REED UPC836APE Guía de instalación

REED MANUFACTURING COMPANY

1425 West Eighth St. Erie, PA 16502 USA Phone: 800-666-3691 or 814-452-3691 Fax: 800-456-1697 or 814-455-1697

www.reedmfgco.com

1017-57512

UPC616A

UPC636A

UPC648A

UPC836APE

UPC848APE

UNIVERSAL PIPE CUTTERS

OPERATOR’S MANUAL

CORTATUBOS UNIVERSALES –

MANUAL DEL OPERADOR

COUPE-TUYAUX UNIVERSELS –

MANUEL D'UTILISATION

UNIVERSALROHRSCHNEIDER (UPC)

BETRIEBSANLEITUNG

TAGLIATUBI UNIVERSALI

MANUALE DI ISTRUZIONI

PNEUMATIC / NEUMÁTICOS / PNEUMATIQUE / PNEUMATIK

CAUTION: When cutting steel, ductile iron, or cast iron, the

UPC can produce sparks. When cutting PE, the UPC may cause

a build-up of static electricity. Do not use the UPC saw in-line on

potentially explosive or otherwise dangerous situations.

The line must be veried as completely purged of any ammable

vapor or liquid.

PRECAUCIÓN: Cuando corte acero, hierro dúctil o hierro

fundido, el cortatubos universal (UPC) puede producir chispas.

Cuando corte polietileno, el UPC puede causar que se acumule

electricidad estática. No utilice la sierra en línea del UPC si

pueden producirse explosiones o algún otro tipo de peligros. Se

debe vericar la línea para determinar si está completamente

purgada de vapores o líquidos inamables.

ATTENTION: Lors de la découpe de tuyaux en acier, en

fonte ductile ou en fonte, l’UPC peut générer des étincelles.

Quand vous coupez des tuyaux en PE, l’UPC peut entraîner

une accumulation d’électricité statique. N’utilisez pas l’outil de

découpe en cas de risques d'explosion potentiels ou autres

situations dangereuses. Il est nécessaire de vérier que le tuyau

a été totalement purgé de tout liquide ou vapeur inammable.

VORSICHT: Wenn Sie Stahl, Gusseisen oder Kugelgraphit-

Gusseisen schneiden, kann der Universalrohrschneider

(Universal Pipe Cutter, UPC) Funken erzeugen. Wenn Sie PE

schneiden, kann der UPC statische Elektrizität aufbauen. Setzen

Sie die UPC-Säge auf keinen Fall in einer Umgebung ein, in

der Explosionsgefahr oder eine andere Art von Gefahr besteht.

Die Linie ist daraufhin zu überprüfen, ob sie vollständig frei von

entammbarem Dampf oder entammbaren Flüssigkeiten ist.

ATTENZIONE: Quando vengono tagliati materiali quali acciaio,

ferro dolce o ghisa l'unità tagliatubi può produrre scintille.

Quando viene tagliato il polietilene, l'unità tagliatubi potrebbe

inoltre causare un accumulo di elettricità statica. Non utilizzare la

sega dell'unità tagliatubi in linea in situazioni che possono dare

luogo a potenziali esplosioni o altrimenti pericolose. La linea

deve essere controllata e risultare completamente scarica di

vapori o liquidi inammabili.

I. SAFETY INSTRUCTIONS & WARNING

A. Always Comply With:

1. General Industry Safety & Health Regulations, Part

-



20402.

 

from: American National Standards Institute, Inc.,



3. State and Local Regulations.

B. Abbreviated Form of Above Regulations:

These regulations are not all inclusive—study and com-

ply with all above regulations.

1. 

2. Use Tachometer

Actual speed must not exceed rated speed.

3. 

a. A tool is issued for use.

b. After all tool repairs.

4. Use Tools Only For Intended Purpose

 

5. 

 

6. Use Recommended Air Line Equipment

 

7. Stop Immediately If:

a. Unusual sound is heard, or...

b. Unusual vibration is experienced (Refer to Section

 

 

 

9. 

 



— TABLE OF CONTENTS —

l. SAFETY INSTRUCTIONS & WARNING 2

ll. DESCRIPTION/CAPACITIES 2, 3

lll. ASSEMBLY 3, 4, 5

lV. OPERATION 5, 6

V. MAINTENANCE 6

Vl. REPLACEMENT PARTS LIST 7

 

10. 

a. Refer to Sec. IIIA, Items 3 and 7 for proper and

secure mounting.

 

11. 

 

 

12. 

is in Use

 

concerning goggles, face shields, and other

protective clothing.

b. Appropriate hearing protection which reduces noise

to acceptable levels must be worn.

13. Employ a Safety Program

 

and maintenance procedures.

WARNING: Failure to comply with all safety

regulations may result in serious injury.

II. DESCRIPTION

A. Pipe Cutter Model: UPC 616A, 636A, 648A,

836APE & 848APE

NOTE: Models UPC836APE and UPC848APE are

specically for use on PE (high density polyethylene)

pipe. With a larger diameter blade (8” diameter), they

can cut up to 2.65” (69 mm) wall thickness PE pipe. They

can also be used on PVC plastic pipe when tted with

a PVC blade. UPC836APE and UPC848APE do not come

with a pressurized water system and cannot be used on

pipe requiring a water-cooled blade such as Cast Iron,

Pit Cast, Ductile Iron, Clay, or Concrete.

B. Motor Specications:

 

 

 

 

 

4

 

4

C. Pipe Cutting Range:

 

  

  

  

  

D. Beveling:

 

special order.

E. Maximum Cutting Depth

 

32

 

32

 

 

 

32

F. Standard Equipment

G. Optional Accessories/Blades

 



H. Auxiliary Equipment Required:

 



than those supplied with the motor are used, they should

be a full bore type to maximize motor speed.

III. ASSEMBLY

A. Blade Installation

 

 

a. Standard Arbor - Install the blade on the

 diameter

  

relieved side toward the blade and screw on the

 

 

  

against the face of the arbor.

  

  

  

Install the blade on the

 diameter arbor shoulder

  

  

 

 

  

  

cutter or arbor spacer.

c. Guideline for depth when beveling:

6" blade plunge an additional 1.7" after blade

contacts pipe

4" blade plunge an additional 1.1" after blade

contacts pipe



pipe and pipe diameter, and exterior pipe treatments.







B. Installing Bevel Cutters (Fig. 1) Optional

 



Exhaust

Collar

Rear Set

Screws

FIG.1

Blade Guard Mounting

Screws

Blade

Guard

Motor Clamp Screws

9/16"

➤

BLADE SELECTION CHART

Catalog No. Item Code Description Pipe Diameter Pipe Material

UPCARB4 97510 4” BLADES cut up to 23/32” (18.3 mm) wall thickness 6” (150 mm) PVC

UPCBPVC* 97511 PVC Bevel Cutter 6”- 48” (150-1300 mm) PVC

UPCARB6 97514 6” BLADES cut up to 1 23/32” (43.7 mm) wall thickness 8”- 48” (200-1300 mm) PVC

UPCSTEEL4 97519 4” BLADES cut up to 1/2” (12.7 mm) wall thickness 6” - 8” (150-200 mm) Steel

4” BLADES cut up to 23/32” (18.3 mm) wall thickness 6” - 8” (150-200 mm) PE

UPCSTEEL6 97520 6” BLADES cut up to 1/2” (12.7 mm) wall thickness 8” - 48” (200-1300 mm) Steel

6” BLADES cut up to 1 23/32” (43.7 mm) wall thickness 8” - 48” (200-1300 mm) PE

UPCPE8** 97521 8” BLADES cut up to 2 23/32” (69 mm) wall thickness 26” - 48” (660-1300 mm) PE

UPCDIA4 97529 4” BLADES cut up to 23/32” (18.3 mm) wall thickness 6” - 8” (150 -200 mm) Cast Iron, Pit Cast, Ductile Iron, Clay, Concrete

UPCDIA6 97525 6” BLADES cut up to 1 23/32” (43.7 mm) wall thickness 8”- 48” (200-1300 mm) Cast Iron, Pit Cast, Ductile Iron, Clay, Concrete

* Used with UPCARB4 or UPCARB6 cut-off blades. Long arbor #97561 is required since this bevel cutter has 1¼” blade thickness.

** This blade works only with UPC836 and UPC848 models.

Standard Equipment UPC616A UPC636A UPC648A UPC836APE UPC848APE

Power Cutter with 1.7 H.P. Motor YES YES YES YES YES

Chain/Turnbuckle Assembly YES YES YES YES YES

cut up to 16"

Connecting Frames & Chain to cut up to NO 36" 48” 36" 48”

Filter/Regulator/Lubricator with Stand YES YES YES YES YES

Water Tank 3 gallon 6 gallon 6 gallon NO NO

w/Cart w/Cart

Carrying Case YES YES YES YES YES

Air Motor Oil YES YES YES YES YES

Grease Gun YES YES YES YES YES

Hex Key Wrench Set YES YES YES YES YES

Open End Wrenches YES YES YES YES YES

Wedges YES YES YES YES YES

UPCSTEEL6 6” blade NO NO NO YES YES

UPCPE8 8” blade NO NO NO YES YES

WARNING:

Do not use the unit without the blade guard.

5. Re-install blade guard and tighten mounting screws.

C. Select Chain and Connecting Frames to match

outside Diameter of Pipe.

