Alamo Industrial Maverick Boom Mower Manual de usuario

Marca: Alamo Industrial

Modelo: Maverick Boom Mower

Categoría: Cortadoras de césped

Tipo: Manual de usuario

Published 07/14 Part No. 02981992C

OPERATOR’S MANUAL

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: [email protected]

BOOM MOWER

This Operator's Manual is an integral

part of the safe operation of this

machine and must be maintained with

the unit at all times. READ,

UNDERSTAND, and FOLLOW the

Safety and Operation Instructions

contained in this manual before

operating the equipment. C01-

Cover_AB

Important Operating and

Safety Instructions are

found in the Boom Mower

Safety Video that can be

instantly accessed on the

internet at: www.algqr.com/

abv

$0.00

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other

industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video

and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and

agricultural mowing equipment. It is important that Every Mower Operator

be educated in the operation of their

mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This

video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in

this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you

purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this

Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not

understand any of the instructions included in the video or operator’s manual or if you have any questions

concerning safety of operation, contact your supervisor, dealer or Alamo Industrial.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS

Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502

E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing

address, mower model and serial number.

Every operator should be trained for each price of equipment (Tractor and Mower), Understand the intended use,

and the potential hazards before operating the equipment.

The information and material listed above along with this Operator’s Manual can assist you in meeting the OSHA

requirement for Operator annual training.

OSHA TRAINING REQUIREMENTS

The following training requirements have been taken from Title 29, Code of Federal Regulations Part

1928.57 (a)(6). www.osha.gov

Operator Instructions. At the time of initial assignment and at least annually thereafter, the employer shall instruct

every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of

equipment with which they are or will be involved, and of any other practices dictated by the work environment.

Alamo Industrial will provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:_________________________________Phone:___________________________

Requester

Address: ___________________________________________

City:_____________________________________

State: ____________________________________

Zip Code:_________________________________

Mower Model:___________________________Serial Number:_____________________________

Date Purchased:__________________________Dealer Salesperson:_________________________

Dealership Name:________________________ Dealership Location:________________________

Mail to:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMV[email protected]

To the Owner/Operator/Dealer

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the

implement at all times. A Manual canister is provided on the implement where this manual can be properly stored.

If you lose or damage this manual a free replacement manual can be obtained from an authorized Alamo Industrial

dealer or by down loading the manual from the Alamo Industrial website www.www.alamo-industrial.com

BEFORE YOU START! READ, UNDERSTAND, and FOLLOW the information provided in this manual, the AEM

Mower Safety manual and the tractor operator's manual carefully to learn how to operate and service your machine

properly. Failure to do so could result in personal injury to you and bystanders. All implements with moving parts

are potentially hazardous. Every effort has been made to ensure that the machine is safe but operators must avoid

engaging in unsafe practices and follow the written instructions provided. The manufacturer has designed this

implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

SAFETY FIRST. Completely read and understand the safety section of this manual before operating this

equipment. Do not allow anyone to operate this equipment who has not fully read and understood this manual.

Contact your Dealer to explain any instructions that you do not fully understand.

The care you give your Alamo Industrial Implement will greatly determine your satisfaction with its performance and

its service life. Carefully read and follow the instructions in this manual to provide you with a thorough

understanding of your new implement and its intended use and service requirements.

All references made in this manual to right, left, front, rear, top or bottom are as viewed facing the direction of

forward travel with the implement properly attached to the tractor.

Replacement Parts information is located in a separate Parts Manual. Alamo Industrial mowers use balanced and

matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain

components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine “will

fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance,

void warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

For future reference, record your Alamo Industrial product model number and serial number.

Dealer Telephone Model Number

Owner Purchase Date Serial Number

SERIAL NUMBER PLATE

DEALER to CUSTOMER Pre-Delivery / Operation Instructions

Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are

applicable. Dealer should also inform the Purchaser to review the contents of the Operator’s Manual including

safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if

possible) and of Purchaser’s responsibility to train his/her operators in safe operation procedures.

• IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be installed and

maintained in good repair.

• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and fastened

securely in place to prevent injuries from entanglement or thrown objects.

• HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as

instructed, stopping leaks, damage caused by operating with over-heated oil, caring for hoses, using hoses of

proper rating, maintaining the specified operating pressure and the potential hazard of oil’s penetrating the

skin.

• FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when

the head is lifted off ground and that operator is responsible to watch out for persons in the area. I have

explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and

telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can

contact power lines with resulting electrocution, injury or death and that operator is responsible for keeping

clear of such hazards.

PRE-DELIVERY SERVICE

CHECK AND ADJUST OR LUBRICATE AS REQUIRED

See Operator’s Manual for Details

Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete

LUBRICATION & HYDRAULICS



Gearbox (Oil Levels)

 Hydraulic Oil Level (External Tank)

 Tractor Hydraulic Oil Level

 Hydraulic Hoses (Not Kinked Tighten Connections)

 Front Pump Drive (Assembly Is Tight And Shaft Properly

Aligned)

MOWER



Spindle And Motor Bolts Properly Torqued

 Spindle Oil Level

 Blade Carrier Bolts Properly Torqued/Retaining Pin In

Place

 Mower Cutting Height And Level Adjusted

 Cutting Shaft Bearings Lubricated

 All Hardware Properly Torqued

 Tire and Air Pressure/Lug Nuts (Correct Torque)

 Wheel Bearings (Check, Grease, and Preload)

ATTACHMENTS & INSTALLATION



Deflectors Front And Rear

 Shredding Attachments

 Correct Blade Rotation Direction

 Axle Arms And Beams

 Tongue And Control Rods (Installed And Adjusted)

 All Bolts - Pins And Nuts (Proper Torque)

MOWER TO TRACTOR CONNECTIONS



Draw Bar Length (Check And Set)

 A-Frame Pivot & Links

 Control Rods (Adjusted Equal)

 Axle Height (Adjusted)

 Cutting Height (Adjust)

 Mount Kit-Pre-Operation Check Complete

 Mower Wing (Adjust Level With The Center)

 Mower Wing (Check For Proper Raising Operation)

 C.V. Drivelines (Check Max Turn Radius)

 Pull Type Hitch (Height Adjustment)

 Mounting Hardware Properly Torqued

SAFETY ITEMS



Protective Shields (Operation And Installation)

 Driveline Clutch (Torque Limiter) (Adjust And Run In)

 Safety Decals (Installed)

 Operator’s Manual (Supplied)

