Transcripción de documentos
Vacuum Products Division
TriScrollTM 300 Series
Dry Scroll
Vacuum Pump
INSTALLATION AND
OPERATION MANUAL
INSTALLATIONS- UND
BETRIEBSHANDBUCH
MANUEL D'INSTALLATION
ET D'OPÉRATION
MANUAL DE INSTALACIÓN Y
FUNCIONAMIENTO
MANUALE
D'INSTALLAZIONE E D'USO
取付と操作仕様書
安装和操作手册
설치 및 조작안내서
Manual No. 699904265
Revision T
September 2014
TriScroll™ 300 Series
Dry Scroll Vacuum Pump
TriScroll is a trademark of Agilent, Inc.
Copyright 2014
Agilent, Inc.
TriScroll 300 Series Vacuum Pump
Table of Contents
Warranty ....................................................................vii
Warranty Replacement and Adjustment...............vii
Instructions for Use ..................................................... 1
General Information ................................................. 1
Storage ................................................................. 1
Unpacking and Inspection........................................ 1
Installation Requirements ......................................... 2
Safety ................................................................... 2
Operation................................................................. 4
Startup Procedure ................................................. 4
Shutdown Procedure ............................................ 4
Maintenance ............................................................ 4
Anleitungen zur Benutzung ........................................ 5
Allgemeine Informationen ....................................... 5
Lagerung ............................................................. 5
Auspacken und Inspektion ...................................... 5
Installationsanforderungen ...................................... 6
Sicherheit ............................................................ 6
Betrieb .................................................................... 8
Startverfahren ...................................................... 8
Abschaltverfahren ................................................ 8
Wartung .................................................................. 8
Instructions d'utilisation ............................................. 9
Informations générales ............................................ 9
Stockage .............................................................. 9
Déballage et Inspection ......................................... 10
Exigences d'installation ......................................... 10
Sécurité ............................................................. 10
Opération .............................................................. 12
Procédure de démarrage .................................... 12
Procédure d'arrêt ............................................... 12
Entretien ................................................................ 12
Instrucciones de uso ................................................. 13
Información general ............................................... 13
Desembalaje e inspección...................................... 13
Requisitos de instalación ........................................ 14
Funcionamiento ..................................................... 16
Mantenimiento....................................................... 16
Istruzioni per l'uso .....................................................17
Informazioni generali ............................................. 17
Conservazione ...................................................17
Disimballaggio ed ispezione .................................. 17
Requisiti per l'installazione .................................... 18
Sicurezza ...........................................................18
Funzionamento ...................................................... 20
Procedura per l'avviamento ................................20
Procedura per lo spegnimento ............................20
Manutenzione........................................................ 20
使用仕様 ..................................... 21
概況概要 .................................. 21
保存 .................................... 21
開梱と点検 ................................ 21
取付要求 .................................. 22
安全 .................................... 22
操作 ...................................... 24
スタートアップ手順 ...................... 24
シャットダウン手順 ...................... 24
保守 ...................................... 24
使用说明 ....................................................................25
一般信息 ................................................................25
存放 ...................................................................25
开箱和检查 ............................................................25
安装要求 ................................................................26
安全 ...................................................................26
操作 .......................................................................28
启动过程 ............................................................28
关机过程 ............................................................28
维护 .......................................................................28
사용설명 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
일반정보 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
보관 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
포장 열기 및 검사 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
설치요구 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
안전장치 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
조작 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
시동과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
중단과정 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
유지 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
iii
TriScroll 300 Series Vacuum Pump
Technical Information ............................................... 33
Electrical Connections............................................ 36
Single Phase Motor Connection.......................... 36
Three Phase Motor Connection .......................... 37
Mechanical Connections........................................ 38
Pump Location ................................................... 38
Rotation of the Pump Inlet
with Respect to the Motor Frame ........................ 38
Pump Inlet.......................................................... 38
Pump Exhaust..................................................... 38
Optional Isolation Valve......................................... 38
Gas Ballast ............................................................. 39
Bearing Purge......................................................... 39
Purge Kit ................................................................ 39
Troubleshooting ..................................................... 40
Maintenance .......................................................... 41
General Information ........................................... 41
Related TriScroll Manuals................................... 41
Maintenance and Tooling Kits ............................ 41
Factory Service Options...................................... 42
Accessories......................................................... 42
Serial Numbers Notes......................................... 42
Contacting Agilent.............................................. 42
Request for Return Health and Safety Certification
iv
TriScroll 300 Series Vacuum Pump
List of Figures
Figure Caption
1
2
3
4
5
6
List of Tables
Page
Table
Title
Page
Interface Drawing with Dimensions . . . . . . 34
Pumping Speed Curves . . . . . . . . . . . . . . . . 34
TriScroll 300 Series Vacuum Pump
(Single Phase Pump Shown) . . . . . . . . . . . . . 35
Single Phase Motor Electrical Connections . 36
Three Phase Motor Electrical Connections . 37
Isolation Valve Location. . . . . . . . . . . . . . . . 38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Pump Models and Power Cords ..................... 3
Circuit Breaker Requirements......................... 3
Pumpenmodelle und Versorgungskabel ..........7
Anforderungen an Stromunterbrecher .............7
Modèles de pompes et câbles .......................11
Exigences des coupe-circuits ........................11
Modelos de bomba y cables de corriente......15
Requisitos del disyuntor ................................15
Modelli di pompe e cavi di alimentazione ....19
Requisiti dell'interruttore automatico ............19
ポンプ型式と電源コード ...........................23
遮断器の要求 .............................................23
泵型号和电源电缆 ....................................... 27
断路器要求 .................................................. 27
15
16
17
18
19
20
21
22
23
24
펌프모델 및 코드 ....................................31
브레이커 요구 ..........................................31
Specifications .............................................. 33
Full Load Motor Currents, Amperes.............. 36
VPI Valve Installation Data .......................... 39
Troubleshooting Chart ................................. 40
Other Related Manuals ................................ 41
Maintenance and Tooling Kits ..................... 41
Factory Service Options ............................... 42
Accessories .................................................. 42
v
TriScroll 300 Series Vacuum Pump
This page intentionally left blank.
TriScroll 300 Series Vacuum Pump
Warranty
Products manufactured by Seller are warranted against
defects in materials and workmanship for twelve (12)
months from date of shipment thereof to Customer, and
Seller’s liability under valid warranty claims is limited, at
the option of Seller, to repair, to replace, or refund of an
equitable portion of the purchase price of the Product.
Items expendable in normal use are not covered by this
warranty. All warranty replacement or repair of parts shall
be limited to equipment malfunctions which, in the sole
opinion of Seller, are due or traceable to defects in
original materials or workmanship. All obligations of
Seller under this warranty shall cease in the event of
abuse, accident, alteration, misuse, or neglect of the
equipment. In-warranty repaired or replaced parts are
warranted only for the remaining unexpired portion of the
original warranty period applicable to the repaired or
replaced parts. After expiration of the applicable warranty
period, Customer shall be charged at the then current
prices for parts, labor, and transportation.
Reasonable care must be used to avoid hazards. Seller
expressly disclaims responsibility for loss or damage
caused by use of its Products other than in accordance
with proper operating procedures.
Except as stated herein, Seller makes no warranty, express
or implied (either in fact or by operation of law), statutory
or otherwise; and, except as stated herein, Seller shall
have no liability under any warranty, express or implied
(either in fact or by operation of law), statutory or
otherwise. Statements made by any person, including
representatives of Seller, which are inconsistent or in
conflict with the terms of this warranty shall not be
binding upon Seller unless reduced to writing and
approved by an officer of Seller.
Warranty Replacement and Adjustment
All claims under warranty must be made promptly after
occurrence of circumstances giving rise thereto, and must
be received within the applicable warranty period by
Seller or its authorized representative. Such claims should
include the Product serial number, the date of shipment,
and a full description of the circumstances giving rise to
the claim. Before any Products are returned for repair
and/or adjustment, written authorization from Seller or its
authorized representative for the return and instructions
as to how and where these Products should be returned
must be obtained. Any Product returned to Seller for
examination shall be prepaid via the means of
transportation indicated as acceptable by Seller. Seller
reserves the right to reject any warranty claim not
promptly reported and any warranty claim on any item
that has been altered or has been returned by
non-acceptable means of transportation. When any
Product is returned for examination and inspection, or for
any other reason, Customer shall be responsible for all
damage resulting from improper packing or handling, and
for loss in transit, notwithstanding any defect or
non-conformity in the Product. In all cases, Seller has the
sole responsibility for determining the cause and nature of
failure, and Seller’s determination with regard thereto
shall be final.
If it is found that Seller’s Product has been returned
without cause and is still serviceable, Customer will be
notified and the Product returned at its expense; in
addition, a charge for testing and examination may be
made on Products so returned.
vii
TriScroll 300 Series Vacuum Pump
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TriScroll 300 Series Vacuum Pump
Instructions for Use
General Information
Unpacking and Inspection
This equipment is designed for use by professionals. The
user should read this instruction manual and any other
additional information supplied by Agilent before
operating the equipment. Agilent will not be held
responsible for any events that occur due to
non-compliance with these instructions, improper use by
untrained persons, non-authorized interference with the
equipment, or any action contrary to that provided for by
specific national standards.
The TriScroll™ 300 is a dry, scroll vacuum pump. This
pump is suitable for pumping air or inert gases. The pump
is not intended to pump toxic, corrosive, explosive, or
particulate-forming gases.
The following paragraphs contain all the information
necessary to guarantee the safety of the operator when
using the equipment. Detailed information is supplied in
“Technical Information” on page 33.
This manual uses the following standard safety protocol:
The shipping container is a double carton.
WARNING
CAUTION
1. After opening the outer box, remove the foam packing.
2. Slit open the inner box.
3. Lift the pump with the plywood base out of the inner
box.
4. Remove the four bolts securing the pump frame to
the plywood base.
5. Locate the NW16 exhaust fitting and set it aside.
6. Inspect the pump for damage.
If there is shipping damage, contact the freight carrier
and your local Agilent sales office immediately.
7. Save the carton and packing materials.
Total weight of the package, including the pump, is
approximately 34.2 kg (75 lbs).
WARNING
When unpacking the pump, be sure
not to drop it, and avoid any kind of
sudden impact or shock vibration
to it.
WARNING
The TriScroll 300 weighs 26.4 kg
(58 lbs). To avoid injury, use proper
lifting techniques when moving the
pump.
The warning messages are for
attracting the attention of the operator to a particular procedure or practice which, if not followed correctly,
could lead to serious injury.
The caution messages are displayed
before procedures, which if not followed, could cause damage to the
equipment.
NOTE
NOTE
The notes contain important
information taken from the text.
Normal exposure to the environment
cannot damage the pump. Nevertheless, it is advisable to keep the
pump inlet closed until the pump is
installed in the system.
Storage
When transporting and storing the pump, the following
environmental requirements should not be exceeded:
Temperature:
–20 °C to 60 °C (–4 °F to 140 °F)
Relative humidity:
50 to 80% (non-condensing)
1
TriScroll 300 Series Vacuum Pump
Installation Requirements
During operation, the following environmental conditions
should not be exceeded:
Safety
Temperature:
+5 °C to +40 °C (+41 °F to +104 °F)
Do not remove or modify any safety or insulating
equipment from the pump. To do so may create a serious
safety hazard and may void the warranty.
Relative humidity:
50 to 80% (non-condensing)
WARNING
CAUTION
❑ This pump is designed to pump
and exhaust air and inert gases only;
it is not designed to pump explosive,
flammable, toxic, or corrosive gases.
They can cause bodily injury,
explosion, or fire.
❑ Install in an area that is not
exposed to rain, steam, or excessive
humidity. They can cause electric
shock, short circuits, and severe
bodily injury.
❑ Before inspecting or servicing the
pump, be sure the electrical supply
is disconnected.
❑ Consult a qualified electrician
whenever wiring the pump.
❑ An exhaust silencer option is available for those applications in which
it is desirable to diminish the sound
level produced by the pump.
❑ To prevent bodily injury, avoid
exposing any part of the human
body to vacuum.
Although the pump can pump trace
particulates normally found in the
atmosphere, it is not designed for
process solids, chemicals, powders,
solvents, condensates, or other particulates. They can damage the
equipment, degrade its performance, or shorten its useful life.
Single and three phase pumps operate in a clockwise direction when
viewed from the motor end. (Note
the arrow on the pump frame.)
Improper rotation can cause permanent damage to the pump.
2
CAUTION
Do not block the fan ducts because
the pump can become overheated.
A pump surface temperature in
excess of 55 °C (131 ° F) is potentially damaging. If such conditions
are observed, turn pump off and
allow to cool. Disassemble, inspect
for damage, and repair if necessary.
CAUTION
As supplied from the factory, the
pump is configured as shown in the
following table. Verify that the configuration matches the supply voltage.
If voltage changeover is required,
configure the voltage as described in
“Electrical Connections” on page 36
and page 37.
CAUTION
To reduce the risk of electric shock,
do not expose to rain; store indoors.
TriScroll 300 Series Vacuum Pump
Table 1 lists the available TS-300 pump models and
indicates the power cord to be used with each particular
pump.
Table 1
Pump Model
Motor Voltage
Three phase pumps are shipped without a power cord. A
three phase power cable kit, Agilent part number
S4789001, is available. This kit does not include a plug.
Pump Models and Power Cords
Plug Type
Fusing
Conductor Size
Cord Marking
Cord Length
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1.50 mm2
<HAR>
2.5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1.50 mm2
<HAR>
2.5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
Circuit Breakers
WARNING
Protect against short circuits by installing a circuit breaker of the proper
capacity.
The circuit breaker must be suitably
located and easily reached.
The circuit breaker must be marked at
the disconnecting device for the equipment with the on/off symbol I/O and
meet the relevant requirements of
IEC60947-1 and IEC60947-3.
