Agilent Technologies TriScroll PTS03101UNIV Instrucciones de operación

Tipo
Instrucciones de operación
INSTALLATION AND
OPERATION MANUAL
INSTALLATIONS- UND
BETRIEBSHANDBUCH
MANUEL D'INSTALLATION
ET D'OPÉRATION
MANUAL DE INSTALACIÓN Y
FUNCIONAMIENTO
MANUALE
D'INSTALLAZIONE E D'USO
取付と操作仕様書
安装和操作手册
설치 및 조작안내서
Vacuum Products Division
TriScroll
TM
300 Series
Dry Scroll
Vacuum Pump
Manual No. 699904265
Revision T
September 2014
Copyright 2014
Agilent, Inc.
TriScroll
300 Series
Dry Scroll Vacuum Pump
TriScroll is a trademark of Agilent, Inc.
iii
TriScroll 300 Series Vacuum Pump
Table of Contents
Warranty ....................................................................vii
Warranty Replacement and Adjustment...............vii
Instructions for Use ..................................................... 1
General Information ................................................. 1
Storage ................................................................. 1
Unpacking and Inspection........................................ 1
Installation Requirements ......................................... 2
Safety ................................................................... 2
Operation................................................................. 4
Startup Procedure................................................. 4
Shutdown Procedure ............................................ 4
Maintenance ............................................................ 4
Anleitungen zur Benutzung ........................................ 5
Allgemeine Informationen ....................................... 5
Lagerung ............................................................. 5
Auspacken und Inspektion ...................................... 5
Installationsanforderungen ...................................... 6
Sicherheit ............................................................ 6
Betrieb .................................................................... 8
Startverfahren ...................................................... 8
Abschaltverfahren ................................................ 8
Wartung .................................................................. 8
Instructions d'utilisation ............................................. 9
Informations générales ............................................ 9
Stockage .............................................................. 9
Déballage et Inspection ......................................... 10
Exigences d'installation ......................................... 10
Sécurité ............................................................. 10
Opération .............................................................. 12
Procédure de démarrage .................................... 12
Procédure d'arrêt ............................................... 12
Entretien ................................................................ 12
Instrucciones de uso ................................................. 13
Información general ............................................... 13
Desembalaje e inspección...................................... 13
Requisitos de instalación........................................ 14
Funcionamiento ..................................................... 16
Mantenimiento....................................................... 16
Istruzioni per l'uso .....................................................17
Informazioni generali ............................................. 17
Conservazione ...................................................17
Disimballaggio ed ispezione .................................. 17
Requisiti per l'installazione .................................... 18
Sicurezza ...........................................................18
Funzionamento ...................................................... 20
Procedura per l'avviamento ................................20
Procedura per lo spegnimento ............................20
Manutenzione........................................................ 20
使用仕様 ..................................... 21
概況概要 .................................. 21
保存 .................................... 21
開梱と点検 ................................ 21
取付要求 .................................. 22
安全 .................................... 22
操作 ...................................... 24
スタートアップ手順 ...................... 24
シャットダウン手順 ...................... 24
保守 ...................................... 24
使用说明 ....................................................................25
一般信息 ................................................................25
存放 ...................................................................25
开箱和检查 ............................................................25
安装要求 ................................................................26
安全 ...................................................................26
操作 .......................................................................28
启动过程 ............................................................28
关机过程 ............................................................28
维护 .......................................................................28
사용설명 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
일반정보 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
보관 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
포장 열기 검사 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
설치요구 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
안전장치 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
조작 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
시동과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
중단과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
유지
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TriScroll 300 Series Vacuum Pump
iv
Technical Information ............................................... 33
Electrical Connections............................................ 36
Single Phase Motor Connection.......................... 36
Three Phase Motor Connection .......................... 37
Mechanical Connections........................................ 38
Pump Location ................................................... 38
Rotation of the Pump Inlet
with Respect to the Motor Frame........................ 38
Pump Inlet.......................................................... 38
Pump Exhaust..................................................... 38
Optional Isolation Valve......................................... 38
Gas Ballast ............................................................. 39
Bearing Purge......................................................... 39
Purge Kit ................................................................ 39
Troubleshooting ..................................................... 40
Maintenance .......................................................... 41
General Information ........................................... 41
Related TriScroll Manuals................................... 41
Maintenance and Tooling Kits ............................ 41
Factory Service Options...................................... 42
Accessories......................................................... 42
Serial Numbers Notes......................................... 42
Contacting Agilent.............................................. 42
Request for Return Health and Safety Certification
v
TriScroll 300 Series Vacuum Pump
List of Figures
Figure Caption Page
1 Interface Drawing with Dimensions . . . . . . 34
2 Pumping Speed Curves . . . . . . . . . . . . . . . . 34
3 TriScroll 300 Series Vacuum Pump
(Single Phase Pump Shown) . . . . . . . . . . . . . 35
4 Single Phase Motor Electrical Connections . 36
5 Three Phase Motor Electrical Connections . 37
6 Isolation Valve Location. . . . . . . . . . . . . . . . 38
List of Tables
Table Title Page
1 Pump Models and Power Cords..................... 3
2 Circuit Breaker Requirements......................... 3
3 Pumpenmodelle und Versorgungskabel ..........7
4 Anforderungen an Stromunterbrecher .............7
5 Modèles de pompes et câbles .......................11
6 Exigences des coupe-circuits ........................11
7 Modelos de bomba y cables de corriente......15
8 Requisitos del disyuntor................................15
9 Modelli di pompe e cavi di alimentazione....19
10 Requisiti dell'interruttore automatico ............19
11 ポンプ型式と電源コード ...........................23
12 遮断器の要求 .............................................23
13 泵型号和电源电缆 ....................................... 27
14 断路器要求.................................................. 27
15
펌프모델 코드 ....................................31
16
브레이커 요구..........................................31
17 Specifications .............................................. 33
18 Full Load Motor Currents, Amperes.............. 36
19 VPI Valve Installation Data .......................... 39
20 Troubleshooting Chart ................................. 40
21 Other Related Manuals ................................ 41
22 Maintenance and Tooling Kits ..................... 41
23 Factory Service Options............................... 42
24 Accessories.................................................. 42
TriScroll 300 Series Vacuum Pump
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vii
TriScroll 300 Series Vacuum Pump
Warranty
Products manufactured by Seller are warranted against
defects in materials and workmanship for twelve (12)
months from date of shipment thereof to Customer, and
Seller’s liability under valid warranty claims is limited, at
the option of Seller, to repair, to replace, or refund of an
equitable portion of the purchase price of the Product.
Items expendable in normal use are not covered by this
warranty. All warranty replacement or repair of parts shall
be limited to equipment malfunctions which, in the sole
opinion of Seller, are due or traceable to defects in
original materials or workmanship. All obligations of
Seller under this warranty shall cease in the event of
abuse, accident, alteration, misuse, or neglect of the
equipment. In-warranty repaired or replaced parts are
warranted only for the remaining unexpired portion of the
original warranty period applicable to the repaired or
replaced parts. After expiration of the applicable warranty
period, Customer shall be charged at the then current
prices for parts, labor, and transportation.
Reasonable care must be used to avoid hazards. Seller
expressly disclaims responsibility for loss or damage
caused by use of its Products other than in accordance
with proper operating procedures.
Except as stated herein, Seller makes no warranty, express
or implied (either in fact or by operation of law), statutory
or otherwise; and, except as stated herein, Seller shall
have no liability under any warranty, express or implied
(either in fact or by operation of law), statutory or
otherwise. Statements made by any person, including
representatives of Seller, which are inconsistent or in
conflict with the terms of this warranty shall not be
binding upon Seller unless reduced to writing and
approved by an officer of Seller.
Warranty Replacement and Adjustment
All claims under warranty must be made promptly after
occurrence of circumstances giving rise thereto, and must
be received within the applicable warranty period by
Seller or its authorized representative. Such claims should
include the Product serial number, the date of shipment,
and a full description of the circumstances giving rise to
the claim. Before any Products are returned for repair
and/or adjustment, written authorization from Seller or its
authorized representative for the return and instructions
as to how and where these Products should be returned
must be obtained. Any Product returned to Seller for
examination shall be prepaid via the means of
transportation indicated as acceptable by Seller. Seller
reserves the right to reject any warranty claim not
promptly reported and any warranty claim on any item
that has been altered or has been returned by
non-acceptable means of transportation. When any
Product is returned for examination and inspection, or for
any other reason, Customer shall be responsible for all
damage resulting from improper packing or handling, and
for loss in transit, notwithstanding any defect or
non-conformity in the Product. In all cases, Seller has the
sole responsibility for determining the cause and nature of
failure, and Seller’s determination with regard thereto
shall be final.
If it is found that Seller’s Product has been returned
without cause and is still serviceable, Customer will be
notified and the Product returned at its expense; in
addition, a charge for testing and examination may be
made on Products so returned.
TriScroll 300 Series Vacuum Pump
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1
TriScroll 300 Series Vacuum Pump
Instructions for Use
General Information
This equipment is designed for use by professionals. The
user should read this instruction manual and any other
additional information supplied by Agilent before
operating the equipment. Agilent will not be held
responsible for any events that occur due to
non-compliance with these instructions, improper use by
untrained persons, non-authorized interference with the
equipment, or any action contrary to that provided for by
specific national standards.
The TriScroll™ 300 is a dry, scroll vacuum pump. This
pump is suitable for pumping air or inert gases. The pump
is not intended to pump toxic, corrosive, explosive, or
particulate-forming gases.
The following paragraphs contain all the information
necessary to guarantee the safety of the operator when
using the equipment. Detailed information is supplied in
“Technical Information” on page 33.
This manual uses the following standard safety protocol:
Storage
When transporting and storing the pump, the following
environmental requirements should not be exceeded:
Unpacking and Inspection
The shipping container is a double carton.
1. After opening the outer box, remove the foam packing.
2. Slit open the inner box.
3. Lift the pump with the plywood base out of the inner
box.
4. Remove the four bolts securing the pump frame to
the plywood base.
5. Locate the NW16 exhaust fitting and set it aside.
6. Inspect the pump for damage.
If there is shipping damage, contact the freight carrier
and your local Agilent sales office immediately.
7. Save the carton and packing materials.
Total weight of the package, including the pump, is
approximately 34.2 kg (75 lbs).
WARNING The warning messages are for
attracting the attention of the opera-
tor to a particular procedure or prac-
tice which, if not followed correctly,
could lead to serious injury.
CAUTION The caution messages are displayed
before procedures, which if not fol-
lowed, could cause damage to the
equipment.
NOTE The notes contain important
information taken from the text.
Temperature: –20 °C to 60 °C (–4 °F to 140 °F)
Relative humidity: 50 to 80% (non-condensing)
WARNING When unpacking the pump, be sure
not to drop it, and avoid any kind of
sudden impact or shock vibration
to it.
WARNING The TriScroll 300 weighs 26.4 kg
(58 lbs). To avoid injury, use proper
lifting techniques when moving the
pump.
NOTE Normal exposure to the environment
cannot damage the pump. Never-
theless, it is advisable to keep the
pump inlet closed until the pump is
installed in the system.
TriScroll 300 Series Vacuum Pump
2
Installation Requirements
Safety
Do not remove or modify any safety or insulating
equipment from the pump. To do so may create a serious
safety hazard and may void the warranty.
During operation, the following environmental conditions
should not be exceeded:
WARNING This pump is designed to pump
and exhaust air and inert gases only;
it is not designed to pump explosive,
flammable, toxic, or corrosive gases.
They can cause bodily injury,
explosion, or fire.
Install in an area that is not
exposed to rain, steam, or excessive
humidity. They can cause electric
shock, short circuits, and severe
bodily injury.
Before inspecting or servicing the
pump, be sure the electrical supply
is disconnected.
Consult a qualified electrician
whenever wiring the pump.
An exhaust silencer option is avail-
able for those applications in which
it is desirable to diminish the sound
level produced by the pump.
To prevent bodily injury, avoid
exposing any part of the human
body to vacuum.
CAUTION Although the pump can pump trace
particulates normally found in the
atmosphere, it is not designed for
process solids, chemicals, powders,
solvents, condensates, or other par-
ticulates. They can damage the
equipment, degrade its perfor-
mance, or shorten its useful life.
Single and three phase pumps oper-
ate in a clockwise direction when
viewed from the motor end. (Note
the arrow on the pump frame.)
Improper rotation can cause perma-
nent damage to the pump.
Temperature: +5 °C to +40 °C (+41 °F to +104 °F)
Relative humidity: 50 to 80% (non-condensing)
CAUTION Do not block the fan ducts because
the pump can become overheated.
A pump surface temperature in
excess of 55 °C (131 ° F) is poten-
tially damaging. If such conditions
are observed, turn pump off and
allow to cool. Disassemble, inspect
for damage, and repair if necessary.
CAUTION As supplied from the factory, the
pump is configured as shown in the
following table. Verify that the con-
figuration matches the supply volt-
age.
If voltage changeover is required,
configure the voltage as described in
“Electrical Connections” on page 36
and page 37.
CAUTION To reduce the risk of electric shock,
do not expose to rain; store indoors.
3
TriScroll 300 Series Vacuum Pump
Table 1 lists the available TS-300 pump models and
indicates the power cord to be used with each particular
pump.
Three phase pumps are shipped without a power cord. A
three phase power cable kit, Agilent part number
S4789001, is available. This kit does not include a plug.
Circuit Breakers
Table 2 lists the circuit breaker capacity required for pump
motors of various voltages, single and three-phase.
Table 1 Pump Models and Power Cords
Pump Model Motor Voltage Plug Type Fusing Conductor Size Cord Marking Cord Length
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1.50 mm2 <HAR> 2.5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
WARNING Protect against short circuits by install-
ing a circuit breaker of the proper
capacity.
The circuit breaker must be suitably
located and easily reached.
The circuit breaker must be marked at
the disconnecting device for the equip-
ment with the on/off symbol I/O and
meet the relevant requirements of
IEC60947-1 and IEC60947-3.
Table 2 Circuit Breaker Requirements
Single Phase Motor 100-115 VAC
50/60 Hz
200-230 VAC
50/60 Hz
Breaker capacity 15 Amperes 7.5 Amperes
Three Phase Motor 200-230 VAC 380-415-460 VAC
Breaker capacity 5 Amperes 5 Amperes
TriScroll 300 Series Vacuum Pump
4
Operation
In order to reach ultimate vacuum, the pump must be left
running for about one hour with the inlet sealed.
Unlike conventional oil-sealed pumps, Agilents dry scroll
pumps do not have fluid to cleanse them of accumulated
dust and debris. Run the pump periodically at atmosphere
for a minute or two to flush out the pump. Flush the pump
regularly and adjust this schedule according to your
specific conditions.
Startup Procedure
1. Be sure that the vacuum system isolation valve is
closed.
2. Turn on power to the pump.
3. Open the isolation valve.
Shutdown Procedure
1. Close the vacuum system isolation valve.
This prevents debris in pump from being transported
into the vacuum system.
2. Turn off power to the pump.
Maintenance
Personnel responsible for pump operation and
maintenance must be well-trained and aware of the
accident prevention rules.
If a pump is to be discarded, it must be disposed of in
accordance with specific national and local standards.
WARNING During operation the outer surface
of the motor housing can become
hot. Avoid touching the motor hous-
ing during pump operation.
WARNING Death may result from contact
with high voltages. Always take
extreme care and observe the acci-
dent prevention regulations in force.
When the machine is powered
up, be careful of moving parts and
high voltages.
If you have to perform mainte-
nance on the pump after a consider-
able time in operation, allow the
pump to cool as the temperature of
the outer surface may be in excess of
55 °C (131 °F).
Always disconnect your power
supply to the pump before begin-
ning maintenance work.
NOTE Before returning the pump to the
factory for repair, the “Health and
Safety” sheet attached to this
instruction manual must be com-
pleted and sent to the local sales
office. A copy of the sheet must be
inserted in the pump package before
shipping.
5
TriScroll 300 Series Vacuum Pump
Anleitungen zur Benutzung
Allgemeine Informationen
Dieses Gerät ist zur Benutzung durch Fachkräfte
bestimmt. Der Benutzer muss vor der Bedienung des
Gerätes das Anleitungshandbuch und alle zusätzlichen
von Agilent zur Verfügung gestellten Informationen
gelesen haben. Agilent kann nicht für Vorfälle
verantwortlich gemacht werden, die aus der
Nichtbeachtung dieser Anleitungen, aus der inkorrekten
Verwendung des Gerätes durch ungeschulte Personen
und aus dem unbefugten Umgang mit dem Gerät oder
anderen den gültigen nationalen Normen
zuwiderlaufenden Handlungen resultieren.
Die TriScroll™ 300 ist eine trockene
Scroll-Vakuumpumpe. Diese Pumpe eignet sich zum
Pumpen von Luft oder inerten Gasen. Die Pumpe ist nicht
zum Pumpen von toxischen, korrosiven, explosiven oder
partikelbildenden Gasen vorgesehen.
Die folgenden Abschnitte enthalten alle erforderlichen
Informationen, um die Sicherheit des Bedieners bei der
Benutzung des Gerätes zu gewährleisten. Ausführliche
Informationen befinden sich auf Seite 25 im Abschnitt
"Technische Informationen".
Dieses Handbuch verwendet das folgende
Standard-Sicherheitsprotokoll:
Lagerung
Beim Transport und bei der Lagerung der Pumpe dürfen
die folgenden Umgebungsbedingungen nicht
überschritten werden:
Auspacken und Inspektion
Beim Versandbehälter handelt es sich um einen
doppelten Karton.
1. Entfernen Sie nach dem Öffnen des äußeren Kartons
die Schaumverpackung.
2. Schneiden Sie den inneren Karton auf.
3. Heben Sie die Pumpe mit der Sperrholzunterlage aus
dem inneren Karton heraus.
4. Entfernen Sie die vier Schrauben, mit denen der
Pumpenrahmen an der Sperrholzunterlage befestigt
ist.
5. Machen Sie das NW16 Auslass-Montageteil ausfindig
und legen Sie es beiseite.
6. Prüfen Sie, ob die Pumpe beim Transport beschädigt
worden ist.
Wenn Transportschäden vorhanden sein sollten,
setzen Sie sich sofort mit dem Transportunternehmen
und Ihrem lokalen Agilent Verkaufsbüro in
Verbindung.
7. Bewahren Sie den Karton und das
Verpackungmaterial auf.
Das Gesamtgewicht der Sendung, einschließlich der
Pumpe, beträgt ungefähr 34,2 kg (75 lbs).
WARNUNG Die Warnungsmeldungen dienen dazu,
die Aufmerksamkeit des Bedieners auf
ein bestimmtes Verfahren oder eine
Methode zu lenken, deren inkorrekte
Befolgung zu schweren Verletzungen
führen kann.
VORSICHT Die Vorsichtsmeldungen werden vor
Verfahren angezeigt, deren Nichtbeach-
tung zur Beschädigung des Gerätes füh-
ren kann.
HINWEIS Die Hinweise enthalten wichtige Infor-
mationen, die dem Text entnommen
wurden.
Temperatur:
20 °C bis 60 °C ( 4 °F bis 140 °F)
Relative
Feuchtigkeit: 50 bis 80% (nicht kondensierend)
WARNUNG Gehen Sie beim Auspacken der
Pumpe vorsichtig vor, um das Gerät
nicht fallen zu lassen, und ver-
meiden Sie jede Art von plötzlichen
Stößen oder Erschütterungen.
WARNUNG Die TriScroll 300 wiegt 26,4 kg
(58 lbs). Benutzen Sie beim Heben
und beim Transport der Pumpe gee-
ignete Hebetechniken, um Verlet-
zungen zu vermeiden.
HINWEIS Normale Umgebungseinflüsse kön-
nen die Pumpe nicht beschädigen.
Trotzdem wird empfohlen, den
Pumpeneinlass verschlossen zu
halten, bis die Pumpe im System
installiert wird.
TriScroll 300 Series Vacuum Pump
6
Installationsanforderungen
Sicherheit
Sicherheits- oder Isoliervorrichtungen dürfen nicht von
der Pumpe entfernt oder modifiziert werden, da sonst
schwerwiegende Sicherheitsrisiken entstehen und die
Garantie ihre Gültigkeit verlieren kann.
Während des Betriebes dürfen die folgenden
Umgebungsbedingungen nicht überschritten werden:
WARNUNG Die vorliegende Pumpe ist aus-
schließlich für das Pumpen und Abfüh-
ren von Luft und Edelgasen spezifiziert.
Nicht spezifiziert ist sie für das Pumpen
explosiver, entflammbarer, giftiger oder
Korrosion auslösender Gase, die Verlet-
zungen, Explosionen oder Brände auslö-
sen können.
Installieren Sie die Pumpe in einem
Bereich, der keinem Regen, Dampf oder
übermäßiger Feuchtigkeit ausgesetzt ist.
Diese Umgebungsbedingungen kön-
nen elektrische Schocks, Kurzschlüsse
und schwere Verletzungen verursachen.
Stellen Sie vor der Inspektion oder
Wartung der Pumpe sicher, dass die
Stromversorgung abgetrennt ist.
Konsultieren Sie zum Verdrahten der
Pumpe einen qualifizierten Elektriker.
Eine optionale geräuscharme
Abpumpfunktion gibt es für Anwendun-
gen, bei denen der Anwender Wert auf
eine möglichst geringe Geräuschent-
wicklung legt.
Um Verletzungen vorzubeugen, ver-
meiden Sie bitte unbedingt, dass eine
an der Anlage arbeitende Person mit
einem Körperteil in den Saugstrom
gerät.
VORSICHT Obwohl die Pumpe Spurenpartikel
pumpen kann, die normalerweise in der
Atmosphäre zu finden sind, ist sie nicht
für Feststoffe, Chemikalien, Pulver,
Lösungsmittel, Kondensate oder andere
Partikel vorgesehen. Diese können das
Gerät beschädigen, seine Leistung her-
absetzen oder seine Lebensdauer
verrzen.
Ein- und Dreiphasenpumpen operieren
in Uhrzeigerrichung, wenn Sie von der
Motorseite aus betrachtet werden.
(Beachten Sie den Pfeil auf dem
Pumpenrahmen.) Eine inkorrekte Rota-
tion kann zu permanenten Schäden an
der Pumpe führen.
Temperatur: + 5 °C bis + 40 °C (41 °F bis 104 °F)
Relative
Feuchtigkeit: 50 bis 80% (nicht kondensierend)
VORSICHT Blockieren Sie nicht die Lüfter-Austritts-
kanäle, da sich die Pumpe sonst über-
hitzt. Eine Oberflächentemperatur der
Pumpe von über 55 °C (131 ° F) kann
die Pumpe beschädigen. Wenn derar-
tige Bedingungen beobachtet werden,
schalten Sie die Pumpe ab und lassen
Sie sie abkühlen. Nehmen Sie die
Pumpe auseinander, überprüfen Sie, ob
Schäden vorhanden sind und reparieren
Sie diese gegebenenfalls.
VORSICHT Die Konfiguration der Pumpe bei der
Lieferung vom Werk ist in der folgenden
Tabelle zu sehen. Überprüfen Sie, dass
die Konfiguration der Versorgungsspan-
nung entspricht.
Wenn eine Spannungsumstellung
erforderlich ist, konfigurieren Sie die
Spannung wie im Abschnitt "Elektrische
Anschlüsse" auf Seite 28 und Seite 29
beschrieben.
7
TriScroll 300 Series Vacuum Pump
In Tabelle 3 sind die lieferbaren TS-300 Pumpenmodelle
aufgeführt. Die Tabelle enthält außerdem Informationen
zu den Spannungsversorgungskabeln, die mit jeder
einzelnen Pumpe verwendet werden müssen.
Dreiphasenpumpen werden ohne
Spannungsversorgungskabel geliefert. Ein
Dreiphasen-Kabelsatz, Agilent Teilenummer S4789001,
ist lieferbar. Dieser Satz enthält keinen Stecker.
Stromunterbrecher
In Tabelle 4 ist die Kapazität der Stromunterbrecher
aufgeführt, die für Pumpenmotoren verschiedener
Spannungen für Ein- und Dreiphasemotoren erforderlich
sind.
Tabelle 3 Pumpenmodelle und Versorgungskabel
Pumpenmodell Motor-
spannung
Steckerart Sicherung Leiter-
größe
Kabel-
markierung
Kabel-
länge
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1,50 mm2 <HAR> 2,5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
WARNUNG Durch die Installation eines Unter-
brechers der richtigen Kapazität wer-
den Kurzschlüsse vermieden.
Der Schutzschalter muss sich an
einer geeigneten Position befinden,
an der er leicht zu erreichen ist.
Der Schutzschalter muss mit dem
Ein/Aus-Symbol (I/O) als Trenn-
schalter für die Anlage gekennzeich-
net sein und die entsprechenden
Anforderungen aus den Normen IEC
60947-1 und IEC 60947-3 erfüllen.
Tabelle 4 Anforderungen an Stromunterbrecher
Einphasenmotor 100-115 VAC
50/60 Hz
200-230 VAC
50/60 Hz
Kapazität des
Unterbrechers
15 Ampere 7.5 Ampere
Dreiphasenmotor 200-230 VAC 380-415-460 VAC
Kapazität des
Unterbrechers
5 Ampere 5 Ampere
TriScroll 300 Series Vacuum Pump
8
Betrieb
Um ein optimales Vakuum zu erreichen, muss die Pumpe
für etwa eine Stunde mit abgedichtetem Einlass laufen.
Im Gegensatz zu herkömmlichen ölgekapselten Pumpen
haben die trockenen Scroll-Pumpen von Agilent keine
Flüssigkeit, um sie von angesammeltem Staub und
Ablagerungen zu reinigen. Lassen Sie die Pumpe
periodisch für ein bis zwei Minuten bei Atmosphäre
laufen, um sie auszuspülen. Spülen Sie die Pumpe
regelmäßig aus und passen Sie diesen Zeitplan Ihren
speziellen Bedingungen an.
Startverfahren
1. Stellen Sie sicher, dass das Isolationsventil des
Vakuumsystems geschlossen ist.
2. Schalten Sie die Stromversorgung für die Pumpe ein.
3. Öffnen Sie das Isolationsventil..
Abschaltverfahren
1. Schließen Sie das Isolationsventil des
Vakuumsystems. Dadurch wird verhindert, dass
Ablagerungen aus der Pumpe in das Vakuumsystem
transportiert werden.
2. Schalten Sie die Stromversorgung zur Pumpe ab.
Wartung
Das für den Betrieb und die Wartung der Pumpe
zuständige Personal muss gut geschult und mit den
Regeln zur Unfallvermeidung vertraut sein.
Wenn eine Pumpe beseitigt werden soll, muss dies in
Übereinstimmung mit den speziellen nationalen und
lokalen Normen erfolgen.
WARNUNG Das Motorgehäuse kann im Betrieb
heiß werden. Das Motorgehäuse bei
laufender Pumpe nicht berühren.
WARNUNG Der Kontakt mit hohen Spannun-
gen kann zum Tod führen. Lassen Sie
immer äußerste Vorsicht walten und
beachten Sie die gültigen
Vorschriften zur Unfallvermeidung.
Wenn die Maschine eingeschaltet
ist, muss besonders auf bewegliche
Teile und hohe Spannungen
geachtet werden.
Wenn Sie Wartungsarbeiten an
der Pumpe durchführen müssen,
nachdem diese für längere Zeit in
Betrieb war, lassen Sie die Pumpe
zuerst abkühlen, da die Temperatur
der Außenfläche der Maschine 55 °C
(131 °F) überschreiten kann.
Trennen Sie immer die Stromvers-
orgung zur Pumpe ab, bevor Sie mit
Wartungsarbeiten beginnen.