-



D. Assembly of Unit on Pipe

 

 



 -

-



 



FIG. 3

FIG. 2

Arbor

Blade

Flange

Locknut

Flange

Arbor

Blade

Locknut

Bevel Cutter

when used

PHOTO #2

MOTOR FRAME

NOMINAL

PIPE

DIAMETER

6 — 12 IN. 1 1 — —

14 — 26 IN. 1 1 1 1

28 — 36 IN. 1 1 2 2

40 — 48 IN. 1 1 3 3

11 LINK CHAIN

ASSEMBLY

13 LINK CHAIN ASSEMBLY

WITH TURNBUCKLE

CONNECTING FRAME

 

motor unit while wrapping the chain around to connect







not being removed.

2. Rotate exhaust collar until ports are in downward posi-

-

haust collar. Tightening the rear set screws will damage



3. Remove blade guard, by loosening 2 screws at top of



 



 

essential part on all cutting and beveling assemblies.



PHOTO #1

Flange

from Fig. 2 and 3 at right.

Position

Relieved Side



G. Adjust Filter, Regulator, Lubricator (FRL)





should be clean, dry, and lubricated to maximize motor

life and performance.

 





2. Set air pressure to 90 PSI maximum. Loosen wing-nut



until pressure is attained.

3. Turn the small set screw to set the oil drip. The oiler

should be set of 5-6 drops per minute.

H. Fill and Attach Water Tank (not required for

cutting plastic pipe) to Blade Guard

 -

ting cast iron, ductile iron and clay pipe. In cold tempera-



or a non-toxic, environmentally safe, anti-freeze may be

added to the water.

IV. OPERATION

A. Position the Cutting Blade

 

rests on pipe.

 





 

B. Pressurize Water Tank by Following Instructions

Provided with Tank

 

Special instructions

for cutting Steel Pipe and PE Pipe on next page.

C. Turn Motor On

After ensuring air line is clear of dirt and debris, connect

air hose to motor. Open ball valve on motor.

WARNING: Blade is now rotating, keep hands clear.

D. Slowly Feed the Blade into the Pipe.

 

1. Note position of depth gauge pointer (divided in tenths

 





the desired depth of cutter. Allow at least

4" of blade

beyond depth of cut.

*Exception to this would be if the bevel cutter was being

used for plastic, then the cutter would be engaged until

the bevel cutter began cutting. At this point the depth

gage pointer could be used to determine amount of

bevel. Full engagement produces a

16

FIG. 5

E. Align Cutter (Test Tracking)

Rotate unit around pipe (one





the motor unit rollers and rotate





can be aligned.

F. Connect Air Supply

 

coupling, however, any combination of piping to the unit





of compressor if so equipped. This will provide best tool

performance.

Connecting Frame

Motor Unit

Release Pin

11 Link

Chain

13 Link

Chain

Chain Hook (Down)

Chain Hook (Up)

UPC648

36" - 48" Size Shown

Motor Bracket

Locking Knob

Feed Knob

Blade Guard

Locking Knob

FIG. 4

 







Step 5, being sure to space the connecting frames



11 Link

Chain

11 Link

Chain

PHOTO #3

➤

Cut-off

Blade

Bevel

Cutter

15/16" Max. Bevel Width

➤

2 3/4 Rev.

1 Rev. 11/32

Pipe Wall

➤

FIG. 6

 

 



 

 

6. Space wedges every 9-12 inches.

7. The unit will cut under water, however, if it is stalled,

 

before cutting again.

 

of cut to ensure a complete bevel.

9. If the blade is pinched in the cut:

  

b. Open ball valve to ensure complete bleed off through

motor.

c. Remove blade guard.

 

 

f. Pull motor unit out of blade.

g. Remove blade from pipe by lifting the pipe. Inspect

the blade for damage.

10. If the motor will not be used again in the same day,

open the ball valve, pour about a teaspoon of air motor

oil into the air inlet port and close the ball valve.

For Use on Steel Pipe:



-













For Use On PE:

It is a 100% dry cut for PE. Turn the exhaust collar on the



straight up and not onto the pipe. Use a new hose from

the compressor to the FRL and a new hose from the FRL





exhaust collar on a regular basis so there is not a build-up

of oil or dripping oil.

V. MAINTENANCE

A. Motor

1. Lubrication: Grease the planetary gears after each day's











motor should also be oiled before and after each days use



2. Service: Refer to the service notice on underside of

carrying case lid.

Note: In the event of experiencing motor problems,

(i.e. - leakage, loss of power, etc.) do not

disassemble the motor. This will void the

motor warranty. Send motor back to Reed

Manufacturing for service.

B. Cover Air Port with Cover Coupling When Unit is

not in Use

C. Dress (Sharpen) Diamond Blades

 

D. Clean Carbide Grit Blade if it Becomes Loaded

1. Use wire brush or appropriate solvent.

 

E. Sharpen Steel/PE Blades/Bevel cutter

Should be performed by a professional tool grinding

service.

F. Occasionally lubricate the release pins,

chain links, main frame screw, roller pins and

turnbuckle assembly with a water displacing

lubricant (WD-40 or equivalent).



When cutting steel, ductile iron, or cast iron, the

UPC can produce sparks. When cutting PE, the

UPC may cause a build-up of static electricity.

Do not use the UPC saw in-line on potentially

explosive or otherwise dangerous situations.

The line must be veried as completely purged

of any ammable vapor or liquid.

CAUTION:

PARTS LIST

VIEW AT “A”

3,4,5

14,15

23,24,25,

26,27

31,

“A”

UPC616A UPC636A UPC648A UPC836APE UPC848APE

P/N DESCRIPTION QTY CAT NO QTY CAT NO QTY CAT NO QTY CAT NO QTY CAT NO

           

            

3 ROLLER PIN 2 97542 2 97542 2 97542

2 97542 2 97542

         4 97543 4 97543

         4 97544 4 97544

            

         5 97546 7 97546

         1 97547 1 97547

            

            

         1 93140 1 93140

         1 97551 1 97551

         1 97552 1 97752

         1 97553 1 97553

         1 97554 1 97554

         1 97555 1 97555

           

        

1 07509 1 07509

         1 97560 1 97560

         1 97617 1 97617

21 FLANGE 1 97066 1 97066 1 97066 1 97066 1 97066

         1 97543 1 97543

         1 97564 1 97564

         1 97565 1 97565

         1 97566 1 97566

         1 97567 1 97567

            

            

  

        

4 97570 4 97570

         2 97572 3 97572

         1 97573 1 97573

           

         1 97574 1 97574

         1 97575 1 97575

            

         1 97579 1 97579

           

           

            

            

         1 97591 1 97591

         1 40156 1 40156

            

        

   

            

            

         2 97590 2 97590

           

           

           

           

         47506 47506

     1 97520 1 97520

      1 97521 1 97521





I. INSTRUCCIONES DE SEGURIDAD Y

ADVERTENCIAS

A. Se debe cumplir siempre con:

1. Normas generales de seguridad y salud de la industria







 

de: American National Standards Institute, Inc., 1430



3. Normas estatales y locales.

B. Forma abreviada de las normas precedentes:

 

todas las normas precedentes.

1. 

2. 

La velocidad real no debe superar la velocidad nominal.

3. 

a. Sale una herramienta para su uso.

 

4. 

 

5. 

 

marcada de otra manera.

6. 

 



7. Se debe parar de inmediato si:

a. Se oye algún sonido inusual, o...

 





 

 



9. 

 





10. 

 



 

— ÍNDICE —

l. INSTRUCCIONES DE SEGURIDAD Y

ADVERTENCIAS 

ll. DESCRIPCIÓN/CAPACIDADES 

lll. CONJUNTO 9, 10, 11

lV. FUNCIONAMIENTO 11, 12

V. MANTENIMIENTO 12

Vl. LISTA DE PARTES DE REEMPLAZO 13

11. 

 



 

de alguna otra forma.

12. 

 

 







 

reduzca el ruido a niveles aceptables.

13. Utilice un programa de seguridad

 



mantenimiento.

ADVERTENCIA: Si no se cumplen todas las normas

de seguridad se pueden producir lesiones graves.

II. DESCRIPCIÓN

A. Modelo de cortatubos: UPC 616A, 636A, 648A,

836APE y 848APE

















un sistema de agua presurizada y no se pueden usar



agua como ser hierro fundido, hierro fundido en pozo de



B. Especicaciones del motor:

 



 

 



 

 

 



 



4"

LA HOJA QUE ROTA A ALTA

VELOCIDAD puede causar

graves lesiones personales.

Mantenga las manos lejos

de la hoja mientras la sierra

funciona. NO opere esta

unidad sin haber colocado

el protector de hoja.

NO utilice este cortatubos

sobre tubos de amianto. Las

ﬁbras libres de amianto son

peligrosas para la salud. NO

utilice este cortatubos sobre

tubos reforzados con ﬁbra

de vidrio (GRP). Las ﬁbras

libres de ﬁbra de vidrio son

peligrosas para la salud.

C. Rango de corte de tubos:



 

 

 

del tubo de PE SÓLO

 

del tubo de PE SÓLO

D. Biselado:

 



E. Profundidad máxima de corte

 

 

 

 

 

F. Equipo estándar

G. Hojas/Accesorios opcionales

 



H. Equipo auxiliar requerido:

 



Si se usan otros conectores distintos de los que se

suministran con el motor, deben ser de paso completo para

maximizar la velocidad del motor.

III. CONJUNTO

A. Instalación de la hoja

 



 

 

del portabrocas de









 del







portabrocas.

