Champion Power Equipment Model #100510 Manual de usuario

Marca: Champion Power Equipment

Modelo: Model #100510

Categoría: Generadores de poder

Tipo: Manual de usuario

REV 100136-20200403

Danger: Not intended for use in critical life support application.

Danger: Generator must be installed and operated outdoors only.

Model 100136

INTRODUCTION

Part No. 101306

PRODUCT REGISTRATION

FREE OFFER!

• Activate your 10 Year Warranty

• Receive FREE generator maintenance kit

• Receive FREE limited edition Champion t-shirt

THE FOLLOWING INFORMATION IS ALL YOU NEED TO COMPLETE THE ONLINE FORM:

Promotional offer valid for one home standby generator purchase per household. Please allow up to a total of 15 business days for

your registration to be veriﬁed and free items to be mailed out. Your 10 year warranty is activated immediately upon submitting product

registration through our website. Maintenance kit contents are model speciﬁc and include spark plug, air ﬁlter, and oil ﬁlter (where

applicable). Contact Champion directly at 1-877-338-0999 with any questions.

*Complete model number can be found on purchase receipt.

• Full name

• Address where installed

• Phone

• Email

• T-shirt size

• Complete model number*

(generator + automatic transfer switch)

• Generator serial number

• Purchase date

www.championpowerequipment.com/HSB-offer

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

This manual must be used with Champion Power Equipment (CPE) manuals:

• Installation Manual, Part No. 101308

• Transfer Switch Manual, Part No. 101111

It is also recommended to refer to the reference materials list on page 16 of

the Installation Manual.

WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

DISCLAIMERS

All information, illustrations and speciﬁcations in this manual are based on the latest information

available at the time of publishing. The illustrations used in this manual are intended as representative

reference views only. Products are under a continuous improvement policy. Thus, information,

illustrations and/or speciﬁcations to explain and/or exemplify a product, service or maintenance

improvement may be changed at any time without notice.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic

or mechanical, including photocopying, recording, taping or information storage and retrieval systems –

without the written permission of Champion Power Equipment (CPE).

Model 100136

CONTENTS

Part No. 101306

CONTENTS

PRODUCT REGISTRATION ....................................2

INTRODUCTION ....................................................6

Home Standby Generator ................................................6

Parts Included .................................................................6

General Information, Standards and Codes ....................7

SAFETY ................................................................8

Safety Symbol Deﬁnitions ............................................... 8

Warnings .................................................................8

Mandatory Actions ...................................................9

Installation Hazards ........................................................9

Before Starting ..............................................................10

Operating Hazards .........................................................10

Accidental Starting .......................................................11

Carbon Monoxide Hazards ............................................11

Electrical Shock Hazards ..............................................12

Fire/Explosion Hazards .................................................12

Burn Hazards ................................................................. 12

Entanglement Hazards ..................................................13

Battery Hazards .............................................................13

Safety labels .................................................................. 13

Safety labels and hang tags ...................................14

Safety label and Hang tag locations .......................15

GENERAL INFORMATION ....................................16

Component Identiﬁcation – 8.5 kW Generator .............16

Component Identiﬁcation – Engine ..............................17

Control Panel ................................................................17

Main Circuit Breaker ..............................................17

Exercise Switch .....................................................17

Set Exercise Time ..................................................18

Hour Meter ............................................................18

Engine Control Module ...........................................18

Reset fault Code(s) ................................................. 18

ATS Control Module ................................................19

Battery Charger .............................................................20

Emission Requirements ................................................20

Speciﬁcations ................................................................ 21

Fuel System ...................................................................22

Battery Requirements ...................................................22

Battery Charging ...........................................................22

Model and Serial Number .............................................22

OPERATION ........................................................23

Enclosure and Access ...................................................23

Pre-Start Checklist ........................................................ 23

Turning OFF the Generator ............................................23

MAINTENANCE ...................................................24

Scheduled Maintenance Chart ...................................... 24

Engine Oil ......................................................................24

Engine Oil Requirements ........................................24

Checking the Engine Oil Level ................................24

Changing the Engine Oil ......................................... 25

Inspect and Clean Engine Air Cleaner ..........................26

Spark Plug .....................................................................26

Battery Maintenance ..................................................... 27

Corrosion Protection .....................................................27

Maintenance After Submersion ....................................27

Storage ..........................................................................27

Return to Service after Storage ....................................28

Engine parts ..........................................................30

Enclosure and assemblies ......................................34

Alternator and Exhaust System ...............................38

Control Panel .........................................................40

Wiring Diagram ...................................................... 42

Model 100136

CONTENTS

Part No. 101306

TROUBLESHOOTING ...........................................43

Troubleshooting HSB .....................................................43

ADDITIONAL INFORMATION ............................... 45

Identify/Select Standby Circuits ...................................45

Surge Protection ...........................................................45

Customer Familiarization Summary .............................46

HSB, ATS Model & Serial Reference ATS Back-up

Circuits ..........................................................................47

Maintenance and Service Record .................................48

Model 100136

INTRODUCTION

Part No. 101306

Congratulations on your purchase of a Champion Power

Equipment (CPE) home standby generator. This generator is

designed and engineered in the USA to exacting standards of the

North American market. This engine-powered generator meets

all Environmental Protection Agency (EPA) Phase 3 requirements

and is approved by CETLUS as tested to UL2200 and CSA22.2

No. 100 in both the USA and Canada.

With proper use and maintenance, this generator will provide

years of satisfying service.

The Champion Staff,

Champion Power Equipment

12039 Smith Ave.

Santa Fe Springs, CA 90670

Toll-free: 1-877-338-0999

Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)

www.championpowerequipment.com

HOME STANDBY GENERATOR

This home standby generator is intended exclusively for outdoor

installation. This generator will operate using either liquiﬁed

petroleum gas (LPG) or natural gas (NG).

This generator is designed to supply typical home load such as:

• Induction motors – sump pumps, refrigerators, air

conditioners, furnaces

• Electronic items – televisions, computers

• Household lighting

• Microwaves

• This generator is not intended for use in critical life support

applications.

Proper sizing of the generator is required to ensure proper

operation of appliances. Some appliances require additional

wattage to start and must be considered.

PARTS INCLUDED

Your HSB ships with the following:

• Operators Manual

• Installation Manual

• Oil Drain Pan

• Flexible Fuel Line

• HSB Enclosure Keys

• Battery Cable Connection

• LPG Low-speed and Main Converting Jets

• Jet Change Tool

• Lock Nut M6

• Washer, Ø6

• Flange bolt, M6 x 15

Model 100136

INTRODUCTION

Part No. 101306

GENERAL INFORMATION,

STANDARDS AND CODES

The following information related to General Information and

Standards was gathered from the list of publications related

to installing the HSB generator. A multitude of other materials

related to generators were also used concerning common

practice, knowledgeable installation practices, certiﬁed

electrical experience and work related experiences. This

information is not all inclusive and the manufacturer strongly

recommends the owner and installer become familiar with all

pertinent codes, standards and regulations. Always check for

the latest publications date to ensure you are current. Have

only a qualiﬁed/certiﬁed electrician or installation technician

who is knowledgeable about applicable codes, standards and

regulations install and service the generator.

NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID

CODE

National Fire Protection Association

470 Atlantic Avenue, Boston, MA. 02210

NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND

GAS TURBINES

National Fire Protection Association

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR

HEALTH CARE FACILITIES

National Fire Protection Association

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 54, NATIONAL FUEL GAS CODE

National Fire Protection Association

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR

STORAGE AND HANDLING OF LIQUID PETROLEUM GAS

National Fire Protection Association

470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE

National Fire Protection Association

470 Atlantic Avenue, Boston, Ma. 02210

ARTICLE X, NATIONAL BUILDING CODE

American Insurance Association

85 John Street, New York, N.Y. 10038

AGRICULTURAL WIRING HANDBOOK

Food and Energy Council

909 University Avenue, Columbia, Mo. 65201

ASAE EP-3634, INSTALLATION AND MAINTENANCE OF

FARM STANDBY ELECTRICAL SYSTEMS

American Society of Agricultural Engineers

2950 Niles Road, St. Joseph, Mi. 49085

Model 100136

SAFETY

Part No. 101306

This is the safety alert symbol. It is used to alert

you to potential physical injury hazards. Obey all

safety messages that follow this symbol to avoid

possible injury or death.

The words DANGER, WARNING, CAUTION and NOTICE are used

throughout this manual to highlight important information.

DANGER

Indicates a hazardous situation that, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation that, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a hazardous situation that, if not avoided, could

result in minor or moderate injury.

NOTICE

Indicates a situation that can cause damage to the

equipment, personal property and/or the environment, or

cause the equipment to operate improperly.

OTE: N Indicates a procedure, practice or condition that

should be followed in order for the generator to

function in the manner intended.

SAFETY SYMBOL DEFINITIONS

Black hazard pictorial on yellow

equilateral triangle enclosed by black

triangular band

Warns that hazard exists and describes

its nature and/or consequences

Black hazard pictorial on white circle

enclosed by red circular band with red

diagonal bar

Depicts action NOT to be taken or

action to be stopped in order to avoid

hazard

White hazard pictorial on blue circle

Depicts action to be taken in order to

avoid hazard

WARNINGS

Safety alert symbol

Asphyxiation hazard

Electrical shock hazard

Entanglement hazard

Fire hazard

Model 100136

SAFETY

Part No. 101306

Explosion hazard

Burn hazard

Sever hazard (rotating blade)

Crush hazard (top)

MANDATORY ACTIONS

Read manufacturer’s instructions

Wear eye protection

Wear personal protective equipment

Do not leave tools in the area

INSTALLATION HAZARDS

WARNING

Have only a qualiﬁed electrician or

installation technician who is familiar

with applicable codes, standards and

regulations install and service the

generator.

ALWAYS comply with local, state and national electrical and

building codes when installing the generator. NEVER alter

the recommended installation in a way that would render

the unit noncompliant with these codes.

ALWAYS comply with regulations that Occupational Safety

and Health Administration (OSHA) has established.

ENSURE the generator is installed following the

manufacturer’s instructions.

NOTICE

Before welding components on the generator, contact

Champion Power Equipment for recommended welding

instructions.

WARNING

Not intended for use in critical life

support applications.

Model 100136

SAFETY

Part No. 101306

BEFORE STARTING

CAUTION

Before starting, operating and

maintaining this generator, be sure to

read and understand the content and

safety messages in this manual.

The operator is responsible for safe operation and

maintenance of the generator. Be sure all potential users

of the generator also understand these instructions. If any

portion of this manual is not understood, contact your dealer

for assistance before operating the generator.

The operator is responsible for performing all safety checks,

making sure all maintenance is properly performed and

making sure the generator is periodically checked by the

dealer.

Inspect the generator regularly. Contact your dealer if

repairs are needed.

NEVER climb or step on any part or components of the

generator. Doing so may result in injury and cause leaking

fuel and exhaust.

OPERATING HAZARDS

WARNING

ALWAYS operate the generator following

the manufacturer’s instructions.

Operating the generator imprudently,

neglecting maintenance or being

careless can result in injury or possible

death.