Table 2 lists the circuit breaker capacity required for pump
motors of various voltages, single and three-phase.
Table 2
Circuit Breaker Requirements
Single Phase Motor
Breaker capacity
Three Phase Motor
Breaker capacity
100-115 VAC
50/60 Hz
15 Amperes
200-230 VAC
5 Amperes
200-230 VAC
50/60 Hz
7.5 Amperes
380-415-460 VAC
5 Amperes
3
TriScroll 300 Series Vacuum Pump
Operation
Maintenance
In order to reach ultimate vacuum, the pump must be left
running for about one hour with the inlet sealed.
Unlike conventional oil-sealed pumps, Agilent’s dry scroll
pumps do not have fluid to cleanse them of accumulated
dust and debris. Run the pump periodically at atmosphere
for a minute or two to flush out the pump. Flush the pump
regularly and adjust this schedule according to your
specific conditions.
Personnel responsible for pump operation and
maintenance must be well-trained and aware of the
accident prevention rules.
WARNING
WARNING
During operation the outer surface
of the motor housing can become
hot. Avoid touching the motor housing during pump operation.
Startup Procedure
1. Be sure that the vacuum system isolation valve is
closed.
2. Turn on power to the pump.
3. Open the isolation valve.
Shutdown Procedure
1. Close the vacuum system isolation valve.
This prevents debris in pump from being transported
into the vacuum system.
2. Turn off power to the pump.
NOTE
❑ Death may result from contact
with high voltages. Always take
extreme care and observe the accident prevention regulations in force.
❑ When the machine is powered
up, be careful of moving parts and
high voltages.
❑ If you have to perform maintenance on the pump after a considerable time in operation, allow the
pump to cool as the temperature of
the outer surface may be in excess of
55 °C (131 °F).
❑ Always disconnect your power
supply to the pump before beginning maintenance work.
Before returning the pump to the
factory for repair, the “Health and
Safety” sheet attached to this
instruction manual must be completed and sent to the local sales
office. A copy of the sheet must be
inserted in the pump package before
shipping.
If a pump is to be discarded, it must be disposed of in
accordance with specific national and local standards.
4
TriScroll 300 Series Vacuum Pump
Anleitungen zur Benutzung
Allgemeine Informationen
Auspacken und Inspektion
Dieses Gerät ist zur Benutzung durch Fachkräfte
bestimmt. Der Benutzer muss vor der Bedienung des
Gerätes das Anleitungshandbuch und alle zusätzlichen
von Agilent zur Verfügung gestellten Informationen
gelesen haben. Agilent kann nicht für Vorfälle
verantwortlich gemacht werden, die aus der
Nichtbeachtung dieser Anleitungen, aus der inkorrekten
Verwendung des Gerätes durch ungeschulte Personen
und aus dem unbefugten Umgang mit dem Gerät oder
anderen den gültigen nationalen Normen
zuwiderlaufenden Handlungen resultieren.
Die TriScroll™ 300 ist eine trockene
Scroll-Vakuumpumpe. Diese Pumpe eignet sich zum
Pumpen von Luft oder inerten Gasen. Die Pumpe ist nicht
zum Pumpen von toxischen, korrosiven, explosiven oder
partikelbildenden Gasen vorgesehen.
Die folgenden Abschnitte enthalten alle erforderlichen
Informationen, um die Sicherheit des Bedieners bei der
Benutzung des Gerätes zu gewährleisten. Ausführliche
Informationen befinden sich auf Seite 25 im Abschnitt
"Technische Informationen".
Dieses Handbuch verwendet das folgende
Standard-Sicherheitsprotokoll:
Beim Versandbehälter handelt es sich um einen
doppelten Karton.
WARNUNG
VORSICHT
HINWEIS
Die Warnungsmeldungen dienen dazu,
die Aufmerksamkeit des Bedieners auf
ein bestimmtes Verfahren oder eine
Methode zu lenken, deren inkorrekte
Befolgung zu schweren Verletzungen
führen kann.
Die Vorsichtsmeldungen werden vor
Verfahren angezeigt, deren Nichtbeachtung zur Beschädigung des Gerätes führen kann.
Die Hinweise enthalten wichtige Informationen, die dem Text entnommen
wurden.
1. Entfernen Sie nach dem Öffnen des äußeren Kartons
die Schaumverpackung.
2. Schneiden Sie den inneren Karton auf.
3. Heben Sie die Pumpe mit der Sperrholzunterlage aus
dem inneren Karton heraus.
4. Entfernen Sie die vier Schrauben, mit denen der
Pumpenrahmen an der Sperrholzunterlage befestigt
ist.
5. Machen Sie das NW16 Auslass-Montageteil ausfindig
und legen Sie es beiseite.
6. Prüfen Sie, ob die Pumpe beim Transport beschädigt
worden ist.
Wenn Transportschäden vorhanden sein sollten,
setzen Sie sich sofort mit dem Transportunternehmen
und Ihrem lokalen Agilent Verkaufsbüro in
Verbindung.
7. Bewahren Sie den Karton und das
Verpackungmaterial auf.
Das Gesamtgewicht der Sendung, einschließlich der
Pumpe, beträgt ungefähr 34,2 kg (75 lbs).
WARNUNG
Gehen Sie beim Auspacken der
Pumpe vorsichtig vor, um das Gerät
nicht fallen zu lassen, und vermeiden Sie jede Art von plötzlichen
Stößen oder Erschütterungen.
WARNUNG
Die TriScroll 300 wiegt 26,4 kg
(58 lbs). Benutzen Sie beim Heben
und beim Transport der Pumpe geeignete Hebetechniken, um Verletzungen zu vermeiden.
HINWEIS
Normale Umgebungseinflüsse können die Pumpe nicht beschädigen.
Trotzdem wird empfohlen, den
Pumpeneinlass verschlossen zu
halten, bis die Pumpe im System
installiert wird.
Lagerung
Beim Transport und bei der Lagerung der Pumpe dürfen
die folgenden Umgebungsbedingungen nicht
überschritten werden:
Temperatur:
20 °C bis 60 °C ( 4 °F bis 140 °F)
Relative
Feuchtigkeit:
50 bis 80% (nicht kondensierend)
5
TriScroll 300 Series Vacuum Pump
Installationsanforderungen
Während des Betriebes dürfen die folgenden
Umgebungsbedingungen nicht überschritten werden:
Sicherheit
Temperatur:
+ 5 °C bis + 40 °C (41 °F bis 104 °F)
Sicherheits- oder Isoliervorrichtungen dürfen nicht von
der Pumpe entfernt oder modifiziert werden, da sonst
schwerwiegende Sicherheitsrisiken entstehen und die
Garantie ihre Gültigkeit verlieren kann.
Relative
Feuchtigkeit:
50 bis 80% (nicht kondensierend)
‘
WARNUNG
VORSICHT
❑ Die vorliegende Pumpe ist ausschließlich für das Pumpen und Abführen von Luft und Edelgasen spezifiziert.
Nicht spezifiziert ist sie für das Pumpen
explosiver, entflammbarer, giftiger oder
Korrosion auslösender Gase, die Verletzungen, Explosionen oder Brände auslösen können.
❑ Installieren Sie die Pumpe in einem
Bereich, der keinem Regen, Dampf oder
übermäßiger Feuchtigkeit ausgesetzt ist.
Diese Umgebungsbedingungen können elektrische Schocks, Kurzschlüsse
und schwere Verletzungen verursachen.
❑ Stellen Sie vor der Inspektion oder
Wartung der Pumpe sicher, dass die
Stromversorgung abgetrennt ist.
❑ Konsultieren Sie zum Verdrahten der
Pumpe einen qualifizierten Elektriker.
❑ Eine optionale geräuscharme
Abpumpfunktion gibt es für Anwendungen, bei denen der Anwender Wert auf
eine möglichst geringe Geräuschentwicklung legt.
❑ Um Verletzungen vorzubeugen, vermeiden Sie bitte unbedingt, dass eine
an der Anlage arbeitende Person mit
einem Körperteil in den Saugstrom
gerät.
Obwohl die Pumpe Spurenpartikel
pumpen kann, die normalerweise in der
Atmosphäre zu finden sind, ist sie nicht
für Feststoffe, Chemikalien, Pulver,
Lösungsmittel, Kondensate oder andere
Partikel vorgesehen. Diese können das
Gerät beschädigen, seine Leistung herabsetzen oder seine Lebensdauer
verkürzen.
Ein- und Dreiphasenpumpen operieren
in Uhrzeigerrichung, wenn Sie von der
Motorseite aus betrachtet werden.
(Beachten Sie den Pfeil auf dem
Pumpenrahmen.) Eine inkorrekte Rotation kann zu permanenten Schäden an
der Pumpe führen.
6
VORSICHT
Blockieren Sie nicht die Lüfter-Austrittskanäle, da sich die Pumpe sonst überhitzt. Eine Oberflächentemperatur der
Pumpe von über 55 °C (131 ° F) kann
die Pumpe beschädigen. Wenn derartige Bedingungen beobachtet werden,
schalten Sie die Pumpe ab und lassen
Sie sie abkühlen. Nehmen Sie die
Pumpe auseinander, überprüfen Sie, ob
Schäden vorhanden sind und reparieren
Sie diese gegebenenfalls.
VORSICHT
Die Konfiguration der Pumpe bei der
Lieferung vom Werk ist in der folgenden
Tabelle zu sehen. Überprüfen Sie, dass
die Konfiguration der Versorgungsspannung entspricht.
Wenn eine Spannungsumstellung
erforderlich ist, konfigurieren Sie die
Spannung wie im Abschnitt "Elektrische
Anschlüsse" auf Seite 28 und Seite 29
beschrieben.
TriScroll 300 Series Vacuum Pump
Dreiphasenpumpen werden ohne
In Tabelle 3 sind die lieferbaren TS-300 Pumpenmodelle
Spannungsversorgungskabel geliefert. Ein
aufgeführt. Die Tabelle enthält außerdem Informationen
Dreiphasen-Kabelsatz, Agilent Teilenummer S4789001,
zu den Spannungsversorgungskabeln, die mit jeder
ist lieferbar. Dieser Satz enthält keinen Stecker.
einzelnen Pumpe verwendet werden müssen.
Tabelle 3 Pumpenmodelle und Versorgungskabel
Pumpenmodell
Motorspannung
Steckerart
Sicherung
Leitergröße
Kabelmarkierung
Kabellänge
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2,5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1,50 mm2
<HAR>
2,5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1,50 mm2
<HAR>
2,5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
Stromunterbrecher
WARNUNG
Durch die Installation eines Unterbrechers der richtigen Kapazität werden Kurzschlüsse vermieden.
Der Schutzschalter muss sich an
einer geeigneten Position befinden,
an der er leicht zu erreichen ist.
Der Schutzschalter muss mit dem
Ein/Aus-Symbol (I/O) als Trennschalter für die Anlage gekennzeichnet sein und die entsprechenden
Anforderungen aus den Normen IEC
60947-1 und IEC 60947-3 erfüllen.
In Tabelle 4 ist die Kapazität der Stromunterbrecher
aufgeführt, die für Pumpenmotoren verschiedener
Spannungen für Ein- und Dreiphasemotoren erforderlich
sind.
Tabelle 4
Anforderungen an Stromunterbrecher
Einphasenmotor
Kapazität des
Unterbrechers
Dreiphasenmotor
Kapazität des
Unterbrechers
100-115 VAC
50/60 Hz
15 Ampere
200-230 VAC
5 Ampere
200-230 VAC
50/60 Hz
7.5 Ampere
380-415-460 VAC
5 Ampere
7
TriScroll 300 Series Vacuum Pump
Betrieb
Wartung
Um ein optimales Vakuum zu erreichen, muss die Pumpe
für etwa eine Stunde mit abgedichtetem Einlass laufen.
Im Gegensatz zu herkömmlichen ölgekapselten Pumpen
haben die trockenen Scroll-Pumpen von Agilent keine
Flüssigkeit, um sie von angesammeltem Staub und
Ablagerungen zu reinigen. Lassen Sie die Pumpe
periodisch für ein bis zwei Minuten bei Atmosphäre
laufen, um sie auszuspülen. Spülen Sie die Pumpe
regelmäßig aus und passen Sie diesen Zeitplan Ihren
speziellen Bedingungen an.
Das für den Betrieb und die Wartung der Pumpe
zuständige Personal muss gut geschult und mit den
Regeln zur Unfallvermeidung vertraut sein.
WARNUNG
WARNUNG
❑ Der Kontakt mit hohen Spannungen kann zum Tod führen. Lassen Sie
immer äußerste Vorsicht walten und
beachten Sie die gültigen
Vorschriften zur Unfallvermeidung.
❑ Wenn die Maschine eingeschaltet
ist, muss besonders auf bewegliche
Teile und hohe Spannungen
geachtet werden.
❑ Wenn Sie Wartungsarbeiten an
der Pumpe durchführen müssen,
nachdem diese für längere Zeit in
Betrieb war, lassen Sie die Pumpe
zuerst abkühlen, da die Temperatur
der Außenfläche der Maschine 55 °C
(131 °F) überschreiten kann.
❑ Trennen Sie immer die Stromversorgung zur Pumpe ab, bevor Sie mit
Wartungsarbeiten beginnen.
HINWEIS
Bevor Sie die Pumpe zur Reparatur
an das Werk zurückschicken, muss
das Blatt "Gesundheit und Sicherheit", das diesem Handbuch beigefügt ist, ausgefüllt und an das lokale
Verkaufsbüro geschickt werden. Eine
Kopie des Blattes muss vor dem Versand in die Verpackung der Pumpe
eingelegt werden.
Das Motorgehäuse kann im Betrieb
heiß werden. Das Motorgehäuse bei
laufender Pumpe nicht berühren.
Startverfahren
1. Stellen Sie sicher, dass das Isolationsventil des
Vakuumsystems geschlossen ist.
2. Schalten Sie die Stromversorgung für die Pumpe ein.
3. Öffnen Sie das Isolationsventil..