 

  





en el reborde de















del portabrocas y nivelada con la biseladora o el

separador del portabrocas.

 

  

 

   

 





tratamientos exteriores de los tubos.











B. Instalación de biseladoras (Fig. 1) Opcional

  

 

 

Anillo de

escape

Tornillos de

jación

posteriores

FIG.1

Tornillos de montaje de la

protección de la hoja

Protección

de la hoja

Tornillos de jación

del motor

9/16 pulg.

➤

Cuadro para selección de hojas

Nº de catálogo

Código de elemento

Descripción Diámetro de tubería Material del tubo

UPCARB4 97510 HOJAS DE 4” cortan hasta 23/32” Espesor de pared 43.7 mm) Tubo de 6” (150 mm) PVC

UPCBPVC* 97511 Biseladora para PVC Tubo de 6”- 48” (150-1300 mm) PVC

UPCARB6 97514 HOJAS DE 6” cortan hasta 1 23/32” Espesor de pared (43.7 mm) Tubo de 6”- 48” (150-1300 mm) PVC

UPCSTEEL4 97519 HOJAS DE 4” cortan hasta 1/2” Espesor de pared (12.7 mm) Tubo de 6” - 8” (150-200 mm) Acero

HOJAS DE 4” cortan hasta 23/32” Espesor de pared (18.3 mm) Tubo de 6” - 8” (150-200 mm) PE

UPCSTEEL6 97520 HOJAS DE 6” cortan hasta 1/2” Espesor de pared (12.7 mm) Tubo de 8”- 48” (200-1300 mm) Acero

HOJAS DE 6” cortan hasta 1 23/32” Espesor de pared (43.7 mm) Tubo de 8”- 48” (200-1300 mm) PE

UPCPE8** 97521 HOJAS DE 8” cortan hasta 2 23/32” Espesor de pared (69 mm) Tubo de 26” - 48” (660-1300 mm) PE

UPCDIA4 97529 HOJAS DE 4” cortan hasta 23/32” Espesor de pared (18.3 mm) Tubo de 6” - 8” (150 -200 mm) Hierro fundido, hierro fundido en pozo de colada, hierro ductile, barro, concreto

UPCDIA6 97525 HOJAS DE 6” cortan hasta 1 23/32” Espesor de pared (43.7 mm) Tubo de 8”- 48” (200-1300 mm)

Hierro fundido, hierro fundido en pozo de colada, hierro ductile, barro, concreto

* Se utiliza con hojas de corte del modelo UPCARB4 o UPCARB6. Es necesario un portabrocas largo #97561 ya que la hoja de esta biseladora tiene un grosor de 1¼”.

** Esta hoja funciona únicamente con los modelos UPC836 y UPC848.

Equipo estándar UPC616A UPC636A UPC648A UPC836APE UPC848APE

Cortatubos mecánico con motor de 1.7 H.P. Sí Sí Sí Sí Sí

Conjunto de cadena/tensor Sí Sí Sí Sí Sí

Corte hasta 16”

Bastidores de conexión y cadena para cortar hasta No 36” 48” 36” 48”

Filtro/Regulador/Engrasador con soporte Sí Sí Sí Sí Sí

Tanque de agua transportable con 3 galones 6 galones 6 galones No No

capacidad para… con carro con carro

Estuche de transporte Sí Sí Sí Sí Sí

Aceite para motor neumático Sí Sí Sí Sí Sí

Pistola de engrase Sí Sí Sí Sí Sí

Juego de llaves hexagonales Sí Sí Sí Sí Sí

Llaves de boca Sí Sí Sí Sí Sí

Cuñas Sí Sí Sí Sí Sí

UPCSTEEL6 Hoja de 6” No No No Sí Sí

UPCPE8 Hoja de 8” No No No Sí Sí

ADVERTENCIA:

No utilice la unidad sin la protección de la hoja.

 



C. Seleccione la cadena y los bastidores de

conexión que se adapten al diámetro exterior

del tubo.





D. Montaje de la unidad en el tubo

 

 





 

eslabones a la unidad del motor con el pasador de





 





FIG. 3

FIG. 2

Portabrocas

Hoja

Brida

Tuerca de

jación

Brida

Portabrocas

Hoja

Tuerca

jación

Biseladora

cuando se

usa

FOTO N.º 2

BASTIDOR DE MOTOR

DIÁMETRO

NOMINAL

DE TUBO

6 — 12 PULGADAS

1 1 — —

14 — 26 PULGADAS

1 1 1 1

28 — 36 PULGADAS

1 1 2 2

40 — 48 PULGADAS

1 1 3 3

CONJUNTO DE CADENA DE

11 ESLABONES

CONJUNTO DE CADENA DE 13

ESLABONES CON TENSOR

BASTIDOR DE CONEXIÓN

 



enrosca la cadena alrededor para conectar al gancho









 









 





 



 



corte y biselado. Asegúrese de no perder la llave.

FOTO N.º 1



Figura 2 y 3.

-



G. Ajuste del ltro, el regulador y el engrasador (FRL)





estar limpio, seco y lubricado para maximizar la vida útil del

motor y su rendimiento.

 

el aceite provisto. Para hacerlo debe sacar la tapa negra





 







 



minuto.

H. Cargar y sujetar el tanque de agua (no es necesario

para cortar tubos plásticos) a la protección de la

hoja

 

cuando se corta hierro fundido, hierro dúctil y tubos de



calor al tanque de agua, o se puede agregar al agua un



IV. FUNCIONAMIENTO

A. Ubicar la hoja de corte

 



2. Gire la perilla de avance del cortatubos en el sentido de las



que queden muy cerca del tubo, pero sin tocarlo. La perilla



debe permitir que el soporte se deslice.

B. Se debe realizar la presurización del tanque

de agua siguiendo las instrucciones que se

suministran con el tanque

 

En la página siguiente se incluyen las instrucciones

especiales para cortar

tubos de acero y de polietileno.

C. Ponga el motor en marcha

 

de suciedad y residuos, conecte la manguera de aire al



ADVERTENCIA: Ahora la hoja está rotando, mantenga

las manos alejadas.

D. Avance lentamente la hoja hacia el interior del

tubo.

 



 





2.* Una vez que se sabe el espesor del tubo que se desea







4



 



que la biseladora comience a cortar. En este punto, se



determinar la cantidad de biselado. Si se engancha

completamente se produce

16

FIG. 5

E. Alinee el cortatubos

(Pruebe la alineación)

Rote la unidad alrededor del tubo





rodillos de la unidad del motor y rote la unidad nuevamente









F. Conexión del suministro de aire

 













Bastidor de conexión

Unidad del

motor

Pasador de

liberación

Cadena

de 11

eslabones

Cadena

de 13

eslabones

Gancho de la cadena

(abajo)

Gancho de la

cadena (arriba)

UPC648

Se presenta en

36 - 48 pulg. de tamaño

Perilla de jación

del soporte del

motor

Perilla de

avance

Perilla de

jación de la

protección de

la hoja

FIG. 4

6. Si se cortan tubos para los cuales se necesitan bastidores















Cadena

de 11

eslabones

Cadena

de 11

eslabones

FOTO N.º 3

➤

Hoja de

corte

Biseladora

Ancho máximo de 15/16" de bisel

➤

2 3/4 Rev.

1 Rev. 11/32

Pared del

tubo

➤

FIG. 6

 

 

"



 

parte superior del soporte del motor.

 

 



sacar el agua antes de cortar nuevamente.

 



completo.

 

  

  



  

 

 

 

 











Cuando se usa en tubos de acero:





 



Sin embargo, si se usa agua se reduce la cantidad de



causa que las virutas se acumulen en el espacio de corte de



cortar nuevamente esas mismas virutas que caen en el lugar



Cuando se usa en tubos de polietileno:

Se utiliza un corte 100% seco para el polietileno. Gire el



manera que quede derecho hacia arriba de manera que el

escape sople derecho hacia arriba y no sobre el tubo. Use











regular para que no se acumule aceite o goteo de aceite.

V. MANTENIMIENTO

A. Motor

 



y la pistola de engrase suministrada. (Se recomienda la















 



Nota: Si tiene problemas con el motor (por

ejemplo, fugas, pérdida de potencia, etc.) no

lo desensamble. Esto anulará la garantía del

motor. Debe enviar el motor nuevamente a Reed

Manufacturing para que lo reparen.

B. Cubra el oricio de aire con el acoplamiento de la

cubierta cuando la unidad no está en uso.

C. Alar las hojas de diamante

 

D. Limpie la hoja de carburo granulizado si queda

cargada

1. Use un cepillo de alambre o un disolvente apropiado.

 



E. Ale la biseladora/hojas de polietileno/acero

 

profesional.

F. Lubrique ocasionalmente los pasadores de

liberación, los eslabones de las cadenas, el tornillo

de la unidad principal, los ejes portarrodillos

y el conjunto del tensor con un lubricante que

desplace el agua (WD-40 o equivalente).



Cuando corte acero, hierro dúctil o hierro fundido,

el UPC puede producir chispas. Cuando corte

polietileno, el UPC puede causar que se acumule

electricidad estática. No utilice la sierra en línea

del UPC si pueden producirse explosiones o algún

otro tipo de peligros. Se debe vericar la línea

para determinar si está completamente purgada de

vapores o líquidos inamables.

PRECAUCIÓN:

LISTA DE PARTES

VISTA EN “A”

3,4,5

14,15

18,32

23,24,25,

26,27

“A”

UPC616A UPC636A UPC648A UPC836APE UPC848APE

N/P DESCRIPCIÓN

CANTIDAD

CAT.

