mounting Hole Pattern (In IND570 terminals
manufactured after April, 2016)
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Figure 2-19: Original Wall Bracket Mounting Hole Pattern (In IND570 terminals manufactured up to
April, 2016)
5. The hardware to mount the terminal to the vertical surface is not included with the terminal—it
must be supplied locally. Ensure that the mounting hardware is capable of supporting the
weight of the terminal, which is approximately 3.5 kg (8 lb). Using the locally supplied
hardware, mount the terminal to the vertical surface.
2.4. Installing Cables and Connectors
Information for installing cables and connectors for the IND570 terminal is provided in this section,
including: ferrites, harsh enclosure cable glands, main board wiring connections and wiring
connections for options.
WARNING
SPECIAL REQUIREMENTS APPLY TO THE TYPE OF CABLE THAT CAN BE USED IN AN IND570xx
WITH THE ATEX AND IECEX APPROVALS. THE CFMUS APPROVED VERSION MUST USE CONDUIT
FOR ALL INCENDIVE CONNECTIONS. REFER TO THE IND570xx DIVISION 2, ZONE 2/22
INSTALLATION MANUAL (30205321) FOR DETAILS.
2.4.1. Ferrites
In order to meet certain electrical noise emission limits and to protect the IND570 from external
influences, it is necessary to install a ferrite core on each cable connected to the terminal. There are
two ferrite cores included with the basic terminal and additional ferrites are supplied with each of
the options.
Two clamp ferrites are provided with the EtherNet/IP and PROFINET options.
• For panel-mount models, these ferrites should be installed on the option's communication
cable as close to each other as possible and as close to the terminal enclosure as possible.
• For harsh environment models, one ferrites should be installed inside the enclosure and one
outside, each as close to the option cable’s exit as possible.
To install ferrites, simply route the cable through the center of the core and then take one wrap
around the outside of the core and route the cable through again. Either the complete cable or the
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individual wires can be wrapped through the ferrite. This should be done as close to the enclosure
as possible. See Figure 2-20.
Figure 2-20: Installing the Ferrite Cores
2.4.2. Harsh Enclosure Cable Openings
Figure 2-21 and Table 2-1 show the uses of the glands and other openings on the rear of the harsh
enclosure.
Figure 2-21: Harsh Enclosure Cable Opening Assignments
Table 2-1: Harsh Enclosure Cable Openings
Number Use Cable Gland Size, mm
1
Ethernet 25
2
USB and External USB Adapter 25
3
AC Power 16
4
Load Cell Connection 16
5
COM1 16
6
DI/O and PLC options or
Ethernet Extension Kit
16
2.4.3. Harsh Enclosure Cable Glands
The IND570 harsh environment terminal is designed to withstand severe washdown environments
and is certified to IP69K ingress protection. However, care must be taken when installing cables
and/or connectors that enter the terminal enclosure. To ensure a watertight seal:
1. Pass the cables through an appropriately sized cable grip before connecting the wires. Figure
2-22 shows one load cell cable installed in its cable grip, and a second grip disassembled.
1
2
3
4
5
6
6
6
6
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Figure 2-22: Cable Glands
2. Depending upon the diameter of the cable to be installed, select one of the two different sized
rubber grommets (if required) to properly seal around the cable.
Table 2-2: Grommet Cable Sizes
Grommet Cable Diameter
None 7–10 mm (0.28–0.39 in.)
Larger size hole 5– 6 mm (0.20–0.24 in.)
Smaller size hole 3–4 mm (0.12–0.16 in.)
3. When making cable terminations inside the harsh enclosure, ensure that the cable length from
the terminal strip/connector to the terminal housing is sufficient so that no strain is placed on
the connector assembly when the housing is in the fully open position.
4. After making the wiring connections as described in the next section, ensure the nut on the
cable gland is tightened properly to seal around the cable. Ensure that this seal is watertight.
5. Cable shielding should be grounded to the IND570’s enclosure by spreading the shield wires
as shown at the top of Figure 2-23, then folding them back over the plastic component of the
cable gland before pressing it into the threaded body.
