Permasteel PG-40612SOLE-1 El manual del propietario

Marca: Permasteel

Modelo: PG-40612SOLE-1

Categoría: Barbacoas

Tipo: El manual del propietario

6B Entertainment Grill

MODEL: PG-40612SOLE

DO NOT RETURN UNIT TO STORE: If you have questions or need assistance during

assembly, please call 1-888-287-0735 to speak to the grill manufacturer.

For Outdoor Use Only

ITEM 0714341

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away

from the appliance and immediately

call your gas supplier or your fire

department.

WARNING

1. Do not store or use gasoline or

other flammable liquids or vapors in

the vicinity of this or any other

appliance.

2. An LP cylinder not connected

for use shall not be stored in the

vicinity of this or any other

appliance.

TABLE OF CONTENTS

Package Contents.............................................................................................................................. 3-4

Hardware Contents....................................................................................................................5

Message to users..................................................................................................................... 6

Safety symbols ......................................................................................................................... 6

Caution....................................................................................................................................... 7

NG Conversion Kit.....................................................................................................................7

Gas Connection ......................................................................................................................8-9

Grill Lighting Instruction...........................................................................................................10

Before assembly..................................................................................................................11-14

Assembly or Instructions ...................................................................................................15-36

Operating Instructions ........................................................................................................ 37

Care and Maintenance ....................................................................................................... 38

Leak Testing................................................................................................................... 39-40

Troubleshooting............................................................................................................................ 41-42

Warranty ................................................................................................................................... 43

Replacement Part List..............................................................................................................44

Food Safety..............................................................................................................................44

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY PART NO. PART DESCRIPTION QUANTITY PART NO.

A01 Temperature Gauge 1 30800207 C07 Side burner 1 60600219

A02 Temp Gauge Bezel 1 30800208 C08 Igniter Wire, Side Burner 1 61000218

A03 Lid(Stainless Steel) 1 61000201 C09 Fascia, right Side Shelf 1 61000219

A04 Rotate Rod, Lid 2 61000001 C10 Right side shelf bracket 2 61000010

A05 Logo 1 61000002 C11 Foldable right side shelf 1 61000220

A06 Lid Rubber Bumper 2 60600202 D01 Back Panel, Left Cabinet 1 61000221

A07 Warming Rack 1 61000003 D02 Back panel 1 61000222

A08 Cooking Grid 3 61000004 D03

Back Panel, Right Cabinet

1 61000223

A09 Heat Diuser 6 61000005 D04 Match holder 1 40800128

A10 Firebox 1 61000201 D05 Match Holder Bracket 1 40800129

A11 Main Burner 6 40500098 D06 Left Panel, Left Cabinet 1 61000224

A12 Drip tray right bracket 1 40500069 D07 Left Panel, Main Cabinet 1 61000225

A13 Main Burner Electrode L600 1 60600213 D08 Left Module Bracket 1 61000011

A14 Main Burner Electrode L470 1 61000202 D09 Electronic ignition module 2 61200215

A15 Main Burner Electrode L320 1 61000203 D10 Ignition Wire Clip 2 61000012

A16 Control Panel 1 61000204 D11 Cart support angle bar 2 61000013

A17 Pulse Control Line 1 61200207 D12 Gas Tank positioning pins 2 61000014

A18 Pulse Ground Wire 1 61000205 D13 Tank bae 1 60600090

A19 Gas Valve, Side Burner 1 61000313 D14 Tank Holder 1 61000015

A20 Regulator 1 61000206 D15 Right Module Bracket 1 61000016

A21 Back Rail 1 61000006 D16 Right Panel, Main Cabinet 1 61000226

A22 Drip tray left bracket 1 40500068 D17 Tank bae A 1 61000017

A23 Cotter Pin 8 110380 D18 Right Panel, Right Cabinet 1 61000227

A24 Firebox Rubber Bumper 2 60600201 D19 Tank tray bracket 4 61000018

A25 Main Burner Electrode L650 1 60600214 D20 Tank Tray slider rail 4 30800252C

A26 Main Burner Electrode L522 1 61000207 D21 Trash can tray 1 61000228

A27 Main Burner Electrode L370 1 61000208 D22 Left door bracket 2 61000019

A28 Pulse Ground Wire 1 61000209 D23 Magnet box 2 61000020

A29 Gas Valve, Main Burner 6 41100102 D24 Magnet 8 40200094

A30 Manifold 1 61000210 D25 Door Bracket, Left Cabinet 1 61000021

A31 Gas Hose 1 61000211 D26 Magnet box 1 61000022

A32 Control Knob Bezel 7 61000007 D27 Door Bracket 1 61000023

A33 Control Knob 7 61000212 D28 Right Top Hinge Pin Bracket 2 61000024

A34 Drip tray assembly 1 61000213 D29 Door Bracket, Right Cabinet 1 61000025

A35 Drip cup 1 40500033 D30 Tank Tray 1 30800107C

B01 Foldable left side shelf 1 61000214 D31 Guide rail positioning plate 1 61000026

B02 Left Side Shelf Bracket 2 61000008 D32 Guide rail plate 1 61000027

B03 Left Side Shelf 1 61000215 D33 Tool Accesory Bracket 1 61000029

B04 Fascia, left Side Shelf 1 61000216 D34 Left Cabinet Door 1 61000229

C01 Rotate Axis, Side Burner Lid 1 40500211 D35 Left Door, Main Cabinet 1 61000230

C02 Side burner lid 1 61000009 D36 Right Door, Main Cabinet 1 61000231

C03 Side burner bracket 1 41500032 D37 Right Cabinet Door 1 61000232

C04 Right Side Shelf 1 61000217 D38 Door Handle 4 61200217

C05 Side burner grid 1 60600218 D39 Left Bottom Shelf 1 61000233

C06 Side burner base 1 40500056A D40 Back Bottom Support Bar 1 61000030

D41 Swivel Caster With Brake 2 40900212

Not Pictured D42 Swivel Caster 2 40900213

Hardware Pack 1 61000235 D43 Right Bottom Shelf 1 61000234

User Manual 1 61000236 D44 Front Bottom Support Bar 1 61000031

PACKAGE CONTENTS

SAFETY SYMBOLS

The symbols listed here are being used through out this User’s Manual. Please pay

special attention to them. The meaning of each of the symbols is listed here:

DANGER– this symbol indicates an imminently hazardous situation which

will result in death or serious bodily injury if not properly followed.

WARNING– this symbol indicates a warning of potential serious

bodily injury if the instructions are not strictly followed. Please be sure to read and

follow all these messages carefully.

CAUTION – this symbol indicates a potentially hazardous situation which

may result in minor or moderate bodily injury if the instructions are not properly

followed.

HARDWARE CONTENTS

MESSAGE TO OUR USERS

M5 Flat

Washer

Qty. 4

M4 x 10 mm

Screw

Qty. 97

M6 x 17mm

Screw

Qty. 8

M6 ×12mm

shoulder

screw

Qty. 4

M6 Nut

Qty. 5

Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy

using our ne products.

Please read this User’s Manual in its entirety before using the grill.

Please contact our customer service at (888)-287-0735 if you have any questions.

Please read this User’s Manual carefully. Failure to follow the provided instruction

can result in seriously bodily injury and/or property damage.

Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be in-

stalled in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/

or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future

reference.

M6 × 13

Screw

Qty. 41

M5 × 10

Screw

Qty. 4

Battery

Qty. 2

M6 x 40 mm

Screw

Qty. 12

M6 Flat

Washer

Qty. 16

AA BB CC DD

FF GG HH II

SAFETY SYMBOLS

The symbols listed here are being used through out this User’s Manual. Please pay

special attention to them. The meaning of each of the symbols is listed here:

DANGER– this symbol indicates an imminently hazardous situation which

will result in death or serious bodily injury if not properly followed.

WARNING– this symbol indicates a warning of potential serious

bodily injury if the instructions are not strictly followed. Please be sure to read and

follow all these messages carefully.

CAUTION – this symbol indicates a potentially hazardous situation which

may result in minor or moderate bodily injury if the instructions are not properly

followed.

HARDWARE CONTENTS

MESSAGE TO OUR USERS

M5 Flat

Washer

Qty. 4

M4 x 10 mm

Screw

Qty. 97

M6 x 17mm

Screw

Qty. 8

M6 ×12mm

shoulder

screw

Qty. 4

M6 Nut

Qty. 5

Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy

using our ne products.

Please read this User’s Manual in its entirety before using the grill.

Please contact our customer service at (888)-287-0735 if you have any questions.

Please read this User’s Manual carefully. Failure to follow the provided instruction

can result in seriously bodily injury and/or property damage.

Some parts of this grill may have sharp edges. Please wear suitable protective gloves.

IMPORTANT: This grill is intended for outdoor use only and is not intended to be in-

stalled in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery and/

or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future

reference.