CANTIDAD

CAT.

CANTIDAD

CAT.

CANTIDAD

CAT.

CANTIDAD

CAT.



1 97067 1 97067 1 97067 1 97067 1 97067



4 97541 4 97541 4 97541 4 97541 4 97541



2 97542 2 97542 2 97542 2 97542 2 97542



4 97543 4 97543 4 97543 4 97543 4 97543



4 97544 4 97544 4 97544 4 97544 4 97544



          



1 97546 5 97546 7 97546 5 97546 7 97546

 



1 97547 1 97547 1 97547 1 97547 1 97547



          



          

ANILLO

1 93140 1 93140 1 93140 1 93140 1 93140



1 97551 1 97551 1 97551 1 97551 1 97551



1 97552 1 97552 1 97552 1 97552 1 97752



1 97553 1 97553 1 97553 1 97553 1 97553



1 97554 1 97554 1 97554 1 97554 1 97554



1 97555 1 97555 1 97555 1 97555 1 97555



         

 



1 97559 1 97559 1 97559 1 07509 1 07509



1 97560 1 97560 1 97560 1 97560 1 97560



1 97617 1 97617 1 97617 1 97617 1 97617



1 97066 1 97066 1 97066 1 97066 1 97066



1 97543 1 97543 1 97543 1 97543 1 97543



1 97564 1 97564 1 97564 1 97564 1 97564



1 97565 1 97565 1 97565 1 97565 1 97565



1 97566 1 97566 1 97566 1 97566 1 97566



1 97567 1 97567 1 97567 1 97567 1 97567



          

 



          





       4 97570 4 97570



       2 97572 3 97572



       1 97573 1 97573



         



1 97574 1 97574 1 97574 1 97574 1 97574



1 97575 1 97575 1 97575 1 97575 1 97575



          



       1 97579 1 97579



1 40177 1 40159 1 40159   

 

MANGUERA DEL SISTEMA DE AGUA CON CONEXIONES

         



          

ACEITE LUBRICANTE - CANTIDAD (MOTOR NEUMÁTICO)

         

FILTRO-REGULADOR-ENGRASADOR C/SOPORTE

1 97591 1 97591 1 97591 1 97591 1 97591



1 40156 1 40156 1 40156 1 40156 1 40156



          



          

            



          



2 97590 2 97590 2 97590 2 97590 2 97590

 



97595 97595 97595   

49*



97561 97561 97561   

           

           

52*



47506 47506 47506 47506 47506

     1 97520 1 97520

      1 97521 1 97521



I. MESURES DE SÉCURITÉ ET

AVERTISSEMENTS

A. Veiller à toujours respecter les normes

suivantes :

 







 

auprès de : American National Standards Institute, Inc.,



 

B. Forme abrégées de ces réglementations :

 



ci-dessus.

1. 

2. Utiliser un tachomètre

 

nominale.

3. 

 

 

4. Utiliser uniquement les outils dans les applications pour



 

5. 

maximum de 90 PSIG

 

pression.

6. 

 

7. 

 

 







 

inale de la lame

 

du moteur pneumatique.

9. 

 





 

10. 

 



 

— TABLE DES MATIÈRES —

l. MESURES DE SÉCURITÉ ET

AVERTISSEMENTS 14

ll. DESCRIPTION/CAPACITÉS 14, 15

lll. MONTAGE 15, 16, 17

lV. FONCTIONNEMENT 

V. ENTRETIEN 

Vl. LISTE DES PIÈCES DE RECHANGE 19

11. 

 



  



12. 

est en marche

 





protection.

  



13. 

 



AVERTISSEMENT : le non respect de l’ensemble

des règles de sécurité peut provoquer des

blessures graves.

II. DESCRIPTION

A. Modèle de coupe-tube : UPC 616A, 636A, 648A,

836APE et 848APE



















avec un système d'eau sous pression et ne peuvent







B. Caractéristiques techniques du moteur :

 



 



 

 

4"

 



4"

La LAME HAUTE VITESSE

DE ROTATION peut entraîner

de graves blessures. Garder

les mains éloignées de la

lame lorsque la scie est

en marche. NE PAS faire

fonctionner cet appareil

sans protège-lame en place.

NE PAS utiliser ce couteau

sur un tuyau d'amiante. La

ﬁbre d'amiante est dangere-

use pour votre santé. NE PAS

utiliser ce couteau sur un

tuyau en ﬁbre de verre ren-

forcée de polyester. Les ﬁbres

de verre libres peuvent être

dangereuses pour votre santé.

 





  

  

  



  

  

 

  

   

   

  

 de diamètre

   

  

  

,

   

   

  

c. Guide de profondeur pour chanfrein:

Lame de 6 po - enfoncer 1,7 po de plus au contact

de la lame

Lame de 4 po - enfoncer 1,1 po de plus au contact

de la lame

-





ATTENTION: le moteur pneumatique tourne dans le sens









B. Installation des fraises d’angle (Fig. 1) en

option

 



C. Plage de coupe de tuyaux :



 

 

 



 



D. Biseautage :

 



E. Profondeur de coupe maximale

 





 





 





 





 





F. Équipement standard

G. Accessoires en option/lames*





H. Équipement auxiliaire requis :











III. MONTAGE

A. Installation de la lame

1. 

2. Installer les lames

FIG.1

Vis de xation de carte de lame

Carter

lame

Collet

d’échappement

Vis de serrage du

moteur

Vis de

réglage

arrière

9/16"

◄

TABLEAU DE SÉLECTION DE LAMES

du catalogue Code Description Diamètre du tuyau Matériel du tuyau

UPCARB4 97510 Les LAMES de 4 po coupent jusqu’à une épaisseur de

po (18,3 mm) Tuyaux de 6 po (150 mm) PVC

UPCBPVC* 97511 Coupe tuyau en biseau pour PVC Tuyaux de 6 po - 48 po (150-1300 mm) PVC

UPCARB6 97514 Les LAMES de 6 po coupent jusqu’à une épaisseur de 1

po (43,7 mm) Tuyaux de 8 po - 48 po (200-1300 mm) PVC

UPCSTEEL4 97519 Les LAMES de 4 po coupent jusqu’à une épaisseur de ½ po (12,7 mm) Tuyaux de 6 po - 8 po (150-200 mm) Acier

Les LAMES de 4 po coupent jusqu’à une épaisseur de

po (18,3 mm) Tuyaux de 6 po - 8 po (150-200 mm) PE

UPCSTEEL6 97520 Les LAMES de 6 po coupent jusqu’à une épaisseur de ½ po (12,7 mm) Tuyaux de 8 po - 48 po (200-1300 mm) Acier

Les LAMES de 6 po coupent jusqu’à une épaisseur de 1

po (43,7 mm) Tuyaux de 8 po - 48 po (200-1300 mm) PE

UPCPE8** 97521 Les LAMES de 8 po coupent jusqu’à une épaisseur de 2

po (69 mm) Tuyaux de 26 po - 48 po (660-1300 mm) PE

UPCDIA4 97529 Les LAMES de 4 po coupent jusqu’à une épaisseur de

po (18,3 mm) Tuyaux de 6 po - 8 po (150 - 200 mm) Fonte, fonte coulee, fonte ductile, argile, béton

UPCDIA6 97525 Les LAMES de 6 po coupent jusqu’à une épaisseur de 1

po (43,7 mm) Tuyaux de 8 po - 48 po (200-1300 mm) Fonte, fonte coulee, fonte ductile, argile, béton

* Utilisé avec les lames UPCARB4 ou UPCARB6. Un long axe de meule n

97561 est nécessaire, car ce coupe-tuyau en biseau a une épaisseur de lame de 1,25 po.

** Cette lame ne fonctionne qu’avec les modèles UPC836 et UPC848.

Équipement Standard UPC616A UPC636A UPC648A UPC836APE UPC848APE

Coupeur motorisé avec moteur de 1,7 H.P. OUI OUI OUI OUI OUI

Chaîne/tendeur OUI OUI OUI OUI OUI

coupe jusqu’à

16 po

Connexion de cadres et chaîne à couper jusqu’à NON 36 po 48 po 36 po 48 po

Filtre/régulateur/lubriﬁcateur avec support OUI OUI OUI OUI OUI

Réservoir d’eau 3 gallons 6 gallons 6 gallons NON NON

avec panier avec panier

Housse de transport OUI OUI OUI OUI OUI

Huile de moteur à air OUI OUI OUI OUI OUI

Pistolet graisseur OUI OUI OUI OUI OUI

Jeu de clés hexagonales OUI OUI OUI OUI OUI

Clés à extrémité ouverte OUI OUI OUI OUI OUI

Cales OUI OUI OUI OUI OUI

Lame UPCSTEEL6 de 6 po NON NON NON OUI OUI

Lame UPCPE8 de 8 po NON NON NON OUI OUI

 

-





endommagera le moteur et pliera le support de moteur.

 



 



 

est une pièce essentielle sur tous les ensembles de

-

vette.

AVERTISSEMENT :

ne pas utiliser cet appareil sans le carter de lame.

 

C Sélectionner la chaîne et les structures de

connexion correspondant au diamètre extérieur

du tube.