Abschaltverfahren
1. Schließen Sie das Isolationsventil des
Vakuumsystems. Dadurch wird verhindert, dass
Ablagerungen aus der Pumpe in das Vakuumsystem
transportiert werden.
2. Schalten Sie die Stromversorgung zur Pumpe ab.
Wenn eine Pumpe beseitigt werden soll, muss dies in
Übereinstimmung mit den speziellen nationalen und
lokalen Normen erfolgen.
8
TriScroll 300 Series Vacuum Pump
Instructions d'utilisation
Informations générales
Cet équipement est conçu pour être utilisé par des
professionnels. L'utilisateur est tenu de lire ce manuel
d'instructions ainsi que toutes les informations
supplémentaires fournies par Agilent avant de faire
fonctionner l'équipement. Agilent ne sera pas tenu
responsable de tout incident se produisant en raison de la
non observation de ces instructions, d'une utilisation
incorrecte par un personnel non formé, d'une
interférence non autorisée avec l'équipement, ou de toute
action contraire à celles stipulées par les normes
nationales appropriées.
La TriScroll™ 300 est une pompe à vide sèche de type «
scroll ». Cette pompe peut être utilisée pour pomper de
l'air ou des gaz inertes. Elle n'est pas prévue pour pomper
des gaz toxiques, corrosifs, explosifs ou formant des
particulats.
Les paragraphes suivants contiennent toutes les
informations nécessaires pour garantir la sécurité de
l'opérateur dans l'utilisation de cet équipement. Des
informations détaillées sont fournies à la section «
Informations techniques » à la page 25.
Ce manuel utilise le protocole des normes de sécurité
suivant:
ADVERTISSEMENT Les messages d'avertissement visent
à attirer l'attention de l'opérateur
vis-à-vis d'une procédure ou pratique particulière, laquelle, si elle
n'est pas observée correctement,
pourrait entraîner des blessures
graves.
ATTENTION
Les messages d'attention sont affichés avant des procédures,
lesquelles, si elles ne sont pas
respectées, pourraient causer des
dommages à l'équipement.
REMARQUES
Les remarques contiennent des informations importantes prélevées du
texte.
Stockage
Pendant le transport et le stockage de la pompe, les
exigences environnementales suivantes ne doivent pas
être dépassées :
Température :
20 °C à 60 °C (4 °F à 140 °F)
Humidité relative :
50 à 80% (non-condensée)
9
TriScroll 300 Series Vacuum Pump
Déballage et Inspection
Le conteneur d'expédition est un carton double..
1. Après l'ouverture de la boîte extérieure, retirez le
bourrage de mousse.
2. Ouvrez la boîte intérieure à l'aide d'une lame.
3. Soulevez la pompe et la base de contreplaqué de la
boîte intérieure.
4. Retirez les quatre écrous fixant le châssis de la
pompe à la base de contreplaqué.
5. Repérez le raccord d'échappement NW16 et
mettez-le de côté.
6. Contrôlez que la pompe n'est pas endommagée.
Si la pompe a été endommagée durant le transport,
contactez le transporteur et votre bureau de vente
Agilent local immédiatement.
7. Conservez le carton et le garnissage.
Le poids total du paquet, pompe comprise, est de 34,2 kg
(75 livres) environ.
ADVERTISSEMENT Lorsque vous déballez la pompe,
faites attention à ne pas la laisser
tomber, et évitez tout impact soudain ou vibrations dues à des chocs.
ADVERTISSEMENT La TriScroll 300 pèse 26,4 kg
(58 livres). Pour éviter tout risque de
blessures, utilisez des techniques de
levage appropriées lorsque vous
déplacez la pompe.
REMARQUES
Une exposition normale à l'environnement n'endommagera pas la
pompe. Toutefois, il est conseillé de
tenir l'entrée de la pompe fermée
jusqu'à ce que la pompe soit installée dans le système.
Exigences d'installation
Sécurité
Ne retirez pas ni ne modifiez l'équipement de sécurité ou
d'isolation de la pompe. Ceci pourrait représenter un
risque important d'incendie et pourra invalider la
garantie.
ADVERTISSEMENT ❑ Cette pompe est uniquement
conçue pour pomper et évacuer de
l’air et des gaz inertes ; elle n’est pas
conçue pour pomper des gaz explosifs, inflammables, toxiques ou corrosifs. Dans ce dernier cas, elle peut
faire courir des risques de blessures
corporelles, d'explosion ou d'incendie.
❑ Installez dans une zone qui ne
soit pas exposée à la pluie, à la
vapeur ou à une humidité excessive.
Ceci peut causer des chocs électriques, des courts-circuits ainsi que
des blessures corporelles importantes.
❑ Avant d'inspecter ou de réparer la
pompe, assurez-vous que l'alimentation électrique a été déconnectée.
❑ Consultez un électricien qualifié
lorsque vous effectuez le câblage de
la pompe.
❑ Une option de silencieux d’échappement est disponible pour les applications dans lesquelles il est
souhaitable de réduire le niveau de
bruit généré par la pompe.
❑ Pour éviter les blessures corporelles, éviter d’exposer au vide toute
partie du corps humain.
ATTENTION
Bien que la pompe soit en mesure
de pomper des particulats traces se
trouvant normalement dans l'atmosphère, elle n'est pas conçue pour
traiter des solides, produits chimiques, poudres, solvants, condensats ou autres particulats. Ces
éléments peuvent endommager
l'équipement, dégrader sa performance ou raccourcir sa durée de
vie.
Les pompes monophasées et triphasées opèrent dans la direction des
aiguilles d'une montre lorsque vues
du côté moteur. (Notez la flèche sur
le cadre de la pompe.) Une rotation
incorrecte peut causer des dégâts
permanents à la pompe.
10
TriScroll 300 Series Vacuum Pump
Pendant l'opération, les conditions environnementales
suivantes ne doivent pas être dépassées :
Température :
+5 °C à +40 °C (41 °F à 104 °F)
Humidité relative :
50 à 80% (non condensée)
ATTENTION
ATTENTION
Lorsqu'elle est fournie par l'usine, la
pompe est configurée tel qu'indiqué
dans le tableau suivant. Vérifiez que
la configuration correspond à la tension d'alimentation.
Si un changement de tension est requis, configurez la tension tel que
décrit dans « Connexions électriques
» à la page 28 et page 29.
Ne bloquez pas les conduits de ventilation car la pompe peut surchauffer. Une
température à la surface de la pompe
supérieure à 55°C (131° F) est potentiellement dangereuse. Si de telles conditions sont observées, éteignez la pompe
et laissez-la refroidir. Désassemblez, examinez les traces de dommages, puis
réparez, si nécessaire.
Le disjoncteur doit être adéquatement
placé et aisément accessible.
Le disjoncteur doit être marqué comme
état le dispositif de déconnexion de
l’équipement par le symbole de
marche/arrêt “I/O” et répondre aux exigences pertinentes d’IEC 60947-1 et
d’IEC 60947-3.
Les pompes triphasées sont expédiées sans câble
d'alimentation. Un jeu de câble d'alimentation triphasé,
Agilent pièce n° S4789001, est disponible. Ce jeu
n'inclut pas de prise.
Le tableau 5 liste les modèles de pompes TS-300
disponibles et indique le câble devant être utilisé avec
chaque pompe particulière.
Table 5
Modèle Pompe
Tension Moteur
Modèles de pompes et câbles
Type Fiche
Fusibles
Taille
Conducteur
Marquage
Câble
Longueur
Câble
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2,5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1,50 mm2
<HAR>
2,5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1,50 mm2
<HAR>
2,5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
Coupe-circuits
ADVERTISSEMENT Protégez-vous contre les
courts-circuits en installant un
coupe-circuit de la capacité adéquate.
Table 6 indique la capacité des coupe-circuits requis pour
les moteurs des pompes de différentes tensions,
monophasés et triphasés.
Table 6
Exigences des coupe-circuits
Moteur monophasé
Capacité du
coupe-circuit
Moteur triphasé
Capacité du
coupe-circuit
100-115 VAC
50/60 Hz
15 Ampères
200-230 VAC
5 Ampères
200-230 VAC
50/60 Hz
7.5 Ampères
380-415-460 VAC
5 Ampères
11
TriScroll 300 Series Vacuum Pump
Opération
Entretien
Afin d'atteindre le vide complet, la pompe doit
fonctionner pendant environ une heure avec l'entrée
hermétiquement fermée.
À la différence des pompes à huile conventionnelles, les
pompes sèches de type « scroll » Agilent n'ont pas de
fluides pour les débarrasser de la poussière et des débris
accumulés. Faites fonctionner la pompe régulièrement à
l'atmosphère pendant une minute ou deux pour vider la
pompe. Nettoyez-la ainsi régulièrement et ajuster ce
programme en fonction de vos conditions particulières.
Le personnel responsable de l'opération et de l'entretien
de la pompe doit être parfaitement formé et conscient des
règles de prévention des accidents.
ADVERTISSEMENT Au cours du fonctionnement, la surface externe du compartiment moteur
peut devenir très chaude. Evitez de
toucher le compartiment moteur
lorsque la pompe fonctionne.
Procédure de démarrage
1. Assurez-vous que la soupape d'isolation du système
de vide est fermée.
2. Connectez la pompe à l'alimentation.
3. Ouvrez la soupape d'isolation.
Procédure d'arrêt
1. Fermez la soupape d'isolation du système de vide.
Ceci empêche aux débris dans la pompe d'entrer
dans le système de vide.
2. Déconnectez la pompe de l'alimentation.
ADVERTISSEMENT ❑ Un contact avec des tensions
élevées représente un danger de
mort. Faites toujours très attention et
observez les réglementations en
vigueur sur la prévention des accidents.
❑ Lorsque la machine est alimentée,
faites très attention aux pièces
mobiles ainsi qu'aux tensions
élevées.
❑ Si vous devez réaliser un travail
d'entretien sur la pompe après une
longue période d'opération, laissez
la pompe refroidir car la température
de la surface extérieure peut être
supérieure à 55 °C (131 °F).
❑ Déconnectez toujours votre alimentation de la pompe avant de
commencer tout travail d'entretien.
REMARQUES
Avant de renvoyer la pompe à
l'usine pour la faire réparer, la fiche
de « Santé et Sécurité » attachée à
ce manuel d'instruction doit être
remplie et renvoyée au bureau de
vente local. Une copie de la fiche
doit être jointe au colis avant
l'expédition.
Si une pompe doit être jetée, elle devra être détruite
conformément aux normes nationales et locales
appropriées.
12
TriScroll 300 Series Vacuum Pump
Instrucciones de uso
Información general
Este equipos está diseñado para que lo utilicen
profesionales. El usuario debería leer este manual de
instrucciones y cualquier otra información adicional
suministrada por Agilent antes de trabajar con el equipo.
Agilent no se hará responsable de cualquier evento que
pueda ocurrir debido al no cumplimiento con estas
instrucciones, el uso inapropiado por personas no
cualificadas, la interferencia no autorizada en el equipo,
o cualquier otra acción contraria a lo establecido en las
normativas nacionales específicas.
La TriScroll™ 300 es una bomba de vacío de sección
descendente en seco. Esta bomba está preparada para el
bombeo de aire o gases inertes. La bomba no está
preparada para el bombeo de gases tóxicos, corrosivos,
explosivos o que formen macropartículas.
Los siguientes párrafos contienen toda la información
necesaria para garantizar la seguridad del operador
mientras utilice el equipo. Si desea información más
detallada, consulte la sección "Información técnica" en la
página 25.
Este manual utiliza el siguiente protocolo estándar de
seguridad:
ADVERTENCIA
PRECAUCIÓN
NOTA
Los mensajes de advertencia pretenden atraer la atención del operador
sobre un procedimiento o práctica
concreto, el cual, en caso de no
seguirlo correctamente puede dar
lugar a lesiones graves.
Los mensajes de precaución se
muestran ante de procedimientos,
que en caso de no seguirse podrían
provocar daños a los equipos.
Almacenaje
Cuando se transporte o almacene la bomba, no deberán
superarse las siguientes condiciones ambientales:
Temperatura:
20 °C a 60 °C (4 °F a 140 °F)
Humedad relativa:
50 a 80% (sin condensación)
Desembalaje e inspección
El embalaje de transporte es un cartón doble.
1. Tras abrir la caja exterior, retire la espuma protectora.
2. Abra la caja interior.
3. Saque la bomba con la base de madera
contrachapada de la caja interior.
4. Retire los cuatro pernos que sujetan el bastidor de la
bomba a la base de madera contrachapada.
5. Localice el racor de escape NW16 y déjelo a un lado.
6. Inspeccione cualquier posible daño de la bomba.
Si hubiera algún daño producido en el transporte,
póngase de inmediato en contacto con la empresa de
transporte o las oficinas de ventas Agilent.
7. Guarde el cartón y los materiales de embalaje.
El peso total del embalaje, incluyendo la bomba es de
aproximadamente 34.2 kg (75 libras).
ADVERTENCIA
Al desembalar la bomba, asegúrese
de no dejarla caer y evite cualquier
tipo de impacto brusco o vibración
que pueda afectarla.
ADVERTENCIA
La bomba TriScroll 300 pesa 26.4 kg
(58 libras). Para evitar lesiones, utilice las técnicas de izado adecuadas
cuando transporte la bomba.
Las notas contienen información
importante tomada del texto.
NOTA
La exposición normal a entorno no
dañará la bomba. Sin embargo, es
aconsejable mantener la admisión
de la bomba cerrada, hasta que ésta
se instale en el sistema.
13
TriScroll 300 Series Vacuum Pump
Requisitos de instalación
Durante su funcionamiento, las siguientes condiciones
ambientales no deben superarse:
Seguridad
Temperatura:
+5 °C a +40 °C (41 °F a 104 °F)
No desmonte ni modifique ninguno de los equipos de
seguridad o aislamiento presentes en la bomba. Si lo
hiciera puede crear un grave riesgo de seguridad,
pudiendo invalidar la garantía.