M6 × 13

Screw

Qty. 41

M5 × 10

Screw

Qty. 4

Battery

Qty. 2

M6 x 40 mm

Screw

Qty. 12

M6 Flat

Washer

Qty. 16

AA BB CC DD

FF GG HH II

PREPARATION

CAUTION

Before beginning assembly of product, make sure all parts are present. Compare parts with package

contents list and hardware contents list. If any part is missing or damaged, do not attempt to

assemble the product.

Tools Required for Assembly (not included):

Wrench, Phillips Screwdriver, Straight screwdriver, Nipper pliers

• Do not put out drip res by closing the lid. Use grills only in well ventilated area for safety reasons.

• Do not use water on a drip re. Personal injury may result. If a drip re develops, turn knobs and

LP cylinder o.

• Do not leave grill unattended while preheating or burning o food residue on HI. If grill has not

been regularly cleaned, a drip re can occur that may damage the product.

GAS CONNECTION

ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. RE-

PLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUP-

PLIED BY THE MANUFACTURER

The installation of this appliance must conform with local codes or, in the absence of local codes,

with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2 Propane Installation

Code.

LP TANK REQUIREMENTS – THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOL-

LOWING

1) Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall) .

2) Maximum Capacity: 20lbs(9Kg).

3) Constructed and marked in accordance with the specication for LP-gas

cylinders of the U.S. Department of Transportation (DOT) or the National

Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the

Transportation of Dangerous Goods. See LP tank collar for marking.

4) Is arranged for vapor withdrawal.

5) Includes a collar to protect the tank valve.

6) Has no dents or rust. A dented or rusty L.P. tank may be hazardous,and

should be checked by your supplier.

7) Provides a shut-o valve terminating in an LP gas tank valve outlet specied,

as applicable for connection type QCC1 in the standard for compressed gas

tank valve outlet and inlet connection ANSI/CGA-V-1.

LP TANK VALVE USED MUST MEET THE FOLLOWING

1) Have type I outlet compatible with regulator provided.

2) Have safety relief valve.

3) UL listed Overll Protection Device (OPD), This OPD safety feature is

identied by a unique triangular hand wheel. Only use tanks equipped with this

type of valve. (As the gure shown on the next page)

FOR YOUR SAFETY

Ensure that the black plastic grommets of the regulator provided are in place and

that the hose does not come into contact with the heat shield or the grill head.

Natural Gas Conversion Kit (Sold separately)

To purchase Natural Gas Conversion Parts please call Permasteel at 1-888-287-0735, 8 a.m. - 5

p.m., PST, Monday - Friday.

Natural Gas Conversion Kit

(Manufacturer Model PG-40610S0N-TRQ01)

Your grill can be converted to natural gas with this conversion kit by a qualied gas technician only.

In order to convert this grill the technician will need this conversion kit.

PREPARATION

CAUTION

Before beginning assembly of product, make sure all parts are present. Compare parts with package

contents list and hardware contents list. If any part is missing or damaged, do not attempt to

assemble the product.

Tools Required for Assembly (not included):

Wrench, Phillips Screwdriver, Straight screwdriver, Nipper pliers

• Do not put out drip res by closing the lid. Use grills only in well ventilated area for safety reasons.

• Do not use water on a drip re. Personal injury may result. If a drip re develops, turn knobs and

LP cylinder o.

• Do not leave grill unattended while preheating or burning o food residue on HI. If grill has not

been regularly cleaned, a drip re can occur that may damage the product.

GAS CONNECTION

ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. RE-

PLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUP-

PLIED BY THE MANUFACTURER

The installation of this appliance must conform with local codes or, in the absence of local codes,

with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2 Propane Installation

Code.

LP TANK REQUIREMENTS – THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOL-

LOWING

1) Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall) .

2) Maximum Capacity: 20lbs(9Kg).

3) Constructed and marked in accordance with the specication for LP-gas

cylinders of the U.S. Department of Transportation (DOT) or the National

Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the

Transportation of Dangerous Goods. See LP tank collar for marking.

4) Is arranged for vapor withdrawal.

5) Includes a collar to protect the tank valve.

6) Has no dents or rust. A dented or rusty L.P. tank may be hazardous,and

should be checked by your supplier.

7) Provides a shut-o valve terminating in an LP gas tank valve outlet specied,

as applicable for connection type QCC1 in the standard for compressed gas

tank valve outlet and inlet connection ANSI/CGA-V-1.

LP TANK VALVE USED MUST MEET THE FOLLOWING

1) Have type I outlet compatible with regulator provided.

2) Have safety relief valve.

3) UL listed Overll Protection Device (OPD), This OPD safety feature is

identied by a unique triangular hand wheel. Only use tanks equipped with this

type of valve. (As the gure shown on the next page)

FOR YOUR SAFETY

Ensure that the black plastic grommets of the regulator provided are in place and

that the hose does not come into contact with the heat shield or the grill head.

Natural Gas Conversion Kit (Sold separately)

To purchase Natural Gas Conversion Parts please call Permasteel at 1-888-287-0735, 8 a.m. - 5

p.m., PST, Monday - Friday.

Natural Gas Conversion Kit

(Manufacturer Model PG-40610S0N-TRQ01)

Your grill can be converted to natural gas with this conversion kit by a qualied gas technician only.

In order to convert this grill the technician will need this conversion kit.

109

GAS CONNECTION

CONNECT THE REGULATOR TO THE LP TANK

VERY IMPORTANT:

- THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A

TEMPERATURE ABOVE 125 degree (51.C)

- THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE

OR OVERPRESSURE DEVICE.

- THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO

CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.

1) Make sure tank valve is in its full o position (turn clockwise to stop).

2) Check tank valve to assure it has proper external male threads (type I

connection per ANSIZ21.81).

3) Make sure all burner knobs are in their o position.

4) Remove the protective cap from LP tank valve. Always use cap and strap

supplied with valve.

5) Inspect valve connection port and regulator assembly. Look for any damage or

debris. Remove any debris. Inspect hose for damage. Never attempt to use

damaged or plugged equipment. Contact your local LP gas dealer for repair.

6) When connecting regulator assembly to the valve, hand tighten nut clockwise

to a positive stop. Do not use a wrench to tighten. Use of a wrench may

damage quick coupling nut and result in a hazardous condition. (As gure

shown below.)

OPD HAND WHEEL

OPEN

7) Open tank valve fully (counterclockwise). Use a soapy water solution to check

all connections for leaks before attempting to light grill. If a leak is found, turn

tank valve o and do not use grill until a local L.P gas dealer can make repairs.

GRILL LIGHTING INSTRUCTION

VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE.

BEFORE LIGHTING:

Inspect the gas supply hose before turning the gas “ON”. If there is evidence

of cuts, wear, or abrasion, it must be replaced before use. The replacement

hose assembly must be that specied by the manufacturer.

VERY IMPORTANT: READ INSTRUCTIONS BEFORE LIGHTING.

PUSH AND TURN ELECTRONIC IGNITION LIGHTING INSTRUCTIONS:

1) Open lid during lighting.

2) Turn ON gas valve on tank.

3) Push and turn any main burner control knob to “HI” and hold in. You will hear a clicking

sound from the electrodes of all burners.

4) If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes,

and repeat the lighting procedure.

5) To ignite another main burner, repeat step 3.

6) To ignite the Side Burner, follow steps 2-4 using the Side Burner knob.

7) To ignite the Searing Burner, follow steps 2-4 using the Searing Burner knob.

TO LIGHT BY MATCH:

Usage:

1) Read instructions before lighting.

2) Open the lid during lighting.

3) Simply place a lighted match between the coils on the end of the lighting rod and hold next to the

burner to ignite.

4) Push and turn the burner control knob to ”HI”.

5) Repeat 3.4 to light other burners.

6) Keep a spray bottle of soapy water near the gas supply valve and check the connections before

each use. Do not light the grill if odor of gas is present, call our service center at (888)-287-0735.

MAIN BURNER

RIGHT SIDE BURNER

GAS CONNECTION

CONNECT THE REGULATOR TO THE LP TANK

VERY IMPORTANT:

- THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A

TEMPERATURE ABOVE 125 degree (51.C)

- THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE

OR OVERPRESSURE DEVICE.

- THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO

CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.

1) Make sure tank valve is in its full o position (turn clockwise to stop).

2) Check tank valve to assure it has proper external male threads (type I

connection per ANSIZ21.81).

3) Make sure all burner knobs are in their o position.

4) Remove the protective cap from LP tank valve. Always use cap and strap

supplied with valve.

5) Inspect valve connection port and regulator assembly. Look for any damage or

debris. Remove any debris. Inspect hose for damage. Never attempt to use

damaged or plugged equipment. Contact your local LP gas dealer for repair.

6) When connecting regulator assembly to the valve, hand tighten nut clockwise

to a positive stop. Do not use a wrench to tighten. Use of a wrench may

damage quick coupling nut and result in a hazardous condition. (As gure

shown below.)