 Tractor PTO Shield (Installed)

 S.M.V. Emblem (Installed If Needed)

 Tongue Jack (Installation and Operation)

 Safety Tow Chain (Installed)

 ADMA Driveline Safety Manual Supplied

 AEM Mower Safety Manual (Supplied in Canister)

 AEM Mower Safety Video has been shown to Purchaser

Table Of Contents

SAFETY SECTION .............................................................................................................. 1-1

GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................................................................................. 1-2

Operator Safety .................................................................................................................................................. 1-3

CRUSHING HAZARDS ...................................................................................................................................... 1-4

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY ........................................................................ 1-5

THROWN OBJECTS HAZARDS ....................................................................................................................... 1-6

RUN OVER HAZARDS ...................................................................................................................................... 1-8

PTO ENTANGLEMENT HAZARDS ................................................................................................................... 1-9

MOWER BLADE CONTACT HAZARDS ......................................................................................................... 1-10

HIGH PRESSURE OIL LEAK HAZARD .......................................................................................................... 1-11

ELECTRICAL & FIRE HAZARDS .................................................................................................................... 1-12

TRANSPORTING HAZARDS .......................................................................................................................... 1-13

HAZARDS WITH MAINTENANCE OF IMPLEMENT ...................................................................................... 1-14

PARTS INFORMATION ................................................................................................................................... 1-15

Decal Location ................................................................................................................................................. 1-15

Decal Description ............................................................................................................................................. 1-25

Federal Laws and Regulations ........................................................................................................................ 1-34

INTRODUCTION SECTION ................................................................................................. 2-1

Features ............................................................................................................................................................. 2-3

OPERATION SECTION ....................................................................................................... 3-1

OPERATOR REQUIREMENTS ......................................................................................................................... 3-3

TRACTOR REQUIREMENTS ............................................................................................................................ 3-4

ROPS and Seat Belt .......................................................................................................................................... 3-4

Operator Thrown Object Protection ................................................................................................................... 3-4

Tractor Lighting and SMV Emblem .................................................................................................................... 3-5

Tractor Ballast .................................................................................................................................................... 3-5

GETTING ON AND OFF THE TRACTOR ......................................................................................................... 3-6

Boarding the Tractor .......................................................................................................................................... 3-6

Dismounting the Tractor ..................................................................................................................................... 3-7

STARTING THE TRACTOR .............................................................................................................................. 3-7

CONNECTING ATTACHING HEADS TO THE BOOM ..................................................................................... 3-8

Connecting Mower Head Hydraulics .................................................................................................................. 3-8

PRE-OPERATION INSPECTION AND SERVICE ............................................................................................. 3-9

Tractor Pre-Operation Inspection/Service ........................................................................................................ 3-10

Boom Unit Pre-Operation Inspection and Service ........................................................................................... 3-11

Cutting Component Inspection ......................................................................................................................... 3-18

Blade Bolt Inspection ....................................................................................................................................... 3-19

JOYSTICK CONTROL SYSTEM SN MV24-1322 AND PREVIOUS & MV30-11278 TO PREVIOUS ............. 3-22

OPERATING THE BOOM JOYSTICK CONTROL .......................................................................................... 3-22

Maverick Boom Control System ....................................................................................................................... 3-23

The Hydraulic System ...................................................................................................................................... 3-23

The Mower Head Circuit .................................................................................................................................. 3-24

The Electronic Network .................................................................................................................................... 3-24

The Instrumentation ......................................................................................................................................... 3-26

Operator Interface ............................................................................................................................................ 3-28

Swing ............................................................................................................................................................... 3-30

Lift .................................................................................................................................................................... 3-31

Dipper .............................................................................................................................................................. 3-32

Telescoping Boom ........................................................................................................................................... 3-33

Tilt .................................................................................................................................................................... 3-34

Head Swivel ..................................................................................................................................................... 3-35

Door ................................................................................................................................................................ 3-36

JOYSTICK CONTROL SYSTEM SN MV24-1323 TO CURRENT & SN MV30-11279 TO CURRENT ........... 3-37

OPERATING THE BOOM JOYSTICK CONTROL .......................................................................................... 3-37

Mower Head Power ......................................................................................................................................... 3-38

Swing ............................................................................................................................................................... 3-39

Lift .................................................................................................................................................................... 3-40

Dipper .............................................................................................................................................................. 3-41

Tilt .................................................................................................................................................................... 3-42

Door ................................................................................................................................................................ 3-43

Telescoping Boom ........................................................................................................................................... 3-44

Head Swivel ..................................................................................................................................................... 3-45

DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 3-46

Starting the Tractor .......................................................................................................................................... 3-47

Brake and Differential Lock Setting .................................................................................................................. 3-48

Driving the Tractor and Boom .......................................................................................................................... 3-49

OPERATING UNIT SN MV24-1322 AND PREVIOUS & MV30-11278 TO PREVIOUS .................................. 3-50

OPERATING THE BOOM UNIT AND ATTACHED HEAD .............................................................................. 3-50

Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 3-51

Operating Speed and Ground Speed .............................................................................................................. 3-52

Operating the Attached Mower Heads ............................................................................................................. 3-52

Shutting Down the Attached Head ................................................................................................................... 3-56

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ............................................................................... 3-57

OPERATING UNIT SN MV24-1323 TO CURRENT & SN MV30-11279 TO CURRENT ................................. 3-58

OPERATING THE BOOM UNIT AND ATTACHED HEAD .............................................................................. 3-58

Foreign Debris Hazards/Overhead Obstructions ............................................................................................. 3-59

Operating Speed and Ground Speed .............................................................................................................. 3-60

Operating the Attached Mower Heads ............................................................................................................. 3-60

Operational Instruction ..................................................................................................................................... 3-61

Shutting Down the Attached Head ................................................................................................................... 3-66

Shutting Down the Attached Head - For (Optional Equipment) ....................................................................... 3-67

TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 3-68

Transporting on Public Roadways ................................................................................................................... 3-69

Hauling the Tractor and Implement .................................................................................................................. 3-71

TROUBLESHOOTING GUIDE ........................................................................................................................ 3-73

MAINTENANCE SECTION .................................................................................................. 4-1

HAZARDS WITH MAINTENANCE OF IMPLEMENT ........................................................................................ 4-2

PARTS INFORMATION ..................................................................................................................................... 4-3

LUBRICATION INFORMATION ......................................................................................................................... 4-3