Humedad relativa:
50 a 80% (sin condensación)
ADVERTENCIA
PRECAUCIÓN
❑ Esta bomba está diseñada para
bombear y dejar escapar aire y gases
inertes solamente; no está diseñada
para bombear gases explosivos,
inflamables, tóxicos o corrosivos.
Estos gases podrían ocasionar lesiones físicas, explosiones o incendios.
❑ Instale la bomba en una zona no
expuesta a la lluvia, el vapor o a una
humedad excesiva. Pueden provocar
sacudidas eléctricas, cortocircuitos y
graves lesiones.
❑ Antes de inspeccionar o realizar
operaciones de mantenimiento en la
bomba, asegúrese de que el suministro eléctrico está desconectado.
❑ Consulte con un electricista cualificado siempre que deba cablear la
bomba.
❑ Para aplicaciones en las que fuera
deseable disminuir el nivel de ruido
producido por la bomba, está la
opción de un silenciador de escape.
❑ Para prevenir lesiones físicas, evite
exponer cualquier parte del cuerpo
humano al sistema de vacío.
Aunque la bomba puede bombear
micropartículas normalmente presentes en la atmósfera, no está diseñada para el proceso de sólidos,
productos químicos, polvos, disolventes, condensados u otras macropartículas. Pueden dañar el
equipo, degradar su rendimiento o
acortar su vida útil.
Las bombas monofásicas y trifásicas
funcionan en la dirección de las agujas del reloj vistas desde el extremo
del motor. (Fíjese en la flecha
situada en el bastidor de la propia
bomba). Un giro inapropiado puede
dañar de forma permanente la
bomba.
14
PRECAUCIÓN
No bloquee los conductos del ventilador ya que la bomba se sobrecalentaría. Una temperatura en la
superficie de la bomba de más de 55
ºC (131 ºF) es potencialmente perjudicial para la propia bomba. Si se
observan dichas condiciones, desconecte la bomba y deje que se enfríe.
Desmonte la bomba, inspecciónela
en busca de posibles daños y
repárela si fuera
necesario.
PRECAUCIÓN
Tal como se suministra de fábrica, la
bomba está configurada según la
siguiente tabla. Verifique que la configuración se ajusta al voltaje de
suministro.
Si se requiere un cambio de voltaje,
configure el voltaje según se
describe en el apartado "Conexiones
eléctricas" de la página 28 y 29.
TriScroll 300 Series Vacuum Pump
Las bombas trifásicas se envían sin cable de corriente.
Está disponible un kit de cable de corriente trifásico, con
P/N de Agilent S4789001. El kit no incluye la clavija.
La Tabla 7 enumera los modelos de bombas TS-300
disponibles e indica el cable de corriente que debe
utilizarse con cada bomba en concreto.
Tabla 7
Modelo de bomba
Voltaje del
motor
Modelos de bomba y cables de corriente
Tipo de clavija
Fusible
Tamaño del
conductor
Cert. cable
Longitud
cable
PTS03001UNIV
100-115 VCA
NEMA 5-15P
-
Calibre 14
UL/CSA
2.5 m
PTS03001UNIVEU
200-230 VCA
CEE 7/7
-
3x1.50 mm2
<HAR>
2.5 m
PTS03001UNIVUK
200-230 VCA
BS 1363
BS 1362
13 Amp
3x1.50 mm2
<HAR>
2.5 m
PTS03003UNIV
200-230 VCA
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
Calibre 14
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
Calibre 14
UL/CSA
2.5 m
Disyuntores
ADVERTENCIA
Protéjase de los cortocircuitos instalando un disyuntor de la capacidad
apropiada.
El disyuntor debe estar convenientemente ubicado y ser de fácil acceso.
El disyuntor debe estar identificado
como dispositivo de desconexión del
equipo con el símbolo de encendido/apagado “I/O” y cumplir con
los requerimientos respectivos de
IEC 60947-1 y IEC 60947-3.
La Tabla 8 enumera la capacidad del disyuntor requerida
para los motores de bomba de varios voltajes,
monofásicos y trifásicos.
Tabla 8
Requisitos del disyuntor
Motor monofásico
100-115 VCA
50/60 Hz
Capacidad del
disyuntor
15 amperios
Motor trifásico
Capacidad del
disyuntor
200-230 VCA
5 amperios
200-230 VCA
50/60 Hz
7.5 amperios
380-415-460 VCA
5 amperios
15
TriScroll 300 Series Vacuum Pump
Funcionamiento
Mantenimiento
Para alcanzar el vacío máximo, la bomba debe dejarse en
funcionamiento durante aproximadamente una hora con
la admisión a la misma sellada.
A diferencia de las bombas convencionales de
hermeticidad por aceite, las bombas de sección
descendente en seco Agilent no disponen de fluido para
su limpieza en caso de acumulación de polvo y otros
restos. Ponga en marcha de forma periódica en
condiciones normales durante un minuto o dos para
realizar un lavado de la bomba. Realice esta proceso de
forma regular y ajuste el calendario de lavado a las
condiciones concretas de trabajo.
El personal responsable del funcionamiento y
mantenimiento de la bomba debe estar cualificado y ser
consciente de las normativas de seguridad e higiene en el
trabajo.
ADVERTENCIA
ADVERTENCIA
Durante el funcionamiento, la superficie exterior del alojamiento del motor
puede calentarse. Evite tocar el alojamiento del motor durante el funcionamiento de la bomba.
Procedimiento de arranque
1. Asegúrese de que la válvula de aislamiento del
sistema de vacío está cerrada.
2. Conecte la corriente eléctrica de la bomba.
3. Abra la válvula de aislamiento.
Procedimiento de parada
1. Cierre la válvula de aislamiento del sistema de vacío.
Esto evita que los restos de la bomba pasen al sistema
de vacío.
2. Desconecte la corriente eléctrica de la bomba.
NOTA
❑ El contacto con alto voltaje puede
provocar la muerte. Extreme las precauciones y tenga presente las normativas de seguridad e higiene.
❑ Cuando la máquina esté recibiendo alimentación eléctrica, tenga
cuidado con las partes móviles y el
alto voltaje.
❑ Si ha de realizarse una operación
de mantenimiento en la bomba tras
un periodo prolongado de funcionamiento, deje que la bomba se enfríe
ya que la temperatura de la superficie exterior puede superar los 55ºC
(131ºF).
❑ Desconecte siempre la alimentación eléctrica a la bomba antes de
realizar cualquier trabajo de mantenimiento en la misma.
Antes de devolver a fábrica la
bomba para su reparación, debe
cumplimentar la hoja de "Seguridad
e higiene" adjunta a este manual de
instrucciones y enviarla a las oficinas
de ventas locales. Una copia de la
hoja debe introducirse en el embalaje de la bomba antes de enviarla a
fábrica.
Si una bomba debe ser eliminada, debe hacerse
siguiendo las normativas específicas, tanto nacionales
como locales.
16
TriScroll 300 Series Vacuum Pump
Istruzioni per l'uso
Informazioni generali
Disimballaggio ed ispezione
Quest'attrezzatura è stata progettata per personale
specializzato. Prima di mettere in funzione l'attrezzatura,
l'utente deve leggere questo manuale di istruzioni e le
eventuali informazioni aggiuntive fornite dalla Agilent. La
Agilent non sarà responsabile per eventuali danni causati
dalla mancata osservanza di queste istruzioni,
dall`utilizzo errato da parte di personale non addestrato,
dalle interferenze non autorizzate con l'attrezzatura, o da
qualsiasi azione contraria a quella prevista dagli specifici
standard nazionali.
TriScrollTM 300 consiste di una pompa da vuoto a coclea
a secco. Questa pompa è adatta per il pompaggio d'aria e
di gas inerti. Non è invece adatta al pompaggio dei gas
tossici, corrosivi, esplosivi o di formazioni particolari.
I seguenti paragrafi contengono tutte le informazioni
necessarie per garantire la sicurezza dell'operatore
durante l'utilizzo dell'attrezzatura. Informazioni più
dettagliate sono riportate nella sezione "Informazioni
Tecniche" a pagina 25.
Nel presente manuale è stato adottato il seguente
protocollo standard di sicurezza:
Il contenitore di spedizione consiste in un doppio
scatolone.
AVVERTENZA
Questi messaggi servono ad attirare
l'attenzione dell'operatore su una
particolare procedura o prassi che,
se non seguita correttamente,
potrebbe causare serie lesioni.
ATTENZIONE
Questi messaggi vengono visualizzati prima della descrizione delle
procedure e, se non osservati,
potrebbero causare danni all'attrezzatura.
NOTA
Le note contengono importanti
informazioni riprese dal testo.
1. Dopo aver aperto lo scatolone esterno, rimuovere
l'espanso d'imballaggio.
2. Praticare un taglio nel secondo scatolone per aprirlo.
3. Sollevare la pompa assieme alla base di compensato
dallo scatolone interno.
4. Rimuovere i quattro bulloni che fissano il telaio della
pompa alla base di compensato.
5. Individuare il dispositivo di fissaggio dello scarico
NW16 e metterlo da parte.
6. Esaminare che non vi siano danni alla pompa.
Nel caso si siano verificati danni durante la
spedizione, contattare immediatamente lo
spedizioniere e l'ufficio vendite Agilent locale.
7. Conservare lo scatolone e il materiale d'imballaggio.
Il peso totale dell'imballaggio, compresa la pompa, è di
circa 34,2 kg (75 libbre).
AVVERTENZA
Quando si disimballa la pompa, assicurarsi di non farla cadere, ed evitare che subisca qualsiasi improvviso
impatto o forte vibrazione.
AVVERTENZA
La pompa TriScroll 300 pesa 26,4 kg
(58 libbre). Per evitare infortuni, utilizzare le corrette tecniche di sollevamento quando si sposta la pompa.
NOTA
La normale esposizione agli agenti
atmosferici non può danneggiare la
pompa. Tuttavia, si consiglia di
tenere l'ingresso della pompa chiuso
fino a quando la pompa non viene
installata nel sistema.
Conservazione
Durante il trasporto o la conservazione della pompa, è
opportuno rispettare i seguenti requisiti ambientali:
Temperatura:
da 20 °C a 60 °C (da 4 °F a 140 °F)
Umidità relativa:
dallo 50 al 80% (non condensante)
17
TriScroll 300 Series Vacuum Pump
Requisiti per l'installazione
Durante il funzionamento, è opportuno rispettare i
seguenti requisiti ambientali:
Sicurezza
Temperatura:
da +5 °C a +40 °C (da 41 °F a 104 °F)
Non rimuovere o modificare i sigilli di sicurezza o di
isolamento dalla pompa perché potrebbero verificarsi
incidenti e si potrebbe invalidare la garanzia.
Umidità relativa:
dallo 50 al 80% (non condensante)
AVVERTENZA
ATTENZIONE
❑ Questa pompa è progettata per
pompare e scaricare esclusivamente
aria e gas inerti; non è progettata
per pompare gas esplosivi, infiammabili, tossici o corrosivi. L'uso di
tali gas può causare lesioni, esplosioni o fiamme.
❑ Installare la pompa in un luogo
che non sia esposto alla pioggia, al
vapore, o ad un`umidità eccessiva.
Questi agenti potrebbero causare
scosse elettriche, corto circuiti e
severe lesioni.
❑ Prima di esaminare la pompa o di
eseguirne la manutenzione, assicurarsi che l'alimentazione elettrica sia
scollegata.
❑ Consultare un elettricista qualificato ogni qualvolta si effettua il
cablaggio della pompa.
❑ Per le applicazioni in cui si desidera diminuire il livello di rumorosità
della pompa è disponibile un silenziatore di scarico opzionale.
❑ Per prevenire lesioni alle persone,
evitare l'esposizione di qualsiasi
parte del corpo verso la pompa.
Sebbene la pompa possa pompare
particelle normalmente presenti
nell'atmosfera, non è stata progettata per aspirare oggetti solidi, sostanze chimiche, polvere, solventi,
condense o altre sostanze particellari. Queste possono danneggiare
l'attrezzatura, menomarne le
prestazioni o abbreviare la durata di
utilizzazione.
Le pompe monofasi e trifasi funzionano in senso orario viste
dall'estremità del motore. (Notare la
freccia sul telaio della pompa). Una
rotazione errata può causare danni
permanenti alla pompa.
18
ATTENZIONE
Non bloccare i condotti della ventola poiché la pompa si potrebbe
surriscaldare. Se la temperatura della
superficie della pompa supera i 55°C
(131°F), potrebbero verificarsi seri
problemi. Nel caso si verifichino tali
condizioni, spegnere la pompa e lasciarla raffreddare. Smontarla, verificare che non vi siano danni e
ripararli se necessario..
ATTENZIONE
Così come fornita dalla fabbrica, la
pompa è configurata come illustrato
nella seguente tabella. Verificare che
la configurazione corrisponda alla
tensione dell'alimentazione.
Qualora fosse necessario modificare
la tensione, configurarla come
descritto nella sezione "Collegamenti elettrici" a pagina 28 e 29.
TriScroll 300 Series Vacuum Pump
Le pompe trifasi vengono spedite senza il cavo di
alimentazione. È disponibile un kit di cavi di
alimentazione trifase, Parte Agilent n. S4789001. Questo
kit non include una spina.
Nella tabella 9 sono elencati i modelli di pompe TS-300 e
sono indicati i cavi di alimentazione da utilizzare con
ogni particolare pompa.
Tabella 9 Modelli di pompe e cavi di alimentazione
Modello pompa
Tensione motore
Tipo di spina
Fusibile
Dimensione
del conduttore
Sigle del cavo
Lunghezza
del cavo
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2,5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1,50 mm2
<HAR>
2,5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1.50 mm2
<HAR>
2,5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
Interruttori automatici
AVVERTENZA
Proteggere dai corto circuiti installando un interruttore automatico
della giusta capacità.