DO NOT allow children or unqualiﬁed persons to operate or

service the generator.

NEVER operate the generator with the covers open. Operate

the generator only with the covers closed and secured in

place. NEVER leave the covers unlocked.

Remain alert at all times when working on the generator.

NEVER work on the generator when physically or mentally

fatigued.

Never operate the generator while under the inﬂuence of

alcohol or drugs. Their effects on vision and judgment make

operating a generator dangerous.

Model 100136

SAFETY

Part No. 101306

ACCIDENTAL STARTING

WARNING

ALWAYS prevent the generator from starting while the

covers are open. The generator may crank and start at any

time without notice. Follow these steps in order:

1. Turn the exercise switch to the OFF position.

2. Switch the main circuit breaker to the OFF position.

3. Turn the ATS control module to the OFF position.

4. Turn the engine control module switch to the OFF

position.

5. Disconnect the NEGATIVE, NEG or (-) battery cable

ﬁrst, and then remove the POSITIVE, POS or (+)

battery cable.

To return the generator to service, follow these steps in

order:

1. Connect the POSITIVE, POS or (+) battery cable ﬁrst,

and then connect the NEGATIVE, NEG or (-) battery

cable.

2. Turn the engine control module switch to the ATS

position.

3. Turn the ATS control module switch to the AUTO

position.

4. Switch the main circuit breaker to the ON position.

5. Turn the exercise switch to the ON position.

CARBON MONOXIDE HAZARDS

DANGER

Generator exhaust contains carbon

monoxide, a colorless, odorless,

poisonous gas. Breathing carbon

monoxide will cause nausea, dizziness,

fainting or death. If you start to

feel dizzy or weak, get to fresh air

immediately.

• The generator must be installed and operated outdoors

only. NEVER install the generator where exhaust fumes

could seep inside or be drawn into a potentially occupied

building through windows, air intake vents or other

openings.

• Avoid breathing exhaust fumes when near an operating

generator.

• NEVER alter or add to the exhaust system or do anything

that might render the system unsafe or in noncompliance

with applicable codes, standards, laws and regulations.

• Install a battery-operated carbon monoxide detector

on each level of any building adjacent to the generator

following the manufacturer’s instructions.

• NEVER permit even partial blockage of engine cooling

ventilation air. Doing so can seriously affect safe

operation of the generator.

Carbon monoxide poisoning symptoms include but are not

limited to the following:

• Light-headedness, dizziness

• Physical fatigue, weakness in joints and muscles

• Sleepiness, mental fatigue, inability to concentrate or speak

clearly, blurred vision

• Stomachache, vomiting, nausea

Carbon monoxide poisoning is possible if someone is

experiencing any of these symptoms. Seek fresh air immediately.

DO NOT sit, lie down or fall asleep. Alert others to the possibility

of carbon monoxide poisoning. If the affected person does

not improve within minutes of breathing fresh air, call 911

immediately.

Model 100136

SAFETY

Part No. 101306

ELECTRICAL SHOCK HAZARDS

WARNING

Use extreme caution when near the

generator while it is operating. The

generator produces dangerous voltage.

• Avoid contact with bare wires, terminals and connections

while the generator is operating.

• ALWAYS stand on an insulated dry surface to reduce

shock hazard if work must be done on an operating

generator.

• NEVER wear jewelry that can conduct electricity when

working on the generator.

• NEVER handle any kind of electrical device while hands

or feet are wet, while standing in water or while barefoot.

• Proper earth grounding of the frame and external

electrical conductive components is required by the

National Electrical Code (NEC). State and local codes for

proper grounding may also apply.

• Avoid direct contact with an electric shock victim.

Immediately shut down the source of electrical power. If

this is not possible, attempt to free the victim from the

live conductor using a nonconducting item such as a dry

board or rope. If the victim is unconscious, apply ﬁrst aid

and call 911 immediately.

FIRE/EXPLOSION HAZARDS

WARNING

NG and LPG are extremely explosive.

• NEVER allow any ﬂames or smoke near the fuel system.

• Wipe up any oil spills immediately.

• NEVER allow any combustible materials to be near the

generator or to be left in the generator compartment.

• ALWAYS keep the surrounding area near the generator

clean and free of debris.

• Be sure to properly purge the fuel lines and leak-test

according to applicable codes before placing the

generator in service.

• Be sure to regularly inspect the fuel system for leaks.

NEVER operate the generator if a fuel leak is present.

• Install a ﬁre extinguisher near the generator. Keep it

properly charged and be familiar with its use. An ABC

rated National Fire Protection extinguisher is appropriate

for use on standby electric systems. Contact your local

ﬁre department with any questions concerning the ﬁre

extinguisher.

BURN HAZARDS

WARNING

ALWAYS allow hot surfaces to cool to

the touch. Running engines produce

heat. Severe burns can occur on

contact.

• DO NOT touch hot surfaces.

• Avoid contact with hot exhaust components and gases.

Model 100136

SAFETY

Part No. 101306

ENTANGLEMENT HAZARDS

WARNING

Use extreme caution when near rotating

parts. Rotating parts can entangle

hands, feet, hair, clothing and/or

accessories. Traumatic amputation or

severe laceration can result.

• Keep hands and feet away from rotating parts.

• Tie up long hair and remove jewelry.

• Operate equipment with guards in place.

• DO NOT wear loose-ﬁtting clothing, dangling drawstrings

or items that could become caught.

BATTERY HAZARDS

WARNING

Always read and comply with

the battery manufacturer’s

recommendations for procedures

concerning proper battery use and

maintenance.

Batteries contain sulfuric acid and

generate explosive mixtures of

hydrogen and oxygen gases. Keep

any device that may cause sparks or

ﬂames away from the battery to prevent

explosion.

Always wear protective glasses or

goggles and protective clothing when

working with batteries. You must follow

the battery manufacturer’s instructions

on safety, maintenance and installation

procedures.

SAFETY LABELS

WARNING

All safety labels must be legible to alert

personnel of safety hazards.

• Replace any illegible or missing label immediately.

Missing safety labels must be replaced in their original

position before the generator is operated.

• DO NOT operate the generator if there are missing or

badly worn safety labels.

Model 100136

SAFETY

Part No. 101306

SAFETY LABELS AND HANG TAGS

# LABEL DESCRIPTION PART NO.

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concessionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Poison, Burn and Fire Warning 101500

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concessionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Burn Warning 100794

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concessionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Electrocution Warning 101045

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concessionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras

NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Burn Warning 101051

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concessionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Electrocution Warning 100798

Burn Hazard DO NOT

touch hot surfaces. Allow

the engine and alternator

to cool to the touch

before servicing.

Danger de brulure NE

TOUCHEZ PAS les

surfaces chaudes.

Laissez le moteur et

l’alternateur devenir froid

au toucher avant

d’intervenir.

Riesgo de quemaduras

NO toque las superficies

calientes. Deje que el

motor y el alternador se

enfríen para tocarlos

antes de realizarles el

mantenimiento.

100794

100789

Electrical Shock Hazard ALWAYS

close and lock generator covers before

operating. The generator produces

dangerous voltage.

Risque de choc électrique Fermez et

verrouillez TOUJOURS les capots de

groupe électrogène avant d’utiliser le

groupe. Le groupe électrogène génère

des tensions dangereuses.

Riesgo de descarga eléctrica

SIEMPRE cierre y trabe las tapas del

generador antes de ponerlo en

funcionamiento. El generador produce

un voltaje peligroso.

101045

Electrical Shock Hazard

Do not remove this access panel. The panel

should only be removed by an authorized

Service Dealer or a qualified electrician;

high voltage inside.

Risque de choc électrique

Riesgo de descarga eléctrica

N’enlevez pas ce panneau d’accès.

Le panneau ne devrait être enlevé que par

un concess ionnaire d’entretien agréé ou un

électricien qualifié ; haute tension à l’intérieur.

No remueva este tablero de acceso. El tablero

sólo deberá s

er removido por un distribuidor

de servicio autorizado o un electricista

calificado; alto voltaje al interior.

101051

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

101499

101045

101051 100789

100794

4 5

Burn Hazard DO NOT touch hot

surfaces. Avoid contact with

exhaust components and gases.

Risque de brûlure NE touchez

PAS les surfaces chaudes. Evitez

le contact avec les composants et

les gaz d’échappement.

Riesgo de quemaduras NO toque

las superficies calientes. Evite el

contacto con los componentes de

escape y gases.

101500

Fire Hazard ALWAYS keep the surrounding

area near generator clean and free of debris

and/or dry vegetation. The generator may

create sparks while operating.

Risque d’incendie Nettoyez TOUJOURS la

surface à proximité du groupe électrogène et

enlevez les débris et/ou la végétation sèche.

Le groupe électrogène peut générer des

étincelles pendant son fonctionnement.

Riesgo de incendio SIEMPRE mantenga el

área circundante cerca del generador limpia y

libre de escombros y/o vegetación seca. El

generador puede crear chispas mientras está

en funcionamiento.

Poisonous Gas Hazard Generator exhaust

contains carbon monoxide. Breathing carbon

monoxide will cause nausea, dizziness, and

fainting, and it may cause death.

Risque d’empoisonnement par le gaz Les gaz

d’échappement de groupe électrogène contiennent

du monoxyde de carbone. Si l’on respire du

monoxyde de carbone, ceci peut provoquer des

nausées, un évanouissement et une perte de

conscience, et ceci peut provoquer la mort.

Riesgo de gas venenoso El escape del

generador contiene monóxido de carbono. Aspirar

monóxido de carbono causará náuseas, mareos,

desvanecimiento y hasta la muerte.

Read Operator’s Manual Read,

understand and follow all safety

messages in Installation and Operator’s

manuals.

Lisez le manuel d’utilisation Lisez,

comprenez bien et respectez tous les

messages de sécurité dans les manuels

d’installation et d’utilisation.

Lea el manual del operador Lea,

comprenda y siga todos los mensajes

de seguridad en los manuales de

instalación y del operador.

Starting Hazard The generator may crank and

start at any time without notice. Prevent the

generator from starting while the covers are open.

See the safety section of the operator’s manual for

further detail.

Risque au démarrage Le groupe électrogène

peut tourner et démarrer à tout moment sans

préavis. Ne démarrez pas le groupe électrogène

lorsque les capots sont ouverts. Consultez la

section sécurité du manuel d’utilisation pour plus

de détail.

Riesgo de inicio El generador puede encenderse

y ponerse en marcha en cualquier momento sin

previo aviso. Evite que el generador se ponga en

marcha mientras las tapas están abiertas. Vea la

sección de seguridad en el manual del operador

para más detalles.

101499

Explosion Hazard Battery gases are explosive.

Keep sparks and flames away from the battery

compartment.

Risque d’explosion Les gaz dégagés par la

batterie peuvent exploser. Ecartez les étincelles

et les flammes du compartiment batterie.

Riesgo de explosión Los gases de las baterías

son explosivos. Mantenga las chispas y llamas

alejadas del compartimento de las baterías.