HYDRAULIC FLUID ........................................................................................................................................... 4-5

Proper Oil Level ................................................................................................................................................. 4-6

Blades ................................................................................................................................................................ 4-7

Hardware ........................................................................................................................................................... 4-8

Cylinder Rod Maintenance ................................................................................................................................. 4-8

Boom Cylinder Removal and Replacement Instructions .................................................................................... 4-9

Hydraulic Component Maintenance Schedule ................................................................................................. 4-10

LEXAN Sheet Cleaning Recommendations ..................................................................................................... 4-10

Cleaning Procedure for Small Areas - Manual ................................................................................................. 4-10

Cleaning Procedure for Large Areas - Automated ........................................................................................... 4-11

Other Important Instructions for All Lexan Sheets: .......................................................................................... 4-11

Additional Important Considerations for Multiwall, Corrugated and Sign Sheet: ............................................. 4-11

Graffiti removal from Lexan* Margard* sheet ................................................................................................... 4-11

PROPER TORQUE FOR FASTENERS .......................................................................................................... 4-11

SERVICE OF SPINDLE HOUSING ................................................................................................................. 4-13

ROLLER BEARING REPLACEMENT ............................................................................................................. 4-15

Timber Cat Head .............................................................................................................................................. 4-16

Buzzbar Head .................................................................................................................................................. 4-17

Flail Axe Head .................................................................................................................................................. 4-19

Flail Blades Inspection ..................................................................................................................................... 4-20

Blade Pins and D-Ring Inspection ................................................................................................................... 4-21

Flail Axe Blades Inspection .............................................................................................................................. 4-22

Flail Axe Blade Bolt Inspection ........................................................................................................................ 4-23

Grass Flail Head .............................................................................................................................................. 4-24

General Information on Flail Mower Vibration .................................................................................................. 4-26

START UP PROCEDURE ............................................................................................................................... 4-27

Safety Section 1-1

SAFETY SECTION

SAFETY

MAVERICK 07/14 Safety Section 1-2

SAFETY

GENERAL SAFETY INSTRUCTIONS AND PRACTICES

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings,

and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these

Safety Messages before assembling, operating or servicing this Implement. This equipment should only be

operated by those persons who have read the manual, who are responsible and trained, and who know how

to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in this

Manual and in the Safety Messages on the implement. Always follow the instruction in this

manual and use good common sense to avoid hazards.

NOTE: If you want a translation of this safety section in one of the following Languages, please contact:

Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations

are available in Spanish, Portuguese, French, German, Russian.

PN GS01

Practice all usual and customary safe working precautions and above all---

remember safety is up to YOU

. Only YOU can prevent serious injury or death

from unsafe practices.

SAFETY

MAVERICK 07/14 Safety Section 1-3

SAFETY

Operator Safety

TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING:

• READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages.

• WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment

• WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases.

• DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.

• DO NOT USE DRUGS or ALCOHOL before or while operating equipment.

• DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol.

• CONSULT medical professional for medication impairment side effects.

• STAY CLEAR of hot surfaces such as Mufflers, hydraulic pumps, valves and tanks.

• STAY ALERT, prolonged operation can cause fatigue, STOP and REST.

GENERAL OPERATING SAFETY

VISIBILITY CONDITIONS WHEN MOWING:

• OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility.

• BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign

objects.

• Avoid backing up while mowing, vision may be limited, severe damage or injury can occur.

• DO NOT run tractor in enclosed building without adequate exhaust ventilation.

GROUND SPEED WHEN MOWING:

• NORMAL SPEED range is between 1 to 2 mph(1-3 kph).

• ADJUST MOWING SPEED for terrain conditions and grass type, density and cut height.

• REDUCE MOWING SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, power lines and to avoid debris

and foreign objects.

TRACTOR and MOWER

• DO NOT operate the tractor or mower unless the equipment is maintained and operating properly.

• DISCONTINUE OPERATION if tractor or mower electrical and hydraulic controls do no function properly.

• DISCONTINUE OPERATION of the tractor if the braking or steering systems do not function properly.

• DO NOT operate the tractor or mower if there are any hydraulic leaks.

INSECT INFESTATION

• DO NOT operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor

cab.

PTO SPEED:

• DO NOT EXCEED IMPLEMENT RATED PTO SPEED

• AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures.

SAFETY SIGNS:

• REPLACE missing, damaged or unreadable safety signs immediately.

PN OSBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-4

SAFETY

CRUSHING HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER,

ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS lock in up position.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

WHEN RAISING BOOM MOWER:

•Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled.

• KEEP BYSTANDERS CLEAR of area TO AVOID crushing.

• KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines.

LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement.

TO AVOID EQUIPMENT FALLING while working near or under lifted boom, components and

Mower Head:

• SECURELY SUPPORT or block up raised equipment, wings and components.

• BLOCK UP and securely support equipment before putting hands, feet or body under raised equipment or lifted compo-

nents.

• KEEP BYSTANDERS CLEAR of raised boom or mower head until securely blocked up.

WHEN PARKING Implement and Tractor:

• LOWER Mower Head to the ground or BLOCK lifted parts before leaving equipment.

• NEVER leave implement unattended in a raised position.

TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT:

• NEVER ALLOW children to play on or around Tractor or Implement.

• DO NOT operate without operator CAB or OVERHEAD protection. Falling limbs and debris can cause injuries.

PN CHBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-5

SAFETY

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY

TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR

IMPLEMENT:

WHEN connecting mower head to the boom

• KEEP BYSTANDERS AWAY from tractor and mower.

• Ensure there is enough room to lift and swing the boom with out hitting objects

BEFORE

connecting and disconnecting the mower head or boom:

• STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.

WHEN connecting and disconnecting the mower head or boom:

• DO NOT crawl or walk under raised mower head or boom. (Refer to Instructions in Operation Section)

WHEN CONNECTING IMPLEMENT DRIVELINE:(If equipped)

TO AVOID

implement driveline coming loose during operation:

• LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft.

• SECURELY seat yoke locking balls in PTO shaft groove.

• PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY

ATTACHED.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in Operation

Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

• Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause:

• Excessive vibration, thrown objects, blade and implement failures by doubling operating speed.

• Increased working length exposing unshielded driveline areas and entanglement hazards.

PN CDBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-6

SAFETY

THROWN OBJECTS HAZARDS

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE

CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:

• KEEP bystanders 300 feet away

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands,

Side Skirts and Skid Shoes in place and in good condition when mowing.