L'interruttore di circuito deve trovarsi
in una posizione appropriata e facilmente raggiungibile.
L'interruttore di circuito deve essere
contrassegnato come il dispositivo
principale di disconnessione per
l'apparecchio tramite il simbolo
"I/O" e deve soddisfare i requisiti
pertinenti delle direttive IEC 60947-1
e IEC 60947-3.
Nella Tabella 10 sono elencati gli interruttori automatici
richiesti per i motori delle pompe di varie tensioni,
monofasi e trifasi.
Tabella 10 Requisiti dell'interruttore automatico
Motore monofase
Capacità
dell'interruttore
Motore trifase
Capacità
dell'interruttore
100-115 VCA
50/60 Hz
15 Ampere
200-230 VCA
5 Ampere
200-230 VCA
50/60 Hz
7.5 Ampere
380-415-460 VCA
5 Ampere
19
TriScroll 300 Series Vacuum Pump
Funzionamento
Manutenzione
Al fine di raggiungere il vuoto massimo, la pompa deve
funzionare per circa un'ora con l'ingresso sigillato.
A differenza delle pompe convenzionali a tenuta d'olio,
le pompe a coclea a secco della Agilent non hanno un
fluido che le ripulisca da polvere e detriti accumulati. Per
pulirla, far funzionare la pompa periodicamente ad
atmosfera per un minuto o due. Lavare la pompa
regolarmente e regolare questo programma secondo le
specifiche condizioni.
Il personale responsabile del funzionamento e della
manutenzione della pompa deve essere ben addestrato e
deve conoscere le regole per la prevenzione di incidenti.
AVVERTENZA
AVVERTENZA
Durante l'uso, la superficie esterna
dell'alloggiamento del motore può
surriscaldarsi. Non toccare mai l'alloggiamento del motore mentre questo è
in funzione.
Procedura per l'avviamento
1. Assicurarsi che la valvola d'isolamento del sistema a
vuoto sia chiusa.
2. Inserire l'alimentazione della pompa.
3. Aprire la valvola d'isolamento.
Procedura per lo spegnimento
1. Chiudere la valvola d'isolamento del sistema a vuoto.
Questo impedisce che i detriti presenti nella pompa
vengano trasportati nel sistema a vuoto.
2. Disinserire l'alimentazione della pompa.
NOTA
❑ Il contatto con l'alta tensione
potrebbe causare lesioni mortali.
Prestare sempre estrema attenzione
ed osservare le regole per la prevenzione di incidenti in vigore.
❑ o Quando la macchina è accesa,
fare attenzione alle parti in movimento e alle alte tensioni.
❑ Se si deve eseguire la manutenzione della pompa dopo un considerevole lasso di tempo, lasciare che
la pompa si raffreddi poiché la temperatura della superficie esterna
potrebbe superare i 55°C (131°F).
❑ Scollegare sempre l'alimentazione
della pompa prima di iniziare il processo di manutenzione.
Prima di restituire la pompa alla fabbrica per eventuali riparazioni, è
necessario completare ed inviare
all'ufficio vendite locale il modulo
"Salute e Sicurezza" allegato al presente manuale di istruzioni. Una
copia del suddetto modulo deve
essere inclusa nell'imballaggio della
pompa prima della spedizione.
L`eventuale smaltimento della pompa deve avvenire in
conformità con gli specifici standard nazionali e locali.
20
TriScroll 300 Series Vacuum Pump
使用仕様
概況概要
開梱と点検
この設備は専門者に向っている。ユーザーはこの設備を
操作する前にこの取付仕様書及び Agilent の提供する他
の追加情報を良く読まなければならない。これらの仕様
に遵守しないこと、訓練されていない人に間違って使用
されること、許可されずにこの設備の運転を妨げるこ
と、或は特定の国家標準にある操作規範と相違して操作
することによる如何なる事故に対して、Agilent は責任
を負わない。
梱包箱は二重ダンボールである。
この TriScroll™ 300 はスクロール型ドライ真空ポンプ
である。このようなポンプは空気と希ガスに適用する。
しかし、有毒ガス、腐食性ガス、爆発性ガス或は微粒子
ガスに適用しない。
5. NW16 排気管のコネクターを見出して、傍に置く。
次の節にこの設備を使用する時の操作者の安全保障に
関するすべての必要情報を含む。詳細はページ 25 の「技
術情報」を参考してください。
この仕様書は次の標準安全プロトコルを採用する:
1. 外部梱包箱を開けた後、フォームプラスチックを
取外す。
2. 内部梱包箱を切り開く。
3. ベニヤ板の台座でポンプを内部梱包箱から取外す。
4. ポンプフレームをしっかりと固定する為のベニヤ
板にある四つのボルトを取外す。
6. ポンプが損害されたか否かを点検する。
運送損害がある場合、すぐ運搬会社と地元の
Agilent 販売事務所と連絡してください。
7. ダンボールと梱包材料を保留してください。
ポンプを含む梱包の総重量は約 34.2 キロである。(75
ポンド)
警告
警告は操作者に特定の操作手順とオプ
レーションを注意させる内容を示す。
その内容を無視すると重大損傷の可能
性がある。
警告
ポンプの梱包を開ける時は、ポンプが
落ちないことを確認してください。且
つ、突然のインパクトとショックを避
けてください。
注意
注意内容は手順の前に示す。注意内容
を無視すると設備損害の可能性があ
る。
警告
TriScroll 300 の重さは 26.4 キロであ
マニュアルから摘録される重要情報を
含む。
注
注
る(58 ポンド)。損害をもたらさない
為にポンプを移動する時は正しい持ち
上げる技術を採用してください。
正常の場合は、環境にポンプを露出す
ると破損を誘発できる。システムの中
にポンプを取り付ける前にポンプ入口
を密封する状況を保持してください。
保存
ポンプを運送保存する場合は次の環境要求を適わなけ
ればならない。
温度:
相対湿度:
20 °C ~ 60 °C(4 °F ~ 140 °F)
50 ~ 80%(凝結物無し)
21
TriScroll 300 Series Vacuum Pump
取付要求
操作する時は以下の環境要求を適わなければならない。
安全
安全設備と絶縁設備を取外す或は修正しないでくださ
い。そうすると、重大の安全危険と修理保証の無効を誘
発する可能性がある。
警告
温度:
相対湿度:
+5 °C ~ +40 °C(5.00 °C ~ 40.00 °CÅj
50 ~ 80%(凝結物なし)
注意
空気回路を塞げないでください。塞が
るとポンプの温度が高すぎるようにな
る。ポンプの表面温度が 55 °C (131 °
F) 以上になると損害を誘発する可能
性がある。したがって、このような情
況を発見するとポンプをオフして、冷
却させる。必要な場合はポンプを取外
して、点検と修理してください。
注意
工場からの設定は以下に表のようであ
る。この設定が電源と一致するかどう
かと点検してください。
❑ このポンプは、エアおよび不活性ガ
スの吸入排出専用です。爆発性、可燃
性、有毒、または腐食性のガスには対
応しておらず、そのようなガスを使用
すると傷害、爆発、または火災の原因
になる恐れがあります。
❑ 取付場所は雨水、蒸気或は多すぎる
湿気に影響されやすくないところにす
る。そうしないと、電撃、ショートと
身体傷害を誘発する可能性がある。
❑ ポンプを点検と修理する前に、ポン
プの電源をカットオフすることを確認
してください。
❑ ポンプの配線する場合は、電気認可
技師に問い合わてください。
❑ ポンプノイズの軽減が求められる用
途のために、排気消音のオプションが
あります。
❑ 傷害の発生防止のために、身体のど
の部分であれ吸気口に近づけないでく
ださい。
注意
このポンプが普通に空気にある微粒子
を汲み出すことができるが、固体、化
学製品、粉状物、溶剤、凝縮物或は他
の微粒子物を汲み出すために設計され
ないので、このような物は設備を損害
して、設備の性能が低下して、その使
用期限を短縮する可能性がある。
電動機の側からみると、単相誘導電動
機と三相誘導電動機が時計回りに回転
するはずである。(ポンプフレームに
ある矢印を注意してください)正しく
回転しないとポンプを永久的に損害す
る可能性がある。
22
電圧を変更する必要がある場合、ペー
ジ 28 とページ 29 の「電気接続」のよ
うに電圧を設定する。
TriScroll 300 Series Vacuum Pump
表 11 に利用可能な TS-300 ポンプの型式を示す。ま
た、特定ポンプの電源コードを指定する。
表 11
ポンプ型
電動機電圧
三相誘発ポンプは電源コードが付かないが、Agilent 部
品の番号が S4789001 である三相電源コードキットを
配置する。このキットにはプラグを含まない。
ポンプ型式と電源コード
プラグ型式
溶解切断
コンダクター
サイズ
コードマーク
コード長さ
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1.50 mm2
<HAR>
2.5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1.50 mm2
<HAR>
2.5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
回路遮断器
警告
適切的な遮断器を取り付けることに
よって、ショートを防止する。
サーキットブレーカーは、手が届きや
すい適切な位置に配置してください。
サーキットブレーカーは、遮断器を表
す「I/O」の記号が付され、IEC
60947-1 および IEC 60947-3 に適合
している必要があります。
表 12 は各種の電圧で単相と三相ポンプ用電動機の遮
断器の必要容量をあげる。
表 12
単相誘発電動機
遮断器の要求
100-115 VAC
50/60 Hz
遮断器の必要容量 15 Amperes
三相誘発電動機
200-230 VAC
遮断器の必要容量 5 Amperes
200-230 VAC
50/60 Hz
7.5 Amperes
380-415-460 VAC
5 Amperes
23
TriScroll 300 Series Vacuum Pump
操作
保守
到達真空を実現する為に、ポンプの入口を密封した場合
にポンプに約1時間ほど続いて運転さてください。
操作と保守の担当者は厳しく訓練されなければならな
い。そして、事故防止規則を精通しなければならない。
従来の油回転(真空)ポンプと違って、Agilent のスク
ロール型ドライ真空ポンプ は液体で蓄積される塵と破
片を浄化する必要がない。空気の環境で一分或は二分ほ
どポンプを運転するとポンプのクリーニングを実現で
きる。定期的にポンプを浄化してください。特定の情況
に応じて、この時間を調整してください。
警告
警告
❑ 高圧と接すると電撃死亡になる可能
性があるので、いつも有効的の事故防
止規則を遵守しなければならない。
❑ 通電した後、部品を移動する場合は
よく注意して、特に高圧を注意してく
ださい。
ポンプの運転中、モータハウジングの
外面が高温になる場合があります。ポ
ンプの運転中はモータハウジングに触
れないように注意してください。
❑ ポンプが長時間ほど運転した後に保
守しないと、その表面温度が 55 °C
(131 ° F) 以上になる可能性があるの
で、冷却された後保守してください。
❑ 保守を始める前にいつもポンプの電
源を OFF にしてください。
スタートアップ手順
1. 真空システムの遮断弁を閉めたことを確認する。
2. ポンプの電源を ON にする。
3. ポンプの遮断弁を開ける。
シャットダウン手順
1. 真空システムの遮断弁を閉める。
これによって、破片が真空システムまで運搬され
て、ポンプに入ることを防止できる。
2. ポンプの電源を ON にする。
24
注
工場にポンプを返還して修理を要求す
る前に、この仕様書付きの「健康と安
全」表を記入して、地元の販売事務所
へ郵送してください。運搬運送される
前にこの表の写しをポンプパッケージ
の中においてください。
ポンプを廃棄する場合、特定の国家と地方標準によって
処理しなければならない。
TriScroll 300 Series Vacuum Pump
使用说明
一般信息
开箱和检查
本设备供专业人员使用。用户在操作本设备之前应阅读
此安装手册以及 Agilent 提供的任何其它附加说明。对于
因不遵照这些说明、未经培训人员不当地使用、未经授权
而擅自干扰本设备操作或执行与特定国家标准要求的操
作相违反的操作而导致的任何事故, Agilent 概不负责。
包装箱为双层纸箱。
TriScroll™ 300 为干涡管真空泵。此泵适用于泵送空气或
惰性气体。该泵不用于泵送有毒气体、腐蚀性气体、爆炸
性气体或含颗粒状物质气体。
以下章节提供使用本设备时确保操作人员安全的所有必
需信息。有关详细信息,请参阅第 25 页 “Technical
Information”。
本手册采用以下标准安全体例:
警告
注意
注释
1.
打开外包装箱后,取出泡沫包装。
2.
切开内包装箱。
3.
通过胶合板基座将泵抬出内包装箱。
4.
卸下将泵架紧固至胶合板基座的四颗螺栓。
5.
找到 NW16 排气管接头并将其置于一边。
6.
检查泵是否在运输中遭受损坏。
如果发现任何运输中造成的损坏,请立即与承运商
和您当地的 Agilent 销售办事处联系。
7.