OPD HAND WHEEL

OPEN

7) Open tank valve fully (counterclockwise). Use a soapy water solution to check

all connections for leaks before attempting to light grill. If a leak is found, turn

tank valve o and do not use grill until a local L.P gas dealer can make repairs.

GRILL LIGHTING INSTRUCTION

VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE.

BEFORE LIGHTING:

Inspect the gas supply hose before turning the gas “ON”. If there is evidence

of cuts, wear, or abrasion, it must be replaced before use. The replacement

hose assembly must be that specied by the manufacturer.

VERY IMPORTANT: READ INSTRUCTIONS BEFORE LIGHTING.

PUSH AND TURN ELECTRONIC IGNITION LIGHTING INSTRUCTIONS:

1) Open lid during lighting.

2) Turn ON gas valve on tank.

3) Push and turn any main burner control knob to “HI” and hold in. You will hear a clicking

sound from the electrodes of all burners.

4) If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes,

and repeat the lighting procedure.

5) To ignite another main burner, repeat step 3.

6) To ignite the Side Burner, follow steps 2-4 using the Side Burner knob.

7) To ignite the Searing Burner, follow steps 2-4 using the Searing Burner knob.

TO LIGHT BY MATCH:

Usage:

1) Read instructions before lighting.

2) Open the lid during lighting.

3) Simply place a lighted match between the coils on the end of the lighting rod and hold next to the

burner to ignite.

4) Push and turn the burner control knob to ”HI”.

5) Repeat 3.4 to light other burners.

6) Keep a spray bottle of soapy water near the gas supply valve and check the connections before

each use. Do not light the grill if odor of gas is present, call our service center at (888)-287-0735.

MAIN BURNER

RIGHT SIDE BURNER

BEFORE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS

FROM SHIPPING BOX.

1. Once you open the top of the shipping box, grasp box by the top aps and raise it up and

away from the packaged grill. Take out the Hardware Pack, manual, back panel, also take out right

cabinet shelf from side. Next remove the door bracket, back rail and tank holder. Remove all parts

from plastic bags.

BEFORE ASSEMBLY

2. Continue to remove the left panel of left cabinet, right bottom self, tank bottom self, trash can

tray, right foldable shelf. Next, then remove the left and back panel of left cabinet, left and right

cabinet door, front and back bottom support bar.

BEFORE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS

FROM SHIPPING BOX.

1. Once you open the top of the shipping box, grasp box by the top aps and raise it up and

away from the packaged grill. Take out the Hardware Pack, manual, back panel, also take out right

cabinet shelf from side. Next remove the door bracket, back rail and tank holder. Remove all parts

from plastic bags.

BEFORE ASSEMBLY

2. Continue to remove the left panel of left cabinet, right bottom self, tank bottom self, trash can

tray, right foldable shelf. Next, then remove the left and back panel of left cabinet, left and right

cabinet door, front and back bottom support bar.

BEFORE ASSEMBLY

3. Remove the fascia, left and right side shelf, door bracket of left and right cabinet, tank bae,

right panel of right cabinet, left and right door of main cabinet.

With the aid of an assistant, lift the grill head out of the bottom styrofoam piece.

BEFORE ASSEMBLY

4. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing

materials, and remove all parts from boxes.

1413

BEFORE ASSEMBLY

3. Remove the fascia, left and right side shelf, door bracket of left and right cabinet, tank bae,

right panel of right cabinet, left and right door of main cabinet.

With the aid of an assistant, lift the grill head out of the bottom styrofoam piece.

BEFORE ASSEMBLY

4. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing

materials, and remove all parts from boxes.

x 5

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

1. Turn both D39&D43 bottom shelves upside

down. Align and connect them with (5) M6×13

Screws and M6 Nuts as shown. Tighten securely.

4. Turn bottom shelf upside down. Attach D41&D42

casters to bottom shelf with (16) M6x13 screws.

IMPORTANT: Install each caster into the correct

position as shown in the gure below.

2. Insert the two D44&D40 bottom shelf support

bars through the square holes at middle of bottom

shelf as shown.

5. Turn shelf right side up. Attach D26 main cabi-

net magnet box to shelf with (2) M4x10 screws.

3. Align the screw holes on bars with the holes on

bottom shelf. Once in position, push down hard

on the bars to snap them all the way down.

Turn shelf right side up, and use (12) M6x40

screws and M6 at washers to connect bars to

shelf.

6. Attach D07&D16 left and right panels to bottom

shelf with (4) M6x13 screws.

2 5

3 6

M6 x 13 mm Screw

NONE.

M6 x 40 mm Screw

x 5 x 16

x 12

JJ JJ

M6 Nut

D39

D43

D44

D40

M6 Flat Washer

x 12

D42

D41

M4 x 10 mm Screw

x 2

D26

M6 x 13 mm Screw

x 4

D07

D16

x 5

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

1. Turn both D39&D43 bottom shelves upside

down. Align and connect them with (5) M6×13

Screws and M6 Nuts as shown. Tighten securely.

4. Turn bottom shelf upside down. Attach D41&D42

casters to bottom shelf with (16) M6x13 screws.

IMPORTANT: Install each caster into the correct

position as shown in the gure below.

2. Insert the two D44&D40 bottom shelf support

bars through the square holes at middle of bottom

shelf as shown.

5. Turn shelf right side up. Attach D26 main cabi-

net magnet box to shelf with (2) M4x10 screws.

3. Align the screw holes on bars with the holes on

bottom shelf. Once in position, push down hard

on the bars to snap them all the way down.

Turn shelf right side up, and use (12) M6x40

screws and M6 at washers to connect bars to

shelf.

6. Attach D07&D16 left and right panels to bottom

shelf with (4) M6x13 screws.

2 5

3 6

M6 x 13 mm Screw

NONE.

M6 x 40 mm Screw

x 5 x 16

x 12

JJ JJ

M6 Nut

D39

D43

D44

D40

M6 Flat Washer

x 12

D42

D41

M4 x 10 mm Screw

x 2

D26

M6 x 13 mm Screw

x 4

D07

D16

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

7. Attach D02 back panel to bottom shelf and side

panels with (8) M4x10 screws.

10. Attach D11 cart support angle bars with (8)

M4x10 screws.

8. Attach the D30 tank tray on bottom shelf with (4)

M6×13 screws.

11. Attach D01 back panel of left cabinet to bottom

shelf and main cabinet left panel with (5) M4x10

screw.

9. Attach D13 tank bae bar to back panel and

bottom shelf with (2) M4x10 screws.

12. Attach the D21 trash can tray to bottom shelf

with (4) M6 × 13 screw.

7 10

8 11

9 12

M4 x 10 mm Screw

M4 x 10 mm Screw M6 x 13 mm Screw

x 8

x 4 x 5

x 2 x 4

JJ AA

AA JJ

M4 x 10 mm Screw

x 8

D02

M6 x 13 mm Screw

D30

D13

D11 AA

D01

D21

Note: This unit is equipped with a pull-out trash-bin

slider bracket. Trash bin is not included.

Please use a 30 to 32 Quart rectangular trash bin

available for purchase at major stores.

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

7. Attach D02 back panel to bottom shelf and side

panels with (8) M4x10 screws.

10. Attach D11 cart support angle bars with (8)

M4x10 screws.

8. Attach the D30 tank tray on bottom shelf with (4)

M6×13 screws.

11. Attach D01 back panel of left cabinet to bottom

shelf and main cabinet left panel with (5) M4x10

screw.

9. Attach D13 tank bae bar to back panel and

bottom shelf with (2) M4x10 screws.

12. Attach the D21 trash can tray to bottom shelf

with (4) M6 × 13 screw.

7 10

8 11

9 12

M4 x 10 mm Screw

M4 x 10 mm Screw M6 x 13 mm Screw

x 8

x 4 x 5

x 2 x 4

JJ AA

AA JJ

M4 x 10 mm Screw

x 8

D02

M6 x 13 mm Screw

D30

D13

D11 AA

D01

D21

Note: This unit is equipped with a pull-out trash-bin

slider bracket. Trash bin is not included.

Please use a 30 to 32 Quart rectangular trash bin

available for purchase at major stores.

19 20

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

13. Attach D06 left panel of left cabinet to bottom

shelf and back panel with (6) M4x10 screws.

16. Insert D17 right cabinet tank bae A into place,

and secure with (4) M4x10 screws as shown.

14. Attach D03 back panel of right cabinet to bot-

tom shelf and main cabinet right panel with (5)

M4x10 screws.

17. Insert D25 left cabinet door bracket into place

as shown. Note: Be sure to position bracket with

magnets at bottom.

Use (4) M4x10 screws to attach hinge end of left

cabinet door bracket to left cabinet outer panel.

15. Attach D18 right panel of right cabinet to bottom

shelf and back panel with (6) M4x10 screws.

18. Insert D29 right cabinet door bracket into place

as shown. Use (4) M4x10 screws to attach hinge

end of right cabinet door bracket to right cabinet

outer panel.