HINWEIS Bevor Sie die Pumpe zur Reparatur
an das Werk zurückschicken, muss
das Blatt "Gesundheit und Sicher-
heit", das diesem Handbuch beige-
fügt ist, ausgefüllt und an das lokale
Verkaufsbüro geschickt werden. Eine
Kopie des Blattes muss vor dem Ver-
sand in die Verpackung der Pumpe
eingelegt werden.
9
TriScroll 300 Series Vacuum Pump
Instructions d'utilisation
Informations générales
Cet équipement est conçu pour être utilisé par des
professionnels. L'utilisateur est tenu de lire ce manuel
d'instructions ainsi que toutes les informations
supplémentaires fournies par Agilent avant de faire
fonctionner l'équipement. Agilent ne sera pas tenu
responsable de tout incident se produisant en raison de la
non observation de ces instructions, d'une utilisation
incorrecte par un personnel non formé, d'une
interférence non autorisée avec l'équipement, ou de toute
action contraire à celles stipulées par les normes
nationales appropriées.
La TriScroll™ 300 est une pompe à vide sèche de type «
scroll ». Cette pompe peut être utilisée pour pomper de
l'air ou des gaz inertes. Elle n'est pas prévue pour pomper
des gaz toxiques, corrosifs, explosifs ou formant des
particulats.
Les paragraphes suivants contiennent toutes les
informations nécessaires pour garantir la sécurité de
l'opérateur dans l'utilisation de cet équipement. Des
informations détaillées sont fournies à la section «
Informations techniques » à la page 25.
Ce manuel utilise le protocole des normes de sécurité
suivant:
Stockage
Pendant le transport et le stockage de la pompe, les
exigences environnementales suivantes ne doivent pas
être dépassées :
ADVERTISSEMENT Les messages d'avertissement visent
à attirer l'attention de l'opérateur
vis-à-vis d'une procédure ou pra-
tique particulière, laquelle, si elle
n'est pas observée correctement,
pourrait entraîner des blessures
graves.
ATTENTION Les messages d'attention sont affi-
chés avant des procédures,
lesquelles, si elles ne sont pas
respectées, pourraient causer des
dommages à l'équipement.
REMARQUES Les remarques contiennent des infor-
mations importantes prélevées du
texte.
Température :
20 °C à 60 °C (4 °F à 140 °F)
Humidité relative : 50 à 80% (non-condensée)
TriScroll 300 Series Vacuum Pump
10
Déballage et Inspection
Le conteneur d'expédition est un carton double..
1. Après l'ouverture de la boîte extérieure, retirez le
bourrage de mousse.
2. Ouvrez la boîte intérieure à l'aide d'une lame.
3. Soulevez la pompe et la base de contreplaqué de la
boîte intérieure.
4. Retirez les quatre écrous fixant le châssis de la
pompe à la base de contreplaqué.
5. Repérez le raccord d'échappement NW16 et
mettez-le de côté.
6. Contrôlez que la pompe n'est pas endommagée.
Si la pompe a été endommagée durant le transport,
contactez le transporteur et votre bureau de vente
Agilent local immédiatement.
7. Conservez le carton et le garnissage.
Le poids total du paquet, pompe comprise, est de 34,2 kg
(75 livres) environ.
Exigences d'installation
Sécurité
Ne retirez pas ni ne modifiez l'équipement de sécurité ou
d'isolation de la pompe. Ceci pourrait représenter un
risque important d'incendie et pourra invalider la
garantie.
ADVERTISSEMENT Lorsque vous déballez la pompe,
faites attention à ne pas la laisser
tomber, et évitez tout impact sou-
dain ou vibrations dues à des chocs.
ADVERTISSEMENT La TriScroll 300 pèse 26,4 kg
(58 livres). Pour éviter tout risque de
blessures, utilisez des techniques de
levage appropriées lorsque vous
déplacez la pompe.
REMARQUES Une exposition normale à l'envi-
ronnement n'endommagera pas la
pompe. Toutefois, il est conseillé de
tenir l'entrée de la pompe fermée
jusqu'à ce que la pompe soit instal-
lée dans le système.
ADVERTISSEMENT Cette pompe est uniquement
conçue pour pomper et évacuer de
l’air et des gaz inertes ; elle n’est pas
conçue pour pomper des gaz explo-
sifs, inflammables, toxiques ou corro-
sifs. Dans ce dernier cas, elle peut
faire courir des risques de blessures
corporelles, d'explosion ou d'incen-
die.
Installez dans une zone qui ne
soit pas exposée à la pluie, à la
vapeur ou à une humidité excessive.
Ceci peut causer des chocs élec-
triques, des courts-circuits ainsi que
des blessures corporelles impor-
tantes.
Avant d'inspecter ou de réparer la
pompe, assurez-vous que l'alimenta-
tion électrique a été déconnectée.
Consultez un électricien qualifié
lorsque vous effectuez le câblage de
la pompe.
Une option de silencieux d’échap-
pement est disponible pour les appli-
cations dans lesquelles il est
souhaitable de réduire le niveau de
bruit généré par la pompe.
Pour éviter les blessures corpo-
relles, éviter d’exposer au vide toute
partie du corps humain.
ATTENTION Bien que la pompe soit en mesure
de pomper des particulats traces se
trouvant normalement dans l'atmo-
sphère, elle n'est pas conçue pour
traiter des solides, produits chi-
miques, poudres, solvants, conden-
sats ou autres particulats. Ces
éléments peuvent endommager
l'équipement, dégrader sa perfor-
mance ou raccourcir sa durée de
vie.
Les pompes monophasées et tripha-
sées opèrent dans la direction des
aiguilles d'une montre lorsque vues
du côté moteur. (Notez la flèche sur
le cadre de la pompe.) Une rotation
incorrecte peut causer des dégâts
permanents à la pompe.
11
TriScroll 300 Series Vacuum Pump
Pendant l'opération, les conditions environnementales
suivantes ne doivent pas être dépassées :
Le tableau 5 liste les modèles de pompes TS-300
disponibles et indique le câble devant être utilisé avec
chaque pompe particulière.
Les pompes triphasées sont expédiées sans câble
d'alimentation. Un jeu de câble d'alimentation triphasé,
Agilent pièce n° S4789001, est disponible. Ce jeu
n'inclut pas de prise.
Coupe-circuits Table 6 indique la capacité des coupe-circuits requis pour
les moteurs des pompes de différentes tensions,
monophasés et triphasés.
Température : +5 °C à +40 °C (41 °F à 104 °F)
Humidité relative : 50 à 80% (non condensée)
ATTENTION
Ne bloquez pas les conduits de ventila-
tion car la pompe peut surchauffer. Une
température à la surface de la pompe
supérieure à 55°C (131° F) est potentiel-
lement dangereuse. Si de telles condi-
tions sont observées, éteignez la pompe
et laissez-la refroidir. Désassemblez, exa-
minez les traces de dommages, puis
réparez, si nécessaire.
Le disjoncteur doit être adéquatement
placé et aisément accessible.
Le disjoncteur doit être marqué comme
état le dispositif de déconnexion de
l’équipement par le symbole de
marche/arrêt “I/O” et répondre aux exi-
gences pertinentes d’IEC 60947-1 et
d’IEC 60947-3.
ATTENTION Lorsqu'elle est fournie par l'usine, la
pompe est configurée tel qu'indiqué
dans le tableau suivant. Vérifiez que
la configuration correspond à la ten-
sion d'alimentation.
Si un changement de tension est req-
uis, configurez la tension tel que
décrit dans « Connexions électriques
» à la page 28 et page 29.
Table 5 Modèles de pompes et câbles
Modèle Pompe Tension Moteur Ty p e Fich e Fusibles Taille
Conducteur
Marquage
Câble
Longueur
Câble
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1,50 mm2 <HAR> 2,5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
ADVERTISSEMENT Protégez-vous contre les
courts-circuits en installant un
coupe-circuit de la capacité adé-
quate.
Table 6 Exigences des coupe-circuits
Moteur mono-
phasé
100-115 VAC
50/60 Hz
200-230 VAC
50/60 Hz
Capacité du
coupe-circuit
15 Ampères 7.5 Ampères
Moteur triphasé 200-230 VAC 380-415-460 VAC
Capacité du
coupe-circuit
5 Ampères 5 Ampères
TriScroll 300 Series Vacuum Pump
12
Opération
Afin d'atteindre le vide complet, la pompe doit
fonctionner pendant environ une heure avec l'entrée
hermétiquement fermée.
À la différence des pompes à huile conventionnelles, les
pompes sèches de type « scroll » Agilent n'ont pas de
fluides pour les débarrasser de la poussière et des débris
accumulés. Faites fonctionner la pompe régulièrement à
l'atmosphère pendant une minute ou deux pour vider la
pompe. Nettoyez-la ainsi régulièrement et ajuster ce
programme en fonction de vos conditions particulières.
Procédure de démarrage
1. Assurez-vous que la soupape d'isolation du système
de vide est fermée.
2. Connectez la pompe à l'alimentation.
3. Ouvrez la soupape d'isolation.
Procédure d'arrêt
1. Fermez la soupape d'isolation du système de vide.
Ceci empêche aux débris dans la pompe d'entrer
dans le système de vide.
2. Déconnectez la pompe de l'alimentation.
Entretien
Le personnel responsable de l'opération et de l'entretien
de la pompe doit être parfaitement formé et conscient des
règles de prévention des accidents.
Si une pompe doit être jetée, elle devra être détruite
conformément aux normes nationales et locales
appropriées.
ADVERTISSEMENT Au cours du fonctionnement, la sur-
face externe du compartiment moteur
peut devenir très chaude. Evitez de
toucher le compartiment moteur
lorsque la pompe fonctionne.
ADVERTISSEMENT Un contact avec des tensions
élevées représente un danger de
mort. Faites toujours très attention et
observez les réglementations en
vigueur sur la prévention des acci-
dents.
Lorsque la machine est alimentée,
faites très attention aux pièces
mobiles ainsi qu'aux tensions
élevées.
Si vous devez réaliser un travail
d'entretien sur la pompe après une
longue période d'opération, laissez
la pompe refroidir car la température
de la surface extérieure peut être
supérieure à 55 °C (131 °F).
Déconnectez toujours votre ali-
mentation de la pompe avant de
commencer tout travail d'entretien.
REMARQUES Avant de renvoyer la pompe à
l'usine pour la faire réparer, la fiche
de « Santé et Sécurité » attachée à
ce manuel d'instruction doit être
remplie et renvoyée au bureau de
vente local. Une copie de la fiche
doit être jointe au colis avant
l'expédition.
13
TriScroll 300 Series Vacuum Pump
Instrucciones de uso
Información general
Este equipos está diseñado para que lo utilicen
profesionales. El usuario debería leer este manual de
instrucciones y cualquier otra información adicional
suministrada por Agilent antes de trabajar con el equipo.
Agilent no se hará responsable de cualquier evento que
pueda ocurrir debido al no cumplimiento con estas
instrucciones, el uso inapropiado por personas no
cualificadas, la interferencia no autorizada en el equipo,
o cualquier otra acción contraria a lo establecido en las
normativas nacionales específicas.
La TriScroll™ 300 es una bomba de vacío de sección
descendente en seco. Esta bomba está preparada para el
bombeo de aire o gases inertes. La bomba no está
preparada para el bombeo de gases tóxicos, corrosivos,
explosivos o que formen macropartículas.
Los siguientes párrafos contienen toda la información
necesaria para garantizar la seguridad del operador
mientras utilice el equipo. Si desea información más
detallada, consulte la sección "Información técnica" en la
página 25.
Este manual utiliza el siguiente protocolo estándar de
seguridad:
Almacenaje
Cuando se transporte o almacene la bomba, no deberán
superarse las siguientes condiciones ambientales:
Desembalaje e inspección
El embalaje de transporte es un cartón doble.
1. Tras abrir la caja exterior, retire la espuma protectora.
2. Abra la caja interior.
3. Saque la bomba con la base de madera
contrachapada de la caja interior.
4. Retire los cuatro pernos que sujetan el bastidor de la
bomba a la base de madera contrachapada.
5. Localice el racor de escape NW16 y déjelo a un lado.
6. Inspeccione cualquier posible daño de la bomba.
Si hubiera algún daño producido en el transporte,
póngase de inmediato en contacto con la empresa de
transporte o las oficinas de ventas Agilent.
7. Guarde el cartón y los materiales de embalaje.
El peso total del embalaje, incluyendo la bomba es de
aproximadamente 34.2 kg (75 libras).
ADVERTENCIA Los mensajes de advertencia preten-
den atraer la atención del operador
sobre un procedimiento o práctica
concreto, el cual, en caso de no
seguirlo correctamente puede dar
lugar a lesiones graves.
PRECAUCIÓN Los mensajes de precaución se
muestran ante de procedimientos,
que en caso de no seguirse podrían
provocar daños a los equipos.
NOTA Las notas contienen información
importante tomada del texto.
Temperatura:
20 °C a 60 °C (4 °F a 140 °F)
Humedad relativa: 50 a 80% (sin condensación)
ADVERTENCIA Al desembalar la bomba, asegúrese
de no dejarla caer y evite cualquier
tipo de impacto brusco o vibración
que pueda afectarla.
ADVERTENCIA La bomba TriScroll 300 pesa 26.4 kg
(58 libras). Para evitar lesiones, uti-
lice las técnicas de izado adecuadas
cuando transporte la bomba.
NOTA La exposición normal a entorno no
dañará la bomba. Sin embargo, es
aconsejable mantener la admisión
de la bomba cerrada, hasta que ésta
se instale en el sistema.
TriScroll 300 Series Vacuum Pump
14
Requisitos de instalación
Seguridad
No desmonte ni modifique ninguno de los equipos de
seguridad o aislamiento presentes en la bomba. Si lo
hiciera puede crear un grave riesgo de seguridad,
pudiendo invalidar la garantía.
Durante su funcionamiento, las siguientes condiciones
ambientales no deben superarse:
ADVERTENCIA Esta bomba está diseñada para
bombear y dejar escapar aire y gases
inertes solamente; no está diseñada
para bombear gases explosivos,
inflamables, tóxicos o corrosivos.
Estos gases podrían ocasionar lesio-
nes físicas, explosiones o incendios.
Instale la bomba en una zona no
expuesta a la lluvia, el vapor o a una
humedad excesiva. Pueden provocar
sacudidas eléctricas, cortocircuitos y
graves lesiones.
Antes de inspeccionar o realizar
operaciones de mantenimiento en la
bomba, asegúrese de que el suminis-
tro eléctrico está desconectado.
Consulte con un electricista cuali-
ficado siempre que deba cablear la
bomba.
Para aplicaciones en las que fuera
deseable disminuir el nivel de ruido
producido por la bomba, está la
opción de un silenciador de escape.
Para prevenir lesiones físicas, evite
exponer cualquier parte del cuerpo
humano al sistema de vacío.
PRECAUCIÓN Aunque la bomba puede bombear
micropartículas normalmente pre-
sentes en la atmósfera, no está dise-
ñada para el proceso de sólidos,
productos químicos, polvos, disol-
ventes, condensados u otras mac-
ropartículas. Pueden dañar el
equipo, degradar su rendimiento o
acortar su vida útil.
Las bombas monofásicas y trifásicas
funcionan en la dirección de las agu-
jas del reloj vistas desde el extremo
del motor. (Fíjese en la flecha
situada en el bastidor de la propia
bomba). Un giro inapropiado puede
dañar de forma permanente la
bomba.
Temperatura: +5 °C a +40 °C (41 °F a 104 °F)
Humedad relativa: 50 a 80% (sin condensación)
PRECAUCIÓN No bloquee los conductos del venti-
lador ya que la bomba se sobreca-
lentaría. Una temperatura en la
superficie de la bomba de más de 55
ºC (131 ºF) es potencialmente perju-
dicial para la propia bomba. Si se
observan dichas condiciones, desco-
necte la bomba y deje que se enfríe.
Desmonte la bomba, inspecciónela
en busca de posibles daños y
repárela si fuera
necesario.
PRECAUCIÓN Tal como se suministra de fábrica, la
bomba está configurada según la
siguiente tabla. Verifique que la con-
figuración se ajusta al voltaje de
suministro.
Si se requiere un cambio de voltaje,
configure el voltaje según se
describe en el apartado "Conexiones
eléctricas" de la página 28 y 29.
15
TriScroll 300 Series Vacuum Pump
La Tabla 7 enumera los modelos de bombas TS-300
disponibles e indica el cable de corriente que debe
utilizarse con cada bomba en concreto.
Las bombas trifásicas se envían sin cable de corriente.
Está disponible un kit de cable de corriente trifásico, con
P/N de Agilent S4789001. El kit no incluye la clavija.
Disyuntores
La Tabla 8 enumera la capacidad del disyuntor requerida
para los motores de bomba de varios voltajes,
monofásicos y trifásicos.
Tabla 7 Modelos de bomba y cables de corriente
Modelo de bomba Voltaje del
motor
Tipo de clavija Fusible Tamaño del
conductor
Cert. cable Longitud
cable
PTS03001UNIV 100-115 VCA NEMA 5-15P - Calibre 14 UL/CSA 2.5 m
PTS03001UNIVEU 200-230 VCA CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m
PTS03001UNIVUK 200-230 VCA BS 1363 BS 1362
13 Amp
3x1.50 mm2 <HAR> 2.5 m
PTS03003UNIV 200-230 VCA - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - Calibre 14 UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - Calibre 14 UL/CSA 2.5 m
ADVERTENCIA Protéjase de los cortocircuitos insta-
lando un disyuntor de la capacidad
apropiada.
El disyuntor debe estar conveniente-
mente ubicado y ser de fácil acceso.
El disyuntor debe estar identificado
como dispositivo de desconexión del
equipo con el símbolo de encen-
dido/apagado “I/O” y cumplir con
los requerimientos respectivos de
IEC 60947-1 y IEC 60947-3.
Tabla 8 Requisitos del disyuntor
Motor monofásico 100-115 VCA
50/60 Hz
200-230 VCA
50/60 Hz
Capacidad del
disyuntor
15 amperios 7.5 amperios
Motor trifásico 200-230 VCA 380-415-460 VCA
Capacidad del
disyuntor
5 amperios 5 amperios
TriScroll 300 Series Vacuum Pump
16
Funcionamiento
Para alcanzar el vacío máximo, la bomba debe dejarse en
funcionamiento durante aproximadamente una hora con
la admisión a la misma sellada.
A diferencia de las bombas convencionales de
hermeticidad por aceite, las bombas de sección
descendente en seco Agilent no disponen de fluido para
su limpieza en caso de acumulación de polvo y otros
restos. Ponga en marcha de forma periódica en
condiciones normales durante un minuto o dos para
realizar un lavado de la bomba. Realice esta proceso de
forma regular y ajuste el calendario de lavado a las
condiciones concretas de trabajo.
Procedimiento de arranque
1. Asegúrese de que la válvula de aislamiento del
sistema de vacío está cerrada.
2. Conecte la corriente eléctrica de la bomba.
3. Abra la válvula de aislamiento.
Procedimiento de parada
1. Cierre la válvula de aislamiento del sistema de vacío.
Esto evita que los restos de la bomba pasen al sistema
de vacío.
2. Desconecte la corriente eléctrica de la bomba.
Mantenimiento
El personal responsable del funcionamiento y
mantenimiento de la bomba debe estar cualificado y ser
consciente de las normativas de seguridad e higiene en el
trabajo.
Si una bomba debe ser eliminada, debe hacerse
siguiendo las normativas específicas, tanto nacionales
como locales.
ADVERTENCIA Durante el funcionamiento, la superfi-
cie exterior del alojamiento del motor
puede calentarse. Evite tocar el aloja-
miento del motor durante el funciona-
miento de la bomba.
ADVERTENCIA El contacto con alto voltaje puede
provocar la muerte. Extreme las pre-
cauciones y tenga presente las nor-
mativas de seguridad e higiene.
Cuando la máquina esté recibi-
endo alimentación eléctrica, tenga
cuidado con las partes móviles y el
alto voltaje.
Si ha de realizarse una operación
de mantenimiento en la bomba tras
un periodo prolongado de funciona-
miento, deje que la bomba se enfríe
ya que la temperatura de la superfi-
cie exterior puede superar los 55ºC
(131ºF).
Desconecte siempre la aliment-
ación eléctrica a la bomba antes de
realizar cualquier trabajo de manten-
imiento en la misma.
NOTA Antes de devolver a fábrica la
bomba para su reparación, debe
cumplimentar la hoja de "Seguridad
e higiene" adjunta a este manual de
instrucciones y enviarla a las oficinas
de ventas locales. Una copia de la
hoja debe introducirse en el emba-
laje de la bomba antes de enviarla a
fábrica.
17
TriScroll 300 Series Vacuum Pump
Istruzioni per l'uso
Informazioni generali
Quest'attrezzatura è stata progettata per personale
specializzato. Prima di mettere in funzione l'attrezzatura,
l'utente deve leggere questo manuale di istruzioni e le
eventuali informazioni aggiuntive fornite dalla Agilent. La
Agilent non sarà responsabile per eventuali danni causati
dalla mancata osservanza di queste istruzioni,
dall`utilizzo errato da parte di personale non addestrato,
dalle interferenze non autorizzate con l'attrezzatura, o da
qualsiasi azione contraria a quella prevista dagli specifici
standard nazionali.
TriScroll
TM
300 consiste di una pompa da vuoto a coclea
a secco. Questa pompa è adatta per il pompaggio d'aria e
di gas inerti. Non è invece adatta al pompaggio dei gas
tossici, corrosivi, esplosivi o di formazioni particolari.
I seguenti paragrafi contengono tutte le informazioni
necessarie per garantire la sicurezza dell'operatore
durante l'utilizzo dell'attrezzatura. Informazioni più
dettagliate sono riportate nella sezione "Informazioni
Tecniche" a pagina 25.
Nel presente manuale è stato adottato il seguente
protocollo standard di sicurezza:
Conservazione
Durante il trasporto o la conservazione della pompa, è
opportuno rispettare i seguenti requisiti ambientali:
Disimballaggio ed ispezione
Il contenitore di spedizione consiste in un doppio
scatolone.
1. Dopo aver aperto lo scatolone esterno, rimuovere
l'espanso d'imballaggio.
2. Praticare un taglio nel secondo scatolone per aprirlo.
3. Sollevare la pompa assieme alla base di compensato
dallo scatolone interno.
4. Rimuovere i quattro bulloni che fissano il telaio della
pompa alla base di compensato.
5. Individuare il dispositivo di fissaggio dello scarico
NW16 e metterlo da parte.
6. Esaminare che non vi siano danni alla pompa.
Nel caso si siano verificati danni durante la
spedizione, contattare immediatamente lo
spedizioniere e l'ufficio vendite Agilent locale.
7. Conservare lo scatolone e il materiale d'imballaggio.
Il peso totale dell'imballaggio, compresa la pompa, è di
circa 34,2 kg (75 libbre).
AVVERTENZA Questi messaggi servono ad attirare
l'attenzione dell'operatore su una
particolare procedura o prassi che,
se non seguita correttamente,
potrebbe causare serie lesioni.
ATTENZIONE Questi messaggi vengono visualiz-
zati prima della descrizione delle
procedure e, se non osservati,
potrebbero causare danni all'attrez-
zatura.
NOTA Le note contengono importanti
informazioni riprese dal testo.
Temperatura: da
20 °C a 60 °C (da 4 °F a 140 °F)
Umidità relativa: dallo 50 al 80% (non condensante)
AVVERTENZA Quando si disimballa la pompa, assi-
curarsi di non farla cadere, ed evi-
tare che subisca qualsiasi improvviso
impatto o forte vibrazione.
AVVERTENZA La pompa TriScroll 300 pesa 26,4 kg
(58 libbre). Per evitare infortuni, uti-
lizzare le corrette tecniche di solle-
vamento quando si sposta la pompa.
NOTA La normale esposizione agli agenti
atmosferici non può danneggiare la
pompa. Tuttavia, si consiglia di
tenere l'ingresso della pompa chiuso
fino a quando la pompa non viene
installata nel sistema.
TriScroll 300 Series Vacuum Pump
18
Requisiti per l'installazione
Sicurezza
Non rimuovere o modificare i sigilli di sicurezza o di
isolamento dalla pompa perché potrebbero verificarsi
incidenti e si potrebbe invalidare la garanzia.
Durante il funzionamento, è opportuno rispettare i
seguenti requisiti ambientali:
AVVERTENZA Questa pompa è progettata per
pompare e scaricare esclusivamente
aria e gas inerti; non è progettata
per pompare gas esplosivi, infiam-
mabili, tossici o corrosivi. L'uso di
tali gas può causare lesioni, esplo-
sioni o fiamme.
Installare la pompa in un luogo
che non sia esposto alla pioggia, al
vapore, o ad un`umidità eccessiva.
Questi agenti potrebbero causare
scosse elettriche, corto circuiti e
severe lesioni.
Prima di esaminare la pompa o di
eseguirne la manutenzione, assicu-
rarsi che l'alimentazione elettrica sia
scollegata.
Consultare un elettricista qualifi-
cato ogni qualvolta si effettua il
cablaggio della pompa.
Per le applicazioni in cui si desi-
dera diminuire il livello di rumorosità
della pompa è disponibile un silen-
ziatore di scarico opzionale.
Per prevenire lesioni alle persone,
evitare l'esposizione di qualsiasi
parte del corpo verso la pompa.
ATTENZIONE Sebbene la pompa possa pompare
particelle normalmente presenti
nell'atmosfera, non è stata proget-
tata per aspirare oggetti solidi, sos-
tanze chimiche, polvere, solventi,
condense o altre sostanze particel-
lari. Queste possono danneggiare
l'attrezzatura, menomarne le
prestazioni o abbreviare la durata di
utilizzazione.
Le pompe monofasi e trifasi funzion-
ano in senso orario viste
dall'estremità del motore. (Notare la
freccia sul telaio della pompa). Una
rotazione errata può causare danni
permanenti alla pompa.
Temperatura: da +5 °C a +40 °C (da 41 °F a 104 °F)
Umidità relativa: dallo 50 al 80% (non condensante)
ATTENZIONE Non bloccare i condotti della ven-
tola poiché la pompa si potrebbe
surriscaldare. Se la temperatura della
superficie della pompa supera i 55°C
(131°F), potrebbero verificarsi seri
problemi. Nel caso si verifichino tali
condizioni, spegnere la pompa e las-
ciarla raffreddare. Smontarla, verifi-
care che non vi siano danni e
ripararli se necessario..
ATTENZIONE Così come fornita dalla fabbrica, la
pompa è configurata come illustrato
nella seguente tabella. Verificare che
la configurazione corrisponda alla
tensione dell'alimentazione.
Qualora fosse necessario modificare
la tensione, configurarla come
descritto nella sezione "Collega-
menti elettrici" a pagina 28 e 29.
19
TriScroll 300 Series Vacuum Pump
Nella tabella 9 sono elencati i modelli di pompe TS-300 e
sono indicati i cavi di alimentazione da utilizzare con
ogni particolare pompa.
Le pompe trifasi vengono spedite senza il cavo di
alimentazione. È disponibile un kit di cavi di
alimentazione trifase, Parte Agilent n. S4789001. Questo
kit non include una spina.
Interruttori automatici
Nella Tabella 10 sono elencati gli interruttori automatici
richiesti per i motori delle pompe di varie tensioni,
monofasi e trifasi.
Tabella 9 Modelli di pompe e cavi di alimentazione
Modello pompa Tensione motore Tipo di spina Fusibile Dimensione
del conduttore
Sigle del cavo Lunghezza
del cavo
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1.50 mm2 <HAR> 2,5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
AVVERTENZA Proteggere dai corto circuiti instal-
lando un interruttore automatico
della giusta capacità.