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Figure 2-23: Cable Shield Grounding
2.4.4. External USB Adapter
Long-term connection to the USB port on the main board can be made through the available 25mm
cable gland. If quick disconnect of a USB device is required for an application, an optional USB
adapter kit can be installed on the harsh environment terminal to make the USB connection
accessible from outside the harsh enclosure.
NOTICE
TO AVOID DAMAGE TO A CONNECTED USB STORAGE DEVICE WHEN INSTALLING OR REMOVING THE PROTECTIVE
COVER, ALWAYS HOLD THE BODY OF THE COVER AND TURN ONLY THE THREADED RING.
Figure 2-24: External USB Adapter
NOTICE
THE USB INTERFACE IS NOT CERTIFIED FOR USE WITHIN DIVISION 2 OR ZONE 2/22 HAZARDOUS AREAS.
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2.4.5. Main Board Wiring Connections
Once the IND570 terminal harsh enclosure is open, connections can be made to the terminal strips
on the main board, as shown in Figure 2-25.
Figure 2-25: Analog Main Board in Harsh Enclosure
Figure 2-26: POWERCELL Main Board in Harsh Enclosure
COM1
Analog
load cell
Incoming power
USB Host
COM4
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It is not necessary to open the panel mount enclosure (Figure 2-27) to make these connections.
Figure 2-27: Panel Mount Enclosure Connections, including IDNet Scale Interface
2.4.5.1. Power Connection
NOTE: The integrity of the power ground for equipment is important for both safety and
dependable operation of the terminal and its associated scale base. A poor ground can result in
an unsafe condition should an electrical short develop in the equipment. A good ground
connection minimizes extraneous electrical noise pulses.
NOTE: The IND570 should not share power lines with noise-generating equipment. To confirm
ground integrity, use a commercial branch circuit analyzer. If adverse power conditions exist, a
dedicated power circuit or power line conditioner might be required.
A permanently attached line cord supplies the AC power to the harsh enclosure version of the
IND570 terminal. The panel-mount enclosure is not supplied with a power cord –it is designed to
have AC or 24 VDC wiring brought directly to the rear of the chassis and connected to the incoming
power terminal strip.
WARNING
ENSURE THAT THE POWER CONNECTION TO THE IND570 TERMINAL MATCHES THE SPECIFIED
OPERATING VOLTAGE OF THE TERMINAL. REFER TO THE DATA LABEL OF THE TERMINAL FOR THE
OPERATING VOLTAGE. CONNECTING THE INCORRECT POWER SOURCE TO THE TERMINAL COULD
RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.
2.4.5.1.1. AC Powered Models
When an IND570 is configured for AC power, the two AC power connections are marked “L” for line
(hot) and “N” for neutral as shown in Figure 2-28, Figure 2-29 and Figure 2-30. A loop terminal
and ground screw are provided for the ground connection on the panel mount. Harsh models have
the power ground installed with the region appropriate power cord.
IDNet or SICSpro
Connector
COM1
Incoming
Power
USB
Chassis Ground
Connection
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No voltage or frequency settings are required since IND570 includes either a universal AC power
supply that operates from 85 to 264 VAC. The AC terminal requires 85 to 264 VAC (at 500 mA
maximum) with a line frequency of 49 to 61 Hz of power.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED
OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
85-240 VAC
24 VDC
Figure 2-28: Incoming Power Termination
Figure 2-29: AC Power Connection on Panel Mount
AC Power
Connection
AC Power Ground
Connection
AC Power
Line Label
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Figure 2-30: AC Power Connections on Harsh Models
2.4.5.1.2. DC Powered Models
24 VDC power is only available on panel mount models. The DC terminal requires 24 VDC, -15%,
+20% (at 1.25A maximum).
No power cables are included with the 24 VDC powered IND570 terminals. The 24 VDC power and
ground must be brought directly to the power connection of the main board and terminated there.
Figure 2-27 and show the three position terminal block provided for the DC power connection. A
wire is not terminated to the center position.
2.4.5.2. Analog Load Cell Connections
NOTICE
TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE IND570 TERMINAL AND WAIT AT
LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY HARNESS.