Explosion Warning, Read OM, Starting

Warning

101499

Model 100136

SAFETY

Part No. 101306

# HANG TAG DESCRIPTION PART NO.

1. Set select or switch to 200.

1. Mettez le sé lecteur de changement sur 200.

1. Poner el inte rruptor select or a 200.

1979 -T-PR- A

NOTICE

AVISO

AVIS

NOTICE

AVISO

AVIS

THIS CHAMPION HSB GENERATOR is set up for a 50 /100A Select C ircuit ATS. If yo u are using this wi th a 200A Ser vice Entranc e

ATS model 10138 0, you will need to:

Failure to make correct changes may

damage gene rator or ATS and ma y

void warranty coverage.

Refer to INS TALLATI ON MANUAL

for further info.

La falta d e no hacer correc ciones puede da ñar

al generad or o al ATS y puede anul ar

la cobertura de la garantía.

Reﬁera al M ANUAL DE IN STALACI ÓN

para más información.

ATS Controlle r 100667

Pin 1, Pin 4, Pin 5, Pin 9 ON

ATS Controlle r 100667

Broche 1, Broche 4, Broche 5, Broche 9

ON (en marche)

Control del AT S 100667

Clavija 1, Clavija 4 , Clavija 5, Clav ija 9

ON (encendido)

Le fait de ne f aire aucune cor rection, peu t

endommager la génératice ou l’ATS e t peut

entraîner la nullit é de la couverture de garantie.

Reporte z-vous au MANU EL D’INSTA LLATION po ur

des information plus complètes.

CE GÉNÉR ATEUR CHAMPION HSB est mis en place po ur un 50/100A ci rcuit de select ion ATS. Si vous ut ilisez cela avec u n 200A

Servic e Entrée ATS modè le 101380, vous aur ez besoin de :

ESTÉ GENERADOR CHAMPION HSB está conﬁ gurado para un AT S de circuito se lecto de 50/10 0A. Si usted lo e stá utilizan do con

un ATS de entr ada de servic io de 200A, mo delo 101380, uste d necesitar á:

2. Change AT S controller pin se ttings as below.

2. Change r les paramètres de s broches du contr ôleur ATS

comme indiqué ci−dessous.

2. Cambia r las conﬁgurac iones de las clavija s del control del ATS

como en la par te de abajo.

200A Serv ice Entrance AT S

Production Setting.

200A servi ce entrée ATS

production réglage

Conﬁguración de producción del ATS de

entrada de ser vicio de 200 A

--- --- ---

ColorsLPN 197 9-T-PR

Rev A

Size 120 x 100 mm

Artwork Notes

2mm safe m argin; fron t and back; to be p rinted on

white substrate

Revision Changes

---

This artw ork belongs to Champio n Power Equipment. The c ontents are conﬁ dential and privileg ed and shall not be disclo sed to or used by or for

outside par ties without th e explicit consent of C hampion Power Equip ment.

2945

Service Entrance 1979-T-PR

1681-T- PR

 ATTENTION

ALTERNATE POWER SOURCE AVAILABLE -

STANDBY GENERATOR ON PREMISES.

 ATTENTION

AUTRE SOURCE DE COURANT DISPONIBLE -

GENERATEUR SUR SITE.

 ATENCIÓN

FUENTE DE CORRIENTE ALTERNA DISPONIBLE -

GENERADOR DE RESERVA EN EL SITIO.

GENERATOR LOCATION:

UBICACIÓN DEL GENERADOR:

EMPLACEMENT DU GENERATEUR:

DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER

W E

N NE

SW S SE

1681-T- PR

 ATTENTION

ALTERNATE POWER SOURCE AVAILABLE -

STANDBY GENERATOR ON PREMISES.

 ATTENTION

AUTRE SOURCE DE COURANT DISPONIBLE -

GENERATEUR SUR SITE.

 ATENCIÓN

FUENTE DE CORRIENTE ALTERNA DISPONIBLE -

GENERADOR DE RESERVA EN EL SITIO.

GENERATOR LOCATION:

UBICACIÓN DEL GENERADOR:

EMPLACEMENT DU GENERATEUR:

DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER

W E

N NE

SW S SE

FRONT BACK

K ---------

ColorsLPN 1681-T-O P

Rev --

Size 115 x 110 mm

Artwork Notes

2mm safe m argin; fron t and back; to be pr inted on

weather-resistant, white, synthetic substrate (PE/PP

mix)

Revision Changes

This artwo rk belongs to Champion P ower Equipment. The c ontents are conﬁd ential and privilege d and shall not be disclos ed to or used by or for

outside par ties without the ex plicit consent of C hampion Power Equipm ent.

152

Alternate Power Source 1681-T-OP

SAFETY LABEL AND HANG TAG LOCATIONS

The safety labels have speciﬁc placement and must be replaced if they are unreadable, damaged or missing.

a. Serial number location

b. Nameplate

c. NFPA 37 Compliance

d. Service Entrance hang tag

e. Connector assembly (behind panel)

f. Oil hang tag

g. Alternate power source (not shown – in the OM bag)

h. Flexible Fuel Line hang tag

Model 100136

GENERAL INFORMATION

Part No. 101306

COMPONENT IDENTIFICATION – 8.5 KW GENERATOR

Figure 1

1. Exhaust System

2. Alternator

3. Air Inlet

4. Main Circuit Breaker

5. Hour Meter

6. Exercise Switch

7. ATS Control Module

8. Engine Control Module

9. Exterior Fault Code Indicator Light

10. Fuel Regulator/Wire Connections (behind panel)

11. Batteries (not included)

12. Engine

Model 100136

GENERAL INFORMATION

Part No. 101306

COMPONENT IDENTIFICATION –

ENGINE

1 2

1. Engine Oil Dipstick 4. Spark Plug (second on

opposite side)

2. Air Cleaner 5. Oil Filter

3. Oil Cap

Figure 2

CONTROL PANEL

MAIN CIRCUIT BREAKER

The 35.5-amp main circuit breaker protects the generator from

circuit overload. The main circuit breaker controls total output of

the generator. (Figure 3)

ON OFF

MAIN CIRCUIT BREAKER

Figure 3

EXERCISE SWITCH

The exercise switch incorporates a built-in timer. The generator

will automatically perform an exercise period once every

seven days (168 hours). At the start of the exercise period, the

engine will start and run for 15 minutes. Load transfer from the

generator output will not occur unless the utility power is lost.

When the switch is in the OFF position, the exercise function is

disabled. Refer to Set Exercise Time to reset. (Figure 4)

EXERCISE

OFF

Figure 4

Model 100136

GENERAL INFORMATION

Part No. 101306

SET EXERCISE TIME

To set the exercise time, the engine control module switch

must be in the ATS mode. Decide on the desired day and time

to exercise the generator. Press the exercise switch to ON. The

generator will start and run for 15 minutes and then shut off.

The exercise time is now set. The generator will begin the next

exercise period exactly 168 hours from when the exercise switch

was pressed to the ON position.

If you choose to change the current exercise time setting, choose

the new day and time and cycle the exercise switch from off to

on and it will begin the cycle again. (Figure 4)

The exercise time will have to be reset if:

• The battery was disconnected from the generator

• The switch was moved to the OFF position for maintenance

HOUR METER

The generator is equipped with an hour meter that will display

the generator actual run and exercise times.

ENGINE CONTROL MODULE

The engine control module contains the ATS/OFF/Manual mode

switch and the LEDs that indicate if a generator operation is

being performed or if there is an active alarm. (Figure 5)

If the exterior fault code indicator light is on, open the enclosure

to view the engine control module. Determine what the fault code

is and remedy the situation or have the generator serviced by an

authorized Service Dealer or contact Champion Customer Service

at 1-877-338-0999.

RESET FAULT CODE(S)

There is also an exterior fault code indicator light located on the

back of the enclosure. This should be checked weekly to make

sure there are no active fault codes.

The fault code(s) can be reset by placing the Engine Control

Module (Figure 5) in the OFF position. This will reset fault LED,

however if a fault code(s) re-occurs it must be addressed.

APAGADO

ARRÊT

OFF

Manual

Manuel

Manual

ATS

Hz over/under / Hz plus / sous

Hz Más / Menos

Run / Marche

Funcionar

Power / Alimentation

Potencia

High engine temperature

Surchauffe moteur

Alta temperatura del motor

Low oil / Huile basse

Baja de aceite

Over crank

Surdémarrage

Sobre manivela

Exercise / Exercice /

Ejercicio

Low battery /

Batterie faible

Batería baja

Figure 5

MODE SWITCH

ATS – This position allows for fully automatic operation. If utility

power is lost, the generator will automatically start up. It also

allows the generator to automatically perform the exercise

period.

OFF – This position shuts down the engine and prevents

automatic operation of the generator.

Manual – This position allows manual starting of the engine.

Load transfer from the generator output does not occur unless

the utility power is lost.

EXERCISE LED

The green LED will be ﬂashing when the HSB is performing the

weekly exercise cycle. When the exercise period has completed,

the LED will stay lit and the HSB will resume standby monitoring.

LOW BATTERY LED

The yellow LED will be lit if the battery voltage fell below 21.0

volts for at least one minute while the engine was running. If

battery voltage rises above 21.1 volts, the LED will turn off.

Battery voltage is not monitored when cranking the engine.

Model 100136

GENERAL INFORMATION

Part No. 101306

HIGH ENGINE TEMP LED

The red LED will be lit if the engine operating temperature

exceeds the factory preset limits. If excessive operating

temperature is detected, the HSB will shut down and re-start

will be disabled. The RED LEDs on the module and enclosure

exterior are lit.

This failure could be the result of an excessive load or high

ambient temperatures. Should this fault occur do the following;

1. Open the enclosure doors to increase air ﬂow throughout

the unit.

2. Check oil level, add oil if required.

3. Inspect the interior and exterior of the enclosure for debris,

leaves, ect., and remove them to increase air ﬂow around

and inside the unit.

4. Once the engine temperature falls into the normal

operating range, generally 30 minutes, follow the reset

procedures in the manuals speciﬁc to your model to clear

and correct fault.

5. Close the enclosure doors and the unit is ready to run.

HZ OVER / UNDER SPEED LED

The red LED will be lit if the engine was operating above or

below its preset speed limit. The engine will shut down, and the

LED will remain lit until the generator is repaired and operating

correctly. Appliances connected to the generator circuit could be

damaged from high generator output if the engine is allowed to

operate above its preset limit. If this failure occurs, contact an

authorized Service Dealer or contact Champion Customer Service

at 1-877-338-0999.

LOW OIL LED

The red LED will be lit if the engine oil level has dropped below

the safe operating level. When this happens, the engine will shut

down. Check the engine oil level before attempting to restart the

engine. The engine will not start until the problem is corrected.

OVER CRANK LED

The red LED will be lit if the engine tried to start but was unable

to start in the speciﬁed time period. The engine will try to

start ﬁve times and if unsuccessful the light will turn on. This

may occur on initial start-up, the fuel system needs to be fully

pressurized to start and operate. Follow reset procedure on page

18.

RUN LED

The green LED will be lit indicating the engine is running.

POWER LED

The green LED will be lit indicating the generator is working

correctly and loads can be connected to it.