L'interruttore di circuito deve trovarsi
in una posizione appropriata e facil-
mente raggiungibile.
L'interruttore di circuito deve essere
contrassegnato come il dispositivo
principale di disconnessione per
l'apparecchio tramite il simbolo
"I/O" e deve soddisfare i requisiti
pertinenti delle direttive IEC 60947-1
e IEC 60947-3.
Tabella 10 Requisiti dell'interruttore automatico
Motore monofase 100-115 VCA
50/60 Hz
200-230 VCA
50/60 Hz
Capacità
dell'interruttore
15 Ampere 7.5 Ampere
Motore trifase 200-230 VCA 380-415-460 VCA
Capacità
dell'interruttore
5 Ampere 5 Ampere
TriScroll 300 Series Vacuum Pump
20
Funzionamento
Al fine di raggiungere il vuoto massimo, la pompa deve
funzionare per circa un'ora con l'ingresso sigillato.
A differenza delle pompe convenzionali a tenuta d'olio,
le pompe a coclea a secco della Agilent non hanno un
fluido che le ripulisca da polvere e detriti accumulati. Per
pulirla, far funzionare la pompa periodicamente ad
atmosfera per un minuto o due. Lavare la pompa
regolarmente e regolare questo programma secondo le
specifiche condizioni.
Procedura per l'avviamento
1. Assicurarsi che la valvola d'isolamento del sistema a
vuoto sia chiusa.
2. Inserire l'alimentazione della pompa.
3. Aprire la valvola d'isolamento.
Procedura per lo spegnimento
1. Chiudere la valvola d'isolamento del sistema a vuoto.
Questo impedisce che i detriti presenti nella pompa
vengano trasportati nel sistema a vuoto.
2. Disinserire l'alimentazione della pompa.
Manutenzione
Il personale responsabile del funzionamento e della
manutenzione della pompa deve essere ben addestrato e
deve conoscere le regole per la prevenzione di incidenti.
L`eventuale smaltimento della pompa deve avvenire in
conformità con gli specifici standard nazionali e locali.
AVVERTENZA Durante l'uso, la superficie esterna
dell'alloggiamento del motore può
surriscaldarsi. Non toccare mai l'allog-
giamento del motore mentre questo è
in funzione.
AVVERTENZA Il contatto con l'alta tensione
potrebbe causare lesioni mortali.
Prestare sempre estrema attenzione
ed osservare le regole per la preven-
zione di incidenti in vigore.
o Quando la macchina è accesa,
fare attenzione alle parti in movi-
mento e alle alte tensioni.
Se si deve eseguire la manutenzi-
one della pompa dopo un consid-
erevole lasso di tempo, lasciare che
la pompa si raffreddi poiché la tem-
peratura della superficie esterna
potrebbe superare i 55°C (131°F).
Scollegare sempre l'alimentazione
della pompa prima di iniziare il pro-
cesso di manutenzione.
NOTA Prima di restituire la pompa alla fab-
brica per eventuali riparazioni, è
necessario completare ed inviare
all'ufficio vendite locale il modulo
"Salute e Sicurezza" allegato al pre-
sente manuale di istruzioni. Una
copia del suddetto modulo deve
essere inclusa nell'imballaggio della
pompa prima della spedizione.
21
TriScroll 300 Series Vacuum Pump
使用仕様
概況概要
この設備は専門者に向っているユーザーはこの設備を
操作する前にこの取付仕様書及 Agilent の提供する他
の追加情報を良く読まなければならない。これらの仕様
に遵守しないこと、訓練されていない人に間違って使
されること、許可されずにこの設備の運転を妨げるこ
と、或は特定の国家標準にある操作規範と相違して操作
することによる如何なる事故に対して、Agilent は責任
を負わない。
この TriScroll™ 300 はスクロール型ドライ真空ポンプ
である。このようなポンプは空気と希ガスに適用する。
しかし、有毒ガス、腐食性ガス、爆発性ガス或は微粒子
ガスに適用しない。
次の節にこの設備を使用する時の操作者の安全保障に
関するすべての必要情報を含む詳細はページ 25 「技
術情報」を参考してください。
この仕様書は次の標準安全プロトコルを採用する:
保存
ポンプを運送保存する場合は次の環境要求を適わなけ
ればならない。
開梱と点検
梱包箱は二重ダンボールである
1. 外部梱包箱を開けた後、フォームプラスチックを
取外す。
2. 内部梱包箱を切り開く。
3. ベニヤ板の台座でポンプを内部梱包箱から取外す。
4. ポンプフレームをしっかりと固定する為のベニヤ
板にある四つのボルトを取外す
5. NW16 排気管のコネクターを見出して、傍に置く。
6. ポンプが損害されたか否かを点検する。
運送損害がある場合、すぐ運搬会社と地元の
Agilent 販売事務所と連絡してください
7. ダンボールと梱包材料を保留してください。
ポンプを含む梱包の総重量は約 34.2 キロである。(75
ポンド)
警告
警告は操作者に特定の操作手順とオプ
レーションを注意させる内容を示す。
その内容を無視すると重大損傷の可能
性がある。
注意
注意内容は手順の前に示す。注意内容
を無視すると設備損害の可能性があ
る。
マニュアルから摘録される重要情報を
含む。
温度: 20 °C60 °C4 °F 140 °F
相対湿度: 50 80%(凝結物無し)
警告
ポンプの梱包を開ける時は、ポンプが
落ちないことを確認してください。且
つ、突然のインパクトとショックを避
けてください。
警告 TriScroll 300
の重さは 26.4 キロであ
る(58 ポンド)。損害をもたらさない
為にポンプを移動する時は正しい持ち
上げる技術を採用してください。
正常の場合は、環境にポンプを露出す
ると破損を誘発できる。システムの中
にポンプを取り付ける前にポンプ入口
を密封する状況を保持してください。
TriScroll 300 Series Vacuum Pump
22
取付要求
安全
安全設備と絶縁設備を取外す或は修正しないでくださ
い。そうすると、重大の安全危険と修理保証の無効を
発する可能性がある。
操作する時は以下の環境要求を適わなければならない。
警告
このポンプは、エアおよび不活性ガ
スの吸入排出専用です。爆発性、可燃
性、有毒、または腐食性のガスには対
応しておらず、そのようなガスを使用
すると傷害、爆発、または火災の原因
になる恐れがあります。
取付場所は雨水、蒸気或は多すぎる
湿気に影響されやすくないところにす
る。そうしないと、電撃、ショートと
身体傷害を誘発する可能性がある。
ポンプを点検と修理する前に、ポン
プの電源をカットオフすることを確認
してください。
ポンプの配線する場合は、電気認可
技師に問い合わてください
ポンプノイズの軽減が求められる用
途のために、排気消音のオプションが
あります。
傷害の発生防止のために、身体のど
の部分であれ吸気口に近づけないでく
ださい。
注意
このポンプが普通に空気にある微粒子
を汲み出すことができるが、固体、化
学製品、粉状物、溶剤、凝縮物或は他
の微粒子物を汲み出すために設計され
ないので、このような物は設備を損害
して、設備の性能が低下して、その使
用期限を短縮する可能性がある。
電動機の側からみると、単相誘導電動
機と三相誘導電動機が時計回りに回転
するはずである。(ポンプフレームに
ある矢印を注意してください)正しく
回転しないとポンプを永久的に損害す
る可能性がある。
温度: +5 °C +40 °C5.00 °C 40.00 °CÅj
相対湿度: 50 ~ 80%(凝結物なし)
注意
空気回路を塞げないでください。塞が
るとポンプの温度が高すぎるようにな
る。ポンプの表面温度が 55
°
C (131
°
F) 以上になると損害を誘発する可能
性がある。したがって、このような情
況を発見するとポンプをオフして、冷
却させる。必要な場合はポンプを取外
して、点検と修理してください。
注意
工場からの設定は以下に表のようであ
る。この設定が電源と一致するかどう
かと点検してください。
電圧を変更する必要がある場合、ペー
ジ 28 とページ 29 「電気接続」の
うに電圧を設定する。
23
TriScroll 300 Series Vacuum Pump
11 利用可能な TS-300 ポンプの型式を示す。ま
た、特定ポンプの電源コードを指定する。
三相誘発ポンプは電源コードが付かないが、Agilent
品の番号が S4789001 である三相電源コードキットを
配置する。このキットにはプラグを含まない。
回路遮断器
12 は各種の電圧で単相と三相ポンプ用電動機の遮
断器の必要容量をあげる。
表 11 ポンプ型式と電源コード
ポンプ型 電動機電圧 プラグ型式 溶解切断 コンダクター
サイズ
コードマーク コード長さ
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1.50 mm2 <HAR> 2.5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
警告
適切的な遮断器を取り付けることに
よって、ショートを防止する。
サーキットブレーカーは、手が届きや
すい適切な位置に配置してください。
サーキットブレーカーは、遮断器を表
す「I/O」の記号が付され、IEC
60947-1 および IEC 60947-3 に適合
している必要があります。
表 12 遮断器の要求
単相誘発電動機
100-115 VAC
50/60 Hz
200-230 VAC
50/60 Hz
遮断器の必要容量
15 Amperes 7.5 Amperes
三相誘発電動機
200-230 VAC 380-415-460 VAC
遮断器の必要容量
5 Amperes 5 Amperes
TriScroll 300 Series Vacuum Pump
24
操作
到達真空を実現する為に、ポンプの入口を密封した場
にポンプに約1時間ほど続いて運転さてください。
従来の油回転(真空)ポンプと違って、Agilent のスク
ロール型ドライ真空ポンプ は液体で蓄積される塵と破
片を浄化する必要がない。空気の環境で一分或は二分
どポンプを運転するとポンプのクリーニングを実現で
きる。定期的にポンプを浄化してください。特定の情況
に応じて、この時間を調整してください。
スタートアップ手順
1. 真空システムの遮断弁を閉めたことを確認する。
2. ポンプの電源を ON にする
3. ポンプの遮断弁を開ける。
シャットダウン手順
1. 真空システムの遮断弁を閉める
これによって、破片が真空システムまで運搬され
て、ポンプに入ることを防止できる。
2. ポンプの電源を ON にする
保守
操作と保守の担当者は厳しく訓練されなければならな
い。そして、事故防止規則を精通しなければならない。
ポンプを廃棄する場合、特定の国家と地方標準によっ
処理しなければならない。
警告
ポンプの運転中、モータハウジングの
外面が高温になる場合があります。ポ
ンプの運転中はモータハウジングに触
れないように注意してください。
警告
高圧と接すると電撃死亡になる可能
性があるので、いつも有効的の事故防
止規則を遵守しなければならない。
通電した後、部品を移動する場合は
よく注意して、特に高圧を注意してく
ださい。
ポンプが長時間ほど運転した後に保
守しないと、その表面温度が 55
°
C
(131
°
F) 以上になる可能性があるの
で、冷却された後保守してください。
保守を始める前にいつもポンプの電
源を OFF にしてください。
工場にポンプを返還して修理を要求す
る前に、この仕様書付きの「健康と安
全」表を記入して、地元の販売事務所
へ郵送してください。運搬運送される
前にこの表の写しをポンプパッケージ
の中においてください。
25
TriScroll 300 Series Vacuum Pump
使用说明
一般信息
本设备供专业人员使用。用户在操作本设备之前应阅读
此安装手册以及 Agilent 提供的任何其它附加说明。对于
因不遵照这些说明、未经培训人员不当地使用、未经授权
而擅自干扰本设备操作或执行与特定国家标准要求的操
作相违反的操作而导致的任何事故, Agilent 概不负责。
TriScroll™ 300 为干涡管真空泵。此泵适用于泵送空气或
惰性气体。该泵不用于泵送有毒气体、腐蚀性气体、爆炸
性气体或含颗粒状物质气体。
以下章节提供使用本设备时确保操作人员安全的所有必
需信息。有关详细信息,请参阅 25 Technical
Information
本手册采用以下标准安全体例:
存放
在运输和存放该泵时,不应超出以下环境要求:
开箱和检查
包装箱为双层纸箱。
1. 打开外包装箱后,取出泡沫包装。
2. 切开内包装箱。
3. 通过胶合板基座将泵抬出内包装箱。
4. 卸下将泵架紧固至胶合板基座的四颗螺栓。
5. 找到 NW16 排气管接头并将其置于一边。
6. 检查泵是否在运输中遭受损坏。
如果发现任何运输中造成的损坏,请立即与承运商
和您当地的 Agilent 销售办事处联系。
7. 保留纸箱和包装材料。
包括泵在内的包装总重量大约为 34.2 公斤 (75 )
警告
警告消息用于提请操作人员注意特定的
操作步骤或实际操作,如果不严格按照
指导操作,可能会导致严重人身损伤。
注意
注意消息显示在操作步骤之前,如果
不遵照注意消息的指导,可能会损坏
设备。
注释
注释包含从文本中提取的重要信息。
温度: 20 °C 60 °C (4 °F 140 °F)
相对湿度: 50 80% ( 不冷凝 )
警告
打开泵包装时,确保不要将泵跌落,并
且避免不要突然碰撞或冲击振动泵体。
警告
TriScroll 300
26.4
公斤
(58
)
为避
免造成损伤,在移动泵时,请使用适当
的起重装置。
注释
正常情况下,将泵暴露于环境中不会对
其造成损坏。不过,建议在系统中安装
泵之前,将泵吸入口保持为密封状态。
TriScroll 300 Series Vacuum Pump
26
安装要求
安全
请勿拆卸或改动泵中的任何安全或绝缘装置。否则,可能
会造成严重的安全隐患并可能使保修失效。
操作期间,不应超出以下环境条件:
警告
此泵仅用于泵送和排出空气和惰性气
体,不用于泵送爆炸性、易燃气体、有
毒气体或腐蚀性气体。否则,可能导致
人身伤害、爆炸或火灾。
安装场所不能易遭受雨淋、蒸汽或湿
度过高。否则,可能导致电击、短路和
严重的人身伤害。
在检查或维修泵之前,确保断开泵的
电源。
每当对泵进行布线时,请咨询合格的
电气技师。
此类应用可选择排气静音选项,这一
选项对降低泵的噪声声级效果较好。
为防止造成人身伤害,应避免身体的
任何部位暴露于真空中。
注意
尽管该泵可以泵送大气中通常存在的颗
粒状物体,但是它不设计用于处理固
体、化学制品、粉状物体、溶剂、冷凝
物或其它颗粒状物体。这些物质可能会
损坏设备、降低设备性能或缩短其使用
寿命。
从电动机一端观看时,单相和三相泵应
以顺时针方向运转。
(
请注意泵架上的
箭头。
)
如果旋转方向不正确,可能会
对泵造成永久性损坏。
温度: +5 °C C (41 °F 104 °F)
相对湿度: 50 80% ( 不冷凝 )
注意
请勿阻塞风道,否则可能会造成泵的温
度过高。泵的表面温度若超过
55 (131 °F)
就有可能造成损坏。如果观察到此类情
况,请关闭泵并允许其冷却。必要时,
请拆卸泵、检查是否损坏并进行修理。
注意
泵出厂时的配置如下表所示。请检查此
配置是否与您当地的电源电压相匹配。
如果需要转换电压,请按第
28
页和第
29
“Electrical Connection”
中的说明
配置电压。
27
TriScroll 300 Series Vacuum Pump
13 列出了可用的 TS-300 泵型号,指出每种特定泵
使用的电源电缆。
三相泵未随附电源电缆。可向客户提供 Agilent 部件号为
S4789001 的三相电源电缆套件。此套件不包括插头。
断路器
14 列出了各种电压单相和三相泵用电动机所需的断
路器容量。
13 泵型号和电源电缆
泵型号 电动机 电压 插头类型 熔断 导体尺寸 电缆标记 电缆长度
PTS03001UNIV 100-115 VAC NEMA 5-15P
-
14 号标准直径
UL/CSA
2.5
PTS03001UNIVEU 200-230 VAC CEE 7/7
-
3x1.50 mm2 <HAR>
2.5
PTS03001UNIVUK 200-230 VAC BS 1363
BS 1362
13 安培
3x1.50 mm2 <HAR>
2.5
PTS03003UNIV 200-230 VAC -
- - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P
- 14 号标准直径
UL/CSA
2.5
PTS03101UNIV 100-115 VAC NEMA 5-15P
- 14 号标准直径
UL/CSA
2.5
警告
通过安装适当容量的断路器以防止短路。
断路器应安装在合适的位置,伸手可触。
断路器作为设备的断开装置,必须标明
/
关、
输入
/
输出
标志并符合
IEC
60947-1
IEC 60947-3
的相关要求。
14 断路器要求
单相电动机
100-115 VAC
50/60 Hz
200-230 VAC
50/60 Hz
断路器容量 15 安培 7.5 安培
三相电动机
200-230 VAC 380-415-460 VAC
断路器容量 5 安培 5 安培
TriScroll 300 Series Vacuum Pump
28
操作
为了实现极限真空,必须在密封泵吸入口的情况下使泵
保持运行大约一小时的时间。
与传统油封泵不同的是, Agilent 的干涡管泵无需使用液
体清洗其中所沉积的灰尘和碎屑。在大气环境中定期运
行泵一或两分钟即可实现对泵的清洁。定期清洗泵并根
据特定情况调整此时间安排。
启动过程
1. 确保关闭真空系统隔离阀。
2. 打开泵的电源。
3. 打开隔离阀。
关机过程
1. 关闭真空系统隔离阀。
这可以防止碎屑由于传送至真空系统而进入泵体内。
2. 关闭泵的电源。
维护
负责操作和维护泵的人员必须经过严格的培训,并且熟
悉事故预防规则。
如果要废弃泵必须按照特定的国家和当地标准对其进
行处置。
警告
警告
接触高压可能会遭受电击而致死。应
始终格外小心并遵循有效的事故预防
规程。
机器通电后,须特别小心移动部件并
注意高压。
如果必须在泵操作相当长的时间之后
对其进行维护,请等其冷却后再操作,
因为外表面的温度可能超过
55
(131 °F)
在开始维护工作之前,始终断开泵的
电源。
注释
将泵返回工厂维修之前,必须填写本说
明手册随附的
健康和安全
表,并将
其发送至当地销售办事处。运输之前
必须将该表的副本插入泵的包装箱内。
29
TriScroll 300 Series Vacuum Pump
사용설명
일반정보
설비는 전문인원 사용으 제공합니다 . 사용자는
설비를 조작하시기 전에 설치 안내서 Agilent 에서
제공한 기타 모든 추가정보들 읽으셔야 합니다 . 이러
설명에 따르지 않았거나 훈련 받지 않은 인원의 부적합
사용 , 마음대로 설비에 지장을 주거나 특정국가의
준을 위하여 제공한 조작과 반대인 조작으로 인한 임의
사고에 대하여 Agilent 에서는 어떠한 책임도 지지 않습
니다 .
Tr
iScroll 300 건조 소용돌이 진공펌프입니다 .
펌프는 공기나 불활성 기체를 펌핑하는 적용됩니다 .
펌프는 유독 기체 , 부식성 기체 , 폭발성 기체 미립
기체를 펌핑하는 사용하지 않습니다 .
하기의 내용에는 설비의 사용중에 조작인원의 안전을
보장하는 모든 필수정보가 포함되여 습니다 . 관련 상세
정보는 25 페이지의 " 기술정보 " 참고로 하여
십시
.
안내서는 하기의 안전협의 표준에 부합됩니다 :
보관
펌프를 운송 보관 하기 환경 요구의 한계를
말아 주십시오 :
포장 열기 검사
포장 박스는 층으로 종이 박스입니다 .
1. 포장을 플라스틱 발포 포장을 꺼냅니다 .
2. 내부 포장을 잘라 냅니 .
3. 베니어판을 이용하여 내부 박스에서 펌프를 들어냅
니다 .
4. 펌프 틀과 베니어판을 고정시킨 네개 볼트를 제거합
니다 .
5. NW16 배기장치 플러그를 찾아내여 옆에 둡니다 .
6. 펌프에 파손이 있는 검사합니다 .
운송과정에 파손이 있을 경우 즉시
수회사 현지
Agilent 대리점에 연락하십시오 .
7. 종이 박스와 포장재료를 보관하여 주십시오 .
펌프를 포함 포장의 중량은 34.2 킬로 입니다 (75
파운드 ).
경고
경고메시지는
조작인원으로
하여금
정의
조작절차나
실지조작에
주의를
리게
하기
위한
것으로서
엄격히
지키지
아니하면
심한
손상을
초래할
있습니
.
주의
주의메시지는
조작절차
전에
주의소식
따라
조작하지
아니하면
설비를
파손
잇다는
것을
알려
줍니다
.
주석
주석은
본문에서
취한
중요한
정보를
함합니다
.
온도:
20 °C 에서 60 °C 까지
4 °F 에서 140 °F 까지)
상대습도: 50 에서 80% 까지
(응축하지 않음)
경고
펌프의
포장을
뜯을
펌프를
떨어뜨리
것을
삼가시고
펌프를
갑자기
충돌
,
진동하는
것을
피하여
주십시오
.
경고
경고
TriScroll 300
무게는
26.4
킬로
달합니다
58
파운드)
.
파손을
하기
위하여
펌프를
이동
정확한
중기술을
사용하십시오
.
주석
주석
일반상황에서
펌프는
환경
중에
러나도
파손
되지
않습니다
.
하지만
프를
설치하기
펌프의
흡입구의
밀폐
상태를
유지할
것을
건의합니다
.
TriScroll 300 Series Vacuum Pump
30
설치요구
안전장치
펌프의 임의의 안전 절연장치를 뜯어내거나 고치
주십시오 . 그렇지 아니할 우에는 심한 사고를 빚어
가능성이 있으며 품질 보증이 효력을 잃을 가능성이
있습니다 .
조작기간에 하기의 환경요구를 넘지 말아 주십시오 :
경고
펌프는
공기나
불활성
기체를
핑하고
배출하는
적용되고
폭발성
,
가연성
기체
,
유독상
기체
,
부식성
기체를
펌핑하는
사용하지
않습니다
.
이러한
기체들은
인체
상해
,
폭발
화재를
일으킬
있습니다
.
설치장소는
비에
쉽게
젖는
,
수증기
습기의
영향을
많이
받는
장소가
니여야
합니다
.
그들은
감전
,
단락과
신상해를
초래할
있습니다
.
펌프를
검사
수리
펌프의
원을
끊어야
합니다
.
펌프에
대하여
배선을
진행할
기술자에게
자문하여
주십시오
.
해당
장치에서
펌프가
생성하는
수준을
감소시키는
것이
바람직한
경우
,
배기
소음
옵션을
이용할
습니다
.
신체
부상을
방지하려면
,
신체의
부를
진공에
노출시키지
않도록
하십
시오
.
주의
주의비록
펌프는
대기
중에
보편적으
존재하는
미립성
물체를
펌핑할
있지만
고체
,
화학제품
,
분말
물질
,
,
응축물
기타
미립성
물체에
사용
하지
않도록
설계한
것입니다
.
발동기
쪽에서
단상과
삼상은
계방향으로
운전하여야
합니다
.(
펌프
틀에
있는
화살표를
주의하여
주십시오
.)
회전이
정확하지
않을
경우
영구성
파손
초래할
있습니다
.
온도: +5 °C 에서 +40 °C 까지
(41 °F 에서 104 °F 까지 )
상대습도: 50 에서 80% 까지
(응축하지 않음)
주의
주의
바람덕트를
막지
말아
주십시오
.
그렇지
아니할
경우
펌프의
온도가
너무
높아질
있습니다
.
펌프의
표면온도
55 °C (131 ° F )
넘으면
파손될
험이
있습니다
.
이러한
상황을
발견하
펌프를
정지하여
냉각시켜야
합니다
.
필요
펌프를
뜯어서
파손이
있는가
검사하고
수리하여야
합니다
.
주의
주의
펌프가
제조상으로부터
출하
시의
배치는
아래의
표와
같습니다
.
이러한
배치와
전원전압과의
부합여부를
검사
하십시오
.
전압의
전환이
필요
28
29
페이
지의
"
전기연결
"
중의
설명에
따라
원을
설치하십시오
.
31
TriScroll 300 Series Vacuum Pump
«• 15 에서는 사용이 가능한 TS-300 펌프 모델과 매개
펌프에 사용되는 코드를 기록하였습니다 .
삼상펌프에는 코드가 함께 들어있지 않고 Agilent 부품번
호가 S4789001 삼상전원 케이블공구세트를 제공하였
습니다 . 세트에는 플러그가 포함되지 아니합니다 .
브레이커
«• 16 에서는 각종 전압의 단상과 삼상 펌프용 발동기가
수요하는 브레이커 용량을 열거하였습니다 .
15 펌프모델 코드
펌프모델 발동기전압 플러그유형 퓨징 도체사이즈 코드 표기 코드 길이
PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m
PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362
13 Amp
3x1.50 mm2 <HAR> 2.5 m
PTS03003UNIV 200-230 VAC - - - - -
PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m
경고
적당한
용량의
브레이커를
설치하여
락을
방지하여야
합니다
.
회로
차단기는
적절한
위치에
배치되어
하며
쉽게
접근할
있어야
합니다
.
회로
차단기는
켜짐
/
꺼진
기호인
“I/O”
이용하여
장비에
대한
연결
해제
치로
마킹되어야
하며
IEC 60947-1
IEC 60947-3
관련
규정을
충족시켜야
합니다
.
16 브레이커 요구
단상발동기
100-115 VAC
50/60 Hz
200-230 VAC
|50/60 Hz
브레이커 용량
15 Amperes 7.5 Amperes
삼상발동기
200-230 VAC 380-415-460 VAC
브레이커 용량
5 Amperes 5 Amperes
TriScroll 300 Series Vacuum Pump
32
조작
극한 진공을 실현하기 위하여 반드시 펌프 흡입구를 밀폐
상태에서 펌프를 시간 가량 운행하여야 합니다 .
전통적인 기름밀폐 펌프 상이한 점은 Agilent 건조
소용돌이 펌프는 액체를 사용하여 중에 누적된 먼지와
부스러기를 세척할 필요가 없습니다 . 대기 환경 중에서
정기적으로 펌프를 1-2분간 운행하면 펌프에 대한 세척을
완성할 있습니다 . 정기적으로 펌프를 세척하고 특정
상황
따라 시간 안배를 조절합니다 .
시동과정
1. 진공시스템 격리 밸브 닫긴 것을 확인합니다 .
2. 펌프 전력을 공급합니다 .
3. 격리밸브를 엽니다 .
중단과정
1. 전공 시스템 격리 밸브를 닫습니다 .
이것은 부스러기가 진공 시스템에 전송되어 펌프에
들어가는 것을 방지합니다 .
2. 펌프 전원을 끊습니다 .
유지
펌프를 조작 , 유지하는 인원은 엄격한 훈련을 거쳐야
사고 방지 규칙에 익숙하여야 합니다 .
펌프를 폐기할 경우 반드시 나라와 현지의 기준에 따라
처치하여야 합니다 .
경고
작동하는
동안에는
모터
하우징의
바깥
쪽면이
매우
뜨겁습니다
.
펌프가
작동
하는
동안에는
모터
하우징을
만지지
십시오
.
경고
고압전기를
접촉하면
감전되어
사망
초래할
있습니다
.
시종
효과적인
사고방지
규정에
따라
특별히
조심하여
주십시오
.
기계에
전력을
공급한
부품을
조심하며
고압전기에
주의하여
십시오
.
반드시
펌프가
상당한
시간을
작동
후에
수리하여야
경우
냉각된
조작하여
주십시오
.