保留纸箱和包装材料。
包括泵在内的包装总重量大约为 34.2 公斤 (75 磅 )。
警告消息用于提请操作人员注意特定的
操作步骤或实际操作,如果不严格按照
指导操作,可能会导致严重人身损伤。
警告
打开泵包装时,确保不要将泵跌落,并
且避免不要突然碰撞或冲击振动泵体。
注意消息显示在操作步骤之前,如果
不遵照注意消息的指导,可能会损坏
设备。
警告
TriScroll 300 重 26.4 公斤 (58 磅 )。为避
免造成损伤,在移动泵时,请使用适当
的起重装置。
注释
正常情况下,将泵暴露于环境中不会对
其造成损坏。不过,建议在系统中安装
泵之前,将泵吸入口保持为密封状态。
注释包含从文本中提取的重要信息。
存放
在运输和存放该泵时,不应超出以下环境要求:
温度:
相对湿度:
20 °C 至 60 °C (4 °F 至 140 °F)
50 至 80% ( 不冷凝 )
25
TriScroll 300 Series Vacuum Pump
安装要求
操作期间,不应超出以下环境条件:
温度:
相对湿度:
安全
请勿拆卸或改动泵中的任何安全或绝缘装置。否则,可能
会造成严重的安全隐患并可能使保修失效。
警告
注意
请勿阻塞风道,否则可能会造成泵的温
度过高。泵的表面温度若超过 55 (131 °F)
就有可能造成损坏。如果观察到此类情
况,请关闭泵并允许其冷却。必要时,
请拆卸泵、检查是否损坏并进行修理。
注意
泵出厂时的配置如下表所示。请检查此
配置是否与您当地的电源电压相匹配。
❑ 此泵仅用于泵送和排出空气和惰性气
体,不用于泵送爆炸性、易燃气体、有
毒气体或腐蚀性气体。否则,可能导致
人身伤害、爆炸或火灾。
❑ 安装场所不能易遭受雨淋、蒸汽或湿
度过高。否则,可能导致电击、短路和
严重的人身伤害。
❑ 在检查或维修泵之前,确保断开泵的
电源。
❑ 每当对泵进行布线时,请咨询合格的
电气技师。
❑ 此类应用可选择排气静音选项,这一
选项对降低泵的噪声声级效果较好。
❑ 为防止造成人身伤害,应避免身体的
任何部位暴露于真空中。
注意
尽管该泵可以泵送大气中通常存在的颗
粒状物体,但是它不设计用于处理固
体、化学制品、粉状物体、溶剂、冷凝
物或其它颗粒状物体。这些物质可能会
损坏设备、降低设备性能或缩短其使用
寿命。
从电动机一端观看时,单相和三相泵应
以顺时针方向运转。 ( 请注意泵架上的
箭头。 ) 如果旋转方向不正确,可能会
对泵造成永久性损坏。
26
+5 °C 至 C (41 °F 至 104 °F)
50 至 80% ( 不冷凝 )
如果需要转换电压,请按第 28 页和第
29 页 “Electrical Connection” 中的说明
配置电压。
TriScroll 300 Series Vacuum Pump
表 13 列出了可用的 TS-300 泵型号,并指出每种特定泵
使用的电源电缆。
表 13
泵型号
电动机 电压
三相泵未随附电源电缆。可向客户提供 Agilent 部件号为
S4789001 的三相电源电缆套件。此套件不包括插头。
泵型号和电源电缆
插头类型
熔断
导体尺寸
电缆标记
电缆长度
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 号标准直径
UL/CSA
2.5 米
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1.50 mm2
<HAR>
2.5 米
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 安培
3x1.50 mm2
<HAR>
2.5 米
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 号标准直径
UL/CSA
2.5 米
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 号标准直径
UL/CSA
2.5 米
断路器
警告
通过安装适当容量的断路器以防止短路。
断路器应安装在合适的位置,伸手可触。
断路器作为设备的断开装置,必须标明
开 / 关、 “ 输入 / 输出 ” 标志并符合 IEC
60947-1 和 IEC 60947-3 的相关要求。
表 14 列出了各种电压单相和三相泵用电动机所需的断
路器容量。
表 14
单相电动机
断路器容量
三相电动机
断路器容量
断路器要求
100-115 VAC
50/60 Hz
15 安培
200-230 VAC
5 安培
200-230 VAC
50/60 Hz
7.5 安培
380-415-460 VAC
5 安培
27
TriScroll 300 Series Vacuum Pump
操作
维护
为了实现极限真空,必须在密封泵吸入口的情况下使泵
保持运行大约一小时的时间。
负责操作和维护泵的人员必须经过严格的培训,并且熟
悉事故预防规则。
与传统油封泵不同的是, Agilent 的干涡管泵无需使用液
体清洗其中所沉积的灰尘和碎屑。在大气环境中定期运
行泵一或两分钟即可实现对泵的清洁。定期清洗泵并根
据特定情况调整此时间安排。
警告
❑ 接触高压可能会遭受电击而致死。应
始终格外小心并遵循有效的事故预防
规程。
❑ 机器通电后,须特别小心移动部件并
警告
注意高压。
❑ 如果必须在泵操作相当长的时间之后
对其进行维护,请等其冷却后再操作,
因为外表面的温度可能超过 55 ℃ (131 °F)。
❑ 在开始维护工作之前,始终断开泵的
电源。
启动过程
1.
确保关闭真空系统隔离阀。
2.
打开泵的电源。
3.
打开隔离阀。
关机过程
1.
28
将泵返回工厂维修之前,必须填写本说
明手册随附的 “ 健康和安全 ” 表,并将
其发送至当地销售办事处。运输之前,
必须将该表的副本插入泵的包装箱内。
关闭真空系统隔离阀。
这可以防止碎屑由于传送至真空系统而进入泵体内。
2.
注释
关闭泵的电源。
如果要废弃泵,必须按照特定的国家和当地标准对其进
行处置。
TriScroll 300 Series Vacuum Pump
사용설명
일반정보
포장 열기 및 검사
본 설비는 전문인원 사용으로 제공합니다 . 사용자는 본
설비를 조작하시기 전에 본 설치 안내서 및 Agilent 에서
제공한 기타 모든 추가정보들을 읽으셔야 합니다 . 이러한
설명에 따르지 않았거나 훈련 받지 않은 인원의 부적합
사용 , 마음대로 본 설비에 지장을 주거나 특정국가의 표
준을 위하여 제공한 조작과 반대인 조작으로 인한 임의의
사고에 대하여 Agilent 에서는 어떠한 책임도 지지 않습
니다 .
포장 박스는 두 층으로 된 종이 박스입니다 .
본 TriScroll™ 300 은 건조 소용돌이 진공펌프입니다 . 본
펌프는 공기나 불활성 기체를 펌핑하는 데 적용됩니다 .
본 펌프는 유독 기체 , 부식성 기체 , 폭발성 기체 및 미립
성 기체를 펌핑하는 데 사용하지 않습니다 .
하기의 내용에는 본 설비의 사용중에 조작인원의 안전을
보장하는 모든 필수정보가 포함되여 있습니다 . 관련 상세
한 정보는 제 25 페이지의 " 기술정보 " 를 참고로 하여 주
십시오 .
본 안내서는 하기의 안전협의 표준에 부합됩니다 :
경고
경고메시지는 조작인원으로 하여금 특
정의 조작절차나 실지조작에 주의를 돌
리게 하기 위한 것으로서 엄격히 지키지
아니하면 심한 손상을 초래할 수 있습니
다.
주의
주의메시지는 조작절차 전에 주의소식
에 따라 조작하지 아니하면 설비를 파손
할 수 잇다는 것을 알려 줍니다 .
주석
주석은 본문에서 취한 중요한 정보를 포
함합니다 .
1.
겉 포장을 연 후 플라스틱 발포 포장을 꺼냅니다 .
2.
내부 포장을 잘라 냅니다 .
3.
베니어판을 이용하여 내부 박스에서 펌프를 들어냅
니다 .
4.
펌프 틀과 베니어판을 고정시킨 네개 볼트를 제거합
니다 .
5.
NW16 배기장치 플러그를 찾아내여 옆에 둡니다 .
6.
펌프에 파손이 있는 가 검사합니다 .
운송과정에 파손이 있을 경우 즉시 운수회사 및 현지
Agilent 대리점에 연락하십시오 .
7.
종이 박스와 포장재료를 보관하여 주십시오 .
펌프를 포함한 포장의 총 중량은 약 34.2 킬로 입니다 (75
파운드 ).
경고
펌프의 포장을 뜯을 때 펌프를 떨어뜨리
는 것을 삼가시고 펌프를 갑자기 충돌 ,
진동하는 것을 피하여 주십시오 .
경고
경고 TriScroll 300 의 무게는 26.4 킬로
에 달합니다 (58 파운드) . 파손을 피
하기 위하여 펌프를 이동 시 정확한 기
중기술을 사용하십시오 .
주석
주석 일반상황에서 펌프는 환경 중에 드
러나도 파손 되지 않습니다 . 하지만 펌
프를 설치하기 전 펌프의 흡입구의 밀폐
상태를 유지할 것을 건의합니다 .
보관
본 펌프를 운송 및 보관 시 하기의 환경 요구의 한계를 넘
지 말아 주십시오 :
온도:
상대습도:
20 °C 에서 60 °C 까지
(4 °F 에서 140 °F 까지)
50 에서 80% 까지
(응축하지 않음)
29
TriScroll 300 Series Vacuum Pump
설치요구
조작기간에 하기의 환경요구를 넘지 말아 주십시오 :
온도:
안전장치
펌프의 임의의 안전 및 절연장치를 뜯어내거나 고치지 말
아 주십시오 . 그렇지 아니할 경우에는 심한 사고를 빚어
낼 가능성이 있으며 품질 보증이 효력을 잃을 가능성이
있습니다 .
경고
상대습도:
+5 °C 에서 +40 °C 까지
(41 °F 에서 104 °F 까지 )
50 에서 80% 까지
(응축하지 않음)
주의
주의 바람덕트를 막지 말아 주십시오 .
그렇지 아니할 경우 펌프의 온도가 너무
높아질 수 있습니다 . 펌프의 표면온도
가 55 °C (131 ° F ) 를 넘으면 파손될 위
험이 있습니다 . 이러한 상황을 발견하
면 펌프를 정지하여 냉각시켜야 합니다
. 필요 시 펌프를 뜯어서 파손이 있는가
를 검사하고 수리하여야 합니다 .
주의
주의 펌프가 제조상으로부터 출하 시의
배치는 아래의 표와 같습니다 . 이러한
배치와 전원전압과의 부합여부를 검사
하십시오 .
❑ 본 펌프는 공기나 불활성 기체를 펌
핑하고 배출하는 데 적용되고 폭발성 기
체 , 가연성 기체 , 유독상 기체 , 부식성
기체를 펌핑하는 데 사용하지 않습니다
. 이러한 기체들은 인체 상해 , 폭발 및
화재를 일으킬 수 있습니다 .
❑ 설치장소는 비에 쉽게 젖는 , 수증기
및 습기의 영향을 많이 받는 장소가 아
니여야 합니다 . 그들은 감전 , 단락과 인
신상해를 초래할 수 있습니다 .
❑ 펌프를 검사 및 수리 할 때 펌프의 전
원을 끊어야 합니다 .
❑ 펌프에 대하여 배선을 진행할 때 전
기 기술자에게 자문하여 주십시오 .
❑ 해당 장치에서 펌프가 생성하는 소
음 수준을 감소시키는 것이 바람직한
경우 , 배기 소음 옵션을 이용할 수 있
습니다 .
❑ 신체 부상을 방지하려면 , 신체의 일
부를 진공에 노출시키지 않도록 하십
시오 .
주의
주의비록 본 펌프는 대기 중에 보편적으
로 존재하는 미립성 물체를 펌핑할 수
있지만 고체 , 화학제품 , 분말 물질 , 용
제 , 응축물 및 기타 미립성 물체에 사용
하지 않도록 설계한 것입니다 .
발동기 쪽에서 볼 때 단상과 삼상은 시
계방향으로 운전하여야 합니다 .( 펌프
틀에 있는 화살표를 주의하여 주십시오 .)
회전이 정확하지 않을 경우 영구성 파손
을 초래할 수 있습니다 .
30
전압의 전환이 필요 시 제 28 페 29 페이
지의 " 전기연결 " 중의 설명에 따라 전
원을 설치하십시오 .
TriScroll 300 Series Vacuum Pump
«• 15 에서는 사용이 가능한 TS-300 펌프 모델과 매개 특
정 펌프에 사용되는 코드를 기록하였습니다 .
표 15
펌프모델
발동기전압
삼상펌프에는 코드가 함께 들어있지 않고 Agilent 부품번
호가 S4789001 인 삼상전원 케이블공구세트를 제공하였
습니다 . 이 세트에는 플러그가 포함되지 아니합니다 .
펌프모델 및 코드
플러그유형
퓨징
도체사이즈
코드 표기
코드 길이
PTS03001UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03001UNIVEU
200-230 VAC
CEE 7/7
-
3x1.50 mm2
<HAR>
2.5 m
PTS03001UNIVUK
200-230 VAC
BS 1363
BS 1362
13 Amp
3x1.50 mm2
<HAR>
2.5 m
PTS03003UNIV
200-230 VAC
-
-
-
-
-
PTS03001UVPI
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
PTS03101UNIV
100-115 VAC
NEMA 5-15P
-
14 Gage
UL/CSA
2.5 m
브레이커
경고
적당한 용량의 브레이커를 설치하여 단
락을 방지하여야 합니다 .
회로 차단기는 적절한 위치에 배치되어
야 하며 쉽게 접근할 수 있어야 합니다 .
회로 차단기는 켜짐 / 꺼진 기호인 “I/O”
를 이용하여 장비에 대한 연결 해제 장
치로 마킹되어야 하며 IEC 60947-1 및
IEC 60947-3 의 관련 규정을 충족시켜야
합니다 .
«• 16 에서는 각종 전압의 단상과 삼상 펌프용 발동기가
수요하는 브레이커 용량을 열거하였습니다 .
표 16
단상발동기
브레이커 용량
삼상발동기
브레이커 용량
브레이커 요구
100-115 VAC
50/60 Hz
15 Amperes
200-230 VAC
5 Amperes
200-230 VAC
|50/60 Hz
7.5 Amperes
380-415-460 VAC
5 Amperes
31
TriScroll 300 Series Vacuum Pump
조작
유지
극한 진공을 실현하기 위하여 반드시 펌프 흡입구를 밀폐
한 상태에서 펌프를 약 한 시간 가량 운행하여야 합니다 .
펌프를 조작 , 유지하는 인원은 엄격한 훈련을 거쳐야 하
고 사고 방지 규칙에 익숙하여야 합니다 .