When using an analog load cell version of the IND570, load cell connections are made to the
connector located on the main board as shown in Figure 2-25.
AC Power
Connection
AC Ground
Connection
AC Power
Line Label
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The IND570 terminal is designed to power up to twelve 350-ohm load cells (or a minimum
resistance of approximately 29 ohms). To confirm that the load cell load for this installation is
within limits, the total scale resistance (TSR) must be calculated. To calculate TSR:
TSR =
Load Cell Input Resistance (Ohms)
Number of Load Cells
Ensure that the TSR of the load cell network to be connected to the IND570 has a resistance greater
than 29 ohms before connecting the load cells. If the resistance is less than 29 ohms, the IND570
will not operate properly.
In addition, the maximum cable distance must be reviewed. Table 2-3 provides recommended
maximum cable lengths based on TSR and cable gauge.
Table 2-3: Recommended Maximum Cable Lengths
TSR (Ohms) 24 Gauge (meters/feet) 20 Gauge (meters/feet) 16 Gauge (meters/feet)
350 243/800 610/2000 1219/4000
87 (4-350 Ω cells)
60/200 182/600 304/1000
43 (8-350 Ω cells)
30/100 91/300 152/500
29 (12-350 Ω cells)
20/67 50/167 102/333
A jumper is provided that adjusts the gain of the analog section for 2 mV/V or 3 mV/V load cells.
The factory default position of this jumper is 3 mV/V. Normally this position will work well for both 2
mV/V and 3 mV/V load cells. If 2 mV/V load cells are used, the jumper can be changed to the 2
mV/V position. Refer to Figure 2-121 for the jumper position.
Figure 2-31 shows the terminal definitions on the analog load cell terminal strip. Note that when
using four-wire load cells, jumpers must be placed between the +Excitation and +Sense terminals
and between the
−Excitation and −Sense terminals.
Figure 2-31: Load Cell Termination
Note for the standard four-wire cable: If an increase in load results in a decrease in weight
display, reverse the signal wires (+SIG and −SIG).
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2.4.5.3. IDNet Connections
The IND570 terminal supplies 12 V for the newer T-Brick type cell of the IDNet base. Older types of
IDNet bases (known as Pik or Pik-Brick) require both a 12 V and a 32 V supply. IND570 does not
support older IDNet bases that require a 32 V supply.
When using an IDNet version of the IND570 terminal, the cable connection from the base is made
to a connector (Figure 2-32) on the rear of the housing. The IDNet bases are supplied with a length
of cable and a connector that mates to the connector on the IND570 terminal.
Figure 2-32: IDNet Connector Location on the Harsh (left) and Panel (right) Enclosures
Figure 2-33 shows the pin assignments and wire colors for the IDNet connector.
IDNet connector
Pin Color Note
P1–A Green TXD+/RXD+
P1–B Blue +30V
P1–C Grey +12V
P1–D Green Jumper
P1–E Red RXD1+
P1–F White RXD–
P1–G
P1–H Pink Ground
P1–J Yellow TXD–
P1–K Purple TXD1–
P1–L Black TSD1+
P1–M Orange RXD1–
Figure 2-33: IDNet Connector Pin Assignments
2.4.5.4. SICSpro Connections
The IND570 terminal supplies 12 VDC for SICSpro platforms. In the SICSpro version of the IND570
terminal, the cable connection from the platform is made to a connector (Figure 2-32) on the rear
of the IND570 housing. The SICSpro platforms are supplied with a length of cable and a connector
that mates to the connector on the IND570 terminal.
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Refer to chapter 1, Introduction, for a list of compatible SICSpro scale bases.
Figure 2-34: SICSpro Connector Location on the Harsh (left) and Panel (right) Enclosures
2.4.5.4.1. SICSpro Cable-Free Floor Scale Installation
Only IND570 terminals running firmware 2.00.0086 or later are compatible with the ACW520
option.