그것은
표면의
온도가
55 °C (131 °F)
넘을
있기
때문입니다
.
유지
조작을
시작
하기
전에
항상
원을
?D
주십시오
.
주석
펌프를
제조상에
반환하여
수리하기
에는
반드시
설명
안내서와
함게
"
건강
안전
"
안내서를
써넣어서
현지
대리점에
보내
주십시오
.
운송
반드시
표의
부본을
펌프의
포장
속에
넣어
주십시오
.
33
TriScroll 300 Series Vacuum Pump
Technical Information
Table 17 Specifications
Model TriScroll™ 300 Series Dry Scroll Vacuum Pump
Interface dimensions See Figure 1 on page 34
Peak pumping speed 50 Hz: 210 l/m, 12.6 m
3
/hr (7.4 cfm)
60 Hz: 250 l/m, 15 m
3
/hr (8.8 cfm)
Media Clean air. No toxic, corrosive, explosive or particulate forming gases
Ultimate pressure (Torr) 1.0 x 10
2
Torr (1.3 x 10
2
mbar)
Maximum inlet pressure 1.0 atmosphere (0 psig)
Maximum continuous inlet pressure 100 Torr
Maximum outlet pressure 1.1 atmosphere (1.5 psig)
Inlet connection NW25
Exhaust connection Female 1/4" National Pipe Thread (NW16 adapter provided)
Gas ballast Female 1/4" National Pipe Thread (40 Micron sintered filter provided)
Ambient operating temperature 5 °C to 40 °C (41 °F to 104 °F)
Storage temperature –20 °C to 60 °C (–4 °F to 140 °F)
Motor rating 0.75 HP (0.56 kW)
Operating voltages Single phase models:
50-60 Hz/100-115: 200-230 VAC ±10%
Three phase models:
50 Hz/190-230:380-460 VAC ±10%
60 Hz/200-230:460 VAC ±10%
Motor full load currents See Table 18 on page 36
Motor thermal protection Type U automatic
Operating speed 60 Hz: 1725 RPM, 50 Hz: 1425 RPM
Cooling system Air-cooled
Weight Pump only: 26.4 kg (58 lbs)
Shipping weight: 34.2 kg (75 lbs)
Noise level (per ISO 11201) 68 dB(A)
Vibration level at inlet (per ISO 10816-1) 6.3 mm/sec
Installation Pollution Degree: 2
Installation category: 2
Altitude: 2000 m, indoor usage and storage
TriScroll 300 Series Vacuum Pump
34
Figure 1 Interface Drawing with Dimensions
Figure 2 Pumping Speed Curves
35
TriScroll 300 Series Vacuum Pump
Figure 3 TriScroll 300 Series Vacuum Pump
(Single Phase Pump Shown)
1. Cowling Screws; M5 (3)
2. Cowling
3. Inlet (NW25)
4. Inlet Screen
5. NW16 Exhaust Adapter
6. Bearing Purge Port (1/4" National Pipe Thread)
7. Pump Frame
8. Frame Screws; M6 (4)
9. Gas Ballast Port (1/4" National Pipe Thread)
10. Mounting Holes; 11 mm diameter thru (8)
11. Rubber Feet (4)
12. Motor Cover Screws (3)
13. Motor Electrical Cover
6
3
2
1
5
4
8
9
7
10
13
12
11
TriScroll 300 Series Vacuum Pump
36
Electrical Connections
Table 18 lists the full load motor currents at various voltages.
Single Phase Motor Connection
The pump is configured for low voltage, 100 VAC to 115 VAC, or for high voltage, 200 VAC to 230 VAC. Low voltage
exists between connection points "4" and "Line 2" whether the pump motor is configured for low or high voltage. Figure 4
shows the electrical connections for a single phase motor.
Figure 4 Single Phase Motor Electrical Connections
Table 18 Full Load Motor Currents, Amperes
1 phase motor 100 V 115 V 200 V 230 V
50 Hz 8.4 9 4.2 4.5
60 Hz 6.8 6.8 3.7 3.4
3 phase motor 200 V 230 V 380 V 415 V 460 V
50 Hz 2.5 2.6 1.3 1.3 -
60 Hz 2.4 2.2 - - 1.1
5
.
4
.
1
.
2
.
High Voltage
.
.
Low Voltage
5
.
4
.
1
.
2
.
L1 Power Cord
L1 Power Cord
Black (Internal)
VPI Valve (Optional)
L2 Power Cord
VPI Valve (Optional
)
Violet
(Internal)
Violet (Internal)
VPI Valve (Optional)
Black (Internal)
L2 Power Cord
VPI Valve (Optional)
37
TriScroll 300 Series Vacuum Pump
Three Phase Motor Connection
The pump can be configured for low voltage, 200 VAC to 230 VAC, or for high voltage, 380 VAC to 415 VAC and
460 VAC. As supplied from the factory, the pump is configured for low voltage. Figure 5 shows the electrical connections
for three phase motor.
Figure 5 Three Phase Motor Electrical Connections
1. Verify the electrical supply voltage.
2. Remove the three screws (item 12 in Figure 3 on
page 35) that are holding the motor electrical cover
(item 13 in Figure 3).
3. Refer to Figure 5 to connect the motor to match your
supply voltage.
Use a 16/4, 600 V power cord, H07RN-F or
equivalent.
Strain relief the power cord with a 1/2" NPT
male cord connector, Hubbell SHC1023CR or
equivalent. Attach the male cord connector to
the 1/2-14 NPSM hole next to the motor
cover.
4. Wire L1, L2 and L3 per Figure 5 using uninsulated
double-crimped, flag connectors, T&E Connectivity
41531-1 or equivalent.
Ensure that no exposed wiring is close to the
electrical cover or to other terminals on the board.
5. Secure the ground wire under the ground screw using
a ring connector.
6. Install the motor electrical cover and secure it with
three (3) screws removed in step 2.
7. Momentarily switch on the pump to verify proper
rotation.
With the inlet uncovered, a strong air flow should
come out the pump exhaust. If there is no flow out
the exhaust, reverse any two of the leads (L1, L2
or L3).
8. Repeat the test to verify correct rotation.
CAUTION Wire the motor and electrical interlocks (if applicable) in accordance with local
electrical codes and the relevant electrical component manufacturers instructions.
Be sure to disconnect the electrical supply before rewiring for a different voltage.
Be sure the pump is wired correctly before applying power. A voltage mismatch
can damage the pump.
TriScroll 300 Series Vacuum Pump
38
Mechanical Connections
Pump Location
Locate the pump on a firm, level surface.
Mounting holes provided in the frame can be used to
provide permanent attachment. The rubber mounts on the
frame can be removed if desired.
Rotation of the Pump Inlet
with Respect to the Motor Frame
The standard pump configuration is with the inlet fitting
positioned at the top of the pump as shown in Figure 1 on
page 34. The pump inlet has two alternate positions:
90 degrees clockwise
90 degrees counterclockwise
To rotate the inlet:
1. Remove three (3) M5 screws (item 1 on Figure 3 on
page 35) that secure the cowling (item 2 on Figure 3)
to the scroll module. Remove the cowling.
2. Tilt the pump back so that the rear end of the motor
touches the floor.
3. Remove the four (4) M6 screws (item 8 on Figure 3)
holding the frame (item 7 on Figure 3) and scroll
module together.
4. Axially separate the frame and scroll module.
5. Rotate the module 90 degrees in either direction and
realign the two (2) locating pins on the scroll module
with the mating frame holes. Ensure that the rubber
spider is still on the motor coupling and that the
coupling teeth are properly aligned.
6. Rejoin the scroll module with the frame and install
and tighten the four (4) M6 screws removed in step 3.
7. Reinstall the cowling using the three (3) M5 screws
removed in step 1.
Pump Inlet
Use NW25, or larger, clean vacuum hardware with as
short a length as practical between the pump and the
vacuum chamber.
Use a bellows to provide both vibration isolation and
strain relief between the pump and the vacuum chamber.
Pump Exhaust
A female 1/4" National Pipe Thread exhaust fitting is
located underneath the scroll module. This fitting swivels
360 degrees. Additionally, an NW16 male adapter with
1/4" National Pipe Thread is provided.
To avoid overheating the pump, do not restrict the
exhaust flow with long lengths of small diameter tubing.
Use as short as practical lengths of NW16 diameter, or
larger, hardware.
Optional Isolation Valve
Scroll pumps return to atmospheric pressure quickly
when shut off, thus the installation of a fast acting,
automatic, normally closed isolation valve is strongly
recommended to prevent pump debris from being
transported back into the vacuum chamber when the
pump is turned off.
The opening of this valve should occur
simultaneously with or after pump start up.
Valve closing should occur before,
simultaneously with, but no later than 250 ms
after pump shut off.
Use an NW25 valve or larger and mount it as close as
possible to the pump inlet. Mounting to the pump inlet is
ideal. (See Figure 6).
.
Figure 6 Isolation Valve Location
Agilent offers a variety of manual, electromagnetic and
electropneumatic controlled vacuum valves for vacuum
applications. The Agilent Vacuum Pump Isolation (VPI)
Valve is highly recommended for vacuum pump isolation
applications. The VPI valve application and installation
information for use with TriScroll vacuum pumps has
been included below.
Agilent also sells the TriScroll 300 pump with the VPI
valve preinstalled. The part number is PTS03001UVPI.
Overview
The status of the VPI Valve is controlled by the TriScroll
motor internal thermal switch and its electrical supply.
The VPI Valve opens when the pump is running and
closes when it is stopped. It will also close when the
TriScroll motor thermal overload protection switch shuts
down the pump.
CAUTION The pump is a heavy object. To
avoid muscle strain or back injury,
use lifting aides and proper lifting
techniques when removing or
replacing.
39
TriScroll 300 Series Vacuum Pump
Wiring
Using the data in Table 19, verify that the VPI Valve
chosen is compatible with the TriScroll supply voltage
and frequency. Then, locate the proper wiring diagram to
use (Figure 4 on page 36 or Figure 5 on page 37).
1. Remove the three screws (item 12 in Figure 3 on
page 35) that are holding the motor electrical cover
(item 13 in Figure 3).
2. Connect the VPI Valve solenoid wire leads to the
pump motor as shown in Figure 4 or Figure 5.
3. Replace the motor electrical cover. Verify that the
valve is properly grounded before applying
electrical power
.
* Solenoid operating voltages are lower than the TriScroll vacuum pump operating voltages in order to utilize the TriScroll
motors internal thermal switch to actuate the VPI Valve.
Gas Ballast
The pump incorporates an automatic gas ballast to
prevent water and other condensates from accumulating
within the pump. The standard configuration is a sintered
filter installed in the 1/4" National Pipe Thread gas ballast
port (item 9 on Figure 3 on page 35). This allows enough
atmospheric air to enter the pump in order to purge
condensates while not effecting pump ultimate pressure
or pumping speed.
For applications where the ingress of atmospheric air is
undesirable, dry nitrogen at a flow rate of
5 lpm can be
bled into the gas ballast port. See “Purge Kit” below.
Blocking of the gas ballast port is not recommended.
Bearing Purge
A 1/4" National Pipe Thread bearing purge port (item 6 on
Figure 3 on page 35) protects the main crankshaft
bearings in applications where large amounts of water are
being pumped. In the standard configuration, this port is
sealed.
To enable the bearing purge, dry nitrogen at a flow rate of
5 lpm can be bled into the bearing purge port. This gas
supply should be maintained at 2 psig or less and must be
kept below 5 psig. See “Purge Kit” below.
CAUTION To prevent damage to the VPI Valve, it
must be installed by a qualified electri-
cian and only as specified below.
Table 19 VPI Valve Installation Data
Motor TriScroll Vacuum Pump
Operating Voltage
VPI Valve Part #
NW25
VPI Valve Part #
NW40
Solenoid Operating
Voltage Range
Use the following
Wiring Diagram
1 Phase 100-120 V 50/60 Hz VPI251205060 VPI401205060 90-132 V Figure 4 low voltage
1 Phase 200-230 V 50/60 Hz VPI251205060 VPI401205060 90-132 V* Figure 4 high voltage
3 Phase 200 V 50/60 Hz VPI251205060 VPI401205060 90-132 V* Figure 5 low voltage
3 Phase 230 V 50/60 Hz VPI251335060 VPI401335060 120-146 V* Figure 5 low voltage
3 Phase 380 V 50/60 Hz VPI252205060 VPI402205060 180-264 V* Figure 5 high voltage
3 Phase 415 V 50/60 Hz VPI252205060 VPI402205060 180-264 V* Figure 5 high voltage
3 Phase 460 V 50/60 Hz VPI252665060 VPI402665060 239-293 V* Figure 5 high voltage
TriScroll 300 Series Vacuum Pump
40
Purge Kit
A purge kit (Agilent part number PTSPURGEKIT) to
properly purge either the bearing purge or the gas ballast
is available. This kit contains a flow meter and all
necessary valving and tubing.
Troubleshooting
Table 20 contains a list of possible problems, their probable causes, and corrective actions.
CAUTION The bearing purge port has
been disabled on TriScroll 300
model S4700308. Use of this port
could cause internal damage to
the pump.
Table 20 Troubleshooting Chart
Problem Probable Cause Corrective Action
Pump won’t start Circuit breaker open Close breaker.
Identify cause of overload.
Motor thermal protector open Allow motor to cool.
Identify cause of overload.
Electrical short under the motor
electrical cover
Inspect and repair.
Wiring loose or cut Repair or replace.
Excessive voltage drop Check size and length of power supply cable.
Defective motor Inspect. Contact Agilent.
Poor ultimate pressure System leak Locate and repair leak.
Water in pump Flush pump with air or dry nitrogen.
Gas ballast plugged Replace breather vent. Contact Agilent.
Solvent in pump Flush pump with air or dry nitrogen.
Install trap or filter.
Seals worn out Replace tip seals. (Table 22 and Table 23 on
page 41 list maintenance kits and service
options.)
Poor conductance to pump Replumb with shorter and/or larger diameter
tubing.
Pump makes hammering noise Pump overheated Check ambient temperature.
Check ventilation to pump.
Debris in pump Check inlet screen.
Flush pump.
Disassemble pump and inspect. (Table 22 and
Table 23 on page 41 list maintenance kits and
service options.)
41
TriScroll 300 Series Vacuum Pump
Maintenance
General Information
Agilent TriScroll 300 series pumps are designed to provide years of trouble-free service if maintenance procedures and
intervals are observed. Bearing grease replenishment and tip seal replacement is recommended when pump base pressure
has risen to an unacceptably high level for your application. Bearings, rotary seals and o-rings should also be replaced if
the pump exhibits humming or grinding noises from the bearings. Main bearing life may be shortened if your application
requires the pumping of high quantities of water vapor. Use of the bearing purge kit (PTSPURGEKIT) mentioned earlier will
keep this water from impacting bearing life.
Maintenance should be performed in accordance with procedures, tooling and materials specified in the manuals listed
below.
Related TriScroll Manuals
Other manuals related to tip seal replacement, pump module replacement, and major maintenance of the TriScroll 300
series pumps are listed in Table 21.
Maintenance and Tooling Kits
Material and tooling required to perform maintenance on TriScroll pumps is provided in kit form. A description of each kit
and ordering information is provided in Table 22.
Table 21 Other Related Manuals
Title Applicable TriScroll Model Part Number
Tip Seal Replacement Manual All TriScroll 300 Series models 699904280
Pump Module Replacement Manual All TriScroll 300 Series models 699904285
Major Maintenance Manual All TriScroll 300 Series models 699904260
Table 22 Maintenance and Tooling Kits
Description Contents Applicable TriScroll Model Part Number
Major Maintenance Kit All bearings, bearing seals, bearing
lubricant, O-rings, and tip seals required
to rebuild TriScroll 300 series pumps.
All TriScroll 300 Series models PTSS0300MK
Maintenance Tool Kit All fixtures and tools required to perform
any maintenance on TriScroll 300 Series
pumps.
All TriScroll 300 Series models PTSS0300TK
Replacement Tip Seal Set Replacement tip seals and static O-rings
for TriScroll 300 Series pumps.
All TriScroll 300 Series models PTSS0300TS
NOTE: The Maintenance Tool Kit is also required for tip seal replacement.
TriScroll 300 Series Vacuum Pump
42
Factory Service Options
Table 23 lists the factory-rebuild service and advance exchange of complete TriScroll Pumps, as well as factory service
options that Agilent offers.
Accessories
The accessories listed in Table 24 are available for use with the TriScroll 300 series pump. Contact your local Agilent office
to place an order. A list of offices is included on the rear cover of this manual.
Serial Numbers Notes
This manual applies to TriScroll 300 pumps with serial numbers beginning with LP, and ascending from LPB80124. For
service on TriScroll pumps with serial numbers J7000001 to A8000108 contact your nearest Agilent office.
TriScroll 300 series pumps with serial number above LPC80250 have 1/4-18 National Pipe Threads in the bearing purge,
gas ballast, and exhaust ports.
Pumps with serial numbers below LPC80250 were manufactured with 1/4-19 British Standard Pipe Threads. Contact your
local Agilent office if mating hardware is required.
Contacting Agilent
In the United States, you can contact Agilent Customer Service at 1-800-882-7426. See the back cover of this
manual for a listing of our sales and service offices.
Visit our web site at: http://www.chem.agilent.com/en-US/Products/Instruments/vacuum/pages/default.aspx.
Table 23 Factory Service Options
Factory Service Options Part Number
Advance Exchange TriScroll 300 Single Phase EXPPTS03001
Advance Exchange TriScroll 300 Three Phase EXPPTS03003
Advance Exchange TriScroll 310 Single Phase EXPPTS03101
Advance Exchange TriScroll 300 Pump Module Only EXPTS0300SC
Advance Exchange TriScroll 310 Pump Module Only EXPTS0310SC
Table 24 Accessories
Purge Kit PTSPURGEKIT
Three Phase Cable Kit S4789001
Exhaust Extension S4707002
Exhaust Filter Kit PTS300EXFIL
TriScroll 300 Series Vacuum Pump
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Pg 1/3
NORTH AMERICA:
Fax: 1 781 860 9252
Toll Free: 800 882 7426, Option 3
vpl-ra@agilent.com
PACIFIC RIM:
please visit our website for individual
office information
http://www.DJLOHQW.com
EUROPE:
Fax: 00 39 011 9979 330
Fax Free: 00 800 345 345 00
Toll Free: 00 800 234 234 00
vpt-custom[email protected]om
Vacuum Products Division
Instructions for returning products
Dear Customer:
Please follow these instructions whenever one of our products needs to be returned.
1) Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular care to identify
all products that have pumped or been exposed to any toxic or hazardous materials.
2) After evaluating the information, Agilent Technologies will provide you with a Return Authorization (RA) number via email or fax,
as requested.
Note: Depending on the type of return, a Purchase Order may be required at the time the Request for Return is submitted. We
will quote any necessary services (evaluation, repair, special cleaning, eg).
3) Important steps for the shipment of returning product:
x Remove all accessories from the core product (e.g. inlet screens, vent valves).
x Prior to shipment, drain any oils or other liquids, purge or flush all gasses, and wipe off any excess residue.
x If ordering an Advance Exchange product, pplease use the packaging from the Advance Exchange to return the defective
product.
x Seal the product in a plastic bag, and package product carefully to avoid damage in transit. You are responsible for loss or
damage in transit.
x Agilent Technologies is not responsible for returning customer provided packaging or containers.
x Clearly label package with RA number. Using the shipping label provided will ensure the proper address and RA number
are on the package. Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will
be returned.
4) Return only products for which the RA was issued.
5) PProduct being returned under a RA must be received within 15 business days.
6)
SShip to the location specified on the printable label, which will be sent, along with the RA number, as soon as we have received
all of the required information.
Customer is responsible for freight charges on returning product.
7) Return shipments must comply with all applicable SShipping Regulations (IA
TA, DOT, etc.) and carrier requirements.
RETURN THE COMPLETED RREQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION:
Req
uest for Return Health and
Safety Certification
TriScroll 300 Series Vacuum Pump
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Pg 2/3
Vacuum Products Division
Request for Return Form
(Health and Safety Certification)
Please read important policy information on Page 3 that applies to all returns.
1) CUSTOMER INFORMATION
Company Name: Contact Name:
Tel:
Email:
Fax:
Customer Ship To:
Customer Bill To:
Europe only: VAT reg. Number:
USA/Canada only
: Taxable Non-taxable
2) PRODUCT IDENTIFICATION
Product Description Agilent P/N Agilent S/N Original Purchasing Reference
3) TYPE OF RETURN (Choose one from each row
and supply Purchase Order if requesting a billable service)
3A. Non-Billable Billable New PO # (hard copy must be submitted with this form):
3B. Exchange Repair Upgrade Consignment/Demo Calibration Evaluation Return for Credit
4) HEALTH and SAFETY CERTIFICATION
AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS,
RADIOACTIVE MATERIAL, OR MERCURY AT ITS FACILITY.
Call Agilent Technologies to discuss alternatives if this requirement presents a problem.
The equipment listed above (check one):
HAS NOT pumped or been exposed to any toxic or hazardous materials. OR
HAS pumped or been exposed to the following toxic or hazardous materials. If this box is checked, the following
information must also be filled out. Check boxes for all materials to which product(s) pumped or was exposed:
Toxic Corrosive Reactive Flammable Explosive Biological Radioactive
List all toxic/hazardous materials. Include product name, chemical name, and chemical symbol or formula:
________________________________________________________________________________________________________
NOTE: If a product is received at Agilent which is contaminated with a toxic or hazardous material that was not disclosed, the customer will be held responsible for all
costs incurred to ensure the safe handling of the product, and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of
exposure to toxic or hazardous materials present in the product.
Print Name: Authorized Signature: ………………………. Date:
5) FAILURE INFORMATION:
Failure Mode (REQUIRED FIELD. See next page for suggestions of failure terms):
Detailed Description of Malfunction: (Please provide the error message)
Application (system and model):
I understand and agree to the terms of Section 6, Page 3/3.
Print Name: Authorized Signature: ………………………. Date:
TriScroll 300 Series Vacuum Pump
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Pg 3/3
Vacuum Products Division
Request for Return Form
(Health and Safety Certification)
Please use these Failure Mode to describe the concern about the product on Page 2.
TURBO PUMPS and TURBO CONTROLLERS
APPARENT DEFECT/MALFUNCTION POSITION PARAMETERS
- Does not start - Noise - Vertical
Power: Rotational Speed:
- Does not spin freely - Vibrations -Horizontal
Current: Inlet Pressure:
- Does not reach full speed -Leak -Upside-down
Temp 1: Foreline Pressure:
- Mechanical Contact -Overtemperature -Other: Temp 2: Purge flow:
- Cooling defective -Clogging …………………. OPERATING TIME:
ION PUMPS/CONTROLLERS VALVES/COMPONENTS
- Bad feedthrough - Poor vacuum - Main seal leak - Bellows leak
- Vacuum leak - High voltage problem - Solenoid failure - Damaged flange
- Error code on display - Other - Damaged sealing area -Other
LEAK DETECTORS INSTRUMENTS
- Cannot calibrate -No zero/high backround - Gauge tube not working - Display problem
- Vacuum system unstable - Cannot reach test mode - Communication failure - Degas not working
- Failed to start - Other - Error code on display - Other
SCROLL AND ROTARY VANE PUMPS DIFFUSION PUMPS
- Pump doesn’t start - Noisy pump (describe) - Heater failure - Electrical problem
- Doesn’t reach vacuum - Over temperature - Doesn’t reach vacuum - Cooling coil damage
- Pump seized - Other - Vacuum leak - Other
Section 6) ADDITIONAL TERMS
Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent
Technologies Vacuum Product Division – Products and Services Terms of Sale.
x Customer is responsible for the freight charges for the returning product. Return shipments must comply with all
applicable Shipping Regulations (IATA, DOT, etc.) and carrier requirements.
x Customers receiving an Advance Exchange product agree to return the defective, rebuildable part to Agilent Technologies
within 15 business days. Failure to do so, or returning a non-rebuildable part (crashed), will result in an invoice for the
non-returned/non-rebuildable part.
x Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur
a restocking fee. Please reference the original purchase order number.
x Units returned for evaluation will be evaluated, and a quote for repair will be issued. If you choose to have the unit
repaired, the cost of the evaluation will be deducted from the final repair pricing. A Purchase Order for the final repair price
should be issued within 3 weeks of quotation date. Units without a Purchase Order for repair will be returned to the
customer, and the evaluation fee will be invoiced.
x A Special Cleaning fee will apply to all exposed products per Section 4 of this document.
x If requesting a calibration service, units must be functionally capable of being calibrated.
TriScroll 300 Series Vacuum Pump
This page intentionally left blank.
Service & Support
North America
Agilent Technologies
Vacuum Products Division
121 Hartwell Avenue
Lexington, MA 02421 USA
Tel.: +1 781 861 7200
Toll-Free: +1 800 882 7426
Fax: +1 781 860 5437
Benelux
Agilent Technologies Netherlands B.V.
Vacuum Products Division
Herculesweg 8
4338 PL Middelburg
The Netherlands
Tel: +31 118 671570
Fax: +31 118 671569
Toll free: 00 800 234 234 00
Canada
Central coordination through
Agilent Technologies
Vacuum Products Division
121 Hartwell Avenue
Lexington, MA 02421 USA
Tel.: +1 781 861 7200
Toll-Free: +1 800 882 7426
Fax: +1 781 860 5437
China
Agilent Technologies (China) Co. Ltd
Vacuum Products Division
No.3, Wang Jing Bei Lu, Chao Yang
District
Beijing, 100102 China
Tel.: +86 (0)10 64397888
Fax: +86 (0)10 64391318
Toll-Free: 800 820 3278
France
Agilent Technologies France
Vacuum Products Division
3 avenue du Canada, Parc Technopolis
Z.A. Courtaboeuf - CS 90263
91978 Les Ulis cedex
France
Tel.: +33 (0)1 64 53 61 15
Fax: +33 (0)1 64 53 50 01
Toll free: 00 800 234 234 00
e-Mail: vpf.sales@agilent.com
Germany & Austria
Agilent Technologies
Sales & Services GmbH & Co. KG
Vacuum Products Division
Lyoner Str. 20
60 528 Frankfurt am Main
Germany
Tel.: +49 69 6773 43 2230
Fax: +49 69 6773 43 2250
This information is subject to change
without notice.
© Agilent Technologies, Inc., 2014
India
Agilent Technologies India Pvt. Ltd.
Vacuum Products Division
G01. Prime corporate Park,
230/231, Sahar Road,
Opp. Blue Dart Centre,
Andheri (East), Mumbai – 400 099. India
Tel: +91 22 30648287/8200
Fax: +91 22 30648250
Toll Free: 1800 113037
Italy
Agilent Technologies Italia S.p.A.
Vacuum Products Division
Via F.lli Varian 54
10040 Leini, (Torino) ITALY
Tel.: +39 011 997 9111
Fax: +39 011 997 9350
Toll-Free: 00 800 234 234 00
Japan
Agilent Technologies Japan, Ltd.