• Mower is close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• DO NOT shred or mow loose or previously cut material if BYSTANDERS are within 300 feet.

• PASSERSBY are inside enclosed vehicle.

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swing outside deck with great velocity:

1. MARK objects that cannot removed.

2. AVOID these objects when mowing.

HIGH GRASS and WEED AREA INSPECTION:

• INSPECT for and REMOVE any hidden large debris.

• MOW at Intermediate height

• INSPECT and remove remaining debris

• MOW at final height.

MOWER THROWN OBJECT SHIELDING:

• KEEP all thrown object shielding including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side

Skirts and Skid Shoes in place and in good condition when mowing.

• DO NOT OPERATE with any thrown object shielding missing, damaged or removed.

RIGHT OF WAY (Highway) MOWING

• Stop mowing if any bystander comes within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,

2. RAISE CUTTING HEIGHT to 6 INCHES minimum,

3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,

4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground

while mowing.

PN TOBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-7

SAFETY

THROWN OBJECTS HAZARDS (Continued)

MOWER OPERATION:

• DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material.

• USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area.

• Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or

use enclosed tractor cab.

• ADJUST mower head close and parallel to ground without exposing blades.

• ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs,

guard rails and fixed obstructions.

• CLOSE Mower door and stop operating if bystanders come within 300 feet of the mower.

• Keep mower door closed when cutting close to the ground.

• Open door only to cut large brush or tree limbs. Close door immediately after cutting limb.

• DO NOT push mower head down onto material to cut it, use the front tips of the mower blades to cut into

the material.

• DO NOT operate mower when mower is in transport position.

• STOP MOWING immediately if blades strike heavy objects, fixed structures, metal guard rails and

concrete structures:

1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.

2. INSPECT and REPLACE any damaged blades.

3. CHECK blade carrier and REPLACE if damaged.

• DO NOT mow in standing water TO AVOID possible BLADE FAILURE.

• AVOID MOWING in reverse:

1. STOP PTO and back up mower.

2. LOWER mower, engage PTO and mow forward.

• DISENGAGE mower head and wait until BLADES stop rotating before raising mower to transport

position.

• DO NOT ENGAGE PTO with mower in transport position.

• STOP mowing when EXCESSIVE VIBRATION occurs:

1. STOP PTO and tractor ENGINE.

2. INSPECT mower for vibration source.

3. REPLACE any damage parts and bent or damaged BLADES.

PN TOBM-02

SAFETY

MAVERICK 07/14 Safety Section 1-8

SAFETY

RUN OVER HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR

EQUIPMENT RUN OVER:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS locked in UP position.

• ONLY start tractor while seated in tractor seat.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

• NEVER ALLOW RIDERS on tractor or implement.

• When not mowing stow Boom and Mower head in transport location before moving.

WHEN MOUNTING AND DISMOUNTING TRACTOR:

• ONLY mount or dismount when tractor and moving parts are stopped.

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and

remove key before dismounting from tractor.

PN ROBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-9

SAFETY

PTO ENTANGLEMENT HAZARDS

KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR

DEATH:

STAY AWAY

and KEEP hands, feet and body AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

• ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.

PTO SHIELDING:

TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT:

• KEEP PTO shields, integral driveline shields and input shields installed

• DO NOT OPERATE mower without shields and guards in place or missing

• REPAIR OR REPLACE if damage, broken or missing

• ALWAYS REPLACE GUARDS that have been removed for service or maintenance.

• Do Not use PTO or PTO guard as a step.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in

Operation Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft

• AVOID sharp turns or lift mower to heights to cause driveline "knocking".

• Lubricate driveshaft-telescoping components weekly.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by

doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01

SAFETY

MAVERICK 07/14 Safety Section 1-10

SAFETY

MOWER BLADE CONTACT HAZARDS

KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM

BLADE CONTACT:

• STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• DO NOT put hands or feet under mower decks

• STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower

head.

• DO NOT approach Sickle Bar head until Tracto Engine has been shut off.

• STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

PN MBBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-11

SAFETY

HIGH PRESSURE OIL LEAK HAZARD

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS

PENERATING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system

pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

• REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.

WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

• USE paper or cardboard to search for leaks.

• DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.

• Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury.

Use caution when removing Hydraulic Tank cap.

• Tank contents maybe under pressure

• Allow oil to cool before removing cap.

• Relieve oil pressure before removing cap slowly.

• Stay away from hot oil that may spray from tank.

PN HPBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-12

SAFETY

ELECTRICAL & FIRE HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN

WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES:

• INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines,

cables and Utility, Municipal, or other type structure.

• KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions.

• DO NOT allow mower to contact with any Utility, Municipal, or type of structures and obstructions.

• CALL 811 and 1-800-258-0808 for identify buried utility lines.

FIRE PREVENTION GUIDELINES while Operating, Servicing, and Repairing Mower and Tractor to

reduce equipment and grass fire Risk:

• EQUIP Tractor with a FIRE EXTINGUISHER

• DO NOT OPERATE mower on a tractor equipped with under frame exhaust

• DO NOT SMOKE or have open flame near Mower or Tractor

• DO NOT DRIVE into burning debris or freshly burnt area

• AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock.

• DO NOT operate if oil is leaking. Repair oil leak and remove all accumulated oil before operating.

• CLEAR any grass clippings or debris buildup around mower hydraulic pumps, valves or tanks.

• SHUT OFF ENGINE while refueling.

PN EFBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-13

SAFETY

TRANSPORTING HAZARDS

TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT:

• KEEP transport speed BELOW 20 mph to maintain control of equipment.

• REDUCE SPEED on inclines, on turns and in poor towing conditions.

• DO NOT TOW with trucks or other vehicles.

• USE only properly sized and equipped tractor for towing equipment.

• FOLLOW all local traffic regulations.

TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS:

• ONLY TRANSPORT with tractor with ROPS in the raised position.

• USE properly sized and equipped tractor that exceeds implement weight by at least 20%.

• KEEP 20% of tractor weight on front wheels to maintain safe steering.

BEFORE TRANSPORTING OR TOWING IMPLEMENT:

TRACTOR INSPECTION:

• CHECK steering and braking for proper operation and in good condition.

• CHECK SMV sign, reflectors and warning lights for proper operation and visibility behind unit.

• CHECK that your driving vision is not impaired by tractor, cab, or implement while seated in tractor seat.

• ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions.

PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING:

• Store Boom and Mower in transport positions and engage transport locks if equipped.

DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR

TOWING:

BRAKING TESTS:

• Stopping distance with implement attached may increase

• Observe STOPPING distances increases with increased speeds.

• DETERMINE the maximum safe transport speed that does not exceed 20 mph.

• Reduce travel speed in wet or icy roads, stopping distances increase.

DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND:

• TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds.

• USE REDUCED turning speeds in sharp turns to avoid equipment turning over.

WHEN TOWING OR TRANSPORTING EQUIPMENT:

• Always WEAR SEAT BELT when operating or transporting mower.

• USE low speeds to avoid overturn with raised wings.

• USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads.

• TURN ON tractor FLASHING WARNING LIGHTS.

• ALLOW clearance for implement swing while turning.

KEEP raised boom mower 10 feet or greater distance from all power lines and overhead obstructions.

PN THBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-14

SAFETY

HAZARDS WITH MAINTENANCE OF IMPLEMENT

AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN

GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND

MAINTENANCE.

BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT:

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before

dismounting from tractor.

•

PLACE implement on ground or securely block up raised equipment. Use large blocks on soft or wet soil.

•

PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure.

•

DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head.

•

WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs

and maintenance on the implement:

•Always

WEAR protective GLOVES when handling blades, knives, cutting edges or worn component with sharp edges.

•Always

WEAR GLOVES and SAFETY GLASSES when servicing hot components

•

AVOID CONTACT with hot hydraulic oil tanks, pumps, motors, valves and hose connection surfaces.

•

SECURELY support or BLOCK UP raised implement, framework and lifted components before working underneath equipment.

•

FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling.

•

STOP any implement movements and SHUT-OFF TRACTOR engine before doing any work procedures.

•

USE ladder or raised stands to reach high equipment areas inaccessible from ground.

•

ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work.

•

FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents.

•

DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures.

•

DO NOT modify or alter implement, functions or components.

•

DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from

mower.

PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE

SECTION:

• INSPECT for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and

all moving parts for wear.

•

REPLACE any worn or broken parts with authorized service parts.

• Inspect mower blade spindle to ensure bearing preload. If loose repair before operating.

•

LUBRICATE unit as specified by lubrication schedule

•

NEVER lubricate, adjust or remove material while it is running or in motion.

•

TORQUE all bolts and nuts as specified.

BLADE INSPECTION:

• Inspect blade carrier and blades daily.

• Check blade and blade carrier BOLT TORQUE daily. Loose bolts can cause blade or blade bolt failures.

• REPLACE, bent, damage, cracked and broken blades immediately with new blades.

•

AVOID blade failures and thrown broken blades. DO NOT straighten, weld, or weld hard-facing blades.

SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION:

• KEEP all Deflectors, Chain Guards, Steel Guards, Gearbox Shields, and PTO integral shields, Bands, Side Skirts and Skid Shoes

in place and in good condition.

•

REPLACE any missing, broken or worn safety shields, guards and safety devices.

• Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California

to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to

cause cancer, birth defects or other reproductive harm.

PN HMBM-01

SAFETY

MAVERICK 07/14 Safety Section 1-15

SAFETY

PARTS INFORMATION

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its

customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of

charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order

replacement decals.

PARTS INFORMATION

Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,

cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these

specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present

a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety.

(SPAM-1)

SEE YOUR ALAMO DEALER

SAFETY

MAVERICK 07/14 Safety Section 1-16

SAFETY

TRACTOR / TANK / PUMP / TURRET / COUNTERWEIGHT / CANISTER

SAFETY

MAVERICK 07/14 Safety Section 1-17

SAFETY

ITEM PART NO. QTY. TYPE DESCRIPTION

1. 03200347 1 REFLECT SMV

2. D677 1 INSTRUCT Boom Mower Safety Booklet

3. D617 2 DANGER Hydraulic Oil Hazard

4. D625 1 WARNING Pressurized Tank

5. D627 1 IMPORTANT Avoid Electrical Damage

6. 02982828 1 ATTENTION Correct Hydraulic Fluid

7. 02971943 2 LOGO Alamo Industrial

8. 02983409 1 INSTRUCT Hose Connection

9. D644 1 INSTRUCT Blue Dot Decal

10. D645 1 INSTRUCT Red Dot Decal

11. D726 1 INSTRUCT Grease Fitting Inside

12. D835 1 DANGER Multi-Hazard

13. D624 1 IMPORTANT Operate at 540 RPM

14. D659 1 INSTRUCT Lube Chart

15. 1458392 1 REFLECT Red Reflector

16. 1458393 1 REFLECT Yellow Reflector

17. 002508 1 LOGO Alamo Industrial

18. 00776031 1 -------------- Canister

19. 02981992C 1 -------------- Operator’s Manual

SAFETY

MAVERICK 07/14 Safety Section 1-18

SAFETY

ROTARY HEAD

ITEM PART NO. QTY. LEVEL DESCRIPTION

1. 00757139 3 LOGO Alamo Industrial Logo

2. D626 2 WARNING Thrown Object Hazard

3. D619 1 WARNING Blade Rotation

4. 2738332 1 REFLECT Red Reflector

5. 2738333 1 REFLECT Yellow Reflector

6. 02988384 NFS SERIAL NUM Serial Number Plate

7. 02970889 1 LOGO 60” Rotary

8. D622 1 DANGER Blades, Thrown Objects

9. D620 1 WARNING Replace Blades in Pairs

10. D564 1 WARNING Use Genuine Parts

11. D718 1 INSTRUCT Lube Chart

12. D621 1 IMPORTANT Lube Spindle Every 40 hrs

13. D637 1 WARNING Disconnect Hydraulic Solenoid

14. 00757140 1 LOGO Alamo Industrial Logo

SAFETY

MAVERICK 07/14 Safety Section 1-19

SAFETY

FLAIL AXE

ITEM PART NO. QTY. LEVEL DESCRIPTION

1. D661 1 INSTRUCT Lube Chart

2. D564 1 DANGER Thrown Objects

3. D622 1 DANGER Thrown Objects Safety Shields

4. D637 1 WARNING Disconnect Hydraulic Solenoid

5. D646 1 WARNING Shield and Guards (Under Guard)

6. D641 1 WARNING Belt Shield

7. 000108 1 INSTRUCT Flail Operation

8. 000678 1 INSTRUCT Grease Fitting Inside

9. 00757139 2 LOGO Alamo Industrial

10. NFS 1 SERIAL NUM Flail Axe Serial Number

11. 02979551 1 LOGO Alamo Industrial Logo

12. 02970887 1 LOGO Flail Axe 48”