ATS CONTROL MODULE

The ATS control module contains the TEST/AUTO/OFF switch and

LEDs that indicate type of power delivery. (Figure 6)

AUTO / AUTO / AUTOMÁTICO

OFF / ARRÊT / APAGADO

TEST / ESSAI / PRUEBA

UTILIDAD

UTILITÉ

UTILITY

CARGA

CHARGER

LOAD

GENSET

Figure 6

TEST/AUTO/OFF SWITCH

• TEST – This position allows veriﬁcation that the generator

power delivery circuit is functional. With the switch in the TEST

position, the engine will start and the ATS will transfer. The

GENSET LED, ATS LED (middle LED) and LOAD LED should be

lit, indicating the generator power delivery circuit is functional.

• AUTO – This position allows automatic delivery of power from

the generator if there is a utility outage. With the switch in the

AUTO position and the engine not running, the UTILITY LED,

ATS LED (middle LED) and LOAD LED should be lit, indicating

the household is using utility provided power.

• OFF – This position will not allow any power to be delivered to

the ATS when the engine is running.

Model 100136

GENERAL INFORMATION

Part No. 101306

BATTERY CHARGER

The LEDs on the battery charger indicate the state of the

battery’s charge level. Battery charger rating 24 Vdc 1.6A.

(Figure 7)

NO CHARGE / PAS DE CHARGE /

SIN CARGA

AUTOMATIC BATTERY CHARGER /

CHARGE AUTOMATIQUE DE BATTERIE /

CARGADOR DE BATERÍA AUTOMÁTICO

Output: 24 Vdc 1.6 A

Producción: 24 V C.C. 1,6 A

Sortie : 24 V c.c. 1,6 A

Power: 80-125 Vac 1.0 A 50 / 60 Hz

Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz

Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz

L N ADJ

E. O.

POWER / ALIMENTATION /

POTENCIA

OUTPUT / SORTIE /

PRODUCCIÓN

MODEL / MODÈLE / MODELO : 100482

POWER

ALIMENTATION

POTENCIA

Conforms to UL

Std. 1236

RECOGNIZED

COMPONENT

Black

PMS 109 C

PMS 485 C

PMS Reflex Blue C

Figure 7

POWER

Lit to indicate the battery is fully

charged.

Small Bar

Lit to indicate the battery is receiving a

trickle charge

Middle Bar

Lit to indicate current output is near

50%.

Large Bar

Lit to indicate the charger is operating

above 50% capacity.

NO CHARGE

Lit to indicate a battery charging

problem. If this LED is lit, the LED on

the Engine Controller module, “LOW

BATTERY” will also be lit.

EMISSION REQUIREMENTS

This engine-powered generator meets all United States

Environmental Protection Agency (EPA) Phase 3 requirements

and is approved for use in both the USA and Canada.

This generator is certiﬁed to operate on pipeline NG and LPG

(vapor) fuel for use as a stationary engine for standby power

generation. Federal and/or local laws may be violated if it is used

for any other purpose.

The maintenance schedule must be followed to ensure that the

engine complies with the applicable emission standards for the

duration of the engine’s life.

NOTICE

For Emission control devices and systems, read and

understand your responsibilities for service as stated in the

Emission Control Warranty Statement of this manual.

Model 100136

GENERAL INFORMATION

Part No. 101306

SPECIFICATIONS

Home Standby Generator

Maximum continuous power, LPG 12.5 kW

Maximum continuous power, NG 11 kW

Rated voltage 120/240

Amps 104/52 LPG (propane), 91.6/45.8 NG (natural gas)

Harmonic distortion Less than 5%

Main line circuit breaker 52 amp

Phase Single

Frequency 60 Hz

Unit weight 425.5 lb. (193 kg)

Size (L x W x H) 49 x 28 x 28 in. (124.5 x 71 x 71 cm)

Engine

Type Milwaukee Series OHV Commercial V-Twin

No. of cylinders 2

Displacement 717 cc

Cylinder block Aluminum with cast iron sleeves

Ignition system Solid state – magneto

Spark plug F7RTC (NGK BPR7ES)

Governor Mechanical

Starter Electric 24V DC

Oil capacity 1.6 qt (1.5 L)

Oil Type 5W-30 Full Synthetic*

RPM 3600

Controls

Mode switch auto Auto start on utility failure

Mode switch manual Starts on demand

Mode switch off Stops unit/control and charger active

Ready to run/maintenance messages Standard

Programmable start delay Standard

Engine start sequence Standard

Starter lockout Standard

Battery charger/low battery indicator Standard

Charger fault Standard

AVR over voltage protection Standard

Low oil protection Standard

Safety fused Standard

Overcrank/overspeed/underspeed protection Standard

*Unit ships without oil. Add oil before starting the HSB.

Model 100136

GENERAL INFORMATION

Part No. 101306

FUEL SYSTEM

The engine is ﬁtted with a dual master mixer assembly

carburetion system, which allows it to run on either NG or

LPG. It has been conﬁgured at the factory to run on NG. If your

installation requires the engine to run on LPG, oriﬁces in the

master mixer assembly carburetor must be changed.

BATTERY REQUIREMENTS

Two (2) 12 volt Group U1 batteries with a minimum of

350 CCA each. Battery size: 7 3/4 L x 5 3/16 W x 7 5/16 H

inches (196mm L x 131mm W x 185mm H). This is based on

testing in extreme cold and heat -22° F (-30° C) to 104° F

(40° C). Purchase batteries locally. Install positive cable ﬁrst.

Install a cable from the positive (+) terminal of one battery to the

negative (–) terminal of the other battery. Always connect the

positive (+) battery cable to the generator ﬁrst. (Figure 8)

To starter

ground

U1 Battery Post Style

Figure 8

CAUTION

For battery installation, maintenance, and safety

requirements refer to purchased manufacturer battery

installation and safety manual.

BATTERY CHARGING

The generator is equipped with an automatic battery charger. The

charger will sense the battery’s state of charge and automatically

charge the battery when required. LED lights on the charger

display the battery state of charge. See Figure 7 on page 20.

MODEL AND SERIAL NUMBER

The model and serial number plate is afﬁxed to the generator

above the control panel. Have this information if calling for

service or ordering parts. (Figure 9)

CHAMPION POWER EQUIPMENT

12039 Smith Ave., Santa Fe Springs, CA 90670 USA

P/N 101501

CARCASA A PRUEBA DE LLUVIA EQUIPADO

BOÎTIER ÉTANCHE À LA PLUIE ÉQUIPÉ

RAINPROOF ENCLOSURE FITTED

RATED CURRENT 104 A / 52 A (LPG) COURANT NOMINALE 104 A / 52 A (GPL) CORRIENTE NOMINAL 104 A / 52 A (GLP)

RATED VOLTAGE 120/240~,single-phase TENSION NOMINALE 120 / 240~,monophasées

TENSIÓN NOMINAL

120 / 240~,monofásicas

RATED FREQUENCY

60 Hz

FRÉQUENCE NOMINALE

60 Hz

FRECUENCIA NOMINAL

60 Hz

POWER FACTOR 1.0 FACTEUR DE PUISSANCE 1,0 FACTOR DE POTENCIA 1,0

MAX LOAD UNBALANCE MAX DÉSÉQUILIBRE DE CHARGE MAX DESEQUILIBRIO DE LA CARGA50% 50 % 50 %

RATED ENGINE SPEED

3600 r/min

RÉGIME MOTEUR NOMINAL

3600 r/min

VELOCIDAD NOMINAL DEL MOTOR

3600 r/min

RATED AMBIENT TEMP TEMPÉRATURE AMBIANTE NOMINALE TEMPERATURA AMBIENTE NOMINAL25-40 ºC 25-40 ºC 25-40 ºC

AISLANTE CLASEISOLATION DE CLASSE

INSULATION CLASS

H H H

Conforms to UL Std.

No. 2200

Certified to

CAN/CSA Standard

C22.2 No. 100

FOR STANDBY SERVICE

PARA EL SERVICIO SUPLENTEPOUR LE SERVICE DE SECOURS

NEUTRAL

FLOATING NEUTRE FLOTTANT NEUTRO FLOTANTE

100136

STATIONARY ENGINE DRIVEN GENERATOR / STATIONNAIRE GÉNÉRATEUR ENTRAÎNÉ PAR UN MOTEUR /

GENERADOR ACCIONADO POR MOTOR ESTACIONARIO

MODEL

MODELO

MODÈLE

Figure 9

Model 100136

OPERATION

Part No. 101306

Before operating the generator, review SAFETY section

starting on page 8.

ENCLOSURE AND ACCESS

Open the enclosure to gain access to the generator and its

components. (Figure 10) Unlock the handles. Turn the handles

and lift the hoods up and to the outside.

Figure 10

PRE-START CHECKLIST

To make sure the generator is ready for proper operation, the

following items should be checked:

• Fuel valve is in the on position

• No fault code LEDs are lit

• Battery is at full charge

• ATS control module is in the AUTO position

• Engine control module is in the ATS position

• Transfer switch lever is in the Utility Power position

TURNING OFF THE GENERATOR

If you need to shut off the generator when it is running, turn

the engine control module switch to the OFF position. This will

shut off the engine. With the engine control module in the OFF

position, the generator will not start, even if there is loss of utility

power.

Model 100136

MAINTENANCE

Part No. 101306

Before performing maintenance procedures, review

SAFETY section starting on page 8.

Ensure that the ATS and Engine Switches are in the OFF position

before performing any maintenance or cleaning.

SCHEDULED MAINTENANCE

CHART

First 5Hours of Operation

Change engine oil √

Weekly

Check exterior fault code indicator light √

Inspect and clean enclosure louvers √

Monthly

Check engine oil level √*

Inspect fuel lines and connections √

Inspect and clean battery terminals √

Every 2Years or 100 Hours of Operation

Change engine oil √**

Inspect and clean engine air cleaner √**

Inspect engine spark plug √

Complete inspection of generator, engine tune-

up, and valve lash check/adjustment

√***

* Monthly or 24 hours of continuous operation

** Service sooner if operating in high ambient temperatures or a

dusty and dirty environment.

*** Maintenance should be performed by your service dealer.

ENGINE OIL

ENGINE OIL REQUIREMENTS

Use American Petroleum Institute (API) Service Class SN or

better. Do not use special additives. All temperatures full

synthetic 5W-30.

Over 32 °F (0 °C) SAE 30

40 °F to -10 °F (4 °C to -23 °C) 10W-30

10 °F or less (-12 °C or less) Synthetic 5W-30

CHECKING THE ENGINE OIL LEVEL

Check the oil level daily when the generator is running for an

extended period of time.

1. If the generator is running during a utility outage, turn off

all household loads.

2. Turn the engine control module switch to the OFF position.

3. Remove the dipstick. Wipe it dry with a clean cloth and

completely reinsert it into the dipstick tube. See ﬁgure 12,

page 25.

Figure 11

NOTICE

DO NOT overﬁll the engine with engine oil. Damage to the

engine may occur.

Model 100136

MAINTENANCE

Part No. 101306

4. Remove the dipstick. The oil level should be at the FULL

mark. If necessary, add oil. DO NOT overﬁll.

Figure 12

5. Install the dipstick.

6. Turn the engine control module switch to its prior position.

CHANGING THE ENGINE OIL

WARNING

Always wear protective glasses or goggles and protective

clothing when changing hot engine oil.