13 16

14 17

15 18

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 4

x 5 x 4

x 6 x 4

AA AA

M4 x 10 mm Screw

x 6

M4 x 10 mm Screw

D06

D03

D18

D17

D25

D29

19 20

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

13. Attach D06 left panel of left cabinet to bottom

shelf and back panel with (6) M4x10 screws.

16. Insert D17 right cabinet tank bae A into place,

and secure with (4) M4x10 screws as shown.

14. Attach D03 back panel of right cabinet to bot-

tom shelf and main cabinet right panel with (5)

M4x10 screws.

17. Insert D25 left cabinet door bracket into place

as shown. Note: Be sure to position bracket with

magnets at bottom.

Use (4) M4x10 screws to attach hinge end of left

cabinet door bracket to left cabinet outer panel.

15. Attach D18 right panel of right cabinet to bottom

shelf and back panel with (6) M4x10 screws.

18. Insert D29 right cabinet door bracket into place

as shown. Use (4) M4x10 screws to attach hinge

end of right cabinet door bracket to right cabinet

outer panel.

13 16

14 17

15 18

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 4

x 5 x 4

x 6 x 4

AA AA

M4 x 10 mm Screw

x 6

M4 x 10 mm Screw

D06

D03

D18

D17

D25

D29

21 22

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

19. Attach D23 right cabinet magnet box to main

cabinet side panel with (2) M4x10 screws.

22. Attach D15 right ignition module box to main

cabinet right panel with (4) M4x10 screws.

Also attach D10 ignition wire clip to panel with

(1) M4x10 screw as shown.

20. Attach D23 left cabinet magnet box to main

cabinet side panel with (2) M4x10 screws.

23. Attach the A22 drip tray left bracket to left cart

as shown with (4) M4x10 screws.

21. Attach D08 left ignition module box to main

cabinet, left panel with (4) M4x10 screws.

Also attach D10 ignition wire clip to panel with (1)

M4x10 screw as shown.

24. Attach the A12 drip tray right bracket to right

cart as shown with (4) M4x10 screws.

19 22

20 23

21 24

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 5

x 2 x 4

x 5 x 4

AA AA

M4 x 10 mm Screw

x 2

M4 x 10 mm Screw

D23

D23AA

D10

D08

D10

D15AA

A22

A12

Left Ignition module

Right Ignition module

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

19. Attach D23 right cabinet magnet box to main

cabinet side panel with (2) M4x10 screws.

22. Attach D15 right ignition module box to main

cabinet right panel with (4) M4x10 screws.

Also attach D10 ignition wire clip to panel with

(1) M4x10 screw as shown.

20. Attach D23 left cabinet magnet box to main

cabinet side panel with (2) M4x10 screws.

23. Attach the A22 drip tray left bracket to left cart

as shown with (4) M4x10 screws.

21. Attach D08 left ignition module box to main

cabinet, left panel with (4) M4x10 screws.

Also attach D10 ignition wire clip to panel with (1)

M4x10 screw as shown.

24. Attach the A12 drip tray right bracket to right

cart as shown with (4) M4x10 screws.

19 22

20 23

21 24

M4 x 10 mm Screw

M4 x 10 mm Screw M4 x 10 mm Screw

x 5

x 2 x 4

x 5 x 4

AA AA

M4 x 10 mm Screw

x 2

M4 x 10 mm Screw

D23

D23AA

D10

D08

D10

D15AA

A22

A12

Left Ignition module

Right Ignition module

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

25. This step requires two people to lift and position

A10 grill head onto cart. Remove tie wraps securing

regulator hose and ignition wires to underside of grill

head. Pull hose out to side of main cabinet. Carefully

lower the rebox onto the cart.

28. Attach B04 fascia to B03 left side shelf with (2)

M5 x 10 mm Screw and (2) M5 Flat Washer.

26. Attach A10 head to cart with (4) M6x13 screw

as shown. Tighten the screws accordingly.

29. Place assembly left side shelf on top of left

cabinet as shown.

27. Attach A21 back rail to back of grill head and

cart with (4) M4x10 screws as shown. Tighten the

screws accordingly.

30. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 Flat washers from inside of rebox as

shown.

25 28

26 29

27 30

M5 x 10 mm Screw

None.

M4 x 10 mm Screw M6 x 13 mm Screw

x 2

x 4

x 4 x 2

AA JJ

NONE.

M6 x 13 mm Screw

A10

A21

A10

B03

B04

M5 Flat Washer

x 2

M6 Flat Washer

x 2

23 24

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

25. This step requires two people to lift and position

A10 grill head onto cart. Remove tie wraps securing

regulator hose and ignition wires to underside of grill

head. Pull hose out to side of main cabinet. Carefully

lower the rebox onto the cart.

28. Attach B04 fascia to B03 left side shelf with (2)

M5 x 10 mm Screw and (2) M5 Flat Washer.

26. Attach A10 head to cart with (4) M6x13 screw

as shown. Tighten the screws accordingly.

29. Place assembly left side shelf on top of left

cabinet as shown.

27. Attach A21 back rail to back of grill head and

cart with (4) M4x10 screws as shown. Tighten the

screws accordingly.

30. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 Flat washers from inside of rebox as

shown.

25 28

26 29

27 30

M5 x 10 mm Screw

None.

M4 x 10 mm Screw M6 x 13 mm Screw

x 2

x 4

x 4 x 2

AA JJ

NONE.

M6 x 13 mm Screw

A10

A21

A10

B03

B04

M5 Flat Washer

x 2

M6 Flat Washer

x 2

25 26

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

31. Attach left shelf to cabinet with (7) M4 x 10 mm

screws, align to correct position then tighten the

screws.

34. Attach right side shelf fascia C09 to right side

shelf C04 with (2) M5x10 screws and (2) M5 at

washers as shown.

32. Attach the two labeled “LEFT” B02 folding side shelf

support brackets to the outer panel of left cabinet with

(4) M6x17 screws. Place the bracket as shown, make

sure the pre-assemble M6x12 screws are in the lower

holes of support brackets.

35. Place right side shelf on top of right cabinet as

shown.

33. Attach the B01 foldable left side shelf to bracket

with (2) M6 x 12 mm Shoulder Screw. Tighten the

screws. Raise shelf and push down to lock into

position as shown. To lower shelf, lift up and fold

down.

36. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 at washers from inside of rebox as

shown.

31 34

32 35

33 36

M5 x 10 mm Screw

NONE.

M6x12 mm Shoulder Screw

M6 x 13 mm Screw

x 2

x 4

x 2

CC JJ

M4 x 10 mm Screw

x 7

M6 x 17 mm Screw

B02

B01

C09

C04

M5 Flat Washers

x 2

M6 Flat Washer x 2

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

31. Attach left shelf to cabinet with (7) M4 x 10 mm

screws, align to correct position then tighten the

screws.

34. Attach right side shelf fascia C09 to right side

shelf C04 with (2) M5x10 screws and (2) M5 at

washers as shown.

32. Attach the two labeled “LEFT” B02 folding side shelf

support brackets to the outer panel of left cabinet with

(4) M6x17 screws. Place the bracket as shown, make

sure the pre-assemble M6x12 screws are in the lower

holes of support brackets.

35. Place right side shelf on top of right cabinet as

shown.

33. Attach the B01 foldable left side shelf to bracket

with (2) M6 x 12 mm Shoulder Screw. Tighten the

screws. Raise shelf and push down to lock into

position as shown. To lower shelf, lift up and fold

down.

36. Attach shelf to grill head with (2) M6x13 screws

and (2) M6 at washers from inside of rebox as

shown.

31 34

32 35

33 36

M5 x 10 mm Screw

NONE.

M6x12 mm Shoulder Screw

M6 x 13 mm Screw

x 2

x 4

x 2

CC JJ

M4 x 10 mm Screw

x 7

M6 x 17 mm Screw

B02

B01

C09

C04

M5 Flat Washers

x 2

M6 Flat Washer x 2

NONE.

27 28

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

37. Attach right shelf to cabinet with (7) M4 x 10

mm Screw, align the right position then tighten the

screws.

40. Loosen side burner C05&C06 in side shelf by

unscrewing and removing the two front screws

holding the burner in place.Note: Do not loosen

electrode screw.

38. Attach the two labeled “RIGHT” folding side shelf

support brackets C10 to the outer panel of right cabinet

with (4) M6x17 screws. Place the bracket as shown,

make sure the pre-assemble M6x12 screws are in the

lower holes of support brackets.

41. Remove the (2) pre-installed M4 × 10 screw

from gas valve A19 and set them aside.

Connect pulse control wire tip A17 to the igniter pin

on the side burner gas valve as shown. Push down

hard to ensure it won’t fall o.

39. Attach the foldable right side shelf to bracket C11

with (2) M6 x 12 mm Shoulder Screw. Tighten the

screws. Raise shelf and push down to lock into posi-

tion as shown. To lower shelf, lift up and fold down.

42. Remove the 2 pre-installed screws from the

valve control stem and set them aside.