SAFETY

MAVERICK 07/14 Safety Section 1-20

SAFETY

GRASS FLAIL

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D564 1 WARNING Use Genuine Parts

2. D637 1 WARNING Disconnect Hydraulic Solenoid

3. D641 1 WARNING Belt Shield

4. D646 1 WARNING Shields & Guards

5. D626 1 DANGER Thrown Object Hazard

6. D661 1 INSTRUCT Lubrication Chart

7. 00757139 1 LOGO Alamo Industrial Logo

8. 000108 1 INSTRUCT Flail Operation Instructions

9. nfs 1 SERIAL PLATE Flail Head Serial Plate

10. 000678 1 INSTRUCT Grease Fitting

11. 1458392 1 REFLECT Red Reflector

12. 1458393 1 REFLECT Yellow Reflector

SAFETY

MAVERICK 07/14 Safety Section 1-21

SAFETY

BUZZBAR

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D660 1 INSTRUCT Lubrication Location

2. D646 2 DANGER Guard Missing

3. D619 1 WARNING Blade Rotation

4. D564 1 WARNING Use Genuine Parts

5. D638 1 WARNING Hearing Loss

6. D641 1 WARNING Belt Shield

7. D637 1 WARNING Disconnect Hydraulic Solenoid

8. D640 1 DANGER Amputation Hazard

9. 1458392 1 REFLECT Red Reflector

10. 1458393 1 REFLECT Yellow Reflector

11. 02975516 1 INTRUCT No Hitch Post Here

12. 00757139 2 LOGO Alamo Industrial

13. nfs 1 SERIAL NUM Serial Plate

14. 02974998 1 LOGO Logo Buzzbar

15. 02979546 1 LOGO Alamo Industrial

SAFETY

MAVERICK 07/14 Safety Section 1-22

SAFETY

TIMBERCAT

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D546 1 DANGER Guard Missing

2. D637 1 WARNING Disconnect Hydraulic Solenoid

3. D564 1 WARNING Genuine Parts

4. D639 1 DANGER Amputation Hazard

5. D662 1 INSTRUCT Lubrication Decal

6. 00757139 1 LOGO Alamo Industrial Logo

7. 00757140 1 LOGO Alamo Industrial Logo

8. 02971931 1 LOGO Timber Cat

SAFETY

MAVERICK 07/14 Safety Section 1-23

SAFETY

DITCHER

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D564 1 WARNING Use Genuine Parts

2. D642 1 WARNING Thrown Objects

3. D637 1 WARNING Disconnect Hydraulic Solenoid

4. D663 1 INSTRUCT Lubrication Chart

5. NFS 1 SERIAL PLATE Ditcher Serial Number Plate

6. 999204 1 LOGO Ditcher Decal

7. 002508 1 LOGO Alamo Industrial Logo

8. 02970888 1 LOGO Boom Ditcher Name Logo

SAFETY

MAVERICK 07/14 Safety Section 1-24

SAFETY

BOOM ARM

ITEM PART NO. QTY. TYPE DESCRIPTION

1. D623 6 WARNING Pinch Points

2. 02988484 2 NAME Logo, 18’ Axtreme

3. 02988485 2 NAME Logo, 22’ Axtreme

4. 02988486 2 NAME Logo, 25’ Axtreme

5. 02981987 1 INSTRUCT Hydraulic Connection

6. NFS 1 SER PLT Serial Number Plate

SAFETY

MAVERICK 07/14 Safety Section 1-25

SAFETY

Decal Description

SAFETY

MAVERICK 07/14 Safety Section 1-26

SAFETY

MAVERICK 07/14 Safety Section 1-27

SAFETY

MAVERICK 07/14 Safety Section 1-28

SAFETY

MAVERICK 07/14 Safety Section 1-29

SAFETY

MAVERICK 07/14 Safety Section 1-30

SAFETY

MAVERICK 07/14 Safety Section 1-31

SAFETY

MAVERICK 07/14 Safety Section 1-32

SAFETY

MAVERICK 07/14 Safety Section 1-33

SAFETY

MAVERICK 07/14 Safety Section 1-34

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning

employer and employee equipment operators. This section is not intended as a legal interpretation of the law and

should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices

and servicing of equipment with which they are or will be involved, and of any other practices dictated by the

work environment.

Keep all guards in place when the machine is in operation;

Permit no riders on equipment

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the

machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to

know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard

Administration, Wage & Home Division, Child Labor Bulletin #102.)

Introduction Section 2-1

INTRODUCTION SECTION

INTRODUCTION

MAVERICK 07/14 Introduction Section 2-2

INTRODUCTION

We are pleased to have you as a Alamo Industrial customer. Your Boom Mower has been carefully designed

with care and built with quality materials by skilled workers to give maximum service with minimum down time.

This manual is provided to give you the necessary operating and maintenance instructions for keeping your

rotary cutter in top operating condition. Careful use and timely service saves extensive repairs and costly

downtime losses. Please read this manual thoroughly. Understand what each control is for and how to use it.

The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and

optional equipment. The Parts Listing section is designed to familiarize the owner/operator with replaceable

parts on the Mower. This section provides exploded assembly drawings of each mower component illustrating

each piece and the corresponding part number.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or

death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

should know these Safety Messages before assembly and be aware of the hazards of operating this mower

during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

INTRODUCTION

MAVERICK 07/14 Introduction Section 2-3

INTRODUCTION

Your Maverick Boom is designed for heavy-duty cutting in limited access areas such as

highway, park, and rural roadsides, overhead growth, ditches, levees, and other such

grass and limb control uses in generally hard-to-reach areas. Your Maverick Boom can be

equipped with a variety of cutting heads designed for specific cutting needs.

Features

Available Boom Lengths – 21’ to 24’ and 27’ to 30’

Exclusive Design – Boom features a 180° front to back hydraulic swing utilizing a turret-

style mechanism fastened to a slewing ring bearing.

Ease of Transport – Two-piece boom rest is mounted to the tractor to cradle the boom securely when in

transport position.

Operator Safety – Polycarbonate window protection is standard equipment.

Hydraulic System – Self contained hydraulic circuit for both mowing head and boom control, front-mounted

hydraulic reservoir for improved visibility, safety and operator access.