1. Turn the ATS to the OFF position.

2. Turn the engine control module switch to the MANUAL

position.

3. Allow the engine to run until it reaches operating

temperature.

4. Turn the engine control module switch to the OFF position.

NOTICE

Always be environmentally responsible. Consult the local

authorities or reclamations facility for proper disposal of

engine oil waste.

5. Position drain pan under alternator.

6. Loosen hose clamp on oil drain hose and slide drain hose

off retaining pin. (Figure 13)

1. Oil Drain Hose 2. Hose Clamp 3. Retaining Pin

Figure 13

7. Position drain hose into drain pan and allow crankcase to

empty.

8. Reinstall the hose onto the retaining pin and reposition

hose clamp.

9. Fill the engine with the proper amount of engine oil. See

Figure 12.

10. Turn the engine control module switch to its prior position.

11. Turn the ATS to the AUTO position.

Model 100136

MAINTENANCE

Part No. 101306

INSPECT AND CLEAN ENGINE

AIR CLEANER

1. Turn the engine control module switch to the OFF position.

2. Unsnap the clips holding the air cleaner cover in place and

remove the air cleaner cover.

3. Remove the paper element.

1. Air cleaner

cover clips

2. Paper element 3. Air cleaner

base

Figure 14

4. Inspect the paper element for any rips or tears. Replace if

damaged.

5. Hold the paper element up to a light. You should be able

to see light through the paper element, if not replace the

element. Inspect air cleaner cover, remove any dirt or

debris.

6. Install paper element in the air cleaner housing with the

pleats facing towards the air cleaner cover.

7. Install the cover and snap the clips in place.

8. Turn the engine control module switch to its prior position.

SPARK PLUG

1. Turn the ATS to the OFF position.

2. Turn the engine control module switch to the OFF position.

3. Remove the spark plug cable from the spark plug.

4. Clean the area around the spark plug to keep dirt out of

the engine and remove the spark plug.

5. Inspect the spark plug electrode and replace the plug if

the electrode shows signs of deterioration.

6. Check the gap before installing the spark plug. The spark

plug gap should be 0.028 – 0.031 in. (0.7 – 0.8 mm).

0.028 - 0.031 in.

(0.7 - 0.8 mm)

Figure 15

7. Carefully thread the spark plug into the engine and tighten

to 20-30 N-m (14.8-22.1 lbf-ft).

8. Re-connect the spark plug cable.

9. Turn the engine control module switch to its prior position.

10. Turn the ATS to the AUTO position.

Model 100136

MAINTENANCE

Part No. 101306

BATTERY MAINTENANCE

1. Turn the engine control module switch to the OFF position.

2. Inspect the battery cables and terminals for corrosion.

3. Check that the cables are securely fastened to the

terminals.

4. Check the ground lug and make sure the connections are

tight.

5. Check the ﬂuid level of the battery, unless sealed. If low,

top off the level using distilled water only.

Follow all battery instructions provided by the battery

manufacture.

CORROSION PROTECTION

NOTICE

Never use a pressure washer to wash the interior of the

generator with water.

Wash the outside of the enclosure using a mild soap and

water. Use an automotive-type wax and wax the outside of the

enclosure to protect it from the elements. If used in a salt water/

coastal area, the enclosure should be washed more frequently to

prevent corrosion. Spray light oil on the hinges for the enclosure

doors.

MAINTENANCE AFTER

SUBMERSION

WARNING

Never try to start or operate the

generator if it has been submerged

underwater or exposed to a ﬂood.

If the generator has been in conditions where it became

submerged underwater, the generator must be inspected and

maintenance must be performed before returning the generator

to service.

Turn engine control module and ATS control module to the

OFF position. Have a authorized Champion Dealer inspect the

generator and perform any necessary maintenance.

If the house or building has been exposed to a ﬂood, it should

be inspected by a certiﬁed electrician for any electrical problems

that may occur if the generator is put back into service or if utility

power is restored.

STORAGE

If the generator is not going to be used for several months and

not exercised every 7 days, it should be prepared for storage.

1. Manually start the engine and run it for several minutes to

allow it to warm up.

2. With the engine running, turn the fuel shutoff valve to the

closed position and let the engine continue to run until it

shuts down.

3. Once the engine has shut down, turn the engine control

module switch and the ATS control module switch to the

OFF position.

4. Switch the generator’s main circuit breaker to the OFF

(OPEN) position.

5. Turn off the utility power to the transfer switch.

6. Disconnect the battery cables. Remove the negative cable

ﬁrst.

7. Change the engine oil. See Changing the Engine Oil on

page 25.

8. Remove the spark plug and spray fogging oil into the

spark plug hole. Install the spark plug and tighten.

9. Thoroughly wash and wax the exterior of the generator

enclosure. Do not use a pressure washer.

Model 100136

MAINTENANCE

Part No. 101306

RETURN TO SERVICE AFTER

STORAGE

1. Make sure the utility power to the transfer switch is off.

2. The engine control module switch and the ATS control

module switch should be in the OFF position.

3. Check the engine oil level. Add oil if needed.

4. Recharge the batteries to 100% state of charge. If the

batteries will not fully charge, replace the batteries.

WARNING

Always connect the positive (+) battery

cable ﬁrst. After the positive cable is

connected, then the negative (-) battery

cable can be attached. This minimizes

the possibility of electrical contact.

5. Connect the positive (+) battery cable to the positive

(+) battery terminal ﬁrst and then connect the negative

battery cable to the negative (-) battery terminal.

6. Clean and wipe down the generator with mild soap and

water.

7. Turn the fuel shutoff valve to the ON position.

8. Turn the engine control module switch to the manual

position. The engine should start. Run the engine for 15

minutes to allow it to warm up. The fuel system might

require more than one start cycle to fully pressurize the

fuel system for operation.

9. Make sure there are not any active fault codes.

10. Turn the engine control module switch to the OFF position

to shut off the engine.

11. Turn the ATS module switch to the AUTO position.

12. Turn on the utility power to the transfer switch. The utility

LEDs on the ATS module should be lit.

13. Turn the engine control module switch to the ATS position.

14. Set the exercise time. See Exercise Switch on pages 18

and 19.