Insert valve control stem through hole in fascia. At-

tach gas valve to fascia with previously removed 2

screws. Do not tighten the screws.

37 40

38 41

39 42

NONE.

x 4

x 2

M4 x 10 mm Screw

x 7

M6 x 17 mm Screw

C10

C11

C05

C06

A19

A17

A19

M6x12 mm Shoulder Screw

NONE.

27 28

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

37. Attach right shelf to cabinet with (7) M4 x 10

mm Screw, align the right position then tighten the

screws.

40. Loosen side burner C05&C06 in side shelf by

unscrewing and removing the two front screws

holding the burner in place.Note: Do not loosen

electrode screw.

38. Attach the two labeled “RIGHT” folding side shelf

support brackets C10 to the outer panel of right cabinet

with (4) M6x17 screws. Place the bracket as shown,

make sure the pre-assemble M6x12 screws are in the

lower holes of support brackets.

41. Remove the (2) pre-installed M4 × 10 screw

from gas valve A19 and set them aside.

Connect side burner wire tip C08 to the igniter pin

on the side burner gas valve as shown. Push down

hard to ensure it won’t fall o.

39. Attach the foldable right side shelf to bracket C11

with (2) M6 x 12 mm Shoulder Screw. Tighten the

screws. Raise shelf and push down to lock into posi-

tion as shown. To lower shelf, lift up and fold down.

42. Remove the 2 pre-installed screws from the

valve control stem and set them aside.

Insert valve control stem through hole in fascia. At-

tach gas valve to fascia with previously removed 2

screws. Do not tighten the screws.

37 40

38 41

39 42

NONE.

x 4

x 2

M4 x 10 mm Screw

x 7

M6 x 17 mm Screw

C10

C11

C05

C06

A19

C08

A19

M6x12 mm Shoulder Screw

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

43. Attach bezel A32 to facial and valve face with

the installed screws .First attach one side key hole

of bezel to the screw, then attach the other one to

the other screw. Make sure the black mark face up.

Tighten the 2 screws.

46. Classify the six wires as shown.

44. Place side burner tube over the valve orice, making

sure the orice is inside the burner tube. Reattach

side burner to side shelf with the 2 previously removed

screws.

47. A--Insert the four small black wires as shown.

(no orders of the wires)

B--Insert the large red tip wire as shown.

C--Insert the large black wire as shown.

45. Push control knob A33 onto side burner valve

control stem, and place cooking grate C05 onto

burner.

48. Gather the six wires together and push them into

the right ignition wire clip D10 to store them neatly

out of the way.

43 46

44 47

45 48

NONE.

A32

C05

A33

NONE.

A13A14A15

Small Black Wire

C08

Small Black Wire

A17 A18

Large Black Wire

Large Red tip Wire

NONE.

A B

Orange Mark

D10

NONE.

D09

Wires for Right Ignition Module

29 30

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

43. Attach bezel A32 to facial and valve face with

the installed screws .First attach one side key hole

of bezel to the screw, then attach the other one to

the other screw. Make sure the black mark face up.

Tighten the 2 screws.

46. Classify the six wires as shown.

44. Place side burner tube over the valve orice, making

sure the orice is inside the burner tube. Reattach

side burner to side shelf with the 2 previously removed

screws.

47. A--Insert the four small black wires as shown.

(no orders of the wires)

B--Insert the large red tip wire as shown.

C--Insert the large black wire as shown.

45. Push control knob A33 onto side burner valve

control stem, and place cooking grate C05 onto

burner.

48. Gather the six wires together and push them into

the right ignition wire clip D10 to store them neatly

out of the way.

43 46

44 47

45 48

NONE.

A32

C05

A33

NONE.

A13A14A15

Small Black Wire

C08

Side burner Wire

A17 A18

Large Black Wire

Large Red tip Wire

NONE.

A B

Orange Mark

D10

NONE.

D09

Wires for Right Ignition Module

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

49. Unscrew the igniter cap from D09 right ignition mod-

ule. Insert 1 AA battery into module with positive

(+) facing outward. Screw igniter cap back onto module.

52. Gather the six wires together and push them

into the left ignition wire clip D10 to store them

neatly out of the way.

50. Classify the six wires as shown. 53. Unscrew the igniter cap from D09 left ignition

module. Insert 1 AA battery into module with posi-

tive (+) facing outward. Screw igniter cap back onto

module.

51. A--Insert the four small black wires as shown.

(no orders of the wires)

B--Insert the large red tip wire as shown.

C--Insert the large black wire as shown.

54. Remove the (4) M5x15 screws pre-assembled

to D38 the main cabinet door handle ends, and use

them to attach handles to doors D35&D36 as

shown.

49 52

50 53

51 54

Battery

x 1

D09

A25

A26

A27

Small Black Wire

A28

Small Black Wire

Large Red Wire

Large Black Wire

NONE.

Orange Mark

NONE.

D10

D09

Battery x 1

NONE.

D36

D35

D38

Wires for left Ignition Module

31 32

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

49. Unscrew the igniter cap from D09 right ignition mod-

ule. Insert 1 AA battery into module with positive

(+) facing outward. Screw igniter cap back onto module.

52. Gather the six wires together and push them

into the left ignition wire clip D10 to store them

neatly out of the way.

50. Classify the six wires as shown. 53. Unscrew the igniter cap from D09 left ignition

module. Insert 1 AA battery into module with posi-

tive (+) facing outward. Screw igniter cap back onto

module.

51. A--Insert the four small black wires as shown.

(no orders of the wires)

B--Insert the large red tip wire as shown.

C--Insert the large black wire as shown.down.

54. Remove the (4) M5x15 screws pre-assembled

to D38 the main cabinet door handle ends, and use

them to attach handles to doors D35&D36 as

shown.

49 52

50 53

51 54

Battery

x 1

D09

A25

A26

A27

Small Black Wire

A28

Small Black Wire

Large Red Wire

Large Black Wire

NONE.

Orange Mark

NONE.

D10

D09

Battery x 1

NONE.

D36

D35

D38

Wires for left Ignition Module

NONE.

D34

D37

D38

58. A--For each door, insert the bottom hinge pin

into the hole in the cart bottom shelf.

B--Push the top hinge pin down into the door,

align it with the top hinge pin hole.

C--Let the pin pop back up, securing the door in

position.

Note: If the door do not line up when closed or does

not close freely, loosen the screws on the door pin

bracket (D). Adjust the brackets as necessary, and

retighten screws.

A34

NONE.

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

55. A--For each door, insert the bottom hinge pin

into the hole in the cart bottom shelf.

B--Push the top hinge pin down into the door,

align it with the top hinge pin hole.

C--Let the pin pop back up, securing the door in

position.

56. Remove the (4) M5x15 screws pre-assembled to

D38 the door handles ends, and use them to

attach handles to doors D34&D37.

59. Slide the Drip tray A34 into bottom of rebox

from back. Make sure the Drip drainage hole is on

the right side, as seen from back of the grill.

57. Attach the tool hook D33 at back of right cabi-

net door with (3) M4x10 screws.

60. Place the Heat diuser A09, Cooking grid A08

and Warming rack A07 on rebox accordingly as

shown.

55 58

56 59

57 60

NONE.

M4 x 10 mm Screw

x 3

Note: If the door do not line up when closed or does

not close freely, loosen the screws on the door pin

bracket (D). Adjust the brackets as necessary, and

retighten screws.

D33

A07

A08

A09

NONE.

D34

D37

D38

58. A--For each door, insert the bottom hinge pin

into the hole in the cart bottom shelf.

B--Push the top hinge pin down into the door,

align it with the top hinge pin hole.

C--Let the pin pop back up, securing the door in

position.

Note: If the door do not line up when closed or does

not close freely, loosen the screws on the door pin

bracket (D). Adjust the brackets as necessary, and

retighten screws.

A34

NONE.

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

55. A--For each door, insert the bottom hinge pin

into the hole in the cart bottom shelf.

B--Push the top hinge pin down into the door,

align it with the top hinge pin hole.

C--Let the pin pop back up, securing the door in

position.

56. Remove the (4) M5x15 screws pre-assembled to

D38 the door handles ends, and use them to

attach handles to doors D34&D37.

59. Slide the Drip tray A34 into bottom of rebox

from back. Make sure the Drip drainage hole is on

the right side, as seen from back of the grill.

57. Attach the tool hook D33 at back of right cabi-

net door with (3) M4x10 screws.

60. Place the Heat diuser A09, Cooking grid A08

and Warming rack A07 on rebox accordingly as

shown.

55 58

56 59

57 60

NONE.

M4 x 10 mm Screw

x 3

Note: If the door do not line up when closed or does

not close freely, loosen the screws on the door pin

bracket (D). Adjust the brackets as necessary, and

retighten screws.

D33

A07

A08

A09

A35

A34

NONE.

D04

D32

Fixed

Unxed

D41

35 36

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

Hardware Used

61. Slide the drip cup A35 into the drip tray assembly

A34 as shown.