Minimum Tractor Requirement – 90 engine HP, 90” wheelbase, 8500 LB shipping weight for the 21’ to 24’

reach; 90 engine HP, 100° wheelbase, 9500 LB shipping weight for the 27’ to 30’ reach.

Warranty – One year parts and labor. Non-governmental users subject to a modified policy. Only genuine

Alamo Industrial OEM parts may be used for warranty replacement.

Cutting Head Options

Optional Equipment

Severe Duty Rotary Cable control system

Flail-Axe® Brush Cutter Front axle stabilizer (4WD only)

Heavy Duty Grass Flail Quick Hitch® attachment system

BuzzBar® Special paint

Ditcher®

Timber Cat®

DIRECTION

Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same

as driving an automobile.

INTRODUCTION

MAVERICK 07/14 Introduction Section 2-4

INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and

know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the

implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by

Alamo Industrial within thirty days of delivery of the implement.

3. Record the Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this

as part of the permanent maintenance file for the implement.

INTRODUCTION

MAVERICK 07/14 Introduction Section 2-5

INTRODUCTION

ALAMO-INDUSTRIAL

LIMITED WARRANTY

1. LIMITED WARRANTIES

1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser

(“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased

are free from defects in material or workmanship.

1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under

normal use and service due to defects in material or workmanship.

1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence,

alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served

its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as

blades, shields, guards, or pneumatic tires except as specifically found in your Operator’s Manual.

1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of

Manufacturer.

2. REMEDIES AND PROCEDURES.

2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days

of purchase.

2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an

approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based.

2.03. Purchaser is responsible for returning the goods in question to the Dealer.

2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to

defects in material or workmanship, Manufacturer will:

(a)Repair or replace the defective goods or part(s) or

(b)Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if

Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by

Manufacturer.

The choice of remedy shall belong to Manufacturer.

2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the

goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s)

from the Purchaser to the Dealer.

3. LIMITATION OF LIABILITY.

3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH

RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE.

3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE

GOODS.

3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR

ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE

CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT LIMITED TO, ANY INDIRECT, SPECIAL,

CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY

BREACH OF THIS WARRANTY. NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURER’S

LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE

GOODS.

3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY

MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.

4. MISCELLANEOUS.

4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.

4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a

waiver of any other term.

4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such

provision shall not invalidate any other provisions herein.

4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.

KEEP FOR YOUR RECORDS

ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification

when applying for warranty.

Alamo Industrial Implement Model________________________SerialNumber__________________________

Date Purchased______________________________________ Dealer_______________________________

ATTENTION:

READ YOUR OPERATOR'S MANUAL

ALAMO INDUSTRIAL

An Alamo Group Company

Post Office Drawer 549

Seguin, Texas 78156

830-379-1480

OPERATION SECTION

OPERATION

MAVERICK 07/14 Operation Section 3-2

OPERATION

ALAMO INDUSTRIAL MAVERICK BOOM MOWER

OPERATING INSTRUCTIONS

Alamo Industrial MAVERICK Booms are manufactured with quality material by skilled workers. The

MAVERICK Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative

maintenance applications. The boom and heads are equipped with safety warning decals, protective

deflectors, shields, and other safety features to provide operator and passerby protection, however, no

shielding is 100% accurate. ALL safety equipment and safety warning decals must be maintained on the unit in

good operational condition at all times.

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors and Skid Shoes are in place and

in good condition when mowing.

• Mower is adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every

reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the

boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby,

pets or livestock are within 300 feet of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and

proper use of the boom and attached head. Pictures contained in this section are intended to be used as a

visual aid to assist in explaining the operation of a MAVERICK Boom and are not specific to a MAVERICK

Boom. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit

without all safety equipment in place and in good operational condition. The operator must be familiar with the

boom unit and tractor operation and all safety practices before beginning operation. Proper operation, as

detailed in this manual, will help ensure years of safe and satisfactory use of the MAVERICK Boom.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND

IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and

those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad.

(SG-3)

OPERATION

MAVERICK 07/14 Operation Section 3-3

OPERATION

1. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and

understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor

operation and all associated safety practices. In addition to the safety messages contained in this manual,

safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this

equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Always Wear Safety Glasses

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on

operating conditions) OPS-U- 0002

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult

a medical professional regarding any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influence of drugs or alcohol.

(SG-27)

OPERATION

MAVERICK 07/14 Operation Section 3-4

OPERATION

2. TRACTOR REQUIREMENTS

In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly

equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to

ensure tractor stability when mowing with the boom fully extended.

Tractor Requirements and Capabilities

• Certified approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Operator Protection .......................... Tractor must be equipped with protective structure such as operator

cage or lexan window to protect operator from thrown object and falling objects

• Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting,

• Tractor Ballast ................................. As required to maintain at least 2000 lbs. on left rear tire

2.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat

belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be

crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened.

Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an

authorized dealer. OPS-U- 0003

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling off the tractor--particularly during a turnover

when the operator could be pinned under the ROPS.

(SG-7)

2.2 Operator Thrown Object Protection

The tractor must be equipped with protective

equipment to shield the operator from falling and

thrown objects. For cab tractors, the tractor must

be equipped with an operator safety screen on its

right side or the right side windows must be fitted

with a shatter resistant safety window. For non-

cab tractors, the tractor must be equipped with a

ROPS and operator protective safety cage that

provides protection to the right and above the

operator seat. DO NOT remove the ROPS from

non-cab tractors to equip a safety cage.

OPS-B- 0001

Never operate the Tractor and Mower Unit without an OPS (Operators

Protective Structure) or Cab to prevent injury from objects thrown from

ground or from overhead trimming. Stop mowing if workers or passersby

are within 300 feet.

(SBM-9)

OPERATION

MAVERICK 07/14 Operation Section 3-5

OPERATION

Tractor Ballast

To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down

force (weight) of 2000 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the

mower head is horizontal and two feet above the ground. For units which have the ability to operate on either

side of the tractor, these requirements must also be met for the right side tire when the boom is extended to the

left side as described above. A tractor that does not meet this criteria is DANGEROUS and should not be

operated as upset of the unit can occur resulting in possible serious injury and property damage. NOTE: All

factory mounted units are tested and meet the ballast requirement before shipment; further testing is not

required unless the unit is operated in a manner other than what is considered standard operating conditions.