 -



D. Montage de l’outil sur le tube

 



2. Tirer le support de moteur le plus possible vers le haut en

-



 





 -





 











6 — 12 IN. 1 1 — —

14 — 26 IN. 1 1 1 1

28 — 36 IN. 1 1 2 2

40 — 48 IN. 1 1 3 3

ENSEMBLE DE CHAÎNE À 11

MAILLONS

ENSEMBLE DE CHAÎNE À 13

MAILLONS AVEC TENDEUR

CHÂSSIS MOTEUR

DIAMÈTRE

DE TUBE

NOMINAL

STRUCTURE DE CONNEXION



FIG. 3

FIG. 2

Arbre

Lame

Flasque

Contre-écrou

Flasque

Arbre

Lame

Contre-

écrou

Fraise

d’angle (le

cas échéant)











G. Régler le ltre, le détendeur et le lubricateur







et les performances du moteur.

 

fournie en enlevant le grand bouchon noir en haut. (Ne pas



bouchon.

 







 



H. Remplir le réservoir d’eau (non requis pour la

découpe de tuyau en plastique) et l’attacher au

carter de lame.

 

tube en fonte, en fonte ductile ou en grès. Par temps froid,







IV. FONCTIONNEMENT

A. Mettre la lame en position

 

ce que le carter pivotant repose sur le tuyau.

 

-



celui-ci. La molette de verrouillage du support de moteur



B. Mettre le réservoir d’eau sous pression

conformément aux instructions fournies avec le

réservoir

 





C. Allumer le moteur

 





AVERTISSEMENT : la lame est désormais en

mouvement. Tenir les mains à l’écart.

D. Amener progressivement la lame sur le tuyau

Remarque : une pression trop rapide de la lame peut



 

-



 







4

profondeur de coupe.

 



-







16

E. Aligner le coupeur

(essai de repérage)

 















F. Brancher l’alimentation en air

 





-







FIG. 5

Molette de

verrouillage

de support de

moteur

Molette

d’alimentation

Molette de

verrouillage de

carter de lame

Structure de

connexion

Moteur

Goupille de

déverrouillage

Chaîne

à 11

maillons

Chaîne

à 13

maillons

Crochet de chaîne

(bas)

Crochet de chaîne

(haut) UPC648

taille illustrée de

36" - 48"

FIG. 4

 











moteur.



Chaîne

à 11

maillons

Chaîne

à 11

maillons



 

 





 



 

 



 



biseau complet.

9. En cas de pincement de la lame pendant la coupe :

  

   

moteur.

  

 

 

f. Tirer le mtoeur de la lame.

g. Retirer la lame du tuyau en soulevant le tuyau. Rechercher

 

 







Pour une utilisation avec des tuyaux en acier:







 











elle peut "recouper" les copeaux qui restent dans la zone de

travail.

Pour une utilisation avec des tuyaux en PE:







-











V. ENTRETIEN

A. Moteur

 

-















 

du couvercle du boîtier de transport.

Remarque: si le moteur présente des problèmes (par

exemple, fuite, perte de puissance, etc.), ne pas

démonter le moteur. Cela annulerait la garantie du

moteur. Renvoyer le moteur à Reed Manufacturing

qui assurera l’entretien.

B. Lorsque l’outil n’est pas utilisé, recouvrir les orices

d’air avec des bouchons.

C. Aiguisser les lames de diamant

 

D. Nettoyer la lame à grains abrasifs de carbure de

tungstène si elle est chargée

 

 

plus longue.

E. Aiguiser les lames pour acier ou PE et les outils pour

coupe en biseau

 



F. Graisser de temps à autres les goupilles, les

maillons de chaînes, les vis du châssis principal,

les rouleaux et l’ensemble avec un produit lubriant

hydrophobe (WD-40 ou équivalent)



Lors de la découpe de tuyaux en acier, en fonte

ductile ou en fonte, l’UPC peut générer des étincelles.

Quand vous coupez des tuyaux en PE, l’UPC peut

entraîner une accumulation d’électricité statique.

N’utilisez pas l’outil de découpe en cas de risques

d'explosion potentiels ou autres situations dangere-

uses. Il est nécessaire de vérier que le tuyau a été to-

talement purgé de tout liquide ou vapeur inammable.

ATTENTION :

‰

Lame

coupe

Fraise

d’angle

Largeur maximum de biseau de 15/16"

‰

2 3/4 tour

1 tour. 11/32

Paroi du tuyau

‰

FIG. 6

LISTE DES PIÈCES DE RECHANGE

VUE AU POINT “A”

3,4,5

14,15

18,32

23,24,25,

26,27

“A”

UPC616A UPC636A UPC648A UPC836APE UPC848APE

RÉF. DESCRIPTION QTÉ N° CAT QTÉ N° CAT QTÉ N° CAT QTÉ N° CAT QTÉ N° CAT

           

            

        

2 97542 2 97542

         4 97543 4 97543

         4 97544 4 97544

            

         5 97546 7 97546

         1 97547 1 97547

            

            

         1 93140 1 93140

         1 97551 1 97551

         1 97552 1 97752

         1 97553 1 97553

         1 97554 1 97554

         1 97555 1 97555

           

        

1 07509 1 07509

         1 97560 1 97560

         1 97617 1 97617

         1 97066 1 97066

         1 97543 1 97543

         1 97564 1 97564

         1 97565 1 97565

         1 97566 1 97566

         1 97567 1 97567

            

            

  

        

4 97570 4 97570

         2 97572 3 97572

         1 97573 1 97573

           

         1 97574 1 97574

         1 97575 1 97575

            

         1 97579 1 97579

           

           



        

   

            



        

1 97591 1 97591

         1 40156 1 40156

            

        

   

            

            

         2 97590 2 97590

           

49*

ARBRE LONG ( UTILIZE AVEC COUPE EN BISEAU)

97561 97561 97561   

           

           

         47506 47506

     1 97520 1 97520

      1 97521 1 97521



I. SICHERHEITS- UND WARNHINWEISE

A. Immer einhalten:

1. General Industry Safety & Health Regulations, Part 1910, OSHA 2206.





2. 

American National Standards Institute, Inc., 1430



3. Gesetze und Richtlinien

B. Die o. a. Gesetze und Richtlinien in verkürzter Form:





Originalwortlaut der o. a. Gesetze und Richtlinien.

1. 

Einbau prüfen.

2. Tachometer verwenden.



überschreiten.

3. 







4. 





5. 

nehmen.





6. Empfohlene Luftleitungsausrüstung verwenden.



Schmiervorrichtungen.

7. 



 





 



9. 

des Herstellers bezüglich Spindeln, Gegenmuttern, Abstandsringen,

Schlüsseln, Flanschen usw.



10. 

-



 

— INHALTSVERZEICHNIS —

l. SICHERHEITS- UND WARNHINWEISE 20

ll. BESCHREIBUNG/LEISTUNGSVERMÖGEN 20, 21

lll. BAUGRUPPE 21, 22, 23

lV. BEDIENUNG 23, 24

V. WARTUNG 24

Vl. ERSATZTEILLISTE 25

11. 

a. Siehe die o. a. Gesetze und Richtlinien.



  



12. 







 



13. 

 



WARNUNG: Falls Sie den Sicherheitsrichtlinien zuwiderhandeln,

können schwere Körperverletzungen die Folge sein.

II. BESCHREIBUNG

A. Rohrschneidermodell: UPC 616A, 636A, 648A, 836APE

und 848APE

HINWEIS: Die Modelle UPC836APE und UPC848APE

sind speziell für den Einsatz an Rohren aus PE-Material

(hochdichtes Polyethylen) ausgelegt. Wenn das Messer einen

größeren Durchmesser (203 mm = 8") hat, können Sie mit

den entsprechenden Modellen PE-Rohre mit einer Wanddicke

bis 69 mm (2,65") schneiden. Sie lassen sich auch für PVC-

Kunststoffrohre einsetzen, wenn zur Ausstattung ein PVC-

Messer gehört. UPC836APE und UPC848APE besitzen kein

Druckwassersystem. Die entsprechenden Modelle können

nicht an Rohren eingesetzt werden, für die wassergekühlte

Messer erforderlich sind. Beispiele für solche Rohre: Gusseisen,

Grubenguss, Kugelgraphit-Gusseisen, Ton oder Beton.

B. Motorspezikationen:

 

 

 

 

 

 



C. Rohrschneidekapazität:



 

 

 



 



D. Gehrung:



Verfügbar per Sonderbestellung

E. Maximale Schnitttiefe

























 





F. Standardausrüstung

G. Optionale(s) Zubehör/Messer





H. Erforderliche Zusatzausrüstung:











III. BAUGRUPPE

A. Messereinbau

 

 



























 































liegen.



  



  



-



dem Rohr umgegangen wird.





-

setzen, dass sie entgegen dem Uhrzeigersinn rotieren.