64. Place the gas tank on tank tray. Turn the guide rail

plate D32 clockwise rotation of 230 degree, then the tank

tray can be pulled out; counter-clockwise the guide rail

plate D32 for 230 degree then it can be xed.

62. Insert the Match Holder Bracket D05 into the hole in

rear of main cabinet right side panel as shown.

Use it to attach match holder D04 to grill.

65. Lock the brake D41 as shown. This will help the

grill stay in place for safe operation.

63. Press down the tank holder D14 and put it into

the gas tank positioning pins D12 as shown.

61 64

62 65

NONE.

D05

D14

D12

A35

A34

NONE.

D04

D32

Fixed

Unxed

D41

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Hardware Used Hardware Used

Hardware Used

61. Slide the drip cup A35 into the drip tray assembly

A34 as shown.

64. Place the gas tank on tank tray. Turn the guide rail

plate D32 clockwise rotation of 230 degree, then the tank

tray can be pulled out; counter-clockwise the guide rail

plate D32 for 230 degree then it can be xed.

62. Insert the Match Holder Bracket D05 into the hole in

rear of main cabinet right side panel as shown.

Use it to attach match holder D04 to grill.

65. Lock the brake D41 as shown. This will help the

grill stay in place for safe operation.

63. Press down the tank holder D14 and put it into

the gas tank positioning pins D12 as shown.

61 64

62 65

NONE.

D05

D14

D12

OPERATING INSTRUCTIONS

• TOTAL GAS CONSUMPTION:

Total gas consumption (per hour) of PG-40612SOLE grill with all burners on “HI”:

Main Burners 60,000 Btu/hr

Side Burner 13,000 Btu/hr

Total 73,000 Btu/hr

CAUTION

• Clean the grill often. A grease re that may damage the grill may occur if the grill has not been

cleaned frequently.

• NEVER leave the grill unattended while using.

• Do not use water to extinguish the grease re, it may cause body injury. Turn knobs o and LP tank

o in case grease re occurs.

• Grease re can’t be put out by closing the lid. Turn o knobs and LP tank IMMEDIATELY if any

grease re occurs.

WARNING

For your safety:

• Keep grill area clear and free from any ammable material.

• NEVER let children operate the grill or play near the grill.

• This grill is for outdoor use ONLY. NEVER use in a enclosed area such as a carport,porch, covered

patio, garage, or under a surface that can catch re.

• Do not block the ventilation holes in the four sides of the grill cart, it may aect the combustion per

formance of the burner due to insucient air.

• Use the grill at least 36’’ away from any wall or surface. 120’’ away from objects that may spark

and ignite gas i.e. live electrical appliances, pilot lights of water heaters.

• Do not use this grill on or under wood balconies.

• This grill is designed to use only gas, DO NOT use lava rock, briquets, charcoal on it.

• NEVER light the burner with the lid closed. Non-ignited gas accumulated inside a closed grill may

cause explosions.

• Check the burner ames periodically.

• Turn o the gas supply when the grill is not in use.

• Always turn o the LP tank completely and detach from the grill before moving.

CARE AND MAINTENANCE

• MAINTENANCE

1) Keep the grill area clear and free from combustible materials, gasoline and other ammable vapors and

liquids.

2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the ow of combustion

and ventilation air is unobstructed.

3) Visually check burner ames as following:

- Remove cooking grids and ame tamers.

- Light burners.

- Turn knobs from “HI” to “LO”, check the ame status, the ame in “LO” position should be

smaller than in HI position.

- Always check ame before each use, see TROUBLESHOOTING if any abnormal status

found.

4) Call our after service center at (888)-287-0735 for warranty replacement parts.

• CLEANING

1) STAINLESS STEEL CLEANING

There are many dierent stainless steel cleaners available. Always use the mildest cleaning procedure rst,

scrubbing in the direction of the grain. To touch up noticeable scratches, sand very lightly with dry 100 grit em-

ery papers in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and

bake onto the surface and give the appearance of rust. Use an abrasive pad in conjunction with a stainless

steel cleaner to remove.

VERY IMPORTANT: DO NOT USE ACID DETERGENT AND/OR ANTIRUST TO CLEAN THE CONTROL

PANEL WITH PRINTING.SUCH STRONG CLEANSER MAY CLEAN OFF THE PRINTING.

2) COOKING AREA CLEANING

The easiest way to clean the grill is to clean immediately after turning o the ame when cooking is complet-

ed. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in

tap water and scrub the hot grill. Dip the brush frequently in the water. Steam, created as water contacts the

hot grill, assists the cleaning process by softening any food particles.

The food particles will fall and burn. Never immerse a hot part in water.

3) GRILL BURNER CLEANING

- Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool.

- Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any

clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break o and clog the

port.

- Please note that if insects or other obstructions are blocking the ow of gas through the burner, you will

need to call our customer service line.

VERY IMPORTANT: The orice of the valve must be located in the center of the burner section after

removal and cleaning. Otherwise, it may cause serious bodily injury and property damage. Swing the

burner slightly after replacing to check whether it has been installed properly.

4) GREASE TRAY CLEANING

The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm

water solution. A small amount of sand may be placed in bottom of the grease tray to absorb the grease.

• SPIDER AND INSECT WARNING

Spiders and insects can nest in the burners after storing. These nests can cause res inside the tube or

beneath the grill. This is a very dangerous condition. So always clean the burners before use.

• WHEN TO LOOK FOR SPIDERS

Inspect the burners at least once a year or immediately if any of the following conditions occur:

1) Yellow ame with burning smell. 2) Temperature wont rise.

3) Heats unevenly. 4) Burners make popping noises.

OPERATING INSTRUCTIONS

• TOTAL GAS CONSUMPTION:

Total gas consumption (per hour) of PG-40612SOLE grill with all burners on “HI”:

Main Burners 60,000 Btu/hr

Side Burner 13,000 Btu/hr

Total 73,000 Btu/hr

CAUTION

• Clean the grill often. A grease re that may damage the grill may occur if the grill has not been

cleaned frequently.

• NEVER leave the grill unattended while using.

• Do not use water to extinguish the grease re, it may cause body injury. Turn knobs o and LP tank

o in case grease re occurs.

• Grease re can’t be put out by closing the lid. Turn o knobs and LP tank IMMEDIATELY if any

grease re occurs.

WARNING

For your safety:

• Keep grill area clear and free from any ammable material.

• NEVER let children operate the grill or play near the grill.

• This grill is for outdoor use ONLY. NEVER use in a enclosed area such as a carport,porch, covered

patio, garage, or under a surface that can catch re.

• Do not block the ventilation holes in the four sides of the grill cart, it may aect the combustion per

formance of the burner due to insucient air.

• Use the grill at least 36’’ away from any wall or surface. 120’’ away from objects that may spark

and ignite gas i.e. live electrical appliances, pilot lights of water heaters.

• Do not use this grill on or under wood balconies.

• This grill is designed to use only gas, DO NOT use lava rock, briquets, charcoal on it.

• NEVER light the burner with the lid closed. Non-ignited gas accumulated inside a closed grill may

cause explosions.

• Check the burner ames periodically.

• Turn o the gas supply when the grill is not in use.

• Always turn o the LP tank completely and detach from the grill before moving.

CARE AND MAINTENANCE

• MAINTENANCE

1) Keep the grill area clear and free from combustible materials, gasoline and other ammable vapors and

liquids.

2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the ow of combustion

and ventilation air is unobstructed.

3) Visually check burner ames as following:

- Remove cooking grids and ame tamers.

- Light burners.

- Turn knobs from “HI” to “LO”, check the ame status, the ame in “LO” position should be

smaller than in HI position.

- Always check ame before each use, see TROUBLESHOOTING if any abnormal status

found.

4) Call our after service center at (888)-287-0735 for warranty replacement parts.

• CLEANING

1) STAINLESS STEEL CLEANING

There are many dierent stainless steel cleaners available. Always use the mildest cleaning procedure rst,

scrubbing in the direction of the grain. To touch up noticeable scratches, sand very lightly with dry 100 grit em-

ery papers in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and

bake onto the surface and give the appearance of rust. Use an abrasive pad in conjunction with a stainless

steel cleaner to remove.

VERY IMPORTANT: DO NOT USE ACID DETERGENT AND/OR ANTIRUST TO CLEAN THE CONTROL

PANEL WITH PRINTING.SUCH STRONG CLEANSER MAY CLEAN OFF THE PRINTING.

2) COOKING AREA CLEANING

The easiest way to clean the grill is to clean immediately after turning o the ame when cooking is complet-

ed. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in

tap water and scrub the hot grill. Dip the brush frequently in the water. Steam, created as water contacts the

hot grill, assists the cleaning process by softening any food particles.

The food particles will fall and burn. Never immerse a hot part in water.

3) GRILL BURNER CLEANING

- Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool.

- Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any

clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break o and clog the

port.

- Please note that if insects or other obstructions are blocking the ow of gas through the burner, you will

need to call our customer service line.