Vacuum Products Division
8th Floor, Sumitomo Shibaura Building
4-16-36 Shibaura Minato-ku
Tokyo 108-0023 JAPAN
Tel.: +81 3 5232 1253
Toll-Free: 0120 655 040
Fax: +81 3 5232 1710
Korea
Agilent Technologies
Vacuum Products Division
Shinsa 2nd Bldg. 2F
966-5 Daechi-dong
Kangnam-gu, Seoul KOREA 135-280
Tel.: +82 (0)2 3452 2455
Toll-Free: 080 222 2452
Fax: +82 (0)2 3452 3947
Singapore
Agilent Technologies Singapore Pte. Ltd
Vacuum Products Division
Agilent Technologies Building,
No.1 Yishun Avenue 7
Singapore 768923
Tel: +65 6215 8045
Fax : +65 6754 0574
Southeast Asia
Agilent Technologies Sales Sdn Bhd
Vacuum Products Division
Unit 201, Level 2 uptown 2,
2 Jalan SS21/37, Damansara Uptown
47400 Petaling Jaya,
Selangor, Malaysia
Tel : +603 7712 6106
Fax: +603 6733 8121
Taiwan
Agilent Technologies Taiwan Limited
Vacuum Products Division (3F)
20 Kao-Shuang Rd.,
Pin-Chen City, 32450
Taoyuan Hsien, Taiwan, R.O.C.
Tel. +886 34959281
Toll Free: 0800 051 342
UK & Ireland
Agilent Technologies
Vacuum Products Division
6 Mead Road
Oxford Industrial Park
Yarnton, Oxford OX5 1QU UK
Tel.: +44 (0) 1865 291570
Fax: +44 (0) 1865 291571
Toll free: 00 800 234 234 00
Other Countries
Agilent Technologies Italia S.p.A.
Vacuum Products Division
Via F.lli Varian 54
10040 Leini, (Torino) ITALY
Tel.: +39 011 997 9111
Fax: +39 011 997 9350
Toll-Free: 00 800 234 234 00
Customer Service and Support
North America
Toll Free: 800 882 7426, Option 3
Europe:
Toll Free: 00 800 234 234 00
vpt-customercare@agilent.com
Pacific Rim:
Please visit our website for individual
office information http://www.agilent.com
Worldwide Web Site, Catalog and Order
On-line:
www.agilent.com
Representatives in most countries

Transcripción de documentos

Vacuum Products Division TriScrollTM 300 Series Dry Scroll Vacuum Pump INSTALLATION AND OPERATION MANUAL INSTALLATIONS- UND BETRIEBSHANDBUCH MANUEL D'INSTALLATION ET D'OPÉRATION MANUAL DE INSTALACIÓN Y FUNCIONAMIENTO MANUALE D'INSTALLAZIONE E D'USO 取付と操作仕様書 安装和操作手册 설치 및 조작안내서 Manual No. 699904265 Revision T September 2014 TriScroll™ 300 Series Dry Scroll Vacuum Pump TriScroll is a trademark of Agilent, Inc. Copyright 2014 Agilent, Inc. TriScroll 300 Series Vacuum Pump Table of Contents Warranty ....................................................................vii Warranty Replacement and Adjustment...............vii Instructions for Use ..................................................... 1 General Information ................................................. 1 Storage ................................................................. 1 Unpacking and Inspection........................................ 1 Installation Requirements ......................................... 2 Safety ................................................................... 2 Operation................................................................. 4 Startup Procedure ................................................. 4 Shutdown Procedure ............................................ 4 Maintenance ............................................................ 4 Anleitungen zur Benutzung ........................................ 5 Allgemeine Informationen ....................................... 5 Lagerung ............................................................. 5 Auspacken und Inspektion ...................................... 5 Installationsanforderungen ...................................... 6 Sicherheit ............................................................ 6 Betrieb .................................................................... 8 Startverfahren ...................................................... 8 Abschaltverfahren ................................................ 8 Wartung .................................................................. 8 Instructions d'utilisation ............................................. 9 Informations générales ............................................ 9 Stockage .............................................................. 9 Déballage et Inspection ......................................... 10 Exigences d'installation ......................................... 10 Sécurité ............................................................. 10 Opération .............................................................. 12 Procédure de démarrage .................................... 12 Procédure d'arrêt ............................................... 12 Entretien ................................................................ 12 Instrucciones de uso ................................................. 13 Información general ............................................... 13 Desembalaje e inspección...................................... 13 Requisitos de instalación ........................................ 14 Funcionamiento ..................................................... 16 Mantenimiento....................................................... 16 Istruzioni per l'uso .....................................................17 Informazioni generali ............................................. 17 Conservazione ...................................................17 Disimballaggio ed ispezione .................................. 17 Requisiti per l'installazione .................................... 18 Sicurezza ...........................................................18 Funzionamento ...................................................... 20 Procedura per l'avviamento ................................20 Procedura per lo spegnimento ............................20 Manutenzione........................................................ 20 使用仕様 ..................................... 21 概況概要 .................................. 21 保存 .................................... 21 開梱と点検 ................................ 21 取付要求 .................................. 22 安全 .................................... 22 操作 ...................................... 24 スタートアップ手順 ...................... 24 シャットダウン手順 ...................... 24 保守 ...................................... 24 使用说明 ....................................................................25 一般信息 ................................................................25 存放 ...................................................................25 开箱和检查 ............................................................25 安装要求 ................................................................26 安全 ...................................................................26 操作 .......................................................................28 启动过程 ............................................................28 关机过程 ............................................................28 维护 .......................................................................28 사용설명 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 일반정보 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 보관 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 포장 열기 및 검사 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 설치요구 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 안전장치 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 조작 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 시동과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 중단과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 유지 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 iii TriScroll 300 Series Vacuum Pump Technical Information ............................................... 33 Electrical Connections............................................ 36 Single Phase Motor Connection.......................... 36 Three Phase Motor Connection .......................... 37 Mechanical Connections........................................ 38 Pump Location ................................................... 38 Rotation of the Pump Inlet with Respect to the Motor Frame ........................ 38 Pump Inlet.......................................................... 38 Pump Exhaust..................................................... 38 Optional Isolation Valve......................................... 38 Gas Ballast ............................................................. 39 Bearing Purge......................................................... 39 Purge Kit ................................................................ 39 Troubleshooting ..................................................... 40 Maintenance .......................................................... 41 General Information ........................................... 41 Related TriScroll Manuals................................... 41 Maintenance and Tooling Kits ............................ 41 Factory Service Options...................................... 42 Accessories......................................................... 42 Serial Numbers Notes......................................... 42 Contacting Agilent.............................................. 42 Request for Return Health and Safety Certification iv TriScroll 300 Series Vacuum Pump List of Figures Figure Caption 1 2 3 4 5 6 List of Tables Page Table Title Page Interface Drawing with Dimensions . . . . . . 34 Pumping Speed Curves . . . . . . . . . . . . . . . . 34 TriScroll 300 Series Vacuum Pump (Single Phase Pump Shown) . . . . . . . . . . . . . 35 Single Phase Motor Electrical Connections . 36 Three Phase Motor Electrical Connections . 37 Isolation Valve Location. . . . . . . . . . . . . . . . 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pump Models and Power Cords ..................... 3 Circuit Breaker Requirements......................... 3 Pumpenmodelle und Versorgungskabel ..........7 Anforderungen an Stromunterbrecher .............7 Modèles de pompes et câbles .......................11 Exigences des coupe-circuits ........................11 Modelos de bomba y cables de corriente......15 Requisitos del disyuntor ................................15 Modelli di pompe e cavi di alimentazione ....19 Requisiti dell'interruttore automatico ............19 ポンプ型式と電源コード ...........................23 遮断器の要求 .............................................23 泵型号和电源电缆 ....................................... 27 断路器要求 .................................................. 27 15 16 17 18 19 20 21 22 23 24 펌프모델 및 코드 ....................................31 브레이커 요구 ..........................................31 Specifications .............................................. 33 Full Load Motor Currents, Amperes.............. 36 VPI Valve Installation Data .......................... 39 Troubleshooting Chart ................................. 40 Other Related Manuals ................................ 41 Maintenance and Tooling Kits ..................... 41 Factory Service Options ............................... 42 Accessories .................................................. 42 v TriScroll 300 Series Vacuum Pump This page intentionally left blank. TriScroll 300 Series Vacuum Pump Warranty Products manufactured by Seller are warranted against defects in materials and workmanship for twelve (12) months from date of shipment thereof to Customer, and Seller’s liability under valid warranty claims is limited, at the option of Seller, to repair, to replace, or refund of an equitable portion of the purchase price of the Product. Items expendable in normal use are not covered by this warranty. All warranty replacement or repair of parts shall be limited to equipment malfunctions which, in the sole opinion of Seller, are due or traceable to defects in original materials or workmanship. All obligations of Seller under this warranty shall cease in the event of abuse, accident, alteration, misuse, or neglect of the equipment. In-warranty repaired or replaced parts are warranted only for the remaining unexpired portion of the original warranty period applicable to the repaired or replaced parts. After expiration of the applicable warranty period, Customer shall be charged at the then current prices for parts, labor, and transportation. Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage caused by use of its Products other than in accordance with proper operating procedures. Except as stated herein, Seller makes no warranty, express or implied (either in fact or by operation of law), statutory or otherwise; and, except as stated herein, Seller shall have no liability under any warranty, express or implied (either in fact or by operation of law), statutory or otherwise. Statements made by any person, including representatives of Seller, which are inconsistent or in conflict with the terms of this warranty shall not be binding upon Seller unless reduced to writing and approved by an officer of Seller. Warranty Replacement and Adjustment All claims under warranty must be made promptly after occurrence of circumstances giving rise thereto, and must be received within the applicable warranty period by Seller or its authorized representative. Such claims should include the Product serial number, the date of shipment, and a full description of the circumstances giving rise to the claim. Before any Products are returned for repair and/or adjustment, written authorization from Seller or its authorized representative for the return and instructions as to how and where these Products should be returned must be obtained. Any Product returned to Seller for examination shall be prepaid via the means of transportation indicated as acceptable by Seller. Seller reserves the right to reject any warranty claim not promptly reported and any warranty claim on any item that has been altered or has been returned by non-acceptable means of transportation. When any Product is returned for examination and inspection, or for any other reason, Customer shall be responsible for all damage resulting from improper packing or handling, and for loss in transit, notwithstanding any defect or non-conformity in the Product. In all cases, Seller has the sole responsibility for determining the cause and nature of failure, and Seller’s determination with regard thereto shall be final. If it is found that Seller’s Product has been returned without cause and is still serviceable, Customer will be notified and the Product returned at its expense; in addition, a charge for testing and examination may be made on Products so returned. vii TriScroll 300 Series Vacuum Pump This page intentionally left blank. TriScroll 300 Series Vacuum Pump Instructions for Use General Information Unpacking and Inspection This equipment is designed for use by professionals. The user should read this instruction manual and any other additional information supplied by Agilent before operating the equipment. Agilent will not be held responsible for any events that occur due to non-compliance with these instructions, improper use by untrained persons, non-authorized interference with the equipment, or any action contrary to that provided for by specific national standards. The TriScroll™ 300 is a dry, scroll vacuum pump. This pump is suitable for pumping air or inert gases. The pump is not intended to pump toxic, corrosive, explosive, or particulate-forming gases. The following paragraphs contain all the information necessary to guarantee the safety of the operator when using the equipment. Detailed information is supplied in “Technical Information” on page 33. This manual uses the following standard safety protocol: The shipping container is a double carton. WARNING CAUTION 1. After opening the outer box, remove the foam packing. 2. Slit open the inner box. 3. Lift the pump with the plywood base out of the inner box. 4. Remove the four bolts securing the pump frame to the plywood base. 5. Locate the NW16 exhaust fitting and set it aside. 6. Inspect the pump for damage. If there is shipping damage, contact the freight carrier and your local Agilent sales office immediately. 7. Save the carton and packing materials. Total weight of the package, including the pump, is approximately 34.2 kg (75 lbs). WARNING When unpacking the pump, be sure not to drop it, and avoid any kind of sudden impact or shock vibration to it. WARNING The TriScroll 300 weighs 26.4 kg (58 lbs). To avoid injury, use proper lifting techniques when moving the pump. The warning messages are for attracting the attention of the operator to a particular procedure or practice which, if not followed correctly, could lead to serious injury. The caution messages are displayed before procedures, which if not followed, could cause damage to the equipment. NOTE NOTE The notes contain important information taken from the text. Normal exposure to the environment cannot damage the pump. Nevertheless, it is advisable to keep the pump inlet closed until the pump is installed in the system. Storage When transporting and storing the pump, the following environmental requirements should not be exceeded: Temperature: –20 °C to 60 °C (–4 °F to 140 °F) Relative humidity: 50 to 80% (non-condensing) 1 TriScroll 300 Series Vacuum Pump Installation Requirements During operation, the following environmental conditions should not be exceeded: Safety Temperature: +5 °C to +40 °C (+41 °F to +104 °F) Do not remove or modify any safety or insulating equipment from the pump. To do so may create a serious safety hazard and may void the warranty. Relative humidity: 50 to 80% (non-condensing) WARNING CAUTION ❑ This pump is designed to pump and exhaust air and inert gases only; it is not designed to pump explosive, flammable, toxic, or corrosive gases. They can cause bodily injury, explosion, or fire. ❑ Install in an area that is not exposed to rain, steam, or excessive humidity. They can cause electric shock, short circuits, and severe bodily injury. ❑ Before inspecting or servicing the pump, be sure the electrical supply is disconnected. ❑ Consult a qualified electrician whenever wiring the pump. ❑ An exhaust silencer option is available for those applications in which it is desirable to diminish the sound level produced by the pump. ❑ To prevent bodily injury, avoid exposing any part of the human body to vacuum. Although the pump can pump trace particulates normally found in the atmosphere, it is not designed for process solids, chemicals, powders, solvents, condensates, or other particulates. They can damage the equipment, degrade its performance, or shorten its useful life. Single and three phase pumps operate in a clockwise direction when viewed from the motor end. (Note the arrow on the pump frame.) Improper rotation can cause permanent damage to the pump. 2 CAUTION Do not block the fan ducts because the pump can become overheated. A pump surface temperature in excess of 55 °C (131 ° F) is potentially damaging. If such conditions are observed, turn pump off and allow to cool. Disassemble, inspect for damage, and repair if necessary. CAUTION As supplied from the factory, the pump is configured as shown in the following table. Verify that the configuration matches the supply voltage. If voltage changeover is required, configure the voltage as described in “Electrical Connections” on page 36 and page 37. CAUTION To reduce the risk of electric shock, do not expose to rain; store indoors. TriScroll 300 Series Vacuum Pump Table 1 lists the available TS-300 pump models and indicates the power cord to be used with each particular pump. Table 1 Pump Model Motor Voltage Three phase pumps are shipped without a power cord. A three phase power cable kit, Agilent part number S4789001, is available. This kit does not include a plug. Pump Models and Power Cords Plug Type Fusing Conductor Size Cord Marking Cord Length PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1.50 mm2 <HAR> 2.5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m Circuit Breakers WARNING Protect against short circuits by installing a circuit breaker of the proper capacity. The circuit breaker must be suitably located and easily reached. The circuit breaker must be marked at the disconnecting device for the equipment with the on/off symbol I/O and meet the relevant requirements of IEC60947-1 and IEC60947-3. Table 2 lists the circuit breaker capacity required for pump motors of various voltages, single and three-phase. Table 2 Circuit Breaker Requirements Single Phase Motor Breaker capacity Three Phase Motor Breaker capacity 100-115 VAC 50/60 Hz 15 Amperes 200-230 VAC 5 Amperes 200-230 VAC 50/60 Hz 7.5 Amperes 380-415-460 VAC 5 Amperes 3 TriScroll 300 Series Vacuum Pump Operation Maintenance In order to reach ultimate vacuum, the pump must be left running for about one hour with the inlet sealed. Unlike conventional oil-sealed pumps, Agilent’s dry scroll pumps do not have fluid to cleanse them of accumulated dust and debris. Run the pump periodically at atmosphere for a minute or two to flush out the pump. Flush the pump regularly and adjust this schedule according to your specific conditions. Personnel responsible for pump operation and maintenance must be well-trained and aware of the accident prevention rules. WARNING WARNING During operation the outer surface of the motor housing can become hot. Avoid touching the motor housing during pump operation. Startup Procedure 1. Be sure that the vacuum system isolation valve is closed. 2. Turn on power to the pump. 3. Open the isolation valve. Shutdown Procedure 1. Close the vacuum system isolation valve. This prevents debris in pump from being transported into the vacuum system. 2. Turn off power to the pump. NOTE ❑ Death may result from contact with high voltages. Always take extreme care and observe the accident prevention regulations in force. ❑ When the machine is powered up, be careful of moving parts and high voltages. ❑ If you have to perform maintenance on the pump after a considerable time in operation, allow the pump to cool as the temperature of the outer surface may be in excess of 55 °C (131 °F). ❑ Always disconnect your power supply to the pump before beginning maintenance work. Before returning the pump to the factory for repair, the “Health and Safety” sheet attached to this instruction manual must be completed and sent to the local sales office. A copy of the sheet must be inserted in the pump package before shipping. If a pump is to be discarded, it must be disposed of in accordance with specific national and local standards. 4 TriScroll 300 Series Vacuum Pump Anleitungen zur Benutzung Allgemeine Informationen Auspacken und Inspektion Dieses Gerät ist zur Benutzung durch Fachkräfte bestimmt. Der Benutzer muss vor der Bedienung des Gerätes das Anleitungshandbuch und alle zusätzlichen von Agilent zur Verfügung gestellten Informationen gelesen haben. Agilent kann nicht für Vorfälle verantwortlich gemacht werden, die aus der Nichtbeachtung dieser Anleitungen, aus der inkorrekten Verwendung des Gerätes durch ungeschulte Personen und aus dem unbefugten Umgang mit dem Gerät oder anderen den gültigen nationalen Normen zuwiderlaufenden Handlungen resultieren. Die TriScroll™ 300 ist eine trockene Scroll-Vakuumpumpe. Diese Pumpe eignet sich zum Pumpen von Luft oder inerten Gasen. Die Pumpe ist nicht zum Pumpen von toxischen, korrosiven, explosiven oder partikelbildenden Gasen vorgesehen. Die folgenden Abschnitte enthalten alle erforderlichen Informationen, um die Sicherheit des Bedieners bei der Benutzung des Gerätes zu gewährleisten. Ausführliche Informationen befinden sich auf Seite 25 im Abschnitt "Technische Informationen". Dieses Handbuch verwendet das folgende Standard-Sicherheitsprotokoll: Beim Versandbehälter handelt es sich um einen doppelten Karton. WARNUNG VORSICHT HINWEIS Die Warnungsmeldungen dienen dazu, die Aufmerksamkeit des Bedieners auf ein bestimmtes Verfahren oder eine Methode zu lenken, deren inkorrekte Befolgung zu schweren Verletzungen führen kann. Die Vorsichtsmeldungen werden vor Verfahren angezeigt, deren Nichtbeachtung zur Beschädigung des Gerätes führen kann. Die Hinweise enthalten wichtige Informationen, die dem Text entnommen wurden. 1. Entfernen Sie nach dem Öffnen des äußeren Kartons die Schaumverpackung. 2. Schneiden Sie den inneren Karton auf. 3. Heben Sie die Pumpe mit der Sperrholzunterlage aus dem inneren Karton heraus. 4. Entfernen Sie die vier Schrauben, mit denen der Pumpenrahmen an der Sperrholzunterlage befestigt ist. 5. Machen Sie das NW16 Auslass-Montageteil ausfindig und legen Sie es beiseite. 6. Prüfen Sie, ob die Pumpe beim Transport beschädigt worden ist. Wenn Transportschäden vorhanden sein sollten, setzen Sie sich sofort mit dem Transportunternehmen und Ihrem lokalen Agilent Verkaufsbüro in Verbindung. 