B. Einbau von Gehrungsschneidern (Abb. 1) als Option

 -



Auslass-

öffnung

Einstells-

chrauben an

der Rückseite



Befestigung Messerschutz

Schrauben

Messer-

schutz

Motorklemmschrauben

9/16” (14,3 mm)

➤

MESSERAUSWAHLTABELLE

Katalog Nr. Artikelcode Beschreibung Rohrdurchmesser Rohrmaterial

UPCARB4 97510

MESSER der Größe 4” (102 mm) schneiden bis zu 23/32" (18,3 mm) Wanddicke 6” (152 mm) PVC

UPCBPVC* 97511

Gehrungsschneider für PVC 6”- 48” (150-1300 mm) PVC

UPCARB6 97514

MESSER der Größe 6” (152 mm) schneiden bis zu 1 23/32” (43,7 mm) Wanddicke 8”- 48” (200-1300 mm) PVC

UPCSTEEL4 97519

MESSER der Größe 4” (102 mm) schneiden bis zu 1/2” (12,7 mm) Wanddicke 6” - 8” (150-200 mm) Stahl

MESSER der Größe 4” (102 mm) schneiden bis zu 23/32” (18,3 mm) Wanddicke 6” (152 mm) PE

UPCSTEEL6 97520

MESSER der Größe 6” (152 mm) schneiden bis zu 1/2” (12,7 mm) Wanddicke 8” - 48” (200-1300 mm) Stahl

MESSER der Größe 6” (152 mm) schneiden bis zu 1 23/32” (43,7 mm) Wanddicke 8” - 48” (200-1300 mm) PE

UPCPE8** 97521

MESSER der Größe 8” (203 mm) schneiden bis zu 2 23/32” (69 mm) Wanddicke 26” - 48” (660-1300 mm) PE

UPCDIA4 97529

MESSER der Größe 4” (102 mm) schneiden bis zu 23/32” (18,3 mm) Wanddicke 6” - 8” (150-200 mm)) Gusseisen, Grubenguss, Kugelgraphit-Gusseisen, Ton, Beton

UPCDIA6 97525 MESSER der Größe 6” (152 mm) schneiden bis zu 1 23/32” (43,7 mm) Wanddicke 8”- 48” (200-1300 mm) Gusseisen, Grubenguss, Kugelgraphit-Gusseisen, Ton, Beton

* Verwendung zusammen mit Abschneidemessern des Modells UPCARB4 oder UPCARB6 Es wird ein Gehrungsschneider vom Typ Langdorn Nr. 97561 benötigt, da dieser eine Messerdicke von 1¼” (31,75 mm) aufweist.

** Dieses Messer arbeitet ausschließlich mit den Modellen UPC836 und UPC848.

Standardausrüstung UPC616A UPC636A UPC648A UPC836APE UPC848APE

Motorschneider ("Power Cutter") mit 1,3 kW (1,7 HP) Motor     

Baugruppe "Kette/Spannschloss"      



Verbindungsrahmen und Kette zum Schneiden bis max.     

Filter/Regler/Schmiervorrichtung mit Ständer     

Wassertank 11,4 Liter 22,71 Liter 22,71 Liter NEIN NEIN

 

Trägergehäuse     

Luftmotoröl     

Fettpresse     

Satz Sechskantschlüssel     

Verstellbarer Gabelschlüssel (Maulschlüssel)     

Keile     

Messer UPCSTEEL6 6” (152 mm)     

Messer UPCPE8 8” (203 mm)     

➤

WARNUNG:

Verwenden Sie die Einheit nicht

ohne Messerschutz.

 -

gungsschrauben an.

C. Wählen Sie Kette und Verbindungsrahmen so, dass diese

zum Außendurchmesser des Rohrs passen.





D. Baugruppe der Rohreinheit

 

 



 





 









Dorn

Messer

Flansch

Gegenmutter

Flansch

Dorn

Messer

Locknut

Gehrungs-

schneider (falls

verwendet)

FOTO #2

MOTORRAHMEN

NOMINELLER

ROHRDURCHMESSER

6-12" (152 -304 mm) 1 1 — —

14-26" (356-660) 1 1 1 1

28-36" (711-914) 1 1 2 2

40-48"(1016-1219) 1 1 3 3

BAUGRUPPE VERBINDUNGSKETTE (11)

BAUGRUPPE VERBINDUNGSKETTE MIT

SPANNSCHLOSS (13)

VERBINDUNGSRAHMEN













montiert werden, der nicht entfernt wird.

 

unten gerichtet sind. Positionieren Sie die hinteren Einstellschrauben



hinteren Einstellschrauben anziehen, verbiegt sich hierdurch der



 



4. Schrauben Sie Gegenmutter, Flansch sowie den Abstandhalter am



 



Fall den Schlüssel in eine falsche Position.

FOTO NR. 1



Abb. 2 und 3 auf der rechten Seite

Position

Entlastete Seite



G. Filter, Regler, Schmiervorrichtung einstellen

Hinweis: Filter, Regler und Schmiervorrichtung müssen unbedingt







 







 







 





H. Befüllen Sie den Wassertank (nicht erforderlich zum

Schneiden von Plastikrohren), und befestigen Sie

diesen am Messerschutz.

 







ungiftiges, umweltschonendes Frostschutzmittel zugegeben wird.

IV. BEDIENUNG

A. Das Schneidemesser positionieren

 

dass der Schwingschutz auf dem Rohr ruht.

 









B. Druckwassertank – durch Befolgen von Anweisungen – mit

einem Tank ausgestattet



Spezielle Anweisungen zum Schneiden von Rohren

aus Stahl und PE nden Sie auf der nächsten Seite.

C. Motor einschalten

 





WARNUNG: Das Messer rotiert jetzt. Halten Sie unbedingt Ihre

Hände vom Messer fern.

D. Führen Sie langsam das Messer in das Rohr ein.

 



 













*Eine Ausnahme hiervon ist die Verwendung des Gehrungsschneiders















FIG. 5

E. Schneider korrekt ausrichten

(Testspurführung)



-

-

nen Sie das Rohr an einer der Rollen des









F. Luftversorgung anschließen













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kette (11)

Abgebildet: UPC616

FOTO #3

Abschneidklinge

Gehrungsschneider

15/16” (23,8 mm) Max. Gehrungsbreite

2 Umdr. 3/4

1 Umdr. 11/32

Rohrwand



 

 

ca.







 

 

 

bleibt, drehen Sie es über die Schnittlinie wieder nach oben. Lassen



 





 

a. Trennen Sie die Luftversorgungsleitung von der Einheit ab.

  



 

 

 

 

 -



 







Beim Schneiden von Stahlrohren:





-









den Arbeitsbereich fallen.

Zum Schneiden von PE:





damit der Auslass gerade nach oben und nicht in das Rohr hinein













V. WARTUNG

A. Motor

1. Schmierung: Schmieren Sie das Planetengetriebe am Ende

















 



Hinweis: Wenn Motorprobleme vorliegen, z. B. bei Undichtigkeit,

Stromverlust usw., bauen Sie den Motor auf keinen

Fall auseinander. Hierdurch verlieren Sie Ansprüche

aus Ihrer Motorgarantie. Schicken Sie den Motor

zurück an Reed Manufacturing, und lassen Sie ihn dort

reparieren.

B. Den Luftanschluss mit Abdeckkupplung verschließen, wenn

die Einheit gerade nicht benutzt wird.

C. Schärfen Sie die Diamantmesser.

 

D. Reinigen Sie das Karbidgittermesser, falls es belastet wird.

 

Lösungsmittel.

 -

dauer erhöhen.

E. Messer des Gehrungsschneiders für Stahl/PE schärfen

 

F. Schmieren Sie gelegentlich Lösestifte,

Kettenverbindungen, Hauptrahmenschraube, Rollenstifte

und Spannschloss-Baugruppe mit einem Wasser

ersetzenden Schmiermittel (WD-40 oder gleichwertig).



Wenn Sie Stahl, Gusseisen oder Kugelgraphit-Gusseisen

schneiden, kann der Universalrohrschneider (UPC)

Funken erzeugen. Wenn Sie PE schneiden, kann

sich aufgrund des UPC statische Elektrizität bilden.

Positionieren Sie die UPC-Säge auf keinen Fall bündig in

möglicherweise explosiven oder anderweitig gefährlichen

Umgebungen. Die Linie muss geprüft werden und

dabei vollständig frei von entammbarem Dampf oder

entammbaren Flüssigkeiten sein.

VORSICHT:

➤

ERSATZTEILLISTE

SIEHE “A”

3,4,5

14,15

23,24,25,

26,27

31,

“A”

UPC616A UPC636A UPC648A UPC836APE UPC848APE

TEILENR. BESCHREIBUNG

MENGE

KATEGORIE NR.

MENGE

KATEGORIE NR.

MENGE

KATEGORIE NR.

MENGE

KATEGORIE NR.

MENGE

KATEGORIE NR.

           

            

3 ROLLENSTIFT 2 97542 2 97542 2 97542

2 97542 2 97542

         4 97543 4 97543

         4 97544 4 97544

            

         5 97546 7 97546

         1 97547 1 97547

            

            

         1 93140 1 93140

         1 97551 1 97551

         1 97552 1 97752

         1 97553 1 97553

         1 97554 1 97554

         1 97555 1 97555

           

        

1 07509 1 07509

         1 97560 1 97560

         1 97617 1 97617

         1 97066 1 97066

         1 97543 1 97543

         1 97564 1 97564

         1 97565 1 97565

         1 97566 1 97566

         1 97567 1 97567

            

            

  

     

4 97570 4 97570

         2 97572 3 97572

         1 97573 1 97573

           

         1 97574 1 97574

         1 97575 1 97575

            

         1 97579 1 97579

           

  

      

  

            

            

41 



1 97591 1 97591 1 97591 1 97591 1 97591

         1 40156 1 40156

          

        

   

            

            

  

      

2 97590 2 97590

           

  

      

  

           

           

         47506 47506

     1 97520 1 97520

      1 97521 1 97521



I. ISTRUZIONI DI SICUREZZA E AVVERTENZE

A. Osservare sempre quanto segue:

1. General Industry Safety & Health Regulations, Parte 1910,

-



 -

can National Standards Institute, Inc.,



3. Norme statali e locali.

B. Forma abbreviata delle norme sopra citate:

 -

are e osservare tutte le regolamentazioni di cui sopra.