VERY IMPORTANT: The orice of the valve must be located in the center of the burner section after

removal and cleaning. Otherwise, it may cause serious bodily injury and property damage. Swing the

burner slightly after replacing to check whether it has been installed properly.

4) GREASE TRAY CLEANING

The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm

water solution. A small amount of sand may be placed in bottom of the grease tray to absorb the grease.

• SPIDER AND INSECT WARNING

Spiders and insects can nest in the burners after storing. These nests can cause res inside the tube or

beneath the grill. This is a very dangerous condition. So always clean the burners before use.

• WHEN TO LOOK FOR SPIDERS

Inspect the burners at least once a year or immediately if any of the following conditions occur:

1) Yellow ame with burning smell. 2) Temperature wont rise.

3) Heats unevenly. 4) Burners make popping noises.

4039

LEAK TESTING

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a

complete gas tightness check must be performed at the installation site due to possible mis-

handling in shipment, or excessive pressure unknowingly being applied to the unit. Periodi-

cally check the whole system for leaks, or immediately check if the smell of gas is detected.

BEFORE TESTING

1) Make sure that all packing material is removed from the grill including the burner tie-down

straps.

2) Do not smoke while leak testing.

3) Never leak test with an open ame.

4) Make a soap solution with one part liquid detergent and another part water.

Prepare a spray bottle, brush, or rag to apply the solution to the connections. For the ini

tial leak test, make sure the LP cylinder is full.

5) Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources

such as gas red or electrical appliances, and ammable materials.

6) Keep grill away from open ames and/or sparks while testing.

TO TEST

1) Make sure all control knobs are in the “OFF” position.

2) Make sure the regulator is connected to the LP tank tightly.

3) Completely open LP tank valve by turning counter clockwise. If you hear a “POP” sound,

turn gas o IMMEDIATELY, as it indicates a heavy leak at the connection. Call your gas

dealer or re department.

4) Check every connection from the LP tank up to and including the connection to the mani-

fold pipe assembly (the pipe that goes to the burner) by brushing or spraying the soapy

solution on the connections.

5) If soap bubbles appear, there is a leak. Turn o LP tank valve IMMEDIATELY and retight-

en connections, Open LP tank valve again, and recheck.

6) If leaks cannot be stopped, DO NOT ATTEMPT TO REPAIR. Call our service center at

(888)-287-0735 for help.

7) Always close the LP tank valve after leak testing by turning clockwise.

Only those parts recommended by the manufacturer should be used on the grill. Substitu-

tion will void the warranty. Do not use the grill until all connections have been checked and

do not leak.

SAFETY TIPS:

1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE.

2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE.

3) USE LONG BBQ TOOL TO AVOID BURNS.

4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE.

IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE

SHUT-OFF VALVE OF THE GAS SUPPLY LINE. SPRAY ALL THE FITINGS.

BUBBLES INDICATE LEAKS.

5) DISCONNECTED L.P. CYLINDERS MUST HAVE THREADED VALVE

PLUGS TIGHTLY INSTALLED, AND MUST NOT BE STORED IN A BUILD

ING, GARAGE, OR ANY OTHER ENCLOSED AREAS.

6) TURN OFF ALL CONTROL KNOBS AND LP TANK VALVE WHEN THE

GRILL IS NOT IN USE.

7) IF THE APPLIANCE IS STORED INDOORS, THE LP TANK MUST BE

DISCONNECTED AND REMOVED FROM THE GRILL.

8) LP TANKS MUST BE STORED OUTDOORS IN A WELL-VENTILATED

AREA. DISCONNECTED LP TANKS IN STORAGE OR BEING TRANS

PORTED MUST HAVE A SAFETY CAP.

9) NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT

WHICH MAY BECOME OVERHEATED BY THE SUN.

10) DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN

PLAY.

11) FOR ANY OTHER PROBLEMS, SEE “TROUBLESHOOTING” OR

CONTACT OUR SERVICE CENTER AT (888)-287-0735.

FINAL INSTALLATION CHECKLIST

--At least 36” clearance maintained from combustible constructions to the sides and

back of this grill.

--There is no combustible construction material over the grill.

-- All internal packaging removed.

--Burners are sitting properly on orices.

--Knobs turn freely.

--The regulator & hose connected to grill are provided by the manufacturer.

(Pre-set for 11.0” water column).

--Unit tested and free of leaks.

--User informed of gas supply shut o valve location.

LEAK TESTING

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a

complete gas tightness check must be performed at the installation site due to possible mis-

handling in shipment, or excessive pressure unknowingly being applied to the unit. Periodi-

cally check the whole system for leaks, or immediately check if the smell of gas is detected.

BEFORE TESTING

1) Make sure that all packing material is removed from the grill including the burner tie-down

straps.

2) Do not smoke while leak testing.

3) Never leak test with an open ame.

4) Make a soap solution with one part liquid detergent and another part water.

Prepare a spray bottle, brush, or rag to apply the solution to the connections. For the ini

tial leak test, make sure the LP cylinder is full.

5) Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources

such as gas red or electrical appliances, and ammable materials.

6) Keep grill away from open ames and/or sparks while testing.

TO TEST

1) Make sure all control knobs are in the “OFF” position.

2) Make sure the regulator is connected to the LP tank tightly.

3) Completely open LP tank valve by turning counter clockwise. If you hear a “POP” sound,

turn gas o IMMEDIATELY, as it indicates a heavy leak at the connection. Call your gas

dealer or re department.

4) Check every connection from the LP tank up to and including the connection to the mani-

fold pipe assembly (the pipe that goes to the burner) by brushing or spraying the soapy

solution on the connections.

5) If soap bubbles appear, there is a leak. Turn o LP tank valve IMMEDIATELY and retight-

en connections, Open LP tank valve again, and recheck.

6) If leaks cannot be stopped, DO NOT ATTEMPT TO REPAIR. Call our service center at

(888)-287-0735 for help.

7) Always close the LP tank valve after leak testing by turning clockwise.

Only those parts recommended by the manufacturer should be used on the grill. Substitu-

tion will void the warranty. Do not use the grill until all connections have been checked and

do not leak.

SAFETY TIPS:

1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE.

2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE.

3) USE LONG BBQ TOOL TO AVOID BURNS.

4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE.

IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE

SHUT-OFF VALVE OF THE GAS SUPPLY LINE. SPRAY ALL THE FITINGS.

BUBBLES INDICATE LEAKS.

5) DISCONNECTED L.P. CYLINDERS MUST HAVE THREADED VALVE

PLUGS TIGHTLY INSTALLED, AND MUST NOT BE STORED IN A BUILD

ING, GARAGE, OR ANY OTHER ENCLOSED AREAS.

6) TURN OFF ALL CONTROL KNOBS AND LP TANK VALVE WHEN THE

GRILL IS NOT IN USE.

7) IF THE APPLIANCE IS STORED INDOORS, THE LP TANK MUST BE

DISCONNECTED AND REMOVED FROM THE GRILL.

8) LP TANKS MUST BE STORED OUTDOORS IN A WELL-VENTILATED

AREA. DISCONNECTED LP TANKS IN STORAGE OR BEING TRANS

PORTED MUST HAVE A SAFETY CAP.

9) NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT

WHICH MAY BECOME OVERHEATED BY THE SUN.

10) DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN

PLAY.

11) FOR ANY OTHER PROBLEMS, SEE “TROUBLESHOOTING” OR

CONTACT OUR SERVICE CENTER AT (888)-287-0735.

FINAL INSTALLATION CHECKLIST

--At least 36” clearance maintained from combustible constructions to the sides and

back of this grill.

--There is no combustible construction material over the grill.

-- All internal packaging removed.

--Burners are sitting properly on orices.

--Knobs turn freely.

--The regulator & hose connected to grill are provided by the manufacturer.

(Pre-set for 11.0” water column).

--Unit tested and free of leaks.

--User informed of gas supply shut o valve location.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Burner(s) will not

light using igniter.

(See Electronic

Ignition Trouble-

shooting also)

Continued on next

page.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control

valve.

• Obstruction in burner.

• No gas ow.

• Vapor lock at coupling nut to LP

cylinder.

• Coupling nut and LP cylinder valve

not fully connected.

• Electrode cracked or broken;

“sparks at crack.

• Electrode tip not in proper position.

• Wire and/or electrode covered with

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) be-

tween igniter and electrode.

• Dead battery.

• See instructions on control panel and

in Use and Care section.

• Make sure valves are positioned inside

of burner tubes.

• Ensure burner tubes are not obstructed

with spider webs or other matter. See

cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If

LP cylinder is not empty, refer to “Sud-

den drop in gas ow.”

• Turn o knobs and disconnect coupling

nut from LP cylinder. Reconnect and

retry.

• Turn the coupling nut approximately

one-half to three-quarters additional turn

until solid stop. Tighten by hand only -

do not use tools.

• Replace electrode(s).

Main Burners and Side Burner:

• Tip of electrode should be pointing

toward gas port opening on burner. The

distance should be 1/8” to 1/4”. Adjust if

necessary.