Model 100136

MAINTENANCE

Part No. 101306

Page intentionally left blank

Model 100136

MAINTENANCE

Part No. 101306

ENGINE PARTS

10 0

10 1

10 2

10 4

10 5

10 6

10 7

10 8

10 9

11 0

11 1

11 2

11 3

11 4

11 5

11 6

12 8

12 7

12 4

12 3

12 1

12 0

11 9

11 8

12 2

13 0

12 9

12 6

13 4

13 5

13 6

13 7

13 8

13 9

14 0

14 1

14 4

14 3

14 2

10 3

13 2

13 3

12 5

11 7

13 1

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

1 101027

Cover, Fan, Rotating

Screen With Oil Cooler

Ribs

2 2.08.083

Bolt, Hex Flange M6

x 12

3 717.070004.00 Bracket, Fuel Pump 1

4 1.6177.20 Nut, M20 x 1.5 Flange 1

5 1.5789.0816

Hex Flange Bolt, M8

x 16

6 61.080005.00 Plate, Fan 1

7 717.080001.00 Fan, Cooling 1

8 717.123000.03

Ignition Coil Assembly,

Cylinder 1, EMC

9 100922 Flywheel Assembly 1

10 1.5789.0629

Hex Flange Bolt, M6

x 29

11 717.123000.04

Ignition Coil Assembly,

Cylinder 2, EMC

12 2.06.009 Clamp, Ø17 x Ø1.5 2

13 100303 Tube, Breather 1

14 1.16674.0640

Hex Small Flange Bolt,

M6 x 40

15 717.130012.00 Intake Manifold 1

16 717.130011.00 Gasket, Intake Manifold 2

17 1.16674.0620

Hex Flange Bolt, M6

x 20

18 100486 Cover, Breather 1

19 100504 Gasket, Breather Cover 1

20 1.823.0410

Screw, Small Pan Head

M4 x 10

21 101767 Retainer, Reed Valve 1

22 100693 Reed Valve 1

23 101482 Protective Sleeve 1

24 100342

Hose, Gaseous Fuel Id

12.7

25 100825

Clamp Hose Id

Ø16-Ø25

26 100258 Gasket, Carburetor 2

27 61.130001.00 Insulator, Carburetor 1

28 100662 Mixer Assembly 1

# Part Number Description Qty

1 100928 Main Jet - Right 1

2 100929 Main Jet - Left 1

3 100910 Slow Jet - Right 1

4 100910 Slow Jet - Left 1

LPG

1 100909 Main Jet - Right 1

2 100310 Main Jet - Left 1

3 101032 Slow Jet - Right 1

4 100671 Slow Jet - Left 1

29 717.090005.00 Gasket, Ac Assembly 1

30 101020

Base Assembly, Air

Cleaner

31 1.5789.0688

Hex Flange Bolt, M6

x 88

32 100275 Air Filter Assembly 1

33 101004 Seal, Ac Base 1

34 101847 Cover, Ac Base 1

35 100829 Pin, Dowel Ø10 x 14 2

36 101115

Motor Assembly,

24V Solenoid Shift

Starter

37 1.16674.08110

Hex Small Flange Bolt,

M8 x 110

38 100937

Switch, Thermal

Shutdown

39 1.823.0306.1 Screw, M3 x 6 2

40 2.08.039

Bolt, Drain, M12 x 1.5

x 15

41 2.03.023

Washer, Drain Bolt,

Ø12.5 x Ø20 x 2

42 100374 Crankcase Component 1

43 1.5789.0612

Hex Flange Bolt M6 x

44 61.120800.00

Diode Assembly, Engine

Stop

45 2.12.004 Grommet Ø9.5 x 10 1

46 100470

Air Board, Assembly,

Internal Oil Cooler

47 717.080500.00

Air Guide,

Outer Cylinder 1

Assembly

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

48 2.14.005

Key, Flywheel, 4 x 5.5

x 12.5

49 717.051101.04

Assembly, Crankshaft -

Taper Pto

50 2.03.026

Washer, Crankshaft

Thrust,

Ø39 x Ø54 x 1.2

51 101454 Camshaft Assembly 1

52 717.050200.00

Assembly, Connecting

Rod

53 2.09.009

Retainer, Piston Pin,

Ø17 x Ø1

54 100968

Pin, Piston, Ø17 x 53.8

55 102024

Piston, 78 mm, 2.75

mm,

Dish Ceramic Crown

56 102289

Ring Assembly, Oil

Control

57 102286 Ring, Piston, 2nd 2

58 102285 Ring, Top Piston 2

59 45.110012.00 Bushing, Governor Gear 1

60 2.03.053

Washer, Ø6.2 x Ø17

x 0.8

61 21.110011.00 Clip, Retaining 3

62 61.110100.00 Gear Assy, Governor 1

63 2.03.054 Washer, Ø6.2 x Ø15 x 1 1

64 45.110013.00 Shaft, Governor Gear 1

65 1.5789.0620

Hex Flange Bolt, M6

x 20

66 61.150300.00 Oil Filter Component 1

67 2.04.002 Location Pin Ø8 x 14 2

68 100596 O-Ring Ø12 x Ø3.5 1

69 100261

Gasket, Crankcase

Cover

70 100726

Tube, Oil Dipstick

Assembly

71 100268 Cover, Crankcase 1

72 1.5789.0850

Hex Flange Bolt, M8

x 50

# Part Number Description Qty

73 2.11.010

Seal, Pto Oil, Ø38 x

Ø58 x 9

74 61.030011.00 Plug, Crankcase Cover 1

75 100699

Blade Assembly, Oil

Dipstick

76 1.308.9.5

Ball Ø9.5, Steel Check

Valve

77 61.150004.00 Spring, Compression 1

78 61.151000.00 Pump Assembly, Oil 1

79 1.70.0616

Screw, M6 x 16, Socket

Head Cap

80 101766 Filter, Oil 1

81 102446

Switch, Low Oil Shut-

Down 0.6 Bar

82 1.16674.0625

Hex Small Flange Bolt,

M6 x 25

83 101719

Base Assembly, Oil Filter

With Oil Cooler And Oil

Pressure Switch

84 100847 Clamp Ø17, Oil Hose 4

85 100942 Hose 2, Oil Line 1

86 100941 Hose 1, Oil Line 1

87 2.07.004 O-Ring Ø12 x Ø2.5 2

88 1.5789.0620

Hex Flange Bolt, M6

x 20

89 101723

Oil Cooler Assy, Internal

Mount

90 717.080600.00

Air Guide, Outer,

Cylinder 2 Assembly

91 1.5789.0608 Hex Flange Bolt, M6 x 8 2

92 1.16674.0616

Hex Small Flange Bolt,

M6 x 16

93 2.04.005 Pin, Ø8 x 10, Location 1

94 101478

Follower Assembly,

Camshaft

1 101475

Follower Pivot Assembly,

Camshaft

2 2.03.021.1

Washer, Governor Shaft,

Ø6.4 x Ø13 x 1

3 100485 Follower, Camshaft 2

4 61.040019.01 Follower, Camshaft 2

5 61.041001.00 Spring, Support 2

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

95 45.030200.00 Retainer, Oil Drain Hose 1

96 2.06.013

Hose Clamp, Ø13.5 x

b10

97 45.032000.00 Hose, Oil Drain 1

98 1.276.6003.1

Bearing, Roller Ø35 x

Ø17 x 10

99 717.030026.01

Plug, Npt1/8-27

Hexagon Socket

100 2.04.004 Pin, Ø12 x 20 Location 4

101 100170

Bracket, Governor

Spring

102 2.01.010

Bolt M8 x 35, Exhaust

Stud

103 717.010003.00 Lift Strap 2

104 1.16674.0820

Hex Small Flange Bolt,

M8 x 20

105 2.08.122

Bolt, Hex Flange M10

x 95

106 100179 Valve, Exhaust 2

107 717.040015.00 Shim, Valve Spring 2

108 101881 Oil Seal, Valve Stem 4

109 45.040003.00 Spring, Valve 4

110 45.040001.00 Retainer, Intake Valve 4

111 717.040202.00 Bracket, Rocker Arm 4

112 1.70.1.0816

Screw, M8 x 16 Socket

Head Cap

113 22.040012.00 Adjusting, Lash 4

114 717.040200.02 Rocker Arm 4

115 101644 Gasket, Rocker Cover 2

116 1.5789.0625

Hex Flange Bolt, M6

x 25

117 102357 Cap, Oil Fill Assembly 1

1 2.07.001

Seal, Cap Oil Fill, Ø25.5

x Ø3.5

2 101813 Cap, Oil Fill 1

118 102261

Rocker Cover Assembly,

Oil Fill

119 21.040021.00

Jam Nut, M6 x 0.5 mm

Pitch

# Part Number Description Qty

120 1.6170.08 Hex Nut, Gb6170, M8 4

121 717.040016.00 Sleeve, Rocker Arm 4

122 2.08.086

Bolt, M8 x 1.25 Hhw

Special

123 717.040005.00 Push Rod 4

124 45.040002.00 Valve, Intake 2

125 2.08.014

Bolt, Hex Flange M10

x 80

126 717.080300.02

Air Guide Assembly,

Inner Cylinder 2

127 717.010100.20

Head Assembly, Cylinder

128 717.030009.00

Gasket Assembly,

Cylinder Head

129 717.010100.10

Head Assembly, Cylinder

130 717.080300.01

Air Guide,

Inner Cylinder 1

Assembly

131 2.11.006

Shaft Oil Seal, Ø7 x

Ø14 x 5

132 2.15.008 Spark Plug, F7RTC 2

133 102263 Rocker Cover Assembly 1

134 102428 Spring, Link Take Up 1

135 100223 Link, Governor 1

136 2.08.107 Bolt, Governor Arm 1

137 2.03.019

Washer, Ø8.2 x Ø17

x 0.8

138 61.110008.00 Pin, Shaft 2

139 1.5801.0810 Bearing, Roller 2

140 1.97.1.08 Washer Ø8 2

141 61.110001.00 Shaft, Governor 1

142 100432 Spring, Governor 1

143 100178 Lever, Governor Arm 1

144 1.6177.06

Nut, M6 Hexagon

Flange

Model 100136

MAINTENANCE

Part No. 101306

ENCLOSURE AND ASSEMBLIES

69707172

7374

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

1 1.6177.1.06 Flange Lock Nut M6 24

2 1.5789.0615 Flange Bolt, M6 x 15 6

3 161.200507.00

Curb Chain Assembly,

Cover

4 163.200500.61.24

Top Cover Assembly,

Right, Silk Grey, Flame

Retardant and textured

5 161.200110.00 Hook Lock Assembly 2

6 161.200110.00.01 Key, Hook Lock 2

7 161.200021.16.6

Seal, Access Cover,

Flame Retardant

8 1.16674.0820 Flange bolt, M8 x 20 9

9 1.16674.0812 Flange bolt, M8 x 12 26

10 161.200402.60.24

Access Cover, Electric

Cabinet, Silk Grey,

Flame Retardant and

textured

11 161.200109.63

Rubber Strip, 575 mm,

Flame Retardant

12 163.200401.60.24

Rear Cover, Silk Grey,

Flame Retardant and

textured

13 5.1460.015 Indicator Light, 24 v 1

14 161.192100.60

Supporter, Air Guide,

Alternator, Flame

Retardant

15 1.862.06

Toothed Lock Washer,

Ø6

16 5.1560.000

Ground Wire Teminal,

Ø6, UL

17 717.090004.21 Pipe, Air Cleaner 1

18 2.06.036 Clamp, Ø75 1

19 163.200021.02.6

Acoustic Panel, Rear

Center Chamber, Flame

Retardant

20 9.3410.02

Nylon Cable Ties, 5 x

500 mm

21 161.192300.00 Air Guide, Alternator 1

22 163.200500.60.24

Top Cover Assembly,

Left, Silk Grey, Flame

Retardant and textured

# Part Number Description Qty

23 161.200021.17.6

Seal Strip, Top Cover,

Long, 625 x 50 x 25

mm, Flame Retardant

24 161.201600.02.1 Gutter, Black 1

25 161.100006.00 Spring, Mufﬂer 3

26 2.08.119

Flange Bolt M8 x 35,

Mufﬂer

27 163.1010005.00.2

Supportor, Mufﬂer,

Bottom, Black

28 161.200021.13.6

Acoustic Panel, Mufﬂer

Cover, Front, Flame

Retardant

29 161.200021.18.6

Seal Strip, Top Cover,

Short, 50 x 320 x 25

mm, Flame Retardant

30 2.02.032 Cage Nut, M8 4

31 161.200017.63.24

Mufﬂer Cover, Back, Silk

Grey, Flame Retardant

and textured

32 161.200021.15.6

Foams, Mufﬂer Cover,

Back, Flame Retardant

33 163.200021.03.6

Acoustic Panel, Mufﬂer

Cover, top, Flame

Retardant

34 1.5789.0612 Flange Bolt, M6 x 12 8

35 2.03.004

Washer, Ø24 x Ø6.5

x 1.5

36 163.200017.01 Thermal Bafﬂe 1

37 163.200017.60.24

Mufﬂer Cover, Top, Silk

Grey, Flame Retardant

and textured

38 161.1010005.00.2

Supportor, Mufﬂer, Top,

Black

39 100136.901 Generator Assembly 1

40 2.06.035 Clamp , Ø23.5 1

41 2.06.037 Clamp, Ø28 1

42 100136.902 Control Panel Assembly 1

43 161.200021.02.6

Seal Strip, Right/Left

Cover, Flame Retardant

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

44 161.200300.60.24

Right Cover Assembly,

Silk Grey, Flame

Retardant and textured

45 161.201900.00 Hinge 4

46 161.134100.00 Solenoid Valve, LPG/NG 1

47 161.133106.01 Nipple, NPT 3/4 1

48 161.133106.00 Nipple, NPT 3/8 1

49 161.136000.00

Pressure Reducing

Valve, LPG/NG

50 161.200018.00

Supportor, Pressure

Reducing Valve

51 1.5789.0629 Flange bolt, M6 x 29 2

52 1.5783.0825 Bolt, M8 x 25 8

53 161.200601.60.24

Base Center, Silk Grey,

Flame Retardant and

textured

54 2.08.133

Male Female bolt, M5

x 50

55 1.16674.0516 Flange bolt, M5 x 16 2

56 161.210018.00 Cover,Terminal Block 1

57 161.210011.02

Terminal Block, 60A,

90° Angle

58 161.200017.61.24

Mufﬂer Cover, Front, Silk

Grey, Flame Retardant

and textured

59 163.200021.00.6

Acoustic Panel,

Left Firewall, Flame

Retardant

60 163.200005.61.24

Firewall, Left, Silk Grey,

Flame Retardant and

textured

61 1.6177.1.08 Flange Lock Nut, M8 21

62 163.192300.00.2 Fan Cover, Rotor, Black 1

63 161.200200.60.24

Left Cover, Silk Grey,

Flame Retardant and

textured

64 161.200109.62