When installing a Bluetooth-connected Cable-Free Scale Base (CFS), take care to place the
IND570’s attached Bluetooth module (provided with the scale base) so that it has a direct line of
sight to the CFS. To pair the terminal with a CFS, follow this procedure:
1. With the terminal powered down, connect the Bluetooth module to the SICSpro port.
Figure 2-35: Bluetooth Module connected to IND570
2. Power on the terminal.
3. In setup, access
Scale > Type. Select SICSpro as the type, then press the Bluetooth softkey
.
4. The BLUETOOTH screen will appear, displaying a single field –
Platform MAC Address. If no CFS
has been paired, this field will be blank.
5. At the CFS, unscrew two bolts to remove the access panel and view the CFS’s Bluetooth
module.
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Figure 2-36: CFS Bluetooth Module
6. Press ENTER on the CFS Bluetooth Module. This puts the module into its fast-pairing wait
state.
7. At the terminal, press the SCAN softkey
.
A message will display – “Waiting.”
8. When the scan completes, a list will appear showing all available CFS platforms. An asterisk
(*) after the platform’s name indicates that it is ready to be paired.
9. Use the UP and DOWN keys to select the desired CFS, and press OK to pair it. An exclamation
mark will appear after the paired platform’s MAC address, indicating that it is now paired with
the terminal.
Figure 2-37: Bluetooth View Showing Paired Platform MAC Address
2.4.5.5. Vehicle System Connections, POWERCELL
NOTICE
TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE TERMINAL AND WAIT AT LEAST 30
SECONDS BEFORE CONNECTING OR DISCONNECTING ANY HARNESS.
WARNING
DO NOT INSTALL THE IND570 TERMINAL IN AREAS CLASSIFIED AS HAZARDOUS BECAUSE OF
COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. CONTACT AN AUTHORIZED METTLER TOLEDO
REPRESENTATIVE FOR INFORMATION ABOUT HAZARDOUS AREA APPLICATIONS.
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2.4.5.6. POWERCELL PDX Vehicle System Cabling, Harsh Enclosure
Preparing the terminal for use with POWERCELL PDX load cells involves three phases:
• Preparation of the cable and gland
• External connection and grounding of the cable
• Internal connection and grounding of the cable.
Each of these steps must be correctly completed to ensure the correct function of the POWERCELL
network.
Figure 2-38: IND570 Harsh Enclosure, POWERCELL
2.4.5.6.1. Cable and Gland Preparation, Harsh Enclosure
Ground and shield terminations are a critical part of the POWERCELL PDX system’s immunity to
noise and electrical surges. Prepare and install the terminal end of the POWERCELL PDX home run
cable as follows – refer to Figure 2-39 and Table 2-4.
Figure 2-39: POWERCELL Cable Preparation – Harsh
Table 2-4: Cable Preparation Lengths – Harsh
Letter Description Length
A Length of cable jacket from outer braided shield 25 mm (1.0 in)
B Length of inner braided shield and foil 25 mm (1.0 in)
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Letter Description Length
C Length of black and green wires and internal drain wire 70 mm (2.75 in)
D Length of red, blue and white wires 229 mm (9 in)
E Length of outer shield drain wire from end of cable jacket 216 mm (8.5 in)
F Length of insulation to strip from wires 5 mm (0.2 in)
1. Make sure that the un-terminated end of the POWERCELL cable is cut cleanly.
2. Mark the exterior braided armor 10” (255 mm) from the end of the cable.
3. Use metal shears to cut along the exterior braided armor, taking care not to cut into the cable
jacket or the outer drain wire.
4. Trim the exterior braided armor back to the cut mark, and remove stray wires from the cut.
5. Mark the cable jacket 1” (25 mm) cm from the cut end of the exterior braided armor.
6. Using a razor knife, cut carefully around the cable jacket, without cutting into the inner braided
shield.
7. Use the razor knife to cut along the cable jacket, so that it can be peeled off the wires. Again,
take care to cut only the cable jacket, and not its contents: push the knife deep enough into the
cable jacket until it is just possible to feel the tip of the blade drag on the inner braided shield.
8. Peel the cut jacket off the inner braided shield.
9. Mark the inner braided shield 1” (25 mm) from the cut end of the cable jacket.
10. Carefully cut around the inner shield at the cut mark, without cutting into its contents. Remove
the cut portion of the inner shield from the cable.