7. Bewahren Sie den Karton und das Verpackungmaterial auf. Das Gesamtgewicht der Sendung, einschließlich der Pumpe, beträgt ungefähr 34,2 kg (75 lbs). WARNUNG Gehen Sie beim Auspacken der Pumpe vorsichtig vor, um das Gerät nicht fallen zu lassen, und vermeiden Sie jede Art von plötzlichen Stößen oder Erschütterungen. WARNUNG Die TriScroll 300 wiegt 26,4 kg (58 lbs). Benutzen Sie beim Heben und beim Transport der Pumpe geeignete Hebetechniken, um Verletzungen zu vermeiden. HINWEIS Normale Umgebungseinflüsse können die Pumpe nicht beschädigen. Trotzdem wird empfohlen, den Pumpeneinlass verschlossen zu halten, bis die Pumpe im System installiert wird. Lagerung Beim Transport und bei der Lagerung der Pumpe dürfen die folgenden Umgebungsbedingungen nicht überschritten werden: Temperatur:  20 °C bis 60 °C ( 4 °F bis 140 °F) Relative Feuchtigkeit: 50 bis 80% (nicht kondensierend) 5 TriScroll 300 Series Vacuum Pump Installationsanforderungen Während des Betriebes dürfen die folgenden Umgebungsbedingungen nicht überschritten werden: Sicherheit Temperatur: + 5 °C bis + 40 °C (41 °F bis 104 °F) Sicherheits- oder Isoliervorrichtungen dürfen nicht von der Pumpe entfernt oder modifiziert werden, da sonst schwerwiegende Sicherheitsrisiken entstehen und die Garantie ihre Gültigkeit verlieren kann. Relative Feuchtigkeit: 50 bis 80% (nicht kondensierend) ‘ WARNUNG VORSICHT ❑ Die vorliegende Pumpe ist ausschließlich für das Pumpen und Abführen von Luft und Edelgasen spezifiziert. Nicht spezifiziert ist sie für das Pumpen explosiver, entflammbarer, giftiger oder Korrosion auslösender Gase, die Verletzungen, Explosionen oder Brände auslösen können. ❑ Installieren Sie die Pumpe in einem Bereich, der keinem Regen, Dampf oder übermäßiger Feuchtigkeit ausgesetzt ist. Diese Umgebungsbedingungen können elektrische Schocks, Kurzschlüsse und schwere Verletzungen verursachen. ❑ Stellen Sie vor der Inspektion oder Wartung der Pumpe sicher, dass die Stromversorgung abgetrennt ist. ❑ Konsultieren Sie zum Verdrahten der Pumpe einen qualifizierten Elektriker. ❑ Eine optionale geräuscharme Abpumpfunktion gibt es für Anwendungen, bei denen der Anwender Wert auf eine möglichst geringe Geräuschentwicklung legt. ❑ Um Verletzungen vorzubeugen, vermeiden Sie bitte unbedingt, dass eine an der Anlage arbeitende Person mit einem Körperteil in den Saugstrom gerät. Obwohl die Pumpe Spurenpartikel pumpen kann, die normalerweise in der Atmosphäre zu finden sind, ist sie nicht für Feststoffe, Chemikalien, Pulver, Lösungsmittel, Kondensate oder andere Partikel vorgesehen. Diese können das Gerät beschädigen, seine Leistung herabsetzen oder seine Lebensdauer verkürzen. Ein- und Dreiphasenpumpen operieren in Uhrzeigerrichung, wenn Sie von der Motorseite aus betrachtet werden. (Beachten Sie den Pfeil auf dem Pumpenrahmen.) Eine inkorrekte Rotation kann zu permanenten Schäden an der Pumpe führen. 6 VORSICHT Blockieren Sie nicht die Lüfter-Austrittskanäle, da sich die Pumpe sonst überhitzt. Eine Oberflächentemperatur der Pumpe von über 55 °C (131 ° F) kann die Pumpe beschädigen. Wenn derartige Bedingungen beobachtet werden, schalten Sie die Pumpe ab und lassen Sie sie abkühlen. Nehmen Sie die Pumpe auseinander, überprüfen Sie, ob Schäden vorhanden sind und reparieren Sie diese gegebenenfalls. VORSICHT Die Konfiguration der Pumpe bei der Lieferung vom Werk ist in der folgenden Tabelle zu sehen. Überprüfen Sie, dass die Konfiguration der Versorgungsspannung entspricht. Wenn eine Spannungsumstellung erforderlich ist, konfigurieren Sie die Spannung wie im Abschnitt "Elektrische Anschlüsse" auf Seite 28 und Seite 29 beschrieben. TriScroll 300 Series Vacuum Pump Dreiphasenpumpen werden ohne In Tabelle 3 sind die lieferbaren TS-300 Pumpenmodelle Spannungsversorgungskabel geliefert. Ein aufgeführt. Die Tabelle enthält außerdem Informationen Dreiphasen-Kabelsatz, Agilent Teilenummer S4789001, zu den Spannungsversorgungskabeln, die mit jeder ist lieferbar. Dieser Satz enthält keinen Stecker. einzelnen Pumpe verwendet werden müssen. Tabelle 3 Pumpenmodelle und Versorgungskabel Pumpenmodell Motorspannung Steckerart Sicherung Leitergröße Kabelmarkierung Kabellänge PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1,50 mm2 <HAR> 2,5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m Stromunterbrecher WARNUNG Durch die Installation eines Unterbrechers der richtigen Kapazität werden Kurzschlüsse vermieden. Der Schutzschalter muss sich an einer geeigneten Position befinden, an der er leicht zu erreichen ist. Der Schutzschalter muss mit dem Ein/Aus-Symbol (I/O) als Trennschalter für die Anlage gekennzeichnet sein und die entsprechenden Anforderungen aus den Normen IEC 60947-1 und IEC 60947-3 erfüllen. In Tabelle 4 ist die Kapazität der Stromunterbrecher aufgeführt, die für Pumpenmotoren verschiedener Spannungen für Ein- und Dreiphasemotoren erforderlich sind. Tabelle 4 Anforderungen an Stromunterbrecher Einphasenmotor Kapazität des Unterbrechers Dreiphasenmotor Kapazität des Unterbrechers 100-115 VAC 50/60 Hz 15 Ampere 200-230 VAC 5 Ampere 200-230 VAC 50/60 Hz 7.5 Ampere 380-415-460 VAC 5 Ampere 7 TriScroll 300 Series Vacuum Pump Betrieb Wartung Um ein optimales Vakuum zu erreichen, muss die Pumpe für etwa eine Stunde mit abgedichtetem Einlass laufen. Im Gegensatz zu herkömmlichen ölgekapselten Pumpen haben die trockenen Scroll-Pumpen von Agilent keine Flüssigkeit, um sie von angesammeltem Staub und Ablagerungen zu reinigen. Lassen Sie die Pumpe periodisch für ein bis zwei Minuten bei Atmosphäre laufen, um sie auszuspülen. Spülen Sie die Pumpe regelmäßig aus und passen Sie diesen Zeitplan Ihren speziellen Bedingungen an. Das für den Betrieb und die Wartung der Pumpe zuständige Personal muss gut geschult und mit den Regeln zur Unfallvermeidung vertraut sein. WARNUNG WARNUNG ❑ Der Kontakt mit hohen Spannungen kann zum Tod führen. Lassen Sie immer äußerste Vorsicht walten und beachten Sie die gültigen Vorschriften zur Unfallvermeidung. ❑ Wenn die Maschine eingeschaltet ist, muss besonders auf bewegliche Teile und hohe Spannungen geachtet werden. ❑ Wenn Sie Wartungsarbeiten an der Pumpe durchführen müssen, nachdem diese für längere Zeit in Betrieb war, lassen Sie die Pumpe zuerst abkühlen, da die Temperatur der Außenfläche der Maschine 55 °C (131 °F) überschreiten kann. ❑ Trennen Sie immer die Stromversorgung zur Pumpe ab, bevor Sie mit Wartungsarbeiten beginnen. HINWEIS Bevor Sie die Pumpe zur Reparatur an das Werk zurückschicken, muss das Blatt "Gesundheit und Sicherheit", das diesem Handbuch beigefügt ist, ausgefüllt und an das lokale Verkaufsbüro geschickt werden. Eine Kopie des Blattes muss vor dem Versand in die Verpackung der Pumpe eingelegt werden. Das Motorgehäuse kann im Betrieb heiß werden. Das Motorgehäuse bei laufender Pumpe nicht berühren. Startverfahren 1. Stellen Sie sicher, dass das Isolationsventil des Vakuumsystems geschlossen ist. 2. Schalten Sie die Stromversorgung für die Pumpe ein. 3. Öffnen Sie das Isolationsventil.. Abschaltverfahren 1. Schließen Sie das Isolationsventil des Vakuumsystems. Dadurch wird verhindert, dass Ablagerungen aus der Pumpe in das Vakuumsystem transportiert werden. 2. Schalten Sie die Stromversorgung zur Pumpe ab. Wenn eine Pumpe beseitigt werden soll, muss dies in Übereinstimmung mit den speziellen nationalen und lokalen Normen erfolgen. 8 TriScroll 300 Series Vacuum Pump Instructions d'utilisation Informations générales Cet équipement est conçu pour être utilisé par des professionnels. L'utilisateur est tenu de lire ce manuel d'instructions ainsi que toutes les informations supplémentaires fournies par Agilent avant de faire fonctionner l'équipement. Agilent ne sera pas tenu responsable de tout incident se produisant en raison de la non observation de ces instructions, d'une utilisation incorrecte par un personnel non formé, d'une interférence non autorisée avec l'équipement, ou de toute action contraire à celles stipulées par les normes nationales appropriées. La TriScroll™ 300 est une pompe à vide sèche de type « scroll ». Cette pompe peut être utilisée pour pomper de l'air ou des gaz inertes. Elle n'est pas prévue pour pomper des gaz toxiques, corrosifs, explosifs ou formant des particulats. Les paragraphes suivants contiennent toutes les informations nécessaires pour garantir la sécurité de l'opérateur dans l'utilisation de cet équipement. Des informations détaillées sont fournies à la section « Informations techniques » à la page 25. Ce manuel utilise le protocole des normes de sécurité suivant: ADVERTISSEMENT Les messages d'avertissement visent à attirer l'attention de l'opérateur vis-à-vis d'une procédure ou pratique particulière, laquelle, si elle n'est pas observée correctement, pourrait entraîner des blessures graves. ATTENTION Les messages d'attention sont affichés avant des procédures, lesquelles, si elles ne sont pas respectées, pourraient causer des dommages à l'équipement. REMARQUES Les remarques contiennent des informations importantes prélevées du texte. Stockage Pendant le transport et le stockage de la pompe, les exigences environnementales suivantes ne doivent pas être dépassées : Température : 20 °C à 60 °C (4 °F à 140 °F) Humidité relative : 50 à 80% (non-condensée) 9 TriScroll 300 Series Vacuum Pump Déballage et Inspection Le conteneur d'expédition est un carton double.. 1. Après l'ouverture de la boîte extérieure, retirez le bourrage de mousse. 2. Ouvrez la boîte intérieure à l'aide d'une lame. 3. Soulevez la pompe et la base de contreplaqué de la boîte intérieure. 4. Retirez les quatre écrous fixant le châssis de la pompe à la base de contreplaqué. 5. Repérez le raccord d'échappement NW16 et mettez-le de côté. 6. Contrôlez que la pompe n'est pas endommagée. Si la pompe a été endommagée durant le transport, contactez le transporteur et votre bureau de vente Agilent local immédiatement. 7. Conservez le carton et le garnissage. Le poids total du paquet, pompe comprise, est de 34,2 kg (75 livres) environ. ADVERTISSEMENT Lorsque vous déballez la pompe, faites attention à ne pas la laisser tomber, et évitez tout impact soudain ou vibrations dues à des chocs. ADVERTISSEMENT La TriScroll 300 pèse 26,4 kg (58 livres). Pour éviter tout risque de blessures, utilisez des techniques de levage appropriées lorsque vous déplacez la pompe. REMARQUES Une exposition normale à l'environnement n'endommagera pas la pompe. Toutefois, il est conseillé de tenir l'entrée de la pompe fermée jusqu'à ce que la pompe soit installée dans le système. Exigences d'installation Sécurité Ne retirez pas ni ne modifiez l'équipement de sécurité ou d'isolation de la pompe. Ceci pourrait représenter un risque important d'incendie et pourra invalider la garantie. ADVERTISSEMENT ❑ Cette pompe est uniquement conçue pour pomper et évacuer de l’air et des gaz inertes ; elle n’est pas conçue pour pomper des gaz explosifs, inflammables, toxiques ou corrosifs. Dans ce dernier cas, elle peut faire courir des risques de blessures corporelles, d'explosion ou d'incendie. ❑ Installez dans une zone qui ne soit pas exposée à la pluie, à la vapeur ou à une humidité excessive. Ceci peut causer des chocs électriques, des courts-circuits ainsi que des blessures corporelles importantes. ❑ Avant d'inspecter ou de réparer la pompe, assurez-vous que l'alimentation électrique a été déconnectée. ❑ Consultez un électricien qualifié lorsque vous effectuez le câblage de la pompe. ❑ Une option de silencieux d’échappement est disponible pour les applications dans lesquelles il est souhaitable de réduire le niveau de bruit généré par la pompe. ❑ Pour éviter les blessures corporelles, éviter d’exposer au vide toute partie du corps humain. ATTENTION Bien que la pompe soit en mesure de pomper des particulats traces se trouvant normalement dans l'atmosphère, elle n'est pas conçue pour traiter des solides, produits chimiques, poudres, solvants, condensats ou autres particulats. Ces éléments peuvent endommager l'équipement, dégrader sa performance ou raccourcir sa durée de vie. Les pompes monophasées et triphasées opèrent dans la direction des aiguilles d'une montre lorsque vues du côté moteur. (Notez la flèche sur le cadre de la pompe.) Une rotation incorrecte peut causer des dégâts permanents à la pompe. 10 TriScroll 300 Series Vacuum Pump Pendant l'opération, les conditions environnementales suivantes ne doivent pas être dépassées : Température : +5 °C à +40 °C (41 °F à 104 °F) Humidité relative : 50 à 80% (non condensée) ATTENTION ATTENTION Lorsqu'elle est fournie par l'usine, la pompe est configurée tel qu'indiqué dans le tableau suivant. Vérifiez que la configuration correspond à la tension d'alimentation. Si un changement de tension est requis, configurez la tension tel que décrit dans « Connexions électriques » à la page 28 et page 29. Ne bloquez pas les conduits de ventilation car la pompe peut surchauffer. Une température à la surface de la pompe supérieure à 55°C (131° F) est potentiellement dangereuse. Si de telles conditions sont observées, éteignez la pompe et laissez-la refroidir. Désassemblez, examinez les traces de dommages, puis réparez, si nécessaire. Le disjoncteur doit être adéquatement placé et aisément accessible. Le disjoncteur doit être marqué comme état le dispositif de déconnexion de l’équipement par le symbole de marche/arrêt “I/O” et répondre aux exigences pertinentes d’IEC 60947-1 et d’IEC 60947-3. Les pompes triphasées sont expédiées sans câble d'alimentation. Un jeu de câble d'alimentation triphasé, Agilent pièce n° S4789001, est disponible. Ce jeu n'inclut pas de prise. Le tableau 5 liste les modèles de pompes TS-300 disponibles et indique le câble devant être utilisé avec chaque pompe particulière. Table 5 Modèle Pompe Tension Moteur Modèles de pompes et câbles Type Fiche Fusibles Taille Conducteur Marquage Câble Longueur Câble PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1,50 mm2 <HAR> 2,5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m Coupe-circuits ADVERTISSEMENT Protégez-vous contre les courts-circuits en installant un coupe-circuit de la capacité adéquate. Table 6 indique la capacité des coupe-circuits requis pour les moteurs des pompes de différentes tensions, monophasés et triphasés. Table 6 Exigences des coupe-circuits Moteur monophasé Capacité du coupe-circuit Moteur triphasé Capacité du coupe-circuit 100-115 VAC 50/60 Hz 15 Ampères 200-230 VAC 5 Ampères 200-230 VAC 50/60 Hz 7.5 Ampères 380-415-460 VAC 5 Ampères 11 TriScroll 300 Series Vacuum Pump Opération Entretien Afin d'atteindre le vide complet, la pompe doit fonctionner pendant environ une heure avec l'entrée hermétiquement fermée. À la différence des pompes à huile conventionnelles, les pompes sèches de type « scroll » Agilent n'ont pas de fluides pour les débarrasser de la poussière et des débris accumulés. Faites fonctionner la pompe régulièrement à l'atmosphère pendant une minute ou deux pour vider la pompe. Nettoyez-la ainsi régulièrement et ajuster ce programme en fonction de vos conditions particulières. Le personnel responsable de l'opération et de l'entretien de la pompe doit être parfaitement formé et conscient des règles de prévention des accidents. ADVERTISSEMENT Au cours du fonctionnement, la surface externe du compartiment moteur peut devenir très chaude. Evitez de toucher le compartiment moteur lorsque la pompe fonctionne. Procédure de démarrage 1. Assurez-vous que la soupape d'isolation du système de vide est fermée. 2. Connectez la pompe à l'alimentation. 3. Ouvrez la soupape d'isolation. Procédure d'arrêt 1. Fermez la soupape d'isolation du système de vide. Ceci empêche aux débris dans la pompe d'entrer dans le système de vide. 2. Déconnectez la pompe de l'alimentation. ADVERTISSEMENT ❑ Un contact avec des tensions élevées représente un danger de mort. Faites toujours très attention et observez les réglementations en vigueur sur la prévention des accidents. ❑ Lorsque la machine est alimentée, faites très attention aux pièces mobiles ainsi qu'aux tensions élevées. ❑ Si vous devez réaliser un travail d'entretien sur la pompe après une longue période d'opération, laissez la pompe refroidir car la température de la surface extérieure peut être supérieure à 55 °C (131 °F). ❑ Déconnectez toujours votre alimentation de la pompe avant de commencer tout travail d'entretien. REMARQUES Avant de renvoyer la pompe à l'usine pour la faire réparer, la fiche de « Santé et Sécurité » attachée à ce manuel d'instruction doit être remplie et renvoyée au bureau de vente local. Une copie de la fiche doit être jointe au colis avant l'expédition. Si une pompe doit être jetée, elle devra être détruite conformément aux normes nationales et locales appropriées. 12 TriScroll 300 Series Vacuum Pump Instrucciones de uso Información general Este equipos está diseñado para que lo utilicen profesionales. El usuario debería leer este manual de instrucciones y cualquier otra información adicional suministrada por Agilent antes de trabajar con el equipo. Agilent no se hará responsable de cualquier evento que pueda ocurrir debido al no cumplimiento con estas instrucciones, el uso inapropiado por personas no cualificadas, la interferencia no autorizada en el equipo, o cualquier otra acción contraria a lo establecido en las normativas nacionales específicas. La TriScroll™ 300 es una bomba de vacío de sección descendente en seco. Esta bomba está preparada para el bombeo de aire o gases inertes. La bomba no está preparada para el bombeo de gases tóxicos, corrosivos, explosivos o que formen macropartículas. Los siguientes párrafos contienen toda la información necesaria para garantizar la seguridad del operador mientras utilice el equipo. Si desea información más detallada, consulte la sección "Información técnica" en la página 25. Este manual utiliza el siguiente protocolo estándar de seguridad: ADVERTENCIA PRECAUCIÓN NOTA Los mensajes de advertencia pretenden atraer la atención del operador sobre un procedimiento o práctica concreto, el cual, en caso de no seguirlo correctamente puede dar lugar a lesiones graves. Los mensajes de precaución se muestran ante de procedimientos, que en caso de no seguirse podrían provocar daños a los equipos. Almacenaje Cuando se transporte o almacene la bomba, no deberán superarse las siguientes condiciones ambientales: Temperatura: 20 °C a 60 °C (4 °F a 140 °F) Humedad relativa: 50 a 80% (sin condensación) Desembalaje e inspección El embalaje de transporte es un cartón doble. 1. Tras abrir la caja exterior, retire la espuma protectora. 2. Abra la caja interior. 3. Saque la bomba con la base de madera contrachapada de la caja interior. 4. Retire los cuatro pernos que sujetan el bastidor de la bomba a la base de madera contrachapada. 5. Localice el racor de escape NW16 y déjelo a un lado. 6. Inspeccione cualquier posible daño de la bomba. Si hubiera algún daño producido en el transporte, póngase de inmediato en contacto con la empresa de transporte o las oficinas de ventas Agilent. 7. Guarde el cartón y los materiales de embalaje. El peso total del embalaje, incluyendo la bomba es de aproximadamente 34.2 kg (75 libras). ADVERTENCIA Al desembalar la bomba, asegúrese de no dejarla caer y evite cualquier tipo de impacto brusco o vibración que pueda afectarla. ADVERTENCIA La bomba TriScroll 300 pesa 26.4 kg (58 libras). Para evitar lesiones, utilice las técnicas de izado adecuadas cuando transporte la bomba. Las notas contienen información importante tomada del texto. NOTA La exposición normal a entorno no dañará la bomba. Sin embargo, es aconsejable mantener la admisión de la bomba cerrada, hasta que ésta se instale en el sistema. 13 TriScroll 300 Series Vacuum Pump Requisitos de instalación Durante su funcionamiento, las siguientes condiciones ambientales no deben superarse: Seguridad Temperatura: +5 °C a +40 °C (41 °F a 104 °F) No desmonte ni modifique ninguno de los equipos de seguridad o aislamiento presentes en la bomba. Si lo hiciera puede crear un grave riesgo de seguridad, pudiendo invalidar la garantía. Humedad relativa: 50 a 80% (sin condensación) ADVERTENCIA PRECAUCIÓN ❑ Esta bomba está diseñada para bombear y dejar escapar aire y gases inertes solamente; no está diseñada para bombear gases explosivos, inflamables, tóxicos o corrosivos. Estos gases podrían ocasionar lesiones físicas, explosiones o incendios. ❑ Instale la bomba en una zona no expuesta a la lluvia, el vapor o a una humedad excesiva. Pueden provocar sacudidas eléctricas, cortocircuitos y graves lesiones. ❑ Antes de inspeccionar o realizar operaciones de mantenimiento en la bomba, asegúrese de que el suministro eléctrico está desconectado. ❑ Consulte con un electricista cualificado siempre que deba cablear la bomba. ❑ Para aplicaciones en las que fuera deseable disminuir el nivel de ruido producido por la bomba, está la opción de un silenciador de escape. ❑ Para prevenir lesiones físicas, evite exponer cualquier parte del cuerpo humano al sistema de vacío. Aunque la bomba puede bombear micropartículas normalmente presentes en la atmósfera, no está diseñada para el proceso de sólidos, productos químicos, polvos, disolventes, condensados u otras macropartículas. Pueden dañar el equipo, degradar su rendimiento o acortar su vida útil. Las bombas monofásicas y trifásicas funcionan en la dirección de las agujas del reloj vistas desde el extremo del motor. (Fíjese en la flecha situada en el bastidor de la propia bomba). Un giro inapropiado puede dañar de forma permanente la bomba. 14 PRECAUCIÓN No bloquee los conductos del ventilador ya que la bomba se sobrecalentaría. Una temperatura en la superficie de la bomba de más de 55 ºC (131 ºF) es potencialmente perjudicial para la propia bomba. Si se observan dichas condiciones, desconecte la bomba y deje que se enfríe. Desmonte la bomba, inspecciónela en busca de posibles daños y repárela si fuera necesario. PRECAUCIÓN Tal como se suministra de fábrica, la bomba está configurada según la siguiente tabla. Verifique que la configuración se ajusta al voltaje de suministro. Si se requiere un cambio de voltaje, configure el voltaje según se describe en el apartado "Conexiones eléctricas" de la página 28 y 29. TriScroll 300 Series Vacuum Pump Las bombas trifásicas se envían sin cable de corriente. Está disponible un kit de cable de corriente trifásico, con P/N de Agilent S4789001. El kit no incluye la clavija. La Tabla 7 enumera los modelos de bombas TS-300 disponibles e indica el cable de corriente que debe utilizarse con cada bomba en concreto. Tabla 7 Modelo de bomba Voltaje del motor Modelos de bomba y cables de corriente Tipo de clavija Fusible Tamaño del conductor Cert. cable Longitud cable PTS03001UNIV 100-115 VCA NEMA 5-15P - Calibre 14 UL/CSA 2.5 m PTS03001UNIVEU 200-230 VCA CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m PTS03001UNIVUK 200-230 VCA BS 1363 BS 1362 13 Amp 3x1.50 mm2 <HAR> 2.5 m PTS03003UNIV 200-230 VCA - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - Calibre 14 UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - Calibre 14 UL/CSA 2.5 m Disyuntores ADVERTENCIA Protéjase de los cortocircuitos instalando un disyuntor de la capacidad apropiada. El disyuntor debe estar convenientemente ubicado y ser de fácil acceso. El disyuntor debe estar identificado como dispositivo de desconexión del equipo con el símbolo de encendido/apagado “I/O” y cumplir con los requerimientos respectivos de IEC 60947-1 y IEC 60947-3. La Tabla 8 enumera la capacidad del disyuntor requerida para los motores de bomba de varios voltajes, monofásicos y trifásicos. Tabla 8 Requisitos del disyuntor Motor monofásico 100-115 VCA 50/60 Hz Capacidad del disyuntor 15 amperios Motor trifásico Capacidad del disyuntor 200-230 VCA 5 amperios 200-230 VCA 50/60 Hz 7.5 amperios 380-415-460 VCA 5 amperios 15 TriScroll 300 Series Vacuum Pump Funcionamiento Mantenimiento Para alcanzar el vacío máximo, la bomba debe dejarse en funcionamiento durante aproximadamente una hora con la admisión a la misma sellada. A diferencia de las bombas convencionales de hermeticidad por aceite, las bombas de sección descendente en seco Agilent no disponen de fluido para su limpieza en caso de acumulación de polvo y otros restos. Ponga en marcha de forma periódica en condiciones normales durante un minuto o dos para realizar un lavado de la bomba. Realice esta proceso de forma regular y ajuste el calendario de lavado a las condiciones concretas de trabajo. El personal responsable del funcionamiento y mantenimiento de la bomba debe estar cualificado y ser consciente de las normativas de seguridad e higiene en el trabajo. ADVERTENCIA ADVERTENCIA Durante el funcionamiento, la superficie exterior del alojamiento del motor puede calentarse. Evite tocar el alojamiento del motor durante el funcionamiento de la bomba. Procedimiento de arranque 1. Asegúrese de que la válvula de aislamiento del sistema de vacío está cerrada. 2. Conecte la corriente eléctrica de la bomba. 3. Abra la válvula de aislamiento. Procedimiento de parada 1. Cierre la válvula de aislamiento del sistema de vacío. Esto evita que los restos de la bomba pasen al sistema de vacío. 