1. 

di taglio.

2. Utilizzare un tachimetro

 

3. 

 

 

4. Utilizzare gli utensili esclusivamente per gli scopi previsti

 

5. Testare e utilizzare gli utensili a una pressione massima di 90 PSI

L'unica eccezione è costituita da utensili in cui si raccoman-

dano valori diversi.

6. Utilizzare componenti per linee pneumatiche raccomandati

 -

tori.

7. 

 

 -



 

 

motore pneumatico..

9. 

 -





— INDICE —

l. ISTRUZIONI DI SICUREZZA E

AVVERTENZE 2

ll. DESCRIZIONE/CAPACITÀ 2, 3

lll. MONTAGGIO 3, 4, 5

lV. FUNZIONAMENTO 5, 6

V. MANUTENZIONE 6

Vl. ELENCO PARTI DI RICAMBIO 7

10. 

 

corretto e sicuro.

b. Esempio di etichetta di avviso:

11. 



b. Scartare se scheggiata, rotta o altrimenti danneggiata.

12.

Indossare sempre i dispositivi di protezione mentre l'utensile è in uso

a. Fare riferimento alle norme sopra citate (Sezione I, punto

-

menti protettivi.

b. Indossare le protezioni per l'udito adeguate così da ridurre



13. Seguire un programma di sicurezza

 

ispezione e manutenzione..

AVVERTENZA: La mancata osservanza di tutte le

norme di sicurezza può provocare lesioni gravi.

II. DESCRIZIONE

A. Modello della tagliatubi: UPC 616A, 636A,

648A, 836APE e 848APE

NOTA: I modelli UPC836APE e UPC848APE sono

destinati specicamente all'uso su tubi in PE (polietilene

ad alta densità). Le lame aventi un diametro maggiore

(diametro 8") possono tagliare tubi in polietilene con

spessore di parete no a 2.65" (69 mm). Quando dotati

di lama in PVC, possono essere utilizzati anche su tubi

in plastica PVC. I modelli UPC836APE e UPC848APE

non vengono forniti con un sistema di pressurizzazione

dell’acqua e non possono essere impiegati per tubi che

richiedono una lama raffreddata ad acqua, come i tubi in

ghisa, fusi in fossa, in ferro dolce, argilla o calcestruzzo.

B. Speciche del motore:

 

 

 

 

 

 



Portata di taglio dei tubi:

 

  

  

  



  



D. Smussatura:

Smussatura determinata in base alla taglierina a smusso utiliz-



E. Profondità di taglio massima

 

32

 

32

 

 

 

32

F. Attrezzatura standard

G. Accessori opzionali/lame

 



H. Attrezzature ausiliarie richieste:

-



diversi da quelli forniti con il motore, accertarsi che siano del tipo a



III. GRUPPO DI LAVORO

A. Installazione della lama

1. Selezionare la lama in base allo schema riportato di seguito

2. Installare le lame

a. Albero standard: installare la lama sulla spalla dell'albero di



verso la lama e stringere il controdado. Tenendo una chiave

-

dado dell'albero. La lama deve posizionarsi completamente



dell'albero.

b. 

-



dell'albero. Installare la lama sulla spalla dell'albero di diametro







dell'albero. La lama deve posizionarsi completamente sulla

spalla dell'albero ed essere allineata alla taglierina a smusso o

al distanziatore dell'albero.

c. 

nella lama da 6" il taglio affonda ulteriormente di 1,7" dopo che

la lama entra a contatto con il tubo

nella lama da 4" il taglio affonda ulteriormente di 1,1" dopo che

la lama entra a contatto con il tubo

NOTA: La durata operativa della lama dipende dalle condizioni

meteorologiche, dal tipo di tubo e dal diametro del tubo, oltre che dai

trattamenti esterni del tubo.





di rotazione devono essere installate in modo da ruotare in senso

antiorario.

Installazione di taglierine a smusso (Fig. 1) -

opzionale

 



Collare di

scarico

Viti di

bloccaggio

posteriori

FIG.1

Viti di montaggio della

protezione della lama

Pro-

tezione

della

lama

Viti di fermo motore

9/16"

➤

SCHEMA DI SELEZIONE DELLE LAME

N. catalogo Codice articolo Descrizione Diametro tubo Materiale tubo

UPCARB4 97510 LAME da 4" tagliano spessori di parete ﬁno a 23/32" (18,3 mm) 6” (150 mm) PVC

UPCBPVC* 97511 Taglierina a smusso in PVC 6”- 48” (150-1300 mm) PVC

UPCARB6 97514 LAME da 6" tagliano spessori di parete ﬁno a 1 23/32" (43,7 mm) 8”- 48” (200-1300 mm) PVC

UPCSTEEL4 97519 LAME da 4" tagliano spessori di parete ﬁno a 1/2" (12,7 mm) 6” - 8” (150-200 mm) Acciaio

LAME da 4" tagliano spessori di parete ﬁno a 23/32" (18,3 mm) 6” - 8” (150-200 mm) PE

UPCSTEEL6 97520 LAME da 6" tagliano spessori di parete ﬁno a 1/2" (12,7 mm) 8” - 48” (200-1300 mm) Acciaio

LAME da 6" tagliano spessori di parete ﬁno a 1 23/32" (43,7 mm) 8” - 48” (200-1300 mm) PE

UPCPE8** 97521 LAME da 8" tagliano spessori di parete ﬁno a 2 23/32" (69 mm) 26” - 48” (660-1300 mm) PE

UPCDIA4 97529 LAME da 4" tagliano spessori di parete ﬁno a 23/32" (18,3 mm) 6” - 8” (150 -200 mm) Ghisa, fusione in fossa, ferro dolce, argilla, calcestruzzo

UPCDIA6 97525 LAME da 6" tagliano spessori di parete ﬁno a 1 23/32" (43,7 mm) 8”- 48” (200-1300 mm) Ghisa, fusione in fossa, ferro dolce, argilla, calcestruzzo

* Impiego con lame taglienti UPCARB4 o UPCARB6. Si richiede l'albero lungo n. 97561 in quanto questa taglierina a smusso possiede uno spessore lama di 1¼".

** Questa lama funziona solo con i modelli UPC836 e UPC848.

Attrezzatura standard UPC616A UPC636A UPC648A UPC836APE UPC848APE

Taglierina alimentata con motore 1,7 CV SÌ SÌ SÌ SÌ SÌ

Gruppo catena/tenditore SÌ SÌ SÌ SÌ SÌ

taglio ﬁno a 16"

Telai di connessione e catena per taglio ﬁno a NO 36" 48” 36" 48”

Filtro/Regolatore/Lubriﬁcatore con supporto SÌ SÌ SÌ SÌ SÌ

Serbatoio acqua 3 galloni 6 galloni 6 galloni NO NO

con carrellino con carrellino

Custodia di trasporto SÌ SÌ SÌ SÌ SÌ

Olio motore aria SÌ SÌ SÌ SÌ SÌ

Pistola di ingrassaggio SÌ SÌ SÌ SÌ SÌ

Set chiavi esagonali SÌ SÌ SÌ SÌ SÌ

Chiavi aperte SÌ SÌ SÌ SÌ SÌ

Cunei SÌ SÌ SÌ SÌ SÌ

lama in acciaio UPC 6" NO NO NO SÌ SÌ

lama UPC PE-8 8" NO NO NO SÌ SÌ



AVVERTENZA:

Non utilizzare l'unità senza la protezione lama montata.

5. Reinstallare la protezione della lamiera e serrare le viti di

montaggio.

C. Selezionare la catena e i telai di connessione per

l'adattamento al diametro esterno del tubo.





D. Montaggio dell'unità sul tubo

 

 



 





 



verticale.

FIG. 3

FIG. 2

Albero

Lama

Flangia

Controdado

Flangia

Albero

Lama

Controdado

Taglierino

a smusso,

quando

utilizzata

2

TELAIO MOTORE

DIAMETRO

NOMINALE

TUBO

6 — 12 poll. 1 1 — —

14 — 26 poll. 1 1 1 1

28 — 36 poll. 1 1 2 2

40 — 48 poll. 1 1 3 3

GRUPPO CATENA A 11

MAGLIE

GRUPPO CATENA A 13 MAGLIE

CON TENDITORE

TELAIO DI CONNESSIONE

 

mentre si avvolge la catena per collegare il gancio sul telaio





necessario montare sempre la taglierina nella sezione di tubo che

non viene rimossa.

 



leggermente il collare di scarico. Stringendo le viti di bloccaggio

posteriori si provocano danni al motore, inoltre il supporto motore

viene curvato.

3. Rimuovere la protezione della lama allentando 2 viti nella parte



 



Nota: Nei gruppi dotati di albero lungo, la chiavetta costituisce



raccomanda di non smarrire la chiavetta.



Particolare della angia

dalla Fig. 2 e 3 sulla

destra.

Posizionare

il lato scaricato

verso la lama

G. Regolare il ltro, regolatore, lubricatore (FRL)







vita operativa e le prestazioni del motore.

1. Prima di procedere alla pressurizzazione, caricare l'ingrassatore

con l'olio fornito rimuovendo il grande tappo nero ubicato nella



Riporre il tappo.