11. Unscrew the outer sealing portion of the POWERCELL cable gland from the terminal, and
disassemble the cable clamp. Set the clamps and screws aside in a safe place.
Figure 2-40: Outer Sealing Gland and Clamp
12. Use two wrenches to remove the nut holding the body of the POWERCELL cable gland to the
terminal enclosure, and remove the gland.
13. Slide the outer sealing part of the gland down the prepared cable, keeping the outer drain wire
outside the body. Position the gland against the cut end of the exterior braided armor. Note the
orientation of the gland – the clamping features should be toward the exterior braided armor.
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Figure 2-41: Outer Portion of Cable Gland Installed on Cable
14. Slide the plastic grommet down the cable, and fit it into the gland. The end of the plastic
grommet should align with the end of the cable jacket.
Figure 2-42: Plastic Grommet Positioned in Gland
15. Unbraid the individual strands of the inner braided shield.
Figure 2-43: Inner Shield Unbraided
16. Fold the individual strands of the inner braided shield back over the grommet. The individual
strands should be uniformly distributed around the outer surface of the grommet.
Figure 2-44: Inner Braided Shield Folded Back over Grommet
Outer drain wire
Plastic grommet
O
-ring
End of cable jacket
Clamping features
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17. Separate the individual wires in the cable – the green, red and black wires, the inner drain wire,
the blue and white wires and their foil wrapper. The nylon string, used only during manufacture,
can be cut off.
Figure 2-45: Cable Components Separated
18. Cut the foil back to about an inch (25 mm) from the end of the plastic grommet. Snip
lengthwise to allow it to fold back all around the grommet, and cut both foil and inner braided
shield wires so that they cover the end of the plastic grommet, without covering the O-ring.
Figure 2-46: Inner Braided Shield Wires and Foil Trimmed to Length and Folded Back Over Grommet
19. Slide the body of the cable gland (removed in step 12) down the wires. Note the orientation of
the body of the gland.
Figure 2-47: Body of Gland Ready for Installation over Grommet
20. Hold the body of the gland still and screw the outer component onto it. Note that the plastic
grommet is keyed and only fits into the body of the gland in specific positions. Pull back the
exterior braided armor slightly to allow the outer component to rotate. This avoids twisting the
shielding on the grommet. Note how the folded inner braided shield and foil are held tight
against the body of the gland.
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Figure 2-48: Body of Gland Installed
21. Hold the body with a 20 mm wrench and use another 20 mm wrench to tighten the outer
sealing part of the gland to 40 lb/in (5 Nm).
22. Push and slide the exterior braided armor up the cable so that its cut end is tight against the
cable gland. Tidy up any stray wires by cutting and removing them.
23. Install the clamp disassembled in step 11. Tighten the screws evenly so that the clamps tighten
symmetrically on the exterior braided armor. Note that the outer drain wire should emerge
between the clamp and the cable gland.
Figure 2-49: Exterior braided armor Clamped in Place
24. Twist the green and black POWERCELL cable wires together with the internal drain wire, and
crimp on one of the included ring terminals.
Figure 2-50: Green and Black Wires with Internal Drain Wire
25. Feed the cables, except for the outer drain wire, into the enclosure through the opening from
which the cable gland was removed.
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Figure 2-51: Cables Entering Enclosure
26. Inside the enclosure, slide the nut removed in step 12 over the wires. Position the body of the
cable gland in the opening, then install and tighten the nut to 40 lb/in (5 Nm).
Figure 2-52: Cable Gland Nut Installed
27. The cable is now ready for connection and grounding.
2.4.5.6.2. External Grounding of the Cable, Harsh Enclosure
1. Disassemble the ground lug (from the Vehicle Scale lightning protection kit) – it includes a
screw clamp and a mounting bracket. Slide the screw clamp about 8" (200 mm) onto the flat
braided grounding cable (also from the Vehicle Scale lightning protection kit).
Figure 2-53: Grounding Lug and Flat Braided Cable
About 8”/20 cm
of cable
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2. Slide the outer drain wire through the clamp, next to the flat braided cable.