2. Desconecte la corriente eléctrica de la bomba. NOTA ❑ El contacto con alto voltaje puede provocar la muerte. Extreme las precauciones y tenga presente las normativas de seguridad e higiene. ❑ Cuando la máquina esté recibiendo alimentación eléctrica, tenga cuidado con las partes móviles y el alto voltaje. ❑ Si ha de realizarse una operación de mantenimiento en la bomba tras un periodo prolongado de funcionamiento, deje que la bomba se enfríe ya que la temperatura de la superficie exterior puede superar los 55ºC (131ºF). ❑ Desconecte siempre la alimentación eléctrica a la bomba antes de realizar cualquier trabajo de mantenimiento en la misma. Antes de devolver a fábrica la bomba para su reparación, debe cumplimentar la hoja de "Seguridad e higiene" adjunta a este manual de instrucciones y enviarla a las oficinas de ventas locales. Una copia de la hoja debe introducirse en el embalaje de la bomba antes de enviarla a fábrica. Si una bomba debe ser eliminada, debe hacerse siguiendo las normativas específicas, tanto nacionales como locales. 16 TriScroll 300 Series Vacuum Pump Istruzioni per l'uso Informazioni generali Disimballaggio ed ispezione Quest'attrezzatura è stata progettata per personale specializzato. Prima di mettere in funzione l'attrezzatura, l'utente deve leggere questo manuale di istruzioni e le eventuali informazioni aggiuntive fornite dalla Agilent. La Agilent non sarà responsabile per eventuali danni causati dalla mancata osservanza di queste istruzioni, dall`utilizzo errato da parte di personale non addestrato, dalle interferenze non autorizzate con l'attrezzatura, o da qualsiasi azione contraria a quella prevista dagli specifici standard nazionali. TriScrollTM 300 consiste di una pompa da vuoto a coclea a secco. Questa pompa è adatta per il pompaggio d'aria e di gas inerti. Non è invece adatta al pompaggio dei gas tossici, corrosivi, esplosivi o di formazioni particolari. I seguenti paragrafi contengono tutte le informazioni necessarie per garantire la sicurezza dell'operatore durante l'utilizzo dell'attrezzatura. Informazioni più dettagliate sono riportate nella sezione "Informazioni Tecniche" a pagina 25. Nel presente manuale è stato adottato il seguente protocollo standard di sicurezza: Il contenitore di spedizione consiste in un doppio scatolone. AVVERTENZA Questi messaggi servono ad attirare l'attenzione dell'operatore su una particolare procedura o prassi che, se non seguita correttamente, potrebbe causare serie lesioni. ATTENZIONE Questi messaggi vengono visualizzati prima della descrizione delle procedure e, se non osservati, potrebbero causare danni all'attrezzatura. NOTA Le note contengono importanti informazioni riprese dal testo. 1. Dopo aver aperto lo scatolone esterno, rimuovere l'espanso d'imballaggio. 2. Praticare un taglio nel secondo scatolone per aprirlo. 3. Sollevare la pompa assieme alla base di compensato dallo scatolone interno. 4. Rimuovere i quattro bulloni che fissano il telaio della pompa alla base di compensato. 5. Individuare il dispositivo di fissaggio dello scarico NW16 e metterlo da parte. 6. Esaminare che non vi siano danni alla pompa. Nel caso si siano verificati danni durante la spedizione, contattare immediatamente lo spedizioniere e l'ufficio vendite Agilent locale. 7. Conservare lo scatolone e il materiale d'imballaggio. Il peso totale dell'imballaggio, compresa la pompa, è di circa 34,2 kg (75 libbre). AVVERTENZA Quando si disimballa la pompa, assicurarsi di non farla cadere, ed evitare che subisca qualsiasi improvviso impatto o forte vibrazione. AVVERTENZA La pompa TriScroll 300 pesa 26,4 kg (58 libbre). Per evitare infortuni, utilizzare le corrette tecniche di sollevamento quando si sposta la pompa. NOTA La normale esposizione agli agenti atmosferici non può danneggiare la pompa. Tuttavia, si consiglia di tenere l'ingresso della pompa chiuso fino a quando la pompa non viene installata nel sistema. Conservazione Durante il trasporto o la conservazione della pompa, è opportuno rispettare i seguenti requisiti ambientali: Temperatura: da 20 °C a 60 °C (da 4 °F a 140 °F) Umidità relativa: dallo 50 al 80% (non condensante) 17 TriScroll 300 Series Vacuum Pump Requisiti per l'installazione Durante il funzionamento, è opportuno rispettare i seguenti requisiti ambientali: Sicurezza Temperatura: da +5 °C a +40 °C (da 41 °F a 104 °F) Non rimuovere o modificare i sigilli di sicurezza o di isolamento dalla pompa perché potrebbero verificarsi incidenti e si potrebbe invalidare la garanzia. Umidità relativa: dallo 50 al 80% (non condensante) AVVERTENZA ATTENZIONE ❑ Questa pompa è progettata per pompare e scaricare esclusivamente aria e gas inerti; non è progettata per pompare gas esplosivi, infiammabili, tossici o corrosivi. L'uso di tali gas può causare lesioni, esplosioni o fiamme. ❑ Installare la pompa in un luogo che non sia esposto alla pioggia, al vapore, o ad un`umidità eccessiva. Questi agenti potrebbero causare scosse elettriche, corto circuiti e severe lesioni. ❑ Prima di esaminare la pompa o di eseguirne la manutenzione, assicurarsi che l'alimentazione elettrica sia scollegata. ❑ Consultare un elettricista qualificato ogni qualvolta si effettua il cablaggio della pompa. ❑ Per le applicazioni in cui si desidera diminuire il livello di rumorosità della pompa è disponibile un silenziatore di scarico opzionale. ❑ Per prevenire lesioni alle persone, evitare l'esposizione di qualsiasi parte del corpo verso la pompa. Sebbene la pompa possa pompare particelle normalmente presenti nell'atmosfera, non è stata progettata per aspirare oggetti solidi, sostanze chimiche, polvere, solventi, condense o altre sostanze particellari. Queste possono danneggiare l'attrezzatura, menomarne le prestazioni o abbreviare la durata di utilizzazione. Le pompe monofasi e trifasi funzionano in senso orario viste dall'estremità del motore. (Notare la freccia sul telaio della pompa). Una rotazione errata può causare danni permanenti alla pompa. 18 ATTENZIONE Non bloccare i condotti della ventola poiché la pompa si potrebbe surriscaldare. Se la temperatura della superficie della pompa supera i 55°C (131°F), potrebbero verificarsi seri problemi. Nel caso si verifichino tali condizioni, spegnere la pompa e lasciarla raffreddare. Smontarla, verificare che non vi siano danni e ripararli se necessario.. ATTENZIONE Così come fornita dalla fabbrica, la pompa è configurata come illustrato nella seguente tabella. Verificare che la configurazione corrisponda alla tensione dell'alimentazione. Qualora fosse necessario modificare la tensione, configurarla come descritto nella sezione "Collegamenti elettrici" a pagina 28 e 29. TriScroll 300 Series Vacuum Pump Le pompe trifasi vengono spedite senza il cavo di alimentazione. È disponibile un kit di cavi di alimentazione trifase, Parte Agilent n. S4789001. Questo kit non include una spina. Nella tabella 9 sono elencati i modelli di pompe TS-300 e sono indicati i cavi di alimentazione da utilizzare con ogni particolare pompa. Tabella 9 Modelli di pompe e cavi di alimentazione Modello pompa Tensione motore Tipo di spina Fusibile Dimensione del conduttore Sigle del cavo Lunghezza del cavo PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2,5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1,50 mm2 <HAR> 2,5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1.50 mm2 <HAR> 2,5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m Interruttori automatici AVVERTENZA Proteggere dai corto circuiti installando un interruttore automatico della giusta capacità. L'interruttore di circuito deve trovarsi in una posizione appropriata e facilmente raggiungibile. L'interruttore di circuito deve essere contrassegnato come il dispositivo principale di disconnessione per l'apparecchio tramite il simbolo "I/O" e deve soddisfare i requisiti pertinenti delle direttive IEC 60947-1 e IEC 60947-3. Nella Tabella 10 sono elencati gli interruttori automatici richiesti per i motori delle pompe di varie tensioni, monofasi e trifasi. Tabella 10 Requisiti dell'interruttore automatico Motore monofase Capacità dell'interruttore Motore trifase Capacità dell'interruttore 100-115 VCA 50/60 Hz 15 Ampere 200-230 VCA 5 Ampere 200-230 VCA 50/60 Hz 7.5 Ampere 380-415-460 VCA 5 Ampere 19 TriScroll 300 Series Vacuum Pump Funzionamento Manutenzione Al fine di raggiungere il vuoto massimo, la pompa deve funzionare per circa un'ora con l'ingresso sigillato. A differenza delle pompe convenzionali a tenuta d'olio, le pompe a coclea a secco della Agilent non hanno un fluido che le ripulisca da polvere e detriti accumulati. Per pulirla, far funzionare la pompa periodicamente ad atmosfera per un minuto o due. Lavare la pompa regolarmente e regolare questo programma secondo le specifiche condizioni. Il personale responsabile del funzionamento e della manutenzione della pompa deve essere ben addestrato e deve conoscere le regole per la prevenzione di incidenti. AVVERTENZA AVVERTENZA Durante l'uso, la superficie esterna dell'alloggiamento del motore può surriscaldarsi. Non toccare mai l'alloggiamento del motore mentre questo è in funzione. Procedura per l'avviamento 1. Assicurarsi che la valvola d'isolamento del sistema a vuoto sia chiusa. 2. Inserire l'alimentazione della pompa. 3. Aprire la valvola d'isolamento. Procedura per lo spegnimento 1. Chiudere la valvola d'isolamento del sistema a vuoto. Questo impedisce che i detriti presenti nella pompa vengano trasportati nel sistema a vuoto. 2. Disinserire l'alimentazione della pompa. NOTA ❑ Il contatto con l'alta tensione potrebbe causare lesioni mortali. Prestare sempre estrema attenzione ed osservare le regole per la prevenzione di incidenti in vigore. ❑ o Quando la macchina è accesa, fare attenzione alle parti in movimento e alle alte tensioni. ❑ Se si deve eseguire la manutenzione della pompa dopo un considerevole lasso di tempo, lasciare che la pompa si raffreddi poiché la temperatura della superficie esterna potrebbe superare i 55°C (131°F). ❑ Scollegare sempre l'alimentazione della pompa prima di iniziare il processo di manutenzione. Prima di restituire la pompa alla fabbrica per eventuali riparazioni, è necessario completare ed inviare all'ufficio vendite locale il modulo "Salute e Sicurezza" allegato al presente manuale di istruzioni. Una copia del suddetto modulo deve essere inclusa nell'imballaggio della pompa prima della spedizione. L`eventuale smaltimento della pompa deve avvenire in conformità con gli specifici standard nazionali e locali. 20 TriScroll 300 Series Vacuum Pump 使用仕様 概況概要 開梱と点検 この設備は専門者に向っている。ユーザーはこの設備を 操作する前にこの取付仕様書及び Agilent の提供する他 の追加情報を良く読まなければならない。これらの仕様 に遵守しないこと、訓練されていない人に間違って使用 されること、許可されずにこの設備の運転を妨げるこ と、或は特定の国家標準にある操作規範と相違して操作 することによる如何なる事故に対して、Agilent は責任 を負わない。 梱包箱は二重ダンボールである。 この TriScroll™ 300 はスクロール型ドライ真空ポンプ である。このようなポンプは空気と希ガスに適用する。 しかし、有毒ガス、腐食性ガス、爆発性ガス或は微粒子 ガスに適用しない。 5. NW16 排気管のコネクターを見出して、傍に置く。 次の節にこの設備を使用する時の操作者の安全保障に 関するすべての必要情報を含む。詳細はページ 25 の「技 術情報」を参考してください。 この仕様書は次の標準安全プロトコルを採用する: 1. 外部梱包箱を開けた後、フォームプラスチックを 取外す。 2. 内部梱包箱を切り開く。 3. ベニヤ板の台座でポンプを内部梱包箱から取外す。 4. ポンプフレームをしっかりと固定する為のベニヤ 板にある四つのボルトを取外す。 6. ポンプが損害されたか否かを点検する。 運送損害がある場合、すぐ運搬会社と地元の Agilent 販売事務所と連絡してください。 7. ダンボールと梱包材料を保留してください。 ポンプを含む梱包の総重量は約 34.2 キロである。(75 ポンド) 警告 警告は操作者に特定の操作手順とオプ レーションを注意させる内容を示す。 その内容を無視すると重大損傷の可能 性がある。 警告 ポンプの梱包を開ける時は、ポンプが 落ちないことを確認してください。且 つ、突然のインパクトとショックを避 けてください。 注意 注意内容は手順の前に示す。注意内容 を無視すると設備損害の可能性があ る。 警告 TriScroll 300 の重さは 26.4 キロであ マニュアルから摘録される重要情報を 含む。 注 注 る(58 ポンド)。損害をもたらさない 為にポンプを移動する時は正しい持ち 上げる技術を採用してください。 正常の場合は、環境にポンプを露出す ると破損を誘発できる。システムの中 にポンプを取り付ける前にポンプ入口 を密封する状況を保持してください。 保存 ポンプを運送保存する場合は次の環境要求を適わなけ ればならない。 温度: 相対湿度: 20 °C ~ 60 °C(4 °F ~ 140 °F) 50 ~ 80%(凝結物無し) 21 TriScroll 300 Series Vacuum Pump 取付要求 操作する時は以下の環境要求を適わなければならない。 安全 安全設備と絶縁設備を取外す或は修正しないでくださ い。そうすると、重大の安全危険と修理保証の無効を誘 発する可能性がある。 警告 温度: 相対湿度: +5 °C ~ +40 °C(5.00 °C ~ 40.00 °CÅj 50 ~ 80%(凝結物なし) 注意 空気回路を塞げないでください。塞が るとポンプの温度が高すぎるようにな る。ポンプの表面温度が 55 °C (131 ° F) 以上になると損害を誘発する可能 性がある。したがって、このような情 況を発見するとポンプをオフして、冷 却させる。必要な場合はポンプを取外 して、点検と修理してください。 注意 工場からの設定は以下に表のようであ る。この設定が電源と一致するかどう かと点検してください。 ❑ このポンプは、エアおよび不活性ガ スの吸入排出専用です。爆発性、可燃 性、有毒、または腐食性のガスには対 応しておらず、そのようなガスを使用 すると傷害、爆発、または火災の原因 になる恐れがあります。 ❑ 取付場所は雨水、蒸気或は多すぎる 湿気に影響されやすくないところにす る。そうしないと、電撃、ショートと 身体傷害を誘発する可能性がある。 ❑ ポンプを点検と修理する前に、ポン プの電源をカットオフすることを確認 してください。 ❑ ポンプの配線する場合は、電気認可 技師に問い合わてください。 ❑ ポンプノイズの軽減が求められる用 途のために、排気消音のオプションが あります。 ❑ 傷害の発生防止のために、身体のど の部分であれ吸気口に近づけないでく ださい。 注意 このポンプが普通に空気にある微粒子 を汲み出すことができるが、固体、化 学製品、粉状物、溶剤、凝縮物或は他 の微粒子物を汲み出すために設計され ないので、このような物は設備を損害 して、設備の性能が低下して、その使 用期限を短縮する可能性がある。 電動機の側からみると、単相誘導電動 機と三相誘導電動機が時計回りに回転 するはずである。(ポンプフレームに ある矢印を注意してください)正しく 回転しないとポンプを永久的に損害す る可能性がある。 22 電圧を変更する必要がある場合、ペー ジ 28 とページ 29 の「電気接続」のよ うに電圧を設定する。 TriScroll 300 Series Vacuum Pump 表 11 に利用可能な TS-300 ポンプの型式を示す。ま た、特定ポンプの電源コードを指定する。 表 11 ポンプ型 電動機電圧 三相誘発ポンプは電源コードが付かないが、Agilent 部 品の番号が S4789001 である三相電源コードキットを 配置する。このキットにはプラグを含まない。 ポンプ型式と電源コード プラグ型式 溶解切断 コンダクター サイズ コードマーク コード長さ PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1.50 mm2 <HAR> 2.5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m 回路遮断器 警告 適切的な遮断器を取り付けることに よって、ショートを防止する。 サーキットブレーカーは、手が届きや すい適切な位置に配置してください。 サーキットブレーカーは、遮断器を表 す「I/O」の記号が付され、IEC 60947-1 および IEC 60947-3 に適合 している必要があります。 表 12 は各種の電圧で単相と三相ポンプ用電動機の遮 断器の必要容量をあげる。 表 12 単相誘発電動機 遮断器の要求 100-115 VAC 50/60 Hz 遮断器の必要容量 15 Amperes 三相誘発電動機 200-230 VAC 遮断器の必要容量 5 Amperes 200-230 VAC 50/60 Hz 7.5 Amperes 380-415-460 VAC 5 Amperes 23 TriScroll 300 Series Vacuum Pump 操作 保守 到達真空を実現する為に、ポンプの入口を密封した場合 にポンプに約1時間ほど続いて運転さてください。 操作と保守の担当者は厳しく訓練されなければならな い。そして、事故防止規則を精通しなければならない。 従来の油回転(真空)ポンプと違って、Agilent のスク ロール型ドライ真空ポンプ は液体で蓄積される塵と破 片を浄化する必要がない。空気の環境で一分或は二分ほ どポンプを運転するとポンプのクリーニングを実現で きる。定期的にポンプを浄化してください。特定の情況 に応じて、この時間を調整してください。 警告 警告 ❑ 高圧と接すると電撃死亡になる可能 性があるので、いつも有効的の事故防 止規則を遵守しなければならない。 ❑ 通電した後、部品を移動する場合は よく注意して、特に高圧を注意してく ださい。 ポンプの運転中、モータハウジングの 外面が高温になる場合があります。ポ ンプの運転中はモータハウジングに触 れないように注意してください。 ❑ ポンプが長時間ほど運転した後に保 守しないと、その表面温度が 55 °C (131 ° F) 以上になる可能性があるの で、冷却された後保守してください。 ❑ 保守を始める前にいつもポンプの電 源を OFF にしてください。 スタートアップ手順 1. 真空システムの遮断弁を閉めたことを確認する。 2. ポンプの電源を ON にする。 3. ポンプの遮断弁を開ける。 シャットダウン手順 1. 真空システムの遮断弁を閉める。 これによって、破片が真空システムまで運搬され て、ポンプに入ることを防止できる。 2. ポンプの電源を ON にする。 24 注 工場にポンプを返還して修理を要求す る前に、この仕様書付きの「健康と安 全」表を記入して、地元の販売事務所 へ郵送してください。運搬運送される 前にこの表の写しをポンプパッケージ の中においてください。 ポンプを廃棄する場合、特定の国家と地方標準によって 処理しなければならない。 TriScroll 300 Series Vacuum Pump 使用说明 一般信息 开箱和检查 本设备供专业人员使用。用户在操作本设备之前应阅读 此安装手册以及 Agilent 提供的任何其它附加说明。对于 因不遵照这些说明、未经培训人员不当地使用、未经授权 而擅自干扰本设备操作或执行与特定国家标准要求的操 作相违反的操作而导致的任何事故, Agilent 概不负责。 包装箱为双层纸箱。 TriScroll™ 300 为干涡管真空泵。此泵适用于泵送空气或 惰性气体。该泵不用于泵送有毒气体、腐蚀性气体、爆炸 性气体或含颗粒状物质气体。 以下章节提供使用本设备时确保操作人员安全的所有必 需信息。有关详细信息,请参阅第 25 页 “Technical Information”。 本手册采用以下标准安全体例: 警告 注意 注释 1. 打开外包装箱后,取出泡沫包装。 2. 切开内包装箱。 3. 通过胶合板基座将泵抬出内包装箱。 4. 卸下将泵架紧固至胶合板基座的四颗螺栓。 5. 找到 NW16 排气管接头并将其置于一边。 6. 检查泵是否在运输中遭受损坏。 如果发现任何运输中造成的损坏,请立即与承运商 和您当地的 Agilent 销售办事处联系。 7. 保留纸箱和包装材料。 包括泵在内的包装总重量大约为 34.2 公斤 (75 磅 )。 警告消息用于提请操作人员注意特定的 操作步骤或实际操作,如果不严格按照 指导操作,可能会导致严重人身损伤。 警告 打开泵包装时,确保不要将泵跌落,并 且避免不要突然碰撞或冲击振动泵体。 注意消息显示在操作步骤之前,如果 不遵照注意消息的指导,可能会损坏 设备。 警告 TriScroll 300 重 26.4 公斤 (58 磅 )。为避 免造成损伤,在移动泵时,请使用适当 的起重装置。 注释 正常情况下,将泵暴露于环境中不会对 其造成损坏。不过,建议在系统中安装 泵之前,将泵吸入口保持为密封状态。 注释包含从文本中提取的重要信息。 存放 在运输和存放该泵时,不应超出以下环境要求: 温度: 相对湿度: 20 °C 至 60 °C (4 °F 至 140 °F) 50 至 80% ( 不冷凝 ) 25 TriScroll 300 Series Vacuum Pump 安装要求 操作期间,不应超出以下环境条件: 温度: 相对湿度: 安全 请勿拆卸或改动泵中的任何安全或绝缘装置。否则,可能 会造成严重的安全隐患并可能使保修失效。 警告 注意 请勿阻塞风道,否则可能会造成泵的温 度过高。泵的表面温度若超过 55 (131 °F) 就有可能造成损坏。如果观察到此类情 况,请关闭泵并允许其冷却。必要时, 请拆卸泵、检查是否损坏并进行修理。 注意 泵出厂时的配置如下表所示。请检查此 配置是否与您当地的电源电压相匹配。 ❑ 此泵仅用于泵送和排出空气和惰性气 体,不用于泵送爆炸性、易燃气体、有 毒气体或腐蚀性气体。否则,可能导致 人身伤害、爆炸或火灾。 ❑ 安装场所不能易遭受雨淋、蒸汽或湿 度过高。否则,可能导致电击、短路和 严重的人身伤害。 ❑ 在检查或维修泵之前,确保断开泵的 电源。 ❑ 每当对泵进行布线时,请咨询合格的 电气技师。 ❑ 此类应用可选择排气静音选项,这一 选项对降低泵的噪声声级效果较好。 ❑ 为防止造成人身伤害,应避免身体的 任何部位暴露于真空中。 注意 尽管该泵可以泵送大气中通常存在的颗 粒状物体,但是它不设计用于处理固 体、化学制品、粉状物体、溶剂、冷凝 物或其它颗粒状物体。这些物质可能会 损坏设备、降低设备性能或缩短其使用 寿命。 从电动机一端观看时,单相和三相泵应 以顺时针方向运转。 ( 请注意泵架上的 箭头。 ) 如果旋转方向不正确,可能会 对泵造成永久性损坏。 26 +5 °C 至 C (41 °F 至 104 °F) 50 至 80% ( 不冷凝 ) 如果需要转换电压,请按第 28 页和第 29 页 “Electrical Connection” 中的说明 配置电压。 TriScroll 300 Series Vacuum Pump 表 13 列出了可用的 TS-300 泵型号,并指出每种特定泵 使用的电源电缆。 表 13 泵型号 电动机 电压 三相泵未随附电源电缆。可向客户提供 Agilent 部件号为 S4789001 的三相电源电缆套件。此套件不包括插头。 泵型号和电源电缆 插头类型 熔断 导体尺寸 电缆标记 电缆长度 PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 号标准直径 UL/CSA 2.5 米 PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 米 PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 安培 3x1.50 mm2 <HAR> 2.5 米 PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 号标准直径 UL/CSA 2.5 米 PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 号标准直径 UL/CSA 2.5 米 断路器 警告 通过安装适当容量的断路器以防止短路。 断路器应安装在合适的位置,伸手可触。 断路器作为设备的断开装置,必须标明 开 / 关、 “ 输入 / 输出 ” 标志并符合 IEC 60947-1 和 IEC 60947-3 的相关要求。 表 14 列出了各种电压单相和三相泵用电动机所需的断 路器容量。 表 14 单相电动机 断路器容量 三相电动机 断路器容量 断路器要求 100-115 VAC 50/60 Hz 15 安培 200-230 VAC 5 安培 200-230 VAC 50/60 Hz 7.5 安培 380-415-460 VAC 5 安培 27 TriScroll 300 Series Vacuum Pump 操作 维护 为了实现极限真空,必须在密封泵吸入口的情况下使泵 保持运行大约一小时的时间。 负责操作和维护泵的人员必须经过严格的培训,并且熟 悉事故预防规则。 与传统油封泵不同的是, Agilent 的干涡管泵无需使用液 体清洗其中所沉积的灰尘和碎屑。在大气环境中定期运 行泵一或两分钟即可实现对泵的清洁。定期清洗泵并根 据特定情况调整此时间安排。 警告 ❑ 接触高压可能会遭受电击而致死。应 始终格外小心并遵循有效的事故预防 规程。 ❑ 机器通电后,须特别小心移动部件并 警告 注意高压。 ❑ 如果必须在泵操作相当长的时间之后 对其进行维护,请等其冷却后再操作, 因为外表面的温度可能超过 55 ℃ (131 °F)。 ❑ 在开始维护工作之前,始终断开泵的 电源。 启动过程 1. 确保关闭真空系统隔离阀。 2. 打开泵的电源。 3. 打开隔离阀。 关机过程 1. 28 将泵返回工厂维修之前,必须填写本说 明手册随附的 “ 健康和安全 ” 表,并将 其发送至当地销售办事处。运输之前, 必须将该表的副本插入泵的包装箱内。 关闭真空系统隔离阀。 这可以防止碎屑由于传送至真空系统而进入泵体内。 2. 注释 关闭泵的电源。 如果要废弃泵,必须按照特定的国家和当地标准对其进 行处置。 TriScroll 300 Series Vacuum Pump 사용설명 일반정보 포장 열기 및 검사 본 설비는 전문인원 사용으로 제공합니다 . 사용자는 본 설비를 조작하시기 전에 본 설치 안내서 및 Agilent 에서 제공한 기타 모든 추가정보들을 읽으셔야 합니다 . 이러한 설명에 따르지 않았거나 훈련 받지 않은 인원의 부적합 사용 , 마음대로 본 설비에 지장을 주거나 특정국가의 표 준을 위하여 제공한 조작과 반대인 조작으로 인한 임의의 사고에 대하여 Agilent 에서는 어떠한 책임도 지지 않습 니다 . 포장 박스는 두 층으로 된 종이 박스입니다 . 본 TriScroll™ 300 은 건조 소용돌이 진공펌프입니다 . 본 펌프는 공기나 불활성 기체를 펌핑하는 데 적용됩니다 . 본 펌프는 유독 기체 , 부식성 기체 , 폭발성 기체 및 미립 성 기체를 펌핑하는 데 사용하지 않습니다 . 하기의 내용에는 본 설비의 사용중에 조작인원의 안전을 보장하는 모든 필수정보가 포함되여 있습니다 . 관련 상세 한 정보는 제 25 페이지의 " 기술정보 " 를 참고로 하여 주 십시오 . 본 안내서는 하기의 안전협의 표준에 부합됩니다 : 경고 경고메시지는 조작인원으로 하여금 특 정의 조작절차나 실지조작에 주의를 돌 리게 하기 위한 것으로서 엄격히 지키지 아니하면 심한 손상을 초래할 수 있습니 다. 주의 주의메시지는 조작절차 전에 주의소식 에 따라 조작하지 아니하면 설비를 파손 할 수 잇다는 것을 알려 줍니다 . 주석 주석은 본문에서 취한 중요한 정보를 포 함합니다 . 1. 겉 포장을 연 후 플라스틱 발포 포장을 꺼냅니다 . 2. 내부 포장을 잘라 냅니다 . 3. 베니어판을 이용하여 내부 박스에서 펌프를 들어냅 니다 . 4. 펌프 틀과 베니어판을 고정시킨 네개 볼트를 제거합 니다 . 5. NW16 배기장치 플러그를 찾아내여 옆에 둡니다 . 6. 펌프에 파손이 있는 가 검사합니다 . 운송과정에 파손이 있을 경우 즉시 운수회사 및 현지 Agilent 대리점에 연락하십시오 . 7. 종이 박스와 포장재료를 보관하여 주십시오 . 펌프를 포함한 포장의 총 중량은 약 34.2 킬로 입니다 (75 파운드 ). 경고 펌프의 포장을 뜯을 때 펌프를 떨어뜨리 는 것을 삼가시고 펌프를 갑자기 충돌 , 진동하는 것을 피하여 주십시오 . 경고 경고 TriScroll 300 의 무게는 26.4 킬로 에 달합니다 (58 파운드) . 파손을 피 하기 위하여 펌프를 이동 시 정확한 기 중기술을 사용하십시오 . 주석 주석 일반상황에서 펌프는 환경 중에 드 러나도 파손 되지 않습니다 . 하지만 펌 프를 설치하기 전 펌프의 흡입구의 밀폐 상태를 유지할 것을 건의합니다 . 보관 본 펌프를 운송 및 보관 시 하기의 환경 요구의 한계를 넘 지 말아 주십시오 : 온도: 상대습도: 20 °C 에서 60 °C 까지 (4 °F 에서 140 °F 까지) 50 에서 80% 까지 (응축하지 않음) 29 TriScroll 300 Series Vacuum Pump 설치요구 조작기간에 하기의 환경요구를 넘지 말아 주십시오 : 온도: 안전장치 펌프의 임의의 안전 및 절연장치를 뜯어내거나 고치지 말 아 주십시오 . 그렇지 아니할 경우에는 심한 사고를 빚어 낼 가능성이 있으며 품질 보증이 효력을 잃을 가능성이 있습니다 . 경고 상대습도: +5 °C 에서 +40 °C 까지 (41 °F 에서 104 °F 까지 ) 50 에서 80% 까지 (응축하지 않음) 주의 주의 바람덕트를 막지 말아 주십시오 . 그렇지 아니할 경우 펌프의 온도가 너무 높아질 수 있습니다 . 펌프의 표면온도 가 55 °C (131 ° F ) 를 넘으면 파손될 위 험이 있습니다 . 이러한 상황을 발견하 면 펌프를 정지하여 냉각시켜야 합니다 . 필요 시 펌프를 뜯어서 파손이 있는가 를 검사하고 수리하여야 합니다 . 주의 주의 펌프가 제조상으로부터 출하 시의 배치는 아래의 표와 같습니다 . 이러한 배치와 전원전압과의 부합여부를 검사 하십시오 . ❑ 본 펌프는 공기나 불활성 기체를 펌 핑하고 배출하는 데 적용되고 폭발성 기 체 , 가연성 기체 , 유독상 기체 , 부식성 기체를 펌핑하는 데 사용하지 않습니다 . 이러한 기체들은 인체 상해 , 폭발 및 화재를 일으킬 수 있습니다 . ❑ 설치장소는 비에 쉽게 젖는 , 수증기 및 습기의 영향을 많이 받는 장소가 아 니여야 합니다 . 그들은 감전 , 단락과 인 신상해를 초래할 수 있습니다 . ❑ 펌프를 검사 및 수리 할 때 펌프의 전 원을 끊어야 합니다 . ❑ 펌프에 대하여 배선을 진행할 때 전 기 기술자에게 자문하여 주십시오 . ❑ 해당 장치에서 펌프가 생성하는 소 음 수준을 감소시키는 것이 바람직한 경우 , 배기 소음 옵션을 이용할 수 있 습니다 . ❑ 신체 부상을 방지하려면 , 신체의 일 부를 진공에 노출시키지 않도록 하십 시오 . 주의 주의비록 본 펌프는 대기 중에 보편적으 로 존재하는 미립성 물체를 펌핑할 수 있지만 고체 , 화학제품 , 분말 물질 , 용 제 , 응축물 및 기타 미립성 물체에 사용 하지 않도록 설계한 것입니다 . 발동기 쪽에서 볼 때 단상과 삼상은 시 계방향으로 운전하여야 합니다 .( 펌프 틀에 있는 화살표를 주의하여 주십시오 .) 회전이 정확하지 않을 경우 영구성 파손 을 초래할 수 있습니다 . 30 전압의 전환이 필요 시 제 28 페 29 페이 지의 " 전기연결 " 중의 설명에 따라 전 원을 설치하십시오 . TriScroll 300 Series Vacuum Pump «• 15 에서는 사용이 가능한 TS-300 펌프 모델과 매개 특 정 펌프에 사용되는 코드를 기록하였습니다 . 표 15 펌프모델 발동기전압 삼상펌프에는 코드가 함께 들어있지 않고 Agilent 부품번 호가 S4789001 인 삼상전원 케이블공구세트를 제공하였 습니다 . 이 세트에는 플러그가 포함되지 아니합니다 . 펌프모델 및 코드 플러그유형 퓨징 도체사이즈 코드 표기 코드 길이 PTS03001UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03001UNIVEU 200-230 VAC CEE 7/7 - 3x1.50 mm2 <HAR> 2.5 m PTS03001UNIVUK 200-230 VAC BS 1363 BS 1362 13 Amp 3x1.50 mm2 <HAR> 2.5 m PTS03003UNIV 200-230 VAC - - - - - PTS03001UVPI 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m PTS03101UNIV 100-115 VAC NEMA 5-15P - 14 Gage UL/CSA 2.5 m 브레이커 경고 적당한 용량의 브레이커를 설치하여 단 락을 방지하여야 합니다 . 회로 차단기는 적절한 위치에 배치되어 야 하며 쉽게 접근할 수 있어야 합니다 . 회로 차단기는 켜짐 / 꺼진 기호인 “I/O” 를 이용하여 장비에 대한 연결 해제 장 치로 마킹되어야 하며 IEC 60947-1 및 IEC 60947-3 의 관련 규정을 충족시켜야 합니다 . «• 16 에서는 각종 전압의 단상과 삼상 펌프용 발동기가 수요하는 브레이커 용량을 열거하였습니다 . 표 16 단상발동기 브레이커 용량 삼상발동기 브레이커 용량 브레이커 요구 100-115 VAC 50/60 Hz 15 Amperes 200-230 VAC 5 Amperes 200-230 VAC |50/60 Hz 7.5 Amperes 380-415-460 VAC 5 Amperes 31 TriScroll 300 Series Vacuum Pump 조작 유지 극한 진공을 실현하기 위하여 반드시 펌프 흡입구를 밀폐 한 상태에서 펌프를 약 한 시간 가량 운행하여야 합니다 . 펌프를 조작 , 유지하는 인원은 엄격한 훈련을 거쳐야 하 고 사고 방지 규칙에 익숙하여야 합니다 . 전통적인 기름밀폐 펌프와 상이한 점은 Agilent 의 건조 소용돌이 펌프는 액체를 사용하여 그 중에 누적된 먼지와 부스러기를 세척할 필요가 없습니다 . 대기 환경 중에서 정기적으로 펌프를 1-2분간 운행하면 펌프에 대한 세척을 완성할 수 있습니다 . 정기적으로 펌프를 세척하고 특정 상황에 따라 이 시간 안배를 조절합니다 . 경고 경고 ❑ 기계에 전력을 공급한 후 부품을 이 동 시 조심하며 고압전기에 주의하여 주 십시오 . 작동하는 동안에는 모터 하우징의 바깥 쪽면이 매우 뜨겁습니다 . 펌프가 작동 하는 동안에는 모터 하우징을 만지지 마 십시오 . ❑ 반드시 펌프가 상당한 시간을 작동 후에 수리하여야 할 경우 냉각된 후 다 시 조작하여 주십시오 . 그것은 그 때 의 표면의 온도가 55 °C (131 °F) 를 넘을 수 있기 때문입니다 . 시동과정 1. 진공시스템 격리 밸브가 닫긴 것을 확인합니다 . 2. 펌프에 전력을 공급합니다 . 3. 격리밸브를 엽니다 . 중단과정 1. 전공 시스템 격리 밸브를 닫습니다 . 이것은 부스러기가 진공 시스템에 전송되어 펌프에 들어가는 것을 방지합니다 . 2. 32 펌프의 전원을 끊습니다 . ❑ 고압전기를 접촉하면 감전되어 사망 을 초래할 수 있습니다 . 시종 효과적인 사고방지 규정에 따라 특별히 조심하여 주십시오 . ❑ 유지 조작을 시작 하기 전에 항상 전 원을 ?D 어 주십시오 . 주석 펌프를 제조상에 반환하여 수리하기 전 에는 반드시 본 설명 안내서와 함게 드 린 " 건강 및 안전 " 안내서를 써넣어서 현지 대리점에 보내 주십시오 . 운송 전 에 반드시 이 표의 부본을 펌프의 포장 속에 넣어 주십시오 . 펌프를 폐기할 경우 반드시 나라와 현지의 기준에 따라 처치하여야 합니다 . TriScroll 300 Series Vacuum Pump Technical Information Table 17 Specifications Model TriScroll™ 300 Series Dry Scroll Vacuum Pump Interface dimensions See Figure 1 on page 34 Peak pumping speed 50 Hz: 210 l/m, 12.6 m3/hr (7.4 cfm) 60 Hz: 250 l/m, 15 m3/hr (8.8 cfm) Media Clean air. No toxic, corrosive, explosive or particulate forming gases Ultimate pressure (Torr) 1.0 x 102 Torr (1.3 x 102 mbar) Maximum inlet pressure 1.0 atmosphere (0 psig) Maximum continuous inlet pressure 100 Torr Maximum outlet pressure 1.1 atmosphere (1.5 psig) Inlet connection NW25 Exhaust connection Female 1/4" National Pipe Thread (NW16 adapter provided) Gas ballast Female 1/4" National Pipe Thread (40 Micron sintered filter provided) Ambient operating temperature 5 °C to 40 °C (41 °F to 104 °F) Storage temperature –20 °C to 60 °C (–4 °F to 140 °F) Motor rating 0.75 HP (0.56 kW) Operating voltages Single phase models: ❑ 50-60 Hz/100-115: 200-230 VAC ±10% Three phase models: ❑ 50 Hz/190-230:380-460 VAC ±10% ❑ 60 Hz/200-230:460 VAC ±10% Motor full load currents See Table 18 on page 36 Motor thermal protection Type U automatic Operating speed 60 Hz: 1725 RPM, Cooling system Air-cooled Weight Pump only: 26.4 kg (58 lbs) Shipping weight: 34.2 kg (75 lbs) Noise level (per ISO 11201) 68 dB(A) Vibration level at inlet (per ISO 10816-1) 6.3 mm/sec Installation Pollution Degree: 2 50 Hz: 1425 RPM Installation category: 2 Altitude: 2000 m, indoor usage and storage 33 TriScroll 300 Series Vacuum Pump Figure 1 Interface Drawing with Dimensions Figure 2 34 Pumping Speed Curves TriScroll 300 Series Vacuum Pump 3 4 2 1 6 5 1. Cowling Screws; M5 (3) 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Cowling Inlet (NW25) Inlet Screen NW16 Exhaust Adapter Bearing Purge Port (1/4" National Pipe Thread) Pump Frame Frame Screws; M6 (4) Gas Ballast Port (1/4" National Pipe Thread) Mounting Holes; 11 mm diameter thru (8) Rubber Feet (4) Motor Cover Screws (3) Motor Electrical Cover 8 7 9 13 12 10 11 Figure 3 TriScroll 300 Series Vacuum Pump (Single Phase Pump Shown) 35 TriScroll 300 Series Vacuum Pump Electrical Connections Table 18 lists the full load motor currents at various voltages. Table 18 Full Load Motor Currents, Amperes 1 phase motor 100 V 115 V 200 V 230 V 50 Hz 8.4 9 4.2 4.5 60 Hz 6.8 6.8 3.7 3.4 3 phase motor 200 V 230 V 380 V 415 V 460 V 50 Hz 2.5 2.6 1.3 1.3 - 60 Hz 2.4 2.2 - - 1.1 Single Phase Motor Connection The pump is configured for low voltage, 100 VAC to 115 VAC, or for high voltage, 200 VAC to 230 VAC. Low voltage exists between connection points "4" and "Line 2" whether the pump motor is configured for low or high voltage. Figure 4 shows the electrical connections for a single phase motor. . 1 Violet (Internal) . . 4 5 . 2 . Black (Internal) VPI Valve (Optional) . . 4 5 2 L2 Power Cord VPI Valve (Optional) High Voltage Figure 4 36 . 