전통적인 기름밀폐 펌프와 상이한 점은 Agilent 의 건조
소용돌이 펌프는 액체를 사용하여 그 중에 누적된 먼지와
부스러기를 세척할 필요가 없습니다 . 대기 환경 중에서
정기적으로 펌프를 1-2분간 운행하면 펌프에 대한 세척을
완성할 수 있습니다 . 정기적으로 펌프를 세척하고 특정
상황에 따라 이 시간 안배를 조절합니다 .
경고
경고
❑ 기계에 전력을 공급한 후 부품을 이
동 시 조심하며 고압전기에 주의하여 주
십시오 .
작동하는 동안에는 모터 하우징의 바깥
쪽면이 매우 뜨겁습니다 . 펌프가 작동
하는 동안에는 모터 하우징을 만지지 마
십시오 .
❑ 반드시 펌프가 상당한 시간을 작동
후에 수리하여야 할 경우 냉각된 후 다
시 조작하여 주십시오 . 그것은 그 때 의
표면의 온도가 55 °C (131 °F) 를 넘을
수 있기 때문입니다 .
시동과정
1.
진공시스템 격리 밸브가 닫긴 것을 확인합니다 .
2.
펌프에 전력을 공급합니다 .
3.
격리밸브를 엽니다 .
중단과정
1.
전공 시스템 격리 밸브를 닫습니다 .
이것은 부스러기가 진공 시스템에 전송되어 펌프에
들어가는 것을 방지합니다 .
2.
32
펌프의 전원을 끊습니다 .
❑ 고압전기를 접촉하면 감전되어 사망
을 초래할 수 있습니다 . 시종 효과적인
사고방지 규정에 따라 특별히 조심하여
주십시오 .
❑ 유지 조작을 시작 하기 전에 항상 전
원을 ?D 어 주십시오 .
주석
펌프를 제조상에 반환하여 수리하기 전
에는 반드시 본 설명 안내서와 함게 드
린 " 건강 및 안전 " 안내서를 써넣어서
현지 대리점에 보내 주십시오 . 운송 전
에 반드시 이 표의 부본을 펌프의 포장
속에 넣어 주십시오 .
펌프를 폐기할 경우 반드시 나라와 현지의 기준에 따라
처치하여야 합니다 .
TriScroll 300 Series Vacuum Pump
Technical Information
Table 17
Specifications
Model
TriScroll™ 300 Series Dry Scroll Vacuum Pump
Interface dimensions
See Figure 1 on page 34
Peak pumping speed
50 Hz: 210 l/m, 12.6 m3/hr (7.4 cfm)
60 Hz: 250 l/m, 15 m3/hr (8.8 cfm)
Media
Clean air. No toxic, corrosive, explosive or particulate forming gases
Ultimate pressure (Torr)
1.0 x 102 Torr (1.3 x 102 mbar)
Maximum inlet pressure
1.0 atmosphere (0 psig)
Maximum continuous inlet pressure
100 Torr
Maximum outlet pressure
1.1 atmosphere (1.5 psig)
Inlet connection
NW25
Exhaust connection
Female 1/4" National Pipe Thread (NW16 adapter provided)
Gas ballast
Female 1/4" National Pipe Thread (40 Micron sintered filter provided)
Ambient operating temperature
5 °C to 40 °C (41 °F to 104 °F)
Storage temperature
–20 °C to 60 °C (–4 °F to 140 °F)
Motor rating
0.75 HP (0.56 kW)
Operating voltages
Single phase models:
❑ 50-60 Hz/100-115: 200-230 VAC ±10%
Three phase models:
❑ 50 Hz/190-230:380-460 VAC ±10%
❑ 60 Hz/200-230:460 VAC ±10%
Motor full load currents
See Table 18 on page 36
Motor thermal protection
Type U automatic
Operating speed
60 Hz: 1725 RPM,
Cooling system
Air-cooled
Weight
Pump only: 26.4 kg (58 lbs)
Shipping weight: 34.2 kg (75 lbs)
Noise level (per ISO 11201)
68 dB(A)
Vibration level at inlet (per ISO 10816-1)
6.3 mm/sec
Installation
Pollution Degree: 2
50 Hz: 1425 RPM
Installation category: 2
Altitude: 2000 m, indoor usage and storage
33
TriScroll 300 Series Vacuum Pump
Figure 1
Interface Drawing with Dimensions
Figure 2
34
Pumping Speed Curves
TriScroll 300 Series Vacuum Pump
3
4
2
1
6
5
1.
Cowling Screws; M5 (3)
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Cowling
Inlet (NW25)
Inlet Screen
NW16 Exhaust Adapter
Bearing Purge Port (1/4" National Pipe Thread)
Pump Frame
Frame Screws; M6 (4)
Gas Ballast Port (1/4" National Pipe Thread)
Mounting Holes; 11 mm diameter thru (8)
Rubber Feet (4)
Motor Cover Screws (3)
Motor Electrical Cover
8
7
9
13
12
10
11
Figure 3
TriScroll 300 Series Vacuum Pump
(Single Phase Pump Shown)
35
TriScroll 300 Series Vacuum Pump
Electrical Connections
Table 18 lists the full load motor currents at various voltages.
Table 18
Full Load Motor Currents, Amperes
1 phase motor
100 V
115 V
200 V
230 V
50 Hz
8.4
9
4.2
4.5
60 Hz
6.8
6.8
3.7
3.4
3 phase motor 200 V 230 V
380 V 415 V 460 V
50 Hz
2.5
2.6
1.3
1.3
-
60 Hz
2.4
2.2
-
-
1.1
Single Phase Motor Connection
The pump is configured for low voltage, 100 VAC to 115 VAC, or for high voltage, 200 VAC to 230 VAC. Low voltage
exists between connection points "4" and "Line 2" whether the pump motor is configured for low or high voltage. Figure 4
shows the electrical connections for a single phase motor.
.
1
Violet
(Internal)
.
.
4
5
.
2
.
Black (Internal)
VPI Valve (Optional)
.
.
4
5
2
L2 Power Cord
VPI Valve (Optional)
High Voltage
Figure 4
36
.
1
L1 Power Cord
.
.
L1 Power Cord
Violet (Internal)
VPI Valve (Optional)
Black (Internal)
L2 Power Cord
VPI Valve (Optional)
Low Voltage
Single Phase Motor Electrical Connections
TriScroll 300 Series Vacuum Pump
Three Phase Motor Connection
CAUTION
Wire the motor and electrical interlocks (if applicable) in accordance with local
electrical codes and the relevant electrical component manufacturer’s instructions.
Be sure to disconnect the electrical supply before rewiring for a different voltage.
Be sure the pump is wired correctly before applying power. A voltage mismatch
can damage the pump.
The pump can be configured for low voltage, 200 VAC to 230 VAC, or for high voltage, 380 VAC to 415 VAC and
460 VAC. As supplied from the factory, the pump is configured for low voltage. Figure 5 shows the electrical connections
for three phase motor.
Figure 5
Three Phase Motor Electrical Connections
1. Verify the electrical supply voltage.
2. Remove the three screws (item 12 in Figure 3 on
page 35) that are holding the motor electrical cover
(item 13 in Figure 3).
3. Refer to Figure 5 to connect the motor to match your
supply voltage.
❑ Use a 16/4, 600 V power cord, H07RN-F or
equivalent.
❑ Strain relief the power cord with a 1/2" NPT
male cord connector, Hubbell SHC1023CR or
equivalent. Attach the male cord connector to
the 1/2-14 NPSM hole next to the motor
cover.
4. Wire L1, L2 and L3 per Figure 5 using uninsulated
double-crimped, flag connectors, T&E Connectivity
41531-1 or equivalent.
Ensure that no exposed wiring is close to the
electrical cover or to other terminals on the board.
5. Secure the ground wire under the ground screw using
a ring connector.
6. Install the motor electrical cover and secure it with
three (3) screws removed in step 2.
7. Momentarily switch on the pump to verify proper
rotation.
With the inlet uncovered, a strong air flow should
come out the pump exhaust. If there is no flow out
the exhaust, reverse any two of the leads (L1, L2
or L3).
8. Repeat the test to verify correct rotation.
37
TriScroll 300 Series Vacuum Pump
Mechanical Connections
Pump Location
Locate the pump on a firm, level surface.
Mounting holes provided in the frame can be used to
provide permanent attachment. The rubber mounts on the
frame can be removed if desired.
CAUTION
The pump is a heavy object. To
avoid muscle strain or back injury,
use lifting aides and proper lifting
techniques when removing or
replacing.
Rotation of the Pump Inlet
with Respect to the Motor Frame
The standard pump configuration is with the inlet fitting
positioned at the top of the pump as shown in Figure 1 on
page 34. The pump inlet has two alternate positions:
❑ 90 degrees clockwise
❑ 90 degrees counterclockwise
To rotate the inlet:
1. Remove three (3) M5 screws (item 1 on Figure 3 on
page 35) that secure the cowling (item 2 on Figure 3)
to the scroll module. Remove the cowling.
2. Tilt the pump back so that the rear end of the motor
touches the floor.
3. Remove the four (4) M6 screws (item 8 on Figure 3)
holding the frame (item 7 on Figure 3) and scroll
module together.
4. Axially separate the frame and scroll module.
5. Rotate the module 90 degrees in either direction and
realign the two (2) locating pins on the scroll module
with the mating frame holes. Ensure that the rubber
spider is still on the motor coupling and that the
coupling teeth are properly aligned.
6. Rejoin the scroll module with the frame and install
and tighten the four (4) M6 screws removed in step 3.
7. Reinstall the cowling using the three (3) M5 screws
removed in step 1.
Pump Inlet
Use NW25, or larger, clean vacuum hardware with as
short a length as practical between the pump and the
vacuum chamber.
Use a bellows to provide both vibration isolation and
strain relief between the pump and the vacuum chamber.
Overview
The status of the VPI Valve is controlled by the TriScroll
motor internal thermal switch and its electrical supply.
The VPI Valve opens when the pump is running and
38
Pump Exhaust
A female 1/4" National Pipe Thread exhaust fitting is
located underneath the scroll module. This fitting swivels
360 degrees. Additionally, an NW16 male adapter with
1/4" National Pipe Thread is provided.
To avoid overheating the pump, do not restrict the
exhaust flow with long lengths of small diameter tubing.
Use as short as practical lengths of NW16 diameter, or
larger, hardware.
Optional Isolation Valve
Scroll pumps return to atmospheric pressure quickly
when shut off, thus the installation of a fast acting,
automatic, normally closed isolation valve is strongly
recommended to prevent pump debris from being
transported back into the vacuum chamber when the
pump is turned off.
❑ The opening of this valve should occur
simultaneously with or after pump start up.
❑ Valve closing should occur before,
simultaneously with, but no later than 250 ms
after pump shut off.
Use an NW25 valve or larger and mount it as close as
possible to the pump inlet. Mounting to the pump inlet is
ideal. (See Figure 6).
.
Figure 6
Isolation Valve Location
Agilent offers a variety of manual, electromagnetic and
electropneumatic controlled vacuum valves for vacuum
applications. The Agilent Vacuum Pump Isolation (VPI)
Valve is highly recommended for vacuum pump isolation
applications. The VPI valve application and installation
information for use with TriScroll vacuum pumps has
been included below.
Agilent also sells the TriScroll 300 pump with the VPI
valve preinstalled. The part number is PTS03001UVPI.
closes when it is stopped. It will also close when the
TriScroll motor thermal overload protection switch shuts
down the pump.
TriScroll 300 Series Vacuum Pump
CAUTION
Wiring
To prevent damage to the VPI Valve, it
must be installed by a qualified electrician and only as specified below.
Using the data in Table 19, verify that the VPI Valve
chosen is compatible with the TriScroll supply voltage
and frequency. Then, locate the proper wiring diagram to
use (Figure 4 on page 36 or Figure 5 on page 37).
1. Remove the three screws (item 12 in Figure 3 on
page 35) that are holding the motor electrical cover
(item 13 in Figure 3).
2. Connect the VPI Valve solenoid wire leads to the
pump motor as shown in Figure 4 or Figure 5.
3. Replace the motor electrical cover. Verify that the
valve is properly grounded before applying
electrical power
.
Table 19
Motor
TriScroll Vacuum Pump
Operating Voltage
VPI Valve Installation Data
VPI Valve Part #
NW25
VPI Valve Part #
NW40
Solenoid Operating
Voltage Range
Use the following
Wiring Diagram
1 Phase
100-120 V 50/60 Hz
VPI251205060
VPI401205060
90-132 V
Figure 4 low voltage
1 Phase
200-230 V 50/60 Hz
VPI251205060
VPI401205060
90-132 V*
Figure 4 high voltage
3 Phase
200 V 50/60 Hz
VPI251205060
VPI401205060
90-132 V*
Figure 5 low voltage
3 Phase
230 V 50/60 Hz
VPI251335060
VPI401335060
120-146 V*
Figure 5 low voltage
3 Phase
380 V 50/60 Hz
VPI252205060
VPI402205060
180-264 V*
Figure 5 high voltage
3 Phase
415 V 50/60 Hz
VPI252205060
VPI402205060
180-264 V*
Figure 5 high voltage
3 Phase
460 V 50/60 Hz
VPI252665060
VPI402665060
239-293 V*
Figure 5 high voltage
* Solenoid operating voltages are lower than the TriScroll vacuum pump operating voltages in order to utilize the TriScroll
motor’s internal thermal switch to actuate the VPI Valve.
Gas Ballast
The pump incorporates an automatic gas ballast to
prevent water and other condensates from accumulating
within the pump. The standard configuration is a sintered
filter installed in the 1/4" National Pipe Thread gas ballast
port (item 9 on Figure 3 on page 35). This allows enough
atmospheric air to enter the pump in order to purge
condensates while not effecting pump ultimate pressure
or pumping speed.
For applications where the ingress of atmospheric air is
undesirable, dry nitrogen at a flow rate of 5 lpm can be
bled into the gas ballast port. See “Purge Kit” below.