Figure 2-54: Outer Drain Wire Inserted Through Grounding Clamp
3. Slide the end of the mounting bracket into the clamp.
Figure 2-55: Grounding Clamp Mounting Bracket Inserted
4. Fasten the mounting bracket to the enclosure using the screw at the external grounding point
indicated below.
Figure 2-56: Grounding Clamp Mounted to Enclosure
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5. Adjust the lengths of the braided cable and outer drain wire as necessary, and tighten the
clamp on the ground lug.
6. Wrap the free end of the braided grounding cable about two turns around the POWERCELL
cable. Adjust the length of the braided cable and cut if necessary.
7. Install the screw clamp (from the Vehicle Scale lightning protection kit) over the braided cable
and tighten to secure it in place.
Figure 2-57: Braided Cable Wrapped Around PDX Cable
2.4.5.6.3. Internal Grounding and Wiring Connection of POWERCELL Cable, Harsh Enclosure
Table 2-5: PDX Cable Color Code
Terminal Description Wire Color
CANH
CANbus Dominant High
White
- - Not Used - Empty None
CANL CANbus Dominant Low Blue
+24V PDX Network Power Supply Red
GND PDX Network Ground Black
The terminal cannot be used with cable lengths exceeding those given in Table 2-6, or with more
than 14 POWERCELL cells.
Screw clamp
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Table 2-6: Maximum POWERCELL Cable Lengths
Total Cell-Cell Cable
(meters/feet)
Home Run Cable
(meters/feet)
Number of
Cells
130/426 300/984 < 14
8. Place the ring terminals of the provided black wire and the incoming black, green and drain
wires on the grounding stud inside the enclosure, and secure them in place using the nut with
star washer.
Figure 2-58: Provided Black Grounding Wire with Ring Terminal
Figure 2-59: Wires Connected to Internal Grounding Point
Note: Inside the enclosure it is important to keep the POWERCELL wiring, and especially the
ground wires, as short as possible to preserve lightning protection.
9. Connect the ends of the blue, white, black and red wires, to the POWERCELL connector in the
positions shown.
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Figure 2-60: POWERCELL Wires Connected in Terminal
2.4.5.7. POWERCELL PDX Vehicle System Cabling, Panel-Mounted Enclosure
Ground and shield terminations are a critical part of the POWERCELL PDX system’s immunity to
noise and electrical surges. Prepare and install the terminal end of the POWERCELL PDX home run
cable as follows.
If the IND570 will be installed into a control cabinet or panel where an entry gland is not used,
prepare the cable as follows.
1. Cut and remove an appropriate length of the outer braided shield, the insulation jacket, the
inner braided shield and insulation as shown in Figure 2-61 and Table 2-7.
Figure 2-61: POWERCELL Cable Preparation – Panel
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Table 2-7: Cable Preparation Lengths – Panel
Letter Description Length
A Length of inner braid and outer shield drain wire from end of cable jacket 20 mm (0.8 in)
B Length of black and green wires and internal drain wire 55 mm (2.2 in)
C Length of red, blue and white wires 130 mm (5.2 in)
D Length of insulation to strip from wires 5 mm (0.2 in)
2. Twist the black and green wires of the PDX cable together with the inner shield drain wire.
Crimp the remaining ring terminal onto the end of this assembly.
3. Carefully, wrap together the following:
• Inner braided shield and foil (folded back over the outer shield)
• Outer braided shield and drain wire
• One end of the flat braided ground cable (from the Vehicle Scale lightning protection kit)
4. Place the resulting bundle of cables in position for clamping, as shown in Figure 2-63.
5. Select the two larger clamping brackets, and two screws, to secure the cables.
Figure 2-62: Large Clamping Brackets
Figure 2-63: Securing the POWERCELL Cable – Panel
6. Secure the cable assembly by inserting one clamp into the left slot then rotating it down around
the cable.
7. Insert a screw into the hole in the clamp and tighten to secure the cable.
8. Route the flat braided ground cable along the POWERCELL cable through the right cable clamp
and secure with the second clamp and screw in place as shown in Figure 2-63.