1 L1 Power Cord . . L1 Power Cord Violet (Internal) VPI Valve (Optional) Black (Internal) L2 Power Cord VPI Valve (Optional) Low Voltage Single Phase Motor Electrical Connections TriScroll 300 Series Vacuum Pump Three Phase Motor Connection CAUTION Wire the motor and electrical interlocks (if applicable) in accordance with local electrical codes and the relevant electrical component manufacturer’s instructions. Be sure to disconnect the electrical supply before rewiring for a different voltage. Be sure the pump is wired correctly before applying power. A voltage mismatch can damage the pump. The pump can be configured for low voltage, 200 VAC to 230 VAC, or for high voltage, 380 VAC to 415 VAC and 460 VAC. As supplied from the factory, the pump is configured for low voltage. Figure 5 shows the electrical connections for three phase motor. Figure 5 Three Phase Motor Electrical Connections 1. Verify the electrical supply voltage. 2. Remove the three screws (item 12 in Figure 3 on page 35) that are holding the motor electrical cover (item 13 in Figure 3). 3. Refer to Figure 5 to connect the motor to match your supply voltage. ❑ Use a 16/4, 600 V power cord, H07RN-F or equivalent. ❑ Strain relief the power cord with a 1/2" NPT male cord connector, Hubbell SHC1023CR or equivalent. Attach the male cord connector to the 1/2-14 NPSM hole next to the motor cover. 4. Wire L1, L2 and L3 per Figure 5 using uninsulated double-crimped, flag connectors, T&E Connectivity 41531-1 or equivalent. Ensure that no exposed wiring is close to the electrical cover or to other terminals on the board. 5. Secure the ground wire under the ground screw using a ring connector. 6. Install the motor electrical cover and secure it with three (3) screws removed in step 2. 7. Momentarily switch on the pump to verify proper rotation. With the inlet uncovered, a strong air flow should come out the pump exhaust. If there is no flow out the exhaust, reverse any two of the leads (L1, L2 or L3). 8. Repeat the test to verify correct rotation. 37 TriScroll 300 Series Vacuum Pump Mechanical Connections Pump Location Locate the pump on a firm, level surface. Mounting holes provided in the frame can be used to provide permanent attachment. The rubber mounts on the frame can be removed if desired. CAUTION The pump is a heavy object. To avoid muscle strain or back injury, use lifting aides and proper lifting techniques when removing or replacing. Rotation of the Pump Inlet with Respect to the Motor Frame The standard pump configuration is with the inlet fitting positioned at the top of the pump as shown in Figure 1 on page 34. The pump inlet has two alternate positions: ❑ 90 degrees clockwise ❑ 90 degrees counterclockwise To rotate the inlet: 1. Remove three (3) M5 screws (item 1 on Figure 3 on page 35) that secure the cowling (item 2 on Figure 3) to the scroll module. Remove the cowling. 2. Tilt the pump back so that the rear end of the motor touches the floor. 3. Remove the four (4) M6 screws (item 8 on Figure 3) holding the frame (item 7 on Figure 3) and scroll module together. 4. Axially separate the frame and scroll module. 5. Rotate the module 90 degrees in either direction and realign the two (2) locating pins on the scroll module with the mating frame holes. Ensure that the rubber spider is still on the motor coupling and that the coupling teeth are properly aligned. 6. Rejoin the scroll module with the frame and install and tighten the four (4) M6 screws removed in step 3. 7. Reinstall the cowling using the three (3) M5 screws removed in step 1. Pump Inlet Use NW25, or larger, clean vacuum hardware with as short a length as practical between the pump and the vacuum chamber. Use a bellows to provide both vibration isolation and strain relief between the pump and the vacuum chamber. Overview The status of the VPI Valve is controlled by the TriScroll motor internal thermal switch and its electrical supply. The VPI Valve opens when the pump is running and 38 Pump Exhaust A female 1/4" National Pipe Thread exhaust fitting is located underneath the scroll module. This fitting swivels 360 degrees. Additionally, an NW16 male adapter with 1/4" National Pipe Thread is provided. To avoid overheating the pump, do not restrict the exhaust flow with long lengths of small diameter tubing. Use as short as practical lengths of NW16 diameter, or larger, hardware. Optional Isolation Valve Scroll pumps return to atmospheric pressure quickly when shut off, thus the installation of a fast acting, automatic, normally closed isolation valve is strongly recommended to prevent pump debris from being transported back into the vacuum chamber when the pump is turned off. ❑ The opening of this valve should occur simultaneously with or after pump start up. ❑ Valve closing should occur before, simultaneously with, but no later than 250 ms after pump shut off. Use an NW25 valve or larger and mount it as close as possible to the pump inlet. Mounting to the pump inlet is ideal. (See Figure 6). . Figure 6 Isolation Valve Location Agilent offers a variety of manual, electromagnetic and electropneumatic controlled vacuum valves for vacuum applications. The Agilent Vacuum Pump Isolation (VPI) Valve is highly recommended for vacuum pump isolation applications. The VPI valve application and installation information for use with TriScroll vacuum pumps has been included below. Agilent also sells the TriScroll 300 pump with the VPI valve preinstalled. The part number is PTS03001UVPI. closes when it is stopped. It will also close when the TriScroll motor thermal overload protection switch shuts down the pump. TriScroll 300 Series Vacuum Pump CAUTION Wiring To prevent damage to the VPI Valve, it must be installed by a qualified electrician and only as specified below. Using the data in Table 19, verify that the VPI Valve chosen is compatible with the TriScroll supply voltage and frequency. Then, locate the proper wiring diagram to use (Figure 4 on page 36 or Figure 5 on page 37). 1. Remove the three screws (item 12 in Figure 3 on page 35) that are holding the motor electrical cover (item 13 in Figure 3). 2. Connect the VPI Valve solenoid wire leads to the pump motor as shown in Figure 4 or Figure 5. 3. Replace the motor electrical cover. Verify that the valve is properly grounded before applying electrical power . Table 19 Motor TriScroll Vacuum Pump Operating Voltage VPI Valve Installation Data VPI Valve Part # NW25 VPI Valve Part # NW40 Solenoid Operating Voltage Range Use the following Wiring Diagram 1 Phase 100-120 V 50/60 Hz VPI251205060 VPI401205060 90-132 V Figure 4 low voltage 1 Phase 200-230 V 50/60 Hz VPI251205060 VPI401205060 90-132 V* Figure 4 high voltage 3 Phase 200 V 50/60 Hz VPI251205060 VPI401205060 90-132 V* Figure 5 low voltage 3 Phase 230 V 50/60 Hz VPI251335060 VPI401335060 120-146 V* Figure 5 low voltage 3 Phase 380 V 50/60 Hz VPI252205060 VPI402205060 180-264 V* Figure 5 high voltage 3 Phase 415 V 50/60 Hz VPI252205060 VPI402205060 180-264 V* Figure 5 high voltage 3 Phase 460 V 50/60 Hz VPI252665060 VPI402665060 239-293 V* Figure 5 high voltage * Solenoid operating voltages are lower than the TriScroll vacuum pump operating voltages in order to utilize the TriScroll motor’s internal thermal switch to actuate the VPI Valve. Gas Ballast The pump incorporates an automatic gas ballast to prevent water and other condensates from accumulating within the pump. The standard configuration is a sintered filter installed in the 1/4" National Pipe Thread gas ballast port (item 9 on Figure 3 on page 35). This allows enough atmospheric air to enter the pump in order to purge condensates while not effecting pump ultimate pressure or pumping speed. For applications where the ingress of atmospheric air is undesirable, dry nitrogen at a flow rate of 5 lpm can be bled into the gas ballast port. See “Purge Kit” below. Blocking of the gas ballast port is not recommended. Bearing Purge A 1/4" National Pipe Thread bearing purge port (item 6 on Figure 3 on page 35) protects the main crankshaft bearings in applications where large amounts of water are being pumped. In the standard configuration, this port is sealed. To enable the bearing purge, dry nitrogen at a flow rate of 5 lpm can be bled into the bearing purge port. This gas supply should be maintained at 2 psig or less and must be kept below 5 psig. See “Purge Kit” below. 39 TriScroll 300 Series Vacuum Pump CAUTION Purge Kit The bearing purge port has been disabled on TriScroll 300 model S4700308. Use of this port could cause internal damage to the pump. A purge kit (Agilent part number PTSPURGEKIT) to properly purge either the bearing purge or the gas ballast is available. This kit contains a flow meter and all necessary valving and tubing. Troubleshooting Table 20 contains a list of possible problems, their probable causes, and corrective actions. Table 20 Problem Pump won’t start Poor ultimate pressure Probable Cause Corrective Action Circuit breaker open Close breaker. Identify cause of overload. Motor thermal protector open Allow motor to cool. Identify cause of overload. Electrical short under the motor electrical cover Inspect and repair. Wiring loose or cut Repair or replace. Excessive voltage drop Check size and length of power supply cable. Defective motor Inspect. Contact Agilent. System leak Locate and repair leak. Water in pump Flush pump with air or dry nitrogen. Gas ballast plugged Replace breather vent. Contact Agilent. Solvent in pump Flush pump with air or dry nitrogen. Install trap or filter. Seals worn out Replace tip seals. (Table 22 and Table 23 on page 41 list maintenance kits and service options.) Poor conductance to pump Replumb with shorter and/or larger diameter tubing. Pump makes hammering noise Pump overheated Debris in pump 40 Troubleshooting Chart Check ambient temperature. Check ventilation to pump. Check inlet screen. Flush pump. Disassemble pump and inspect. (Table 22 and Table 23 on page 41 list maintenance kits and service options.) TriScroll 300 Series Vacuum Pump Maintenance General Information Agilent TriScroll 300 series pumps are designed to provide years of trouble-free service if maintenance procedures and intervals are observed. Bearing grease replenishment and tip seal replacement is recommended when pump base pressure has risen to an unacceptably high level for your application. Bearings, rotary seals and o-rings should also be replaced if the pump exhibits humming or grinding noises from the bearings. Main bearing life may be shortened if your application requires the pumping of high quantities of water vapor. Use of the bearing purge kit (PTSPURGEKIT) mentioned earlier will keep this water from impacting bearing life. Maintenance should be performed in accordance with procedures, tooling and materials specified in the manuals listed below. Related TriScroll Manuals Other manuals related to tip seal replacement, pump module replacement, and major maintenance of the TriScroll 300 series pumps are listed in Table 21. Table 21 Other Related Manuals Title Applicable TriScroll Model Part Number Tip Seal Replacement Manual All TriScroll 300 Series models 699904280 Pump Module Replacement Manual All TriScroll 300 Series models 699904285 Major Maintenance Manual All TriScroll 300 Series models 699904260 Maintenance and Tooling Kits Material and tooling required to perform maintenance on TriScroll pumps is provided in kit form. A description of each kit and ordering information is provided in Table 22. Table 22 Description Maintenance and Tooling Kits Contents Applicable TriScroll Model Part Number Major Maintenance Kit All bearings, bearing seals, bearing lubricant, O-rings, and tip seals required to rebuild TriScroll 300 series pumps. All TriScroll 300 Series models PTSS0300MK Maintenance Tool Kit All fixtures and tools required to perform any maintenance on TriScroll 300 Series pumps. All TriScroll 300 Series models PTSS0300TK Replacement Tip Seal Set Replacement tip seals and static O-rings for TriScroll 300 Series pumps. All TriScroll 300 Series models PTSS0300TS NOTE: The Maintenance Tool Kit is also required for tip seal replacement. 41 TriScroll 300 Series Vacuum Pump Factory Service Options Table 23 lists the factory-rebuild service and advance exchange of complete TriScroll Pumps, as well as factory service options that Agilent offers. Table 23 Factory Service Options Factory Service Options Part Number Advance Exchange TriScroll 300 Single Phase EXPPTS03001 Advance Exchange TriScroll 300 Three Phase EXPPTS03003 Advance Exchange TriScroll 310 Single Phase EXPPTS03101 Advance Exchange TriScroll 300 Pump Module Only EXPTS0300SC Advance Exchange TriScroll 310 Pump Module Only EXPTS0310SC Accessories The accessories listed in Table 24 are available for use with the TriScroll 300 series pump. Contact your local Agilent office to place an order. A list of offices is included on the rear cover of this manual. Table 24 Accessories Purge Kit PTSPURGEKIT Three Phase Cable Kit S4789001 Exhaust Extension S4707002 Exhaust Filter Kit PTS300EXFIL Serial Numbers Notes This manual applies to TriScroll 300 pumps with serial numbers beginning with LP, and ascending from LPB80124. For service on TriScroll pumps with serial numbers J7000001 to A8000108 contact your nearest Agilent office. TriScroll 300 series pumps with serial number above LPC80250 have 1/4-18 National Pipe Threads in the bearing purge, gas ballast, and exhaust ports. Pumps with serial numbers below LPC80250 were manufactured with 1/4-19 British Standard Pipe Threads. Contact your local Agilent office if mating hardware is required. Contacting Agilent In the United States, you can contact Agilent Customer Service at 1-800-882-7426. See the back cover of this manual for a listing of our sales and service offices. Visit our web site at: http://www.chem.agilent.com/en-US/Products/Instruments/vacuum/pages/default.aspx. 42 TriScroll 300 Series Vacuum Pump Req uest for Return Health and Safety Certification Vacuum Products Division Instructions for returning products Dear Customer: Please follow these instructions whenever one of our products needs to be returned. 1) Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular care to identify all products that have pumped or been exposed to any toxic or hazardous materials. 2) After evaluating the information, Agilent Technologies will provide you with a Return Authorization (RA) number via email or fax, as requested. Note: Depending on the type of return, a Purchase Order may be required at the time the Request for Return is submitted. We will quote any necessary services (evaluation, repair, special cleaning, eg). 3) Important steps for the shipment of returning product: x Remove all accessories from the core product (e.g. inlet screens, vent valves). x Prior to shipment, drain any oils or other liquids, purge or flush all gasses, and wipe off any excess residue. x If ordering an Advance Exchange product, please use the packaging from the Advance Exchange to return the defective product. x Seal the product in a plastic bag, and package product carefully to avoid damage in transit. You are responsible for loss or This page intentionally left blank. damage in transit. x Agilent Technologies is not responsible for returning customer provided packaging or containers. x Clearly label package with RA number. Using the shipping label provided will ensure the proper address and RA number are on the package. Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will be returned. 4) Return only products for which the RA was issued. 5) Product being returned under a RA must be received within 15 business days. 6) Ship to the location specified on the printable label, which will be sent, along with the RA number, as soon as we have received all of the required information. Customer is responsible for freight charges on returning product. 7) Return shipments must comply with all applicable Shipping Regulations (IATA, DOT, etc.) and carrier requirements. RETURN THE COMPLETED REQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION: EUROPE: Fax: 00 39 011 9979 330 Fax Free: 00 800 345 345 00 Toll Free: 00 800 234 234 00 [email protected] NORTH AMERICA: PACIFIC RIM: Fax: 1 781 860 9252 Toll Free: 800 882 7426, Option 3 [email protected] please visit our website for individual office information http://www.DJLOHQW.com Pg 1/3 TriScroll 300 Series Vacuum Pump Vacuum Products Division Request for Return Form (Health and Safety Certification) Please read important policy information on Page 3 that applies to all returns. 1) CUSTOMER INFORMATION Company Name: Contact Name: Tel: Email: Fax: Customer Ship To: Customer Bill To: Europe only: VAT reg. Number: USA/Canada only: 2) PRODUCT IDENTIFICATION Product Description Agilent P/N Agilent S/N Taxable Non-taxable Original Purchasing Reference 3) TYPE OF RETURN (Choose one from each row and supply Purchase Order if requesting a billable service) 3A. Non-Billable 3B. Exchange Billable Repair New PO # (hard copy must be submitted with this form): Upgrade Consignment/Demo Calibration Evaluation Return for Credit 4) HEALTH and SAFETY CERTIFICATION This page intentionally left blank. AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS, RADIOACTIVE MATERIAL, OR MERCURY AT ITS FACILITY. Call Agilent Technologies to discuss alternatives if this requirement presents a problem. The equipment listed above (check one): HAS NOT pumped or been exposed to any toxic or hazardous materials. OR HAS pumped or been exposed to the following toxic or hazardous materials. If this box is checked, the following information must also be filled out. Check boxes for all materials to which product(s) pumped or was exposed: Toxic Corrosive Reactive Flammable Explosive Biological Radioactive List all toxic/hazardous materials. Include product name, chemical name, and chemical symbol or formula: ________________________________________________________________________________________________________ NOTE: If a product is received at Agilent which is contaminated with a toxic or hazardous material that was not disclosed, the customer will be held responsible for all costs incurred to ensure the safe handling of the product, and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product. Print Name: Authorized Signature: ………………………. Date: 5) FAILURE INFORMATION: Failure Mode (REQUIRED FIELD. See next page for suggestions of failure terms): Detailed Description of Malfunction: (Please provide the error message) Application (system and model): I understand and agree to the terms of Section 6, Page 3/3. Print Name: Authorized Signature: ………………………. Pg 2/3 Date: TriScroll 300 Series Vacuum Pump Vacuum Products Division Request for Return Form (Health and Safety Certification) Please use these Failure Mode to describe the concern about the product on Page 2. APPARENT DEFECT/MALFUNCTION - Does not start - Does not spin freely - Does not reach full speed - Mechanical Contact - Cooling defective - Bad feedthrough TURBO PUMPS and TURBO CONTROLLERS POSITION PARAMETERS Power: - Noise - Vertical Current: - Vibrations -Horizontal Temp 1: -Leak -Upside-down -Overtemperature -Other: Temp 2: -Clogging …………………. OPERATING TIME: ION PUMPS/CONTROLLERS - Poor vacuum - Main seal leak Rotational Speed: Inlet Pressure: Foreline Pressure: Purge flow: VALVES/COMPONENTS - Bellows leak - Vacuum leak - High voltage problem - Solenoid failure - Damaged flange - Error code on display - Other - Damaged sealing area -Other - Cannot calibrate LEAK DETECTORS -No zero/high backround INSTRUMENTS - Gauge tube not working - Display problem - Vacuum system unstable - Cannot reach test mode - Communication failure - Degas not working - Failed to start - Other - Error code on display - Other SCROLL AND ROTARY VANE PUMPS This page - Pump doesn’t start - Noisy pump (describe) DIFFUSION PUMPS intentionally left blank. - Heater failure - Electrical problem - Doesn’t reach vacuum - Over temperature - Doesn’t reach vacuum - Cooling coil damage - Pump seized - Other - Vacuum leak - Other Section 6) ADDITIONAL TERMS Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent Technologies Vacuum Product Division – Products and Services Terms of Sale. x Customer is responsible for the freight charges for the returning product. Return shipments must comply with all applicable Shipping Regulations (IATA, DOT, etc.) and carrier requirements. x Customers receiving an Advance Exchange product agree to return the defective, rebuildable part to Agilent Technologies within 15 business days. Failure to do so, or returning a non-rebuildable part (crashed), will result in an invoice for the non-returned/non-rebuildable part. x Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur a restocking fee. Please reference the original purchase order number. x Units returned for evaluation will be evaluated, and a quote for repair will be issued. If you choose to have the unit repaired, the cost of the evaluation will be deducted from the final repair pricing. A Purchase Order for the final repair price should be issued within 3 weeks of quotation date. Units without a Purchase Order for repair will be returned to the customer, and the evaluation fee will be invoiced. x A Special Cleaning fee will apply to all exposed products per Section 4 of this document. x If requesting a calibration service, units must be functionally capable of being calibrated. Pg 3/3 TriScroll 300 Series Vacuum Pump This page intentionally left blank. Service & Support North America Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington, MA 02421 USA Tel.: +1 781 861 7200 Toll-Free: +1 800 882 7426 Fax: +1 781 860 5437 Benelux Agilent Technologies Netherlands B.V. Vacuum Products Division Herculesweg 8 4338 PL Middelburg The Netherlands Tel: +31 118 671570 Fax: +31 118 671569 Toll free: 00 800 234 234 00 Canada Central coordination through Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington, MA 02421 USA Tel.: +1 781 861 7200 Toll-Free: +1 800 882 7426 Fax: +1 781 860 5437 China Agilent Technologies (China) Co. Ltd Vacuum Products Division No.3, Wang Jing Bei Lu, Chao Yang District Beijing, 100102 China Tel.: +86 (0)10 64397888 Fax: +86 (0)10 64391318 Toll-Free: 800 820 3278 France Agilent Technologies France Vacuum Products Division 3 avenue du Canada, Parc Technopolis Z.A. Courtaboeuf - CS 90263 91978 Les Ulis cedex France Tel.: +33 (0)1 64 53 61 15 Fax: +33 (0)1 64 53 50 01 Toll free: 00 800 234 234 00 e-Mail: [email protected] Germany & Austria Agilent Technologies Sales & Services GmbH & Co. KG Vacuum Products Division Lyoner Str. 20 60 528 Frankfurt am Main Germany Tel.: +49 69 6773 43 2230 Fax: +49 69 6773 43 2250 This information is subject to change without notice. © Agilent Technologies, Inc., 2014 India Agilent Technologies India Pvt. Ltd. Vacuum Products Division G01. Prime corporate Park, 230/231, Sahar Road, Opp. Blue Dart Centre, Andheri (East), Mumbai – 400 099. India Tel: +91 22 30648287/8200 Fax: +91 22 30648250 Toll Free: 1800 113037 Italy Agilent Technologies Italia S.p.A. Vacuum Products Division Via F.lli Varian 54 10040 Leini, (Torino) ITALY Tel.: +39 011 997 9111 Fax: +39 011 997 9350 Toll-Free: 00 800 234 234 00 Japan Agilent Technologies Japan, Ltd. Vacuum Products Division 8th Floor, Sumitomo Shibaura Building 4-16-36 Shibaura Minato-ku Tokyo 108-0023 JAPAN Tel.: +81 3 5232 1253 Toll-Free: 0120 655 040 Fax: +81 3 5232 1710 Korea Agilent Technologies Vacuum Products Division Shinsa 2nd Bldg. 2F 966-5 Daechi-dong Kangnam-gu, Seoul KOREA 135-280 Tel.: +82 (0)2 3452 2455 Toll-Free: 080 222 2452 Fax: +82 (0)2 3452 3947 Singapore Agilent Technologies Singapore Pte. Ltd Vacuum Products Division Agilent Technologies Building, No.1 Yishun Avenue 7 Singapore 768923 Tel: +65 6215 8045 Fax : +65 6754 0574 Southeast Asia Agilent Technologies Sales Sdn Bhd Vacuum Products Division Unit 201, Level 2 uptown 2, 2 Jalan SS21/37, Damansara Uptown 47400 Petaling Jaya, Selangor, Malaysia Tel : +603 7712 6106 Fax: +603 6733 8121 Taiwan Agilent Technologies Taiwan Limited Vacuum Products Division (3F) 20 Kao-Shuang Rd., Pin-Chen City, 32450 Taoyuan Hsien, Taiwan, R.O.C. Tel. +886 34959281 Toll Free: 0800 051 342 UK & Ireland Agilent Technologies Vacuum Products Division 6 Mead Road Oxford Industrial Park Yarnton, Oxford OX5 1QU UK Tel.: +44 (0) 1865 291570 Fax: +44 (0) 1865 291571 Toll free: 00 800 234 234 00 Other Countries Agilent Technologies Italia S.p.A. Vacuum Products Division Via F.lli Varian 54 10040 Leini, (Torino) ITALY Tel.: +39 011 997 9111 Fax: +39 011 997 9350 Toll-Free: 00 800 234 234 00 Customer Service and Support North America Toll Free: 800 882 7426, Option 3 [email protected] Europe: Toll Free: 00 800 234 234 00 [email protected] Pacific Rim: Please visit our website for individual office information http://www.agilent.com Worldwide Web Site, Catalog and Order On-line: www.agilent.com Representatives in most countries
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Agilent Technologies TriScroll PTS03101UNIV Instrucciones de operación

Tipo
Instrucciones de operación