 

dado ad alette nella parte inferiore del regolatore, quindi ruotare la



3. Ruotare la vite di bloccaggio piccola per impostare il

gocciolamento dell'olio. Regolare l'ingrassatore a of 5-6 gocce al

minuto.

H. Riempire e collegare il serbatoio dell'acqua (non

richiesto nelle procedure di taglio di tubi in plastica)

alla protezione della lama

L'acqua viene impiegata per favorire il raffreddamento delle lame

di diamante durante il taglio di tubi in ghisa, ferro dolce e argilla. In

condizioni di temperature rigide è possibile applicare bassi livelli

di calore al serbatoio dell'acqua oppure aggiungere all'acqua un

anticongelante non tossico e sicuro per l'ambiente.

IV. FUNZIONAMENTO

A. Posizionare la lama di taglio

 

quando la protezione girevole si trova sul tubo.

2. Ruotare la manopola di avanzamento della taglierina in senso



avvicinarli al tubo, senza che lo tocchino. La manopola di blocco



contempo lo slittamento del supporto.

B. Per pressurizzare il serbatoio dell'acqua è

necessario osservare le istruzioni fornite con il

serbatoio

Aprire la valvola sul serbatoio.

Nella pagina successiva sono disponibili le istruzioni

speciali per il taglio di tubi in acciaio e in PE.

C. Accendere il motore



sporcizia e detriti, collegare il tubo dell'aria al motore. Aprire la

valvola a sfera sul motore.

AVVERTENZA: A questo punto la lama sta ruotando:

tenere lontano le mani.

D. Alimentare lentamente la lama nel tubo.

Nota: Un avanzamento veloce può causare condizioni di

disallineamento.

1. Prestare attenzione alla posizione dell'indicatore del micrometro













*A tutto ciò costituisce eccezione l'uso della taglierina a smusso



quando la taglierina a smusso inizia a tagliare. A questo punto si







FIG. 5

E. Allineare la taglierina (provare

l'allineamento)





percorso, marcare il tubo in uno dei rulli









F. Connessione dell'alimentazione dell'aria









Realizzare sempre il collegamento al lato dell'aria calda del

compressore, quando previsto. In questo modo vengono garantite

prestazioni ottime dell'utensile.

Telaio di connessione

Unità motore

Fermaglio di

sicurezza

Catena

a 11

maglie

Catena

a 13

maglie

Gancio catena

(basso)

Gancio catena

(alto)

UPC648

Dimensione mostrata

36" - 48"

Manopola di blocco

supporto motore

Manopola di

avanzamento

Manopola di

blocco della

protezione

della lama

FIG. 4

6. Se il taglio dei tubi richiede i telai di connessione e

-

semblare i ganci della catena ai telai di connessione

in alluminio con i ganci catena orientati verso il basso.

Tornare al passaggio 5 e accertarsi di spaziare i telai di





Catena

a 11

maglie

Catena

a 11

maglie



➤

Lama di

taglio

Taglierina

a smusso

Ampiezza massima di smusso 15/16"

➤

2 3/4 giri

1 Giri 11/32

Parete del

tubo

➤

FIG. 6

3. Stringere 

4. Stringere la manopola di blocco della protezione lama per circa



 

supporto motore.

6. Separare i cunei ogni 9-12 pollici.

 

è necessario ruotarla nuovamente attraverso il taglio e togliere

l'acqua prima di procedere a un nuovo taglio.

 

 del taglio per garantire uno smusso completo.

9. Se la lama resta schiacciata nel taglio:

  

b. Aprire la valvola a sfera per garantire lo spurgo completo at-

traverso il motore.

c. Rimuovere la protezione della lama.

 

e. Scollegare la catena.

 

g. Rimuovere la lama dal tubo sollevando quest'ultimo.

Ispezionare la lama per controllare eventuali danni.

10. Se il motore non viene utilizzato di nuovo entro lo stesso giorno,



cucchiaino di olio per motori ad aria nel foro di immissione

dell'aria e chiudere la valvola a sfera.

Uso in tubi in acciaio:

Vengono prodotte delle scintille indipendentemente dal fatto che





quanto le scintille tendono a cadere lontano dalla zona di lavoro. Tut-



L'acqua mantiene la





deve tagliare nuovamente le stesse scintille che cadono nell'area di

lavoro.

Uso con tubi in PE:

Per il polietilene si impiega un taglio secco al 100%. Ruotare verso l'alto





-

-





di olio. Gli utenti sono inoltre tenuti a pulire regolarmente il collare di

scarico in modo da evitare l'accumulo o il gocciolamento dell'olio.

V. MANUTENZIONE

A. Motore



ingranaggi planetari con grasso per ingranaggi utilizzando la





segnala la presenza di un punto di ingrassaggio. Il raccordo





inoltre ingrassare il motore prima e dopo l'utilizzo quotidiano





del coperchio della custodia di trasporto.

Nota: Qualora si riscontrino problemi nel motore

(come perdite, cali di potenza, ecc.) si

raccomanda di non smontare il motore.

Tale azione annullerebbe la garanzia del

motore. Inviare nuovamente il motore a Reed

Manufacturing per la riparazione.

B. Quando l'unità non è in uso, coprire la presa

d'aria con la giunzione predisposta nell'involucro

C. Aflare le lame di diamante

 

D. Pulire la lama di carburo abrasiva, se caricata

1. Utilizzare spazzole metalliche o solventi adeguati.

 

invertire la direzione della lama.

E. Aflare la taglierina a smusso/lame in acciaio/PE

 



F. Lubricare occasionalmente i fermagli di

sicurezza, le maglie della catena, la vite del

telaio principale, i perni dei rulli e il gruppo

tenditore con un lubricante idrorepellente

(WD-40 o equivalente).



Quando vengono tagliati acciaio, ferro duttile o ghisa

l'unità tagliatubi può produrre scintille. Quando viene

tagliato il polietilene, l'unità tagliatubi potrebbe inoltre

causare un accumulo di elettricità statica. Non utiliz-

zare la sega dell'unità tagliatubi in linea in situazioni che

possono dare luogo a potenziali esplosioni o altrimenti

pericolose. La linea deve essere controllata e risultare

completamente scarica di vapori o liquidi inammabili.

ATTENZIONE:

ELENCO PARTI DI RICAMBIO

VISTA IN "A"

3,4,5

14,15

23,24,25,

26,27

31,

“A”

UPC616A UPC636A UPC648A UPC836APE UPC848APE

N/P DESCRIZIONE Q.TÀ N. CAT Q.TÀ N. CAT Q.TÀ N. CAT Q.TÀ N. CAT Q.TÀ N. CAT

           

            

         2 97542 2 97542

         4 97543 4 97543

         4 97544 4 97544

            

         5 97546 7 97546

         1 97547 1 97547

            

            

         1 93140 1 93140

         1 97551 1 97551

         1 97552 1 97752

         1 97553 1 97553

         1 97554 1 97554

         1 97555 1 97555

           

         1 07509 1 07509

         1 97560 1 97560

         1 97617 1 97617

21 FLANGIA 1 97066 1 97066 1 97066 1 97066 1 97066

         1 97543 1 97543

         1 97564 1 97564

         1 97565 1 97565

         1 97566 1 97566

26 GIUNTO 1 97567 1 97567 1 97567 1 97567 1 97567

            

            

  

         4 97570 4 97570

         2 97572 3 97572

         1 97573 1 97573

           

         1 97574 1 97574

         1 97575 1 97575

            

         1 97579 1 97579

           

           

            

            

         1 97591 1 97591

         1 40156 1 40156

            

            

            

            

         2 97590 2 97590

           

           

           

           

         47506 47506

     1 97520 1 97520

      1 97521 1 97521



Reed Lifetime Warranty





 

purchase. Hydraulic pumps for PE Squeeze-Off tools have a one year warranty from date of purchase.

 

No warranty claims will be allowed unless the product in question is received freight prepaid at the Reed factory. All warranty claims are limited to repair or replacement, at the option of the company, at

no charge to the customer. Some states do not allow the exclusion or limitation of

incidental or consequential damages, so the above exclusion may not apply.

 

Garantía de por vida de Reed





 



 

 





 

Garantie à vie Reed





 



 



 -







 

CAUTION: Safety reminders for a professional approach to tool selection and use.

• Proper maintenance of tools is critical to personal safety; worn tools should be repaired or replaced as required.

• 

 

PRECAUCIÓN: Recordatorios de seguridad para un enfoque profesional para la selección y el uso de las herramientas.

 

 

 

ATTENTION: rappels de sécurité pour une démarche professionnelle dans la sélection et l’utilisation d’un outil.

 

 

 

 

Garantie von Reed für die gesamte Produktlebensdauer



 





       











Garanzia a vita Reed



 

 

idrauliche per strumenti di compressione PE possiedono un anno di garanzia dalla data di acquisto.

 

Non sono ammesse richieste di garanzia a meno che il prodotto in questione non venga spedito in fabbrica Reed a spese del mittente. Tutte le richieste di garanzia sono limitati alla riparazione o alla



Alcuni stati non consentono l'esclusione o la limitazione per danni incidentali o consequenziali, pertanto la suddetta esclusione potrebbe non essere applicabile.

 

REED MANUFACTURING CO.

1425 West Eighth Street, Erie, PA 16502 USA

Phone: 800-666-3691 or 814-452-3691, Fax: 800-456-1697 or 814-455-1697 www.reedmfgco.com

1017-57512

REED UPC836APE, 07510, UPC616A, UPC636A, UPC648A, UPC848APE Guía de instalación

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