Rubber Strip, 530 mm,

Flame Retardant

65 161.200101.60.24

Front Cover , Silk Grey,

Flame Retardant and

textured

# Part Number Description Qty

66 161.200021.11.6

Foams, Front Cover,

Flame Retardant

67 161.201800.00 Plastic Pallet, PP 1

68 163.200021.10.6

Foams, Heat Insulation,

Flame Retardant

69 163.130021.01

LPG Hose With NPT3/4

Nipple

70 9.1120.001 Screwdriver, Jet 1

71 5.1900.074

Battery Jump Wire, 275

mm, 6 AWG

72 161.200023.00.1 Oil Container, Black 1

73 1.6182.06 Lock Nut M6, Flange 4

74 1.97.1.06 Washer, Ø6 4

75 161.080007.00 Cap, Ø35 2

76 1.5789.0620 Flange Bolt, M6 x 20 4

77 1.97.1.08 Washer, Ø8 4

78 2.03.065

Insulating Washer, Ø8

× Ø17

79 2.03.064

Insulating Washer, Ø6

× Ø12

Model 100136

MAINTENANCE

Part No. 101306

Model 100136

MAINTENANCE

Part No. 101306

ALTERNATOR AND EXHAUST SYSTEM

18 22

20 21

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

1 100185 Engine 1

2 161.190007.00 Front Housing, Stator 1

3 1.5789.1022 Flange Bolt, M10 x 22 4

4 163.191100.00

Rotor Component, Ø135

x 160

5 163.191002.00 Stator Cover 1

6 163.191200.00

Stator Assembly, Ø230

x 160

7 161.190002.00 End Housing, Stator 1

8 2.08.112

Bolt Assembly, M8 x

210

9 161.190300.00 Carbon Brush Assembly 1

10 122.190004.01 Pinch, Carbon Brush 1

11 1.93.05 Lock Washer, Ø5 1

12 1.5783.0520 Bolt, M5 x 20 1

13 164.190001.00

Rotor Fan, 12.5 KW,

Aluminum

14 1.5789.0629 Flange Bolt, M6 x 29 4

15 2.08.115

Flange Bolt Assembly,

M10 x 375

16 164.190019.00 Flange Plate, Fan 1

17 163.101000.00 Mufﬂer Assembly 1

18 163.101001.00 Exhaust Pipe 1

19 2.03.004

Washer, Ø24 x Ø6.5

x 1.5

20 1.5789.0615 Flange bolt, M6 x 15 6

21 1.93.06 Lock Washer, Ø6 6

22 163.080009.00.2

Air Guide, Mufﬂer Pipe,

Above

23 1.9074.17.0612

Screw/Washer

Assembly,

M6 x 12

24 717.100001.00 Gasket, Exhaust Pipe 2

25 1.6187.1.08 Nut, M8 4

26 1.6177.1.10 Flange Lock Nut, M10 4

27 161.201600.01 Supportor, End Housing 1

28 161.200605.00 Motor Mount 4

29 1.6177.1.08 Flange Lock Nut, M8 4

# Part Number Description Qty

30 161.201600.00 Supportor, Engine 1

31 163.080009.01.2

Air Guide, Mufﬂer Pipe,

Bottom

32 1.96.08 Washer, Ø8 1

33 1.93.08 Lock Washer, Ø8 1

34 1.16674.0825 Flange Bolt, M8 x 25 1

35 1.7244.10 Lock Washer, Ø10 2

36 1.6187.1.10 Nut, M10 4

37 161.101002.00 Gasket, Mufﬂer 1

Model 100136

MAINTENANCE

Part No. 101306

CONTROL PANEL

4041

Model 100136

MAINTENANCE

Part No. 101306

# Part Number Description Qty

1 5.1600.010

Connector, Ten Holes,

Male

2 5.1610.010

Connector, Ten Holes,

Female

3 5.1810.007 Over Voltage Protector 1

4 1.818.0514 Screw, M5 x 14 3

5 161.210011.03

Terminal Block, 60A,

90° Angle

6 2.02.032 Cage Nut, M8 7

7 163.200004.60.24

Cover, Electric Cabinet,

Silk Grey, Flame

Retardant and textured

8 5.1000.006.3 Switch, UL, Red 1

9 5.1420.002 Hour Meter 1

10 5.1241.952

52Amp Circuit Breaker,

Double Pole, UL

11 5.1850.004 ATS Controller, ATS100 1

12 5.1850.003.Y

Generator

Controller,100666Y

13 1.5789.0550 Flange Bolt, M5 x 50 4

14 2.13.028

Bushing, Ø5.5 x Ø14

x 25

15 5.1850.005 Relay Module, Engine 1

16 2.08.068 Flange Bolt, M5 x 13 4

17 161.200020.00 Grille 1

18 2.02.030 Cage Nut M5 8

19 163.200005.60.24

Firewall, Right, Silk Grey,

Flame Retardant and

textured

20 163.200109.60

Rubber Strip, 1000 mm,

Flame Retardant

21 163.200021.01.6

Foams, Right Firewall,

Flame Retardant

22 1.16674.0812 Flange Bolt, M8 × 12 3

23 163.210003.00 Grommet, Wire 1

24 2.02.031 Cage Nut, M6 2

25 161.190200.00 AVR, TT91-15U 1

26 2.13.029

Bushing, Ø7 × Ø14 ×

27 1.5789.0675 Flange Bolt, M6 x 75 2

28 5.1820.003 Charger, Battery, 24V 1

# Part Number Description Qty

29 1.9074.4.0414.2 Screw, M4 x 14 3

30 163.200004.61.24

Cover, Charger, Silk

Grey, Flame Retardant

and textured

31 5.1860.004

Electrical Resistance,

GH-RX24-50W

32 1.9074.4.0306 Screw, M3 x 6 6

33 164.200018.00.24

Supportor, Switch, Silk

Grey

34 1.823.0412 Screw, M4 x 12 2

35 161.210017.00

Supportor, Ten Holes,

Connector

36 5.1000.008.1 Switch, Black 1

37 5.1320.017

Plastic Conduit, CSA,

50mm

38 100237.21.10.V1.0 Wire Assembly 1

39 163.230004.00.V1.0

Decal, Nameplate,

100136

40 163.230003.00.V1.0

Decal, Control Panel,

100136

41 100237.230005.00 Decal, ATS Selector 1

42 5.1050.009 Switch, UL, Black 1

43 100237.21.20

Wire Assembly,

Shutdown Switch

Model 100136

MAINTENANCE

Part No. 101306

WIRING DIAGRAM

Model 100136

TROUBLESHOOTING

Part No. 101306

TROUBLESHOOTING HSB

The number one problem which relates to starting, output and performance is “Fuel Pressure Insufﬁcient”. Utility fuel regulator and pipe

sized to small which can be compounded by pipe run distance to long for the size of pipe installed. Conﬁrm fuel pressure to the fuel

regulator during No-load and Load operation.

ENGINE WILL NOT CRANK/TURN OVER

1 HSB set in “OFF” mode. Place the HSB controllers in the proper AUTO and ATS start positions.

2 Battery not connected or loose, corroded posts or wires

Connect the batteries according to owner’s manual, clean and tighten

the battery connections

3 Battery(s) not charged or low charge. Recharge or replace battery(s).

4 Check for active fault code. Identify fault code, correct and reset.

5 Defective starter solenoid *

6 Defective starter *

GENERATOR WILL CRANK/TURN OVER BUT WILL NOT START

1 Check for active fault code. Identify fault code, correct and reset.

2 Fuel valve(s) turned off. Turn on fuel supply.

3 Fuel pressure insufﬁcient*. Manometer check, conﬁrm fuel pressure to fuel regulator*.

4 Weak battery(s). Recharge or replace battery(s)

5 Low oil level. Check for oil leaks. Check the oil level and add oil if necessary.

6 Spark plug wire is disconnected. Connect spark plug wire.

7 Defective fuel solenoid/regulator. *

ENGINE STARTS, RUNS ROUGH

1 Fuel pressure insufﬁcient*. Manometer check, conﬁrm fuel pressure to fuel regulator*.

2 Wrong fuel jets. Check jets for NG or LPG, change to correct Master Mixer fuel jets.

3 Faulty spark plug, loose spark plug wire. Change spark plug, set gap, connect wire.

4 Plugged air cleaner Clean or replace air cleaner.

5 Generator overloaded*. Remove one or more loads*.

6 Shorted circuit *

HSB STARTS, THEN SUDDENLY STOPS

1 Check for active fault code. Identify fault code, correct and reset.

2 Fuel supply insufﬁcient* Manometer check, conﬁrm fuel pressure to fuel regulator*.

3 Low oil, pressure shut down Check for oil leaks. Check the oil level and add oil if necessary.

4 Generator over loaded

Turn off standby circuits for house, reset fault, place unit back into

AUTO and ATS mode. Turn on standby circuits for house. If problem

returns contact Champion or Champion service dealer*.

5 Engine high/over temperature shut down

Check all intake and exhaust ventilation around the HSB, remove all

debris. Let HSB sit for 30 minutes to cool down.

Model 100136

TROUBLESHOOTING

Part No. 101306

NO AC OUTPUT

1 HSB set in “TEST” mode Place HSB in AUTO and ATS mode.

2 Circuit breaker in “OFF” position Turn on breaker.

3 ATS control in “OFF” mode Place ATS module in ATS mode.

4 Main circuit breaker in “OFF” position. Turn on breaker.

5 Transfer switch breaker in “OFF” position. Turn on breaker.

6 Standby breakers set in “OFF” position. Turn on breaker.

7 Line circuit tripping breaker because of short circuit *

8 Line circuit tripping breaker because of overload *

9 Poor wiring connections*

10 ATS problems*

LED INDICATORS

In all cases when the LED is GREEN, this is an indicator that the HSB is performing properly.

In all cases when the LED is RED, this is an indicator that the HSB has registered a fault and must be corrected. Only the “LOW BATTERY

LED” will not latch out or shut down the HSB. All other RED LED faults will latch out, shut down, disable starting and light the RED LEDS on

the Engine Control Module and the exterior fault code light on the backside of the HSB.

RESET FAULT CODE(S)

There is an exterior fault code indicator light located on the back of the enclosure. This should be checked weekly to make sure there are

no active fault codes.

The fault code(s) can be reset by placing the Engine Control Module in the OFF position for 10 seconds and then placed into ATS mode.

This will reset fault LED, however if a fault code(s) re-occurs it must be addressed.

BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET

ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED.

*Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999,

[email protected] or your nearest Champion dealer.

www.championpowerequipment.com

Model 100136

ADDITIONAL INFORMATION

Part No. 101306

IDENTIFY/SELECT STANDBY

CIRCUITS

IDENTIFY THE BASIC NEEDS

It is very important to understand what items the home owner

wants powered by the HSB during a utility failure. The selection

of these items will indicate which circuits will be selected for

connection to the ATS so that they are powered by the HSB.

Unforeseen power outages can last from minutes to days, so

it is important to focus circuit selections on those that power

household items that are deemed essential and within the output

capability of the HSB

An authorized or certiﬁed dealer or electrician can come to your

home and measure the loads with a clamp-on AMP meter which

would provide accurate load demands for each circuit tested.

Once you have identiﬁed the customer needs, you can

properly size the HSB by referring to the sizing guide provided

by Champion, www.championpowerequipment.com or call

Champion 1-877-338-0999.

Circuits must be protected by the same size breaker. For

example, a 15 amp 120 volt circuit in the ATS will replace a 15

amp 120 volt circuit in the main utility distribution panel. When

tied together or backed up, the breakers must be the same size.

SURGE PROTECTION

CAUTION

Voltage ﬂuctuation may impair the proper functioning of

sensitive electronic equipment.

Electronic devices, including computers and many programmable

appliances use components that are designed to operate within a

narrow voltage range and may be affected by momentary voltage

ﬂuctuations. While there is no way to prevent voltage ﬂuctuations,

you can take steps to protect sensitive electronic equipment.

1. Install UL1449, CSA-listed, plug-in surge suppressors

on the outlets feeding your sensitive equipment. Surge

suppressors come in single or multi-outlet styles. They’re

designed to protect against virtually all short-duration

voltage ﬂuctuations.