• Clean wire and/or electrode with rub-

bing alcohol and clean swab.

• Reconnect wires or replace electrode/

wire assembly.

• Replace igniter wire/electrode assem-

bly.

• Replace with a new AA-size alkaline

battery.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Burner(s) will not

light using igniter.

(See Electronic

Ignition Trouble-

shooting also)

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at

full

strength.

• See Section I of Electronic Ignition

System.

• See Section II of Electronic Ignition

System.

• See Section III of Electronic Ignition

System.

Burner(s) will not

match light.

• See “GAS ISSUES:” on previous

page.

• Match will not reach.

• Improper method of match-lighting.

• Use long-stem match (replace match).

• See “Match-Lighting” section of Use

and Care.

Sudden drop in gas

ow or low ame.

• Out of gas.

• Excess ow valve tripped.

• Vapor lock at coupling nut/LP cylin-

der connection.

• Check for gas in LP cylinder.

•Turn o knobs, wait 30 seconds and

light grill. If ames are still low, turn o

knobs and LP cylinder valve. Disconnect

regulator. Reconnect regulator and leak-

test. Turn on LP cylinder valve, wait 30

seconds and then light grill.

•Turn o knobs and LP cylinder valve.

Disconnect coupling nut from cylinder.

Reconnect and retry.

Flames blow out.

• High or gusting winds.

• Low on LP gas.

• Excess ow valve tripped.

• Turn front of grill to face wind or in-

crease ame height.

• Rell LP cylinder.

• Refer to “Sudden drop in gas ow”

above.

Flare-up.

• Drip buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Clean burners and inside of grill/re-

box.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

Persistent drip re.

• Drip trapped by food buildup

around burner system.

•Turn knobs to OFF. Turn gas o at LP

cylinder. Leave lid in position and let re

burn out. After grill cools, remove and

clean all parts.

Flashback…

(re in burner

tube(s)

• Burner and/or burner tubes are

blocked.

• Turn knobs to OFF. Clean burner and/

or burner tubes. See burner cleaning

section

Unable to ll LP

cylinder.

• Some dealers have older ll noz-

zles with worn threads.

• The worn nozzles don’t have enough

“bite” to engage the valve. Try a second

LP dealer.

One burner does

not light from other

burner(s).

• Drip buildup or food particles in

end(s) of carryover tube(s).

• Clean carry-over tube(s) with wire

brush.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Burner(s) will not

light using igniter.

(See Electronic

Ignition Trouble-

shooting also)

Continued on next

page.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control

valve.

• Obstruction in burner.

• No gas ow.

• Vapor lock at coupling nut to LP

cylinder.

• Coupling nut and LP cylinder valve

not fully connected.

• Electrode cracked or broken;

“sparks at crack.

• Electrode tip not in proper position.

• Wire and/or electrode covered with

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) be-

tween igniter and electrode.

• Dead battery.

• See instructions on control panel and

in Use and Care section.

• Make sure valves are positioned inside

of burner tubes.

• Ensure burner tubes are not obstructed

with spider webs or other matter. See

cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If

LP cylinder is not empty, refer to “Sud-

den drop in gas ow.”

• Turn o knobs and disconnect coupling

nut from LP cylinder. Reconnect and

retry.

• Turn the coupling nut approximately

one-half to three-quarters additional turn

until solid stop. Tighten by hand only -

do not use tools.

• Replace electrode(s).

Main Burners and Side Burner:

• Tip of electrode should be pointing

toward gas port opening on burner. The

distance should be 1/8” to 1/4”. Adjust if

necessary.

• Clean wire and/or electrode with rub-

bing alcohol and clean swab.

• Reconnect wires or replace electrode/

wire assembly.

• Replace igniter wire/electrode assem-

bly.

• Replace with a new AA-size alkaline

battery.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Burner(s) will not

light using igniter.

(See Electronic

Ignition Trouble-

shooting also)

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at

full

strength.

• See Section I of Electronic Ignition

System.

• See Section II of Electronic Ignition

System.

• See Section III of Electronic Ignition

System.

Burner(s) will not

match light.

• See “GAS ISSUES:” on previous

page.

• Match will not reach.

• Improper method of match-lighting.

• Use long-stem match (replace match).

• See “Match-Lighting” section of Use

and Care.

Sudden drop in gas

ow or low ame.

• Out of gas.

• Excess ow valve tripped.

• Vapor lock at coupling nut/LP cylin-

der connection.

• Check for gas in LP cylinder.

•Turn o knobs, wait 30 seconds and

light grill. If ames are still low, turn o

knobs and LP cylinder valve. Disconnect

regulator. Reconnect regulator and leak-

test. Turn on LP cylinder valve, wait 30

seconds and then light grill.

•Turn o knobs and LP cylinder valve.

Disconnect coupling nut from cylinder.

Reconnect and retry.

Flames blow out.

• High or gusting winds.

• Low on LP gas.

• Excess ow valve tripped.

• Turn front of grill to face wind or in-

crease ame height.

• Rell LP cylinder.

• Refer to “Sudden drop in gas ow”

above.

Flare-up.

• Drip buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Clean burners and inside of grill/re-

box.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

Persistent drip re.

• Drip trapped by food buildup

around burner system.

•Turn knobs to OFF. Turn gas o at LP

cylinder. Leave lid in position and let re

burn out. After grill cools, remove and

clean all parts.

Flashback…

(re in burner

tube(s)

• Burner and/or burner tubes are

blocked.

• Turn knobs to OFF. Clean burner and/

or burner tubes. See burner cleaning

section

Unable to ll LP

cylinder.

• Some dealers have older ll noz-

zles with worn threads.

• The worn nozzles don’t have enough

“bite” to engage the valve. Try a second

LP dealer.

One burner does

not light from other

burner(s).

• Drip buildup or food particles in

end(s) of carryover tube(s).

• Clean carry-over tube(s) with wire

brush.

WARRANTY

PERMASTEEL WARRANTY

WITH PROOF OF SALE, the following warranty coverage applies when this gas grill is correctly assembled,

operated and maintained according to all supplied instructions.

FOR ONE YEAR from the date of sale this gas grill is warranted against defects in material or workmanship.

Proof of purchase must be provided; consumer is responsible for Shipping & Handling cost for any

replacement-warrantied part.

FOR FIVE YEARS from the date of sale, any stainless steel burner that rusts through or burns through will be

replaced, proof of purchase must be provided, consumer is responsible for Shipping & Handling cost.

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which

are either expendable parts that can wear out from normal use within the warranty period, or are conditions

that can be the result of normal use, accident or improper maintenance.

All warranty coverage is void if this gas grill is ever used for other than private household purposes.

This warranty covers ONLY defects in material and workmanship, and will NOT pay for:

1. Expendable items that can wear out from normal use within the warranty period, including but not limited to

batteries, screw-in base light bulbs and surface coatings or nishes.

2. A service technician to clean or maintain this gas grill, or to instruct the user in correct gas grill assembly,

operation and maintenance.

3. Damage to or failure of this gas grill resulting from assembly not performed by authorized service agents,

including assembly that was not in accord with electrical, gas or plumbing codes.

4. Damage to or failure of this gas grill, including discoloration or surface rust, if it is not correctly operated and

maintained according to all supplied instructions.

5. Damage to or failure of this gas grill, including discoloration or surface rust, resulting from accident, altera-

tion, abuse, misuse or use for other than its intended purpose.

6. Damage to or failure of this gas grill, including discoloration or surface rust, cause by the use of detergents,

cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

7. Damage to or failure of this gas grill resulting from natural or other catastrophe, such as ood, re or storm.

8. Damage to or failure of this gas grill resulting from unauthorized modications made to this gas grill.

9. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to

have the appropriate certication logo.

10. The cost of any inconvenience, food loss, personal injury or property damage.

Note: Rust is not considered a manufacturing or materials defect.

Disclaimer of implied warranties; limitation of remedies

Customer’s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided

herein. Implied warranties, including warranties of merchantability or tness for a particular purpose, are limited to one

year on the gas grill and ve years on the burners, or the shortest period allowed by law. Seller shall not be liable for

incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or

consequential damages, or limitation on the duration of implied warranties of merchantability or tness, so these exclu-

sions or limitations may not apply to you. This warranty applies only while this gas grill is used in the United States.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-888-287-0735, 9 a.m. - 5 p.m., PST,

Monday - Friday.

NOTE: All the parts list are availbale to order by customer, please refer to the part list above

for reference.

FOOD SAFETY

1) Always follow the following tips to enjoy safe and healthy outdoor grilling.

2) Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat.

3) Always separate raw meat from cooked foods to avoid cross-contamination.

4) Always use clean utensils to handle the food.

5) Always cook the meat thoroughly to kill germs. Use a thermometer to inspect the inner temp

of the meat, if necessary.

6) Place the cooked foods and leftovers promptly into the refrigerator when done eating.

VERY IMPORTANT: DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.