Blocking of the gas ballast port is not recommended.
Bearing Purge
A 1/4" National Pipe Thread bearing purge port (item 6 on
Figure 3 on page 35) protects the main crankshaft
bearings in applications where large amounts of water are
being pumped. In the standard configuration, this port is
sealed.
To enable the bearing purge, dry nitrogen at a flow rate of
5 lpm can be bled into the bearing purge port. This gas
supply should be maintained at 2 psig or less and must be
kept below 5 psig. See “Purge Kit” below.
39
TriScroll 300 Series Vacuum Pump
CAUTION
Purge Kit
The bearing purge port has
been disabled on TriScroll 300
model S4700308. Use of this port
could cause internal damage to
the pump.
A purge kit (Agilent part number PTSPURGEKIT) to
properly purge either the bearing purge or the gas ballast
is available. This kit contains a flow meter and all
necessary valving and tubing.
Troubleshooting
Table 20 contains a list of possible problems, their probable causes, and corrective actions.
Table 20
Problem
Pump won’t start
Poor ultimate pressure
Probable Cause
Corrective Action
Circuit breaker open
Close breaker.
Identify cause of overload.
Motor thermal protector open
Allow motor to cool.
Identify cause of overload.
Electrical short under the motor
electrical cover
Inspect and repair.
Wiring loose or cut
Repair or replace.
Excessive voltage drop
Check size and length of power supply cable.
Defective motor
Inspect. Contact Agilent.
System leak
Locate and repair leak.
Water in pump
Flush pump with air or dry nitrogen.
Gas ballast plugged
Replace breather vent. Contact Agilent.
Solvent in pump
Flush pump with air or dry nitrogen.
Install trap or filter.
Seals worn out
Replace tip seals. (Table 22 and Table 23 on
page 41 list maintenance kits and service
options.)
Poor conductance to pump
Replumb with shorter and/or larger diameter
tubing.
Pump makes hammering noise Pump overheated
Debris in pump
40
Troubleshooting Chart
Check ambient temperature.
Check ventilation to pump.
Check inlet screen.
Flush pump.
Disassemble pump and inspect. (Table 22 and
Table 23 on page 41 list maintenance kits and
service options.)
TriScroll 300 Series Vacuum Pump
Maintenance
General Information
Agilent TriScroll 300 series pumps are designed to provide years of trouble-free service if maintenance procedures and
intervals are observed. Bearing grease replenishment and tip seal replacement is recommended when pump base pressure
has risen to an unacceptably high level for your application. Bearings, rotary seals and o-rings should also be replaced if
the pump exhibits humming or grinding noises from the bearings. Main bearing life may be shortened if your application
requires the pumping of high quantities of water vapor. Use of the bearing purge kit (PTSPURGEKIT) mentioned earlier will
keep this water from impacting bearing life.
Maintenance should be performed in accordance with procedures, tooling and materials specified in the manuals listed
below.
Related TriScroll Manuals
Other manuals related to tip seal replacement, pump module replacement, and major maintenance of the TriScroll 300
series pumps are listed in Table 21.
Table 21
Other Related Manuals
Title
Applicable TriScroll Model
Part Number
Tip Seal Replacement Manual
All TriScroll 300 Series models
699904280
Pump Module Replacement Manual
All TriScroll 300 Series models
699904285
Major Maintenance Manual
All TriScroll 300 Series models
699904260
Maintenance and Tooling Kits
Material and tooling required to perform maintenance on TriScroll pumps is provided in kit form. A description of each kit
and ordering information is provided in Table 22.
Table 22
Description
Maintenance and Tooling Kits
Contents
Applicable TriScroll Model
Part Number
Major Maintenance Kit
All bearings, bearing seals, bearing
lubricant, O-rings, and tip seals required
to rebuild TriScroll 300 series pumps.
All TriScroll 300 Series models
PTSS0300MK
Maintenance Tool Kit
All fixtures and tools required to perform
any maintenance on TriScroll 300 Series
pumps.
All TriScroll 300 Series models
PTSS0300TK
Replacement Tip Seal Set
Replacement tip seals and static O-rings
for TriScroll 300 Series pumps.
All TriScroll 300 Series models
PTSS0300TS
NOTE: The Maintenance Tool Kit is also required for tip seal replacement.
41
TriScroll 300 Series Vacuum Pump
Factory Service Options
Table 23 lists the factory-rebuild service and advance exchange of complete TriScroll Pumps, as well as factory service
options that Agilent offers.
Table 23
Factory Service Options
Factory Service Options
Part Number
Advance Exchange TriScroll 300 Single Phase
EXPPTS03001
Advance Exchange TriScroll 300 Three Phase
EXPPTS03003
Advance Exchange TriScroll 310 Single Phase
EXPPTS03101
Advance Exchange TriScroll 300 Pump Module Only
EXPTS0300SC
Advance Exchange TriScroll 310 Pump Module Only
EXPTS0310SC
Accessories
The accessories listed in Table 24 are available for use with the TriScroll 300 series pump. Contact your local Agilent office
to place an order. A list of offices is included on the rear cover of this manual.
Table 24
Accessories
Purge Kit
PTSPURGEKIT
Three Phase Cable Kit
S4789001
Exhaust Extension
S4707002
Exhaust Filter Kit
PTS300EXFIL
Serial Numbers Notes
This manual applies to TriScroll 300 pumps with serial numbers beginning with LP, and ascending from LPB80124. For
service on TriScroll pumps with serial numbers J7000001 to A8000108 contact your nearest Agilent office.
TriScroll 300 series pumps with serial number above LPC80250 have 1/4-18 National Pipe Threads in the bearing purge,
gas ballast, and exhaust ports.
Pumps with serial numbers below LPC80250 were manufactured with 1/4-19 British Standard Pipe Threads. Contact your
local Agilent office if mating hardware is required.
Contacting Agilent
In the United States, you can contact Agilent Customer Service at 1-800-882-7426. See the back cover of this
manual for a listing of our sales and service offices.
Visit our web site at: http://www.chem.agilent.com/en-US/Products/Instruments/vacuum/pages/default.aspx.
42
TriScroll 300 Series Vacuum Pump
Req
uest for Return Health and
Safety Certification
Vacuum Products Division
Instructions for returning products
Dear Customer:
Please follow these instructions whenever one of our products needs to be returned.
1) Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular care to identify
all products that have pumped or been exposed to any toxic or hazardous materials.
2) After evaluating the information, Agilent Technologies will provide you with a Return Authorization (RA) number via email or fax,
as requested.
Note: Depending on the type of return, a Purchase Order may be required at the time the Request for Return is submitted. We
will quote any necessary services (evaluation, repair, special cleaning, eg).
3) Important steps for the shipment of returning product:
x Remove all accessories from the core product (e.g. inlet screens, vent valves).
x Prior to shipment, drain any oils or other liquids, purge or flush all gasses, and wipe off any excess residue.
x If ordering an Advance Exchange product, please use the packaging from the Advance Exchange to return the defective
product.
x Seal the product in a plastic bag, and package product carefully to avoid damage in transit. You are responsible for loss or
This page intentionally left blank.
damage in transit.
x Agilent Technologies is not responsible for returning customer provided packaging or containers.
x Clearly label package with RA number. Using the shipping label provided will ensure the proper address and RA number
are on the package. Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will
be returned.
4) Return only products for which the RA was issued.
5) Product being returned under a RA must be received within 15 business days.
6) Ship to the location specified on the printable label, which will be sent, along with the RA number, as soon as we have received
all of the required information. Customer is responsible for freight charges on returning product.
7) Return shipments must comply with all applicable Shipping Regulations (IATA, DOT, etc.) and carrier requirements.
RETURN THE COMPLETED REQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION:
EUROPE:
Fax:
00 39 011 9979 330
Fax Free: 00 800 345 345 00
Toll Free: 00 800 234 234 00
[email protected]
NORTH AMERICA:
PACIFIC RIM:
Fax:
1 781 860 9252
Toll Free: 800 882 7426, Option 3
[email protected]
please visit our website for individual
office information
http://www.DJLOHQW.com
Pg 1/3
TriScroll 300 Series Vacuum Pump
Vacuum Products Division
Request for Return Form
(Health and Safety Certification)
Please read important policy information on Page 3 that applies to all returns.
1) CUSTOMER INFORMATION
Company Name:
Contact Name:
Tel:
Email:
Fax:
Customer Ship To:
Customer Bill To:
Europe only: VAT reg. Number:
USA/Canada only:
2) PRODUCT IDENTIFICATION
Product Description
Agilent P/N
Agilent S/N
Taxable
Non-taxable
Original Purchasing Reference
3) TYPE OF RETURN (Choose one from each row and supply Purchase Order if requesting a billable service)
3A.
Non-Billable
3B.
Exchange
Billable
Repair
New PO # (hard copy must be submitted with this form):
Upgrade
Consignment/Demo
Calibration
Evaluation
Return for Credit
4) HEALTH and SAFETY CERTIFICATION This page intentionally left blank.
AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS,
RADIOACTIVE MATERIAL, OR MERCURY AT ITS FACILITY.
Call Agilent Technologies to discuss alternatives if this requirement presents a problem.
The equipment listed above (check one):
HAS NOT pumped or been exposed to any toxic or hazardous materials. OR
HAS pumped or been exposed to the following toxic or hazardous materials. If this box is checked, the following
information must also be filled out. Check boxes for all materials to which product(s) pumped or was exposed:
Toxic
Corrosive
Reactive
Flammable
Explosive
Biological
Radioactive
List all toxic/hazardous materials. Include product name, chemical name, and chemical symbol or formula:
________________________________________________________________________________________________________
NOTE: If a product is received at Agilent which is contaminated with a toxic or hazardous material that was not disclosed, the customer will be held responsible for all
costs incurred to ensure the safe handling of the product, and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of
exposure to toxic or hazardous materials present in the product.
Print Name:
Authorized Signature: ……………………….
Date:
5) FAILURE INFORMATION:
Failure Mode (REQUIRED FIELD. See next page for suggestions of failure terms):
Detailed Description of Malfunction: (Please provide the error message)
Application (system and model):
I understand and agree to the terms of Section 6, Page 3/3.
Print Name:
Authorized Signature: ……………………….
Pg 2/3
Date:
TriScroll 300 Series Vacuum Pump
Vacuum Products Division
Request for Return Form
(Health and Safety Certification)
Please use these Failure Mode to describe the concern about the product on Page 2.
APPARENT DEFECT/MALFUNCTION
- Does not start
- Does not spin freely
- Does not reach full speed
- Mechanical Contact
- Cooling defective
- Bad feedthrough
TURBO PUMPS and TURBO CONTROLLERS
POSITION
PARAMETERS
Power:
- Noise
- Vertical
Current:
- Vibrations
-Horizontal
Temp 1:
-Leak
-Upside-down
-Overtemperature
-Other:
Temp 2:
-Clogging
………………….
OPERATING TIME:
ION PUMPS/CONTROLLERS
- Poor vacuum
- Main seal leak
Rotational Speed:
Inlet Pressure:
Foreline Pressure:
Purge flow:
VALVES/COMPONENTS
- Bellows leak
- Vacuum leak
- High voltage problem
- Solenoid failure
- Damaged flange
- Error code on display
- Other
- Damaged sealing area
-Other
- Cannot calibrate
LEAK DETECTORS
-No zero/high backround
INSTRUMENTS
- Gauge tube not working
- Display problem
- Vacuum system unstable
- Cannot reach test mode
- Communication failure
- Degas not working
- Failed to start
- Other
- Error code on display
- Other
SCROLL AND ROTARY VANE PUMPS
This
page
- Pump doesn’t start
- Noisy pump
(describe)
DIFFUSION PUMPS
intentionally
left blank.
- Heater failure
- Electrical problem
- Doesn’t reach vacuum
- Over temperature
- Doesn’t reach vacuum
- Cooling coil damage
- Pump seized
- Other
- Vacuum leak
- Other
Section 6) ADDITIONAL TERMS
Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent
Technologies Vacuum Product Division – Products and Services Terms of Sale.
x
Customer is responsible for the freight charges for the returning product. Return shipments must comply with all
applicable Shipping Regulations (IATA, DOT, etc.) and carrier requirements.
x
Customers receiving an Advance Exchange product agree to return the defective, rebuildable part to Agilent Technologies
within 15 business days. Failure to do so, or returning a non-rebuildable part (crashed), will result in an invoice for the
non-returned/non-rebuildable part.
x
Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur
a restocking fee. Please reference the original purchase order number.
x
Units returned for evaluation will be evaluated, and a quote for repair will be issued. If you choose to have the unit
repaired, the cost of the evaluation will be deducted from the final repair pricing. A Purchase Order for the final repair price
should be issued within 3 weeks of quotation date. Units without a Purchase Order for repair will be returned to the
customer, and the evaluation fee will be invoiced.
x
A Special Cleaning fee will apply to all exposed products per Section 4 of this document.
x
If requesting a calibration service, units must be functionally capable of being calibrated.
Pg 3/3
TriScroll 300 Series Vacuum Pump
This page intentionally left blank.
Service & Support
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This information is subject to change
without notice.
© Agilent Technologies, Inc., 2014
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230/231, Sahar Road,
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Toll-Free: 0120 655 040
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Fax : +65 6754 0574
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Fax: +603 6733 8121
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Tel. +886 34959281
Toll Free: 0800 051 342
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Toll free: 00 800 234 234 00
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Vacuum Products Division
Via F.lli Varian 54
10040 Leini, (Torino) ITALY
Tel.: +39 011 997 9111
Fax: +39 011 997 9350
Toll-Free: 00 800 234 234 00
Customer Service and Support
North America
Toll Free: 800 882 7426, Option 3
[email protected]
Europe:
Toll Free: 00 800 234 234 00
[email protected]
Pacific Rim:
Please visit our website for individual
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On-line:
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Representatives in most countries