Model 100136

ADDITIONAL INFORMATION

Part No. 101306

CUSTOMER FAMILIARIZATION

SUMMARY

It’s important to educate the home owner on proper

maintenance, operation and service call procedures. A properly

educated home owner can reduce unnecessary service trips and

phone calls.

Ensure that the installation of the HSB and ATS has been

correctly performed as outlined by the manufacturer and that it

meets all applicable codes.

Test and conﬁrm proper operation of the HSB and ATS system as

outlined in the appropriate installation and owner’s manuals.

Educate the home owner on the location and operation of;

• Full ﬂow shutoff valve

• Automatic operation of the HSB system

• Engine Control Module and LED indicators

• ATS Module and LED indicators

• Battery Charger and LED indicators

• Exterior fault code indicator LED on the backside of the HSB

• ATS operation

• Exercise scheduled time of operation

• Scheduled Maintenance

• Fill out and provide the customer a copy of the HSB, ATS

model & serial number reference. This information is extremely

important for part purchases and service information, these

numbers are speciﬁc to each HSB and ATS.

• Fill out and provide the customer a copy of the ATS back-up

circuits.

• Fill out the Circuit Label inside the ATS.

It’s always a good business practice to place business cards in

the Owner’s and Installation manuals and place dealer stickers

on the HSB and ATS for the customer’s reference.

NOTICE

By law it is required in many states to have a Carbon

Monoxide (CO) detector in operating condition in your

home. Carbon Monoxide detector(s) must be installed

and maintained indoors according to the manufacturer’s

instructions. A CO monitor is an electric device that detects

hazardous levels of CO. When there is a buildup of CO, the

monitor will alert the occupants by ﬂashing a visual light

indicator and an audible alarm. Smoke alarms cannot detect

CO gas.

CO gas is odorless, colorless and tasteless and is unlikely to

be noticed until a person is overcome. Standby generators emit

carbon monoxide (CO) gas in the engine exhaust.

Model 100136

ADDITIONAL INFORMATION

Part No. 101306

HSB, ATS MODEL & SERIAL REFERENCE ATS BACK-UP CIRCUITS

HSB Model Number

HSB Serial Number

Fuel Type LPG NG

ATS Model Number

ATS Serial Number

ATS circuits powered

Date Installed

Dealer/Installer

Address

Phone

Cell

Purchased from

Model 100136

ADDITIONAL INFORMATION

Part No. 101306

MAINTENANCE AND SERVICE RECORD

Keeping accurate records when any service is preformed is important. Records replace guessing when a repair was done or when it

should be scheduled. Hour Meter notation as well as the date provides better time period records. To maintain the overall performance

throughout the life of the product follow the scheduled maintenance chart contained in your owner’s manual or refer to

www.championpowerequipment.com. Genuine Champion parts must be used to ensure warranty coverage.

Date Hour Meter

Service Preformed

Record the name, address and phone number of your authorized Champion dealer

Champion Power Equipment

12039 Smith Ave.

Santa Fe Springs, CA 90670 USA

Made in China

10 Year Limited Warranty*

Basic Warranty Provisions

Champion Air-Cooled 8.5kW – 20kW Home Standby Units

USA and Canadian Models

For a period of 10 years or 2000 hours (whichever occurs first) from successful activation by an Authorized

Champion Home Standby Dealer, Champion Power Equipment will, at its option, repair or replace any part(s)

which upon examination, inspection and testing by Champion Power Equipment or an Authorized Champion

Home Standby Dealer is found to be defective under normal use and service, in accordance with the Warranty

Schedule set forth below.

Any equipment that the purchaser/owner claims to be defective must be examined by the nearest

Authorized/Certified Champion Home Standby Service Dealer. This warranty applies only to Champion Power

Equipment automatic standby generators used in "Standby" applications as Champion has defined Standby.

Scheduled Maintenance, as outlined by the generator owner’s manual is required. This Scheduled Maintenance

should be performed by an Authorized/Certified Champion Home Standby Service Dealer.

WARRANTY SCHEDULE

Years 1 and 2 – Limited comprehensive coverage on mileage, labor and parts

Years 3 through 10 – Limited comprehensive coverage on parts only

GUIDELINES:

• Warranty begins upon the successful activation of the unit.

• Unit should be Registered and Proof of Purchase and Maintenance must be available.

• Warranty is transferable between ownership of original installation site.

• Warranty only applies to permanently wired and mounted units.

• Any and all warranty repairs and/or concerns must be performed and/or addressed by an

Authorized/Certified Champion Home Standby Service Dealer. Repairs or diagnostics performed by

individuals other than Authorized/Certified Champion Home Standby Service Dealers not authorized in

writing by Champion Power Equipment will not be covered.

• A Champion approved Transfer Switch is highly recommended to be used in conjunction with the generator

set. The Champion Transfer Switch is covered under its own, separate warranty listed in the Transfer

Switch Instruction Manual and is not covered under this warranty schedule.

• If a Non-Champion approved Transfer Switch is substituted for use and directly causes damage to the

generator set, no warranty coverage shall apply.

• Steel enclosures are warranted against rusting for the first year of ownership only. Damage caused after

receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes,

dents or scratches to the painted enclosure should be repaired promptly by the owner.

• All warranty expense allowances are subject to the conditions defined in Champion Power Equipment

“Home Standby” Warranty Policy and Procedures Manual.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

Original installation or start-up costs

Champion Home Standby generators that utilize non-Champion Power Equipment replacement parts

Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation

and start-up)

Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications

Damage to generator system (including transfer switch) caused by improper installation or costs necessary to

correct installation

Units used for Prime Power in place of existing utility power (where utility power is present) or in place of utility

power where utility power service does not normally exist. Prime power includes any application that does not

use the utility grid for electric power (example: Solar power)

Fuel connections other than conventional utility company supplied natural gas systems or conventional LP vapor

withdrawal systems

Any failure caused by contaminated fuels, oils or lack of proper fuels, oils or failure to perform scheduled

maintenance and service the air filter

Steel enclosures that are rusting due to the improper installation, location in a harsh or saltwater environment or

scratched where integrity of paint applied is compromised

Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper

installation. As with all mechanical devices, the Champion engines need periodic part(s) service and fluid

replacement to perform as designed.

Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear

holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or

hurricane

Damage related to rodent and/or insect infestation

Covered warranty labor rates are based on normal working hours. Overtime, holiday, or emergency labor costs

for repairs outside of normal business hours will be the responsibility of the customer

Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay

in repair or replacement of the defective part(s)

Failure due to misapplication to provide sufficient cooling air and to regularly exercise the generator under load

Telephone, cellular phone, facsimile, internet access or other communication expenses

Living or travel expenses of person(s) performing service, except as specifically included within the terms of a

specific unit warranty period

Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found

Rental equipment used while warranty repairs are being performed and/or overnight freight costs for

replacement part(s)

Costs incurred for equipment used for removal and/or reinstallation of generator, (i.e.: cranes, hoists, lifts, etc.)

Planes, ferries, railroad, buses, helicopters, snowmobiles, snow-cats, off-road vehicles or any other mode of

transport deemed abnormal

Starting batteries, fuses, light bulbs, engine fluids, and spark plugs

THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB WARRANTY ARE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS

FOR A PARTICULAR PURPOSE.

Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty

provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above

limitation may not apply to purchaser/owner.

CHAMPION POWER EQUIPMENT’S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF

PART(S) AS STATED ABOVE. IN NO EVENT SHALL CHAMPION POWER EQUIPMENT BE LIABLE FOR

ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT

OF CHAMPION POWER EQUIPMENT’S NEGLIGENCE.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above

limitations may not apply to purchaser/owner. Purchaser/owner agrees to make no claims against Champion

Power Equipment based on negligence. This warranty gives purchaser/owner specific legal rights.

Purchaser/owner also may have other rights that vary from state to state.

To obtain warranty service or your nearest Champion Home Standby Dealer call Champion Power Equipment

Customer Service toll free 1-877-338-0999.

Contact Information

Address

Champion Power Equipment, Inc.

Customer Service

12039 Smith Avenue

Santa Fe Springs, CA 90670

www.championpowerequipment.com

Customer Service and Technical Support

Toll Free: 1-877-338-0999

hsb@cpeauto.com

Fax No.: 1-562-236-9429

*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission

Control System: U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB).

CHAMPION POWER EQUIPMENT, INC. (CPE)

AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)

EMISSION CONTROL SYSTEM WARRANTY

Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE)

and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.

EPA regulations for small off-road engines (SORE). CPE warrants the emission control system on your small off-road engine (SORE)

and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modiﬁcation, or improper

maintenance of your equipment.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and

fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE

will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, an emission

related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s

Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot

deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine (SORE) owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road

engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modiﬁcations.

You are responsible for presenting your small off-road engine (SORE) to an Authorized CPE service outlet or alternate service outlet as

described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed

in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service

12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999

tech@championpowerequipment.com

EMISSION CONTROL SYSTEM WARRANTY

The following are speciﬁc provisions relative to your Emission Control System (ECS) Warranty Coverage.

1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall

begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive

months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its

small off-road engines (SORE) is:

2a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts.

2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects

to the part as described in the engine manufacturer’s application for certiﬁcation for a period of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for

the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according

to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the

ECS Warranty Period.

3b. Any warranted, emissions-related part which is scheduled only for regular inspection as speciﬁed in the Owners Manual shall be

warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”,

shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the

remainder of the ECS Warranty Period.

3c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall

be warranted for the period of time prior to the ﬁrst scheduled replacement point for that part. If the part fails prior to the ﬁrst

scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-

related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to

the ﬁrst scheduled replacement point for such emissions-related part.

3d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the

owner at a CPE Authorized Service Outlet.

3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in

fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.

3f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:

i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE

Authorized Service Outlet AND

ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the

following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and

Wyoming.

3g. CPE shall be liable for damages to other original engine components or approved modiﬁcations proximately caused by a failure

under warranty of an emission-related part covered by the ECS Warranty.

3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufﬁcient to meet the

expected demand for such emission-related parts.

3i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty

maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.

3j. Unapproved add-on or modiﬁed parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and

shall be sufﬁcient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted

parts of a CPE engine caused by the use of such an unapproved add-on or modiﬁed part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the

engine)

Systems covered by this

warranty

Parts Description

Fuel Metering System Fuel regulator, Carburetor and internal parts

Air Induction System Air cleaner, Intake manifold

Ignition System Spark plug and parts, Magneto ignition system

Exhaust System Exhaust manifold, catalytic converter

Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.

Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Line (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure

Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,

Control Cables, Control Linkages, Purge Valves, Gaskets, Vapor Hoses, Liquid/Vapor Separator,

Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original

purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to

sell and service that CPE product during his normal business hours. Alternate service locations deﬁned in Section (3)(f.) above must be

approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not

be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call

Customer Service at Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999

Attn.: Customer Service

tech@championpowerequipment.com

Champion Power Equipment Model #100510 Manual de usuario

Marca: Champion Power Equipment

Modelo: Model #100510

Categoría: Generadores de poder

Tipo: Manual de usuario

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