For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower

Stability Pamphlet P/N #02959010

If the unit is operated on slopes greater than 5° ,

additional counterweight will be required. Operation

of the unit on slopes greater than 11 percent (6.4

degrees) is not recommended under any

circumstances. On a tractor with a 96” outside to

outside tire spread, an 11 percent (6.4 degrees)

slope occurs when one rear tractor tire is about 8”

lower than the other rear tire.

2.3 Tractor Lighting and SMV Emblem

If the tractor will be operated near or traveled on a

public roadway it must be equipped with proper

warning lighting and a Slow Moving Vehicle (SMV)

emblem which are clearly visible from the rear of

the unit. Most tractor’s have different settings for

operating and transporting lighting. Refer to the

tractor operator’s manual for using the tractor’s

light switch and operating the turn signals.

OPS-B- 0017

OPERATION

MAVERICK 07/14 Operation Section 3-6

OPERATION

3. GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor

operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for

a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are completely

stopped.

(SG-12)

3.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control

levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt

around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be

seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra

riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Persons that do not have a motor vehicle license should not

operate this equipment.

(SG-44)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are completely

stopped.

(SG-12)

OPERATION

MAVERICK 07/14 Operation Section 3-7

OPERATION

3.2 Dismounting the Tractor

Before dismounting the tractor, idle the tractor engine down, disengage the head and retract the boom arm to

the transport position. Park the tractor on a level surface, place the transmission in neutral and set the

parking brake. Shut down the tractor engine, remove the key, and wait for all motion to come to a complete

stop before exiting the operator’s seat. NEVER leave the seat until the tractor, its engine, and mower head

movement have come to a complete stop.

Use hand rails and extra steps when exiting the tractor. Be careful of your step and use extra caution when

mud, ice, snow, and other matter has accumulated on the steps and handrails. Never rush or jump off the

tractor. OPS-B- 0002

BEFORE leaving the tractor seat lower the implement, set the parking

brake and/or set the tractor transmission in parking gear, disengage the

PTO, stop the engine, remove the key, and wait for all moving parts to

stop. Place the tractor shift lever into a low range or parking gear to

prevent the tractor from rolling. Never dismount a Tractor that is moving

or while the engine is running. Operate the Tractor controls from the

tractor seat only.

(SG-9)

4. STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all

tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized

dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the ignition key/switch

• Locate the engine shut off control

• Locate the hydraulic control levers

• Locate the light control lever

• Locate the brake pedals and clutch

• Locate the PTO control

• Locate the 3 point hitch control lever

• Locate the boom operating controls (joystick or valve bank)

Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The tractor transmission levers are in park or neutral.

• The boom operating controls are in the neutral and off position.

• The PTO control lever is disengaged.

• The hydraulic remote control levers are in the neutral position.

Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and

belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden

and unexpected tractor movement. OPS-B- 0003

OPERATION

MAVERICK 07/14 Operation Section 3-8

OPERATION

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health.

(SG-23)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions.

(SG-13)

5. CONNECTING ATTACHING HEADS TO THE BOOM

1. Start by using a hoist to lower the boom down to

the head. Align the Boom with the Head Hitch Post,

insert the upper hitch pin through the Dipper end of

the boom and the Head Upper Hitch Post. Attach

with washer, nut, and cotter pin.

2. Then align the lower linkage of the Boom and

insert the lower hitch pin through hitch post. Attach

with nut and bolt.

3. Finally make sure all bolts, nuts, and pins are

tightened to recommended torque. OPS-B- 0004_G

5.1 Connecting Mower Head Hydraulics

1. Follow hydraulic connections according to the

Hydraulic Connection Decal on boom. Attach the

Mower Hydraulics to the Boom and the Motor

according to the colors specified on decal. Then

attach the door cylinder hoses from the boom to

the Maverick Heads Door Cylinder according to

the colors specified on decal.

2. When connecting the mower head hydraulic

lines to the boom, keep the hose, quick couplers,

and swivels free of dirt and other contaminants.

Wipe all dirt and other contaminants from the

hydraulic remote ports and mower hydraulic hose

coupler with a clean cloth before connecting. OPS-

B- 0019_A

OPERATION

MAVERICK 07/14 Operation Section 3-9

OPERATION

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface

or fluid can cause serious injury from burns or scalding.

(SG-34)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil

and fuel are explosive and their presence could present a hazard. Do

not check for leaks with your hand! High-pressure oil streams from

breaks in the line could penetrate the skin and cause tissue damage

including gangrene. To check for a hose leak, SHUT the unit ENGINE

OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,

safety glasses and use Cardboard to check for evidence of oil leaks. If

you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.

If oil does penetrate the skin, have the injury treated immediately by a

physician knowledgeable and skilled in this procedure.

(SG-15)

IMPORTANT: Scan this QR Code with your smart phone to link to the PAMI Safe

Implement Hitching Manual for more information on correctly connecting

agricultural tractors to implements. Or type in your internet browser the following

web address: www.algqr.com/hme

Ops-0008-MISC

6. PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed.

This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped

and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection

reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing

parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time

and repair cost can be avoided. OPS-U-0029

OPERATION

MAVERICK 07/14 Operation Section 3-10

OPERATION

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order.

(SG-21)

All Safety Shields, Guards and Safety devices including (but not

limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox

Shields, PTO integral shields, and Retractable Door Shields should

be used and maintained in good working condition. All safety

devices should be inspected carefully at least daily for missing or

broken components. Missing, broken, or worn items must be

replaced at once to reduce the possibility of injury or death from

thrown objects, entanglement, or blade contact.

(SGM-3)

6.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a

complete pre-operation inspection and scheduled

service is performed according to the

manufacturers recommendations. The following

are some of the items that require daily service and

inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

OPERATION

MAVERICK 07/14 Operation Section 3-11

OPERATION

6.2 Boom Unit Pre-Operation Inspection and Service

Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be

repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following:

OPS-B- 0020

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order.

(SG-21)

The operator’s manual and safety signs affixed on

the unit contain important instructions on the safe

and proper use of the equipment. Maintain these

important safety features on the implement in good

condition to ensure the information is available to

the operator at all times.

• Ensure the manual canister is secured to the

equipment with the operator’s manual inside.

• Ensure all safety signs are in place and legible.

Replace missing, damaged, and illegible

decals. OPS-U- 0011

FRAME ASSEMBLY

• Inspect condition of mounting frame weldment.

• Inspect condition of Turret Frame Assembly.

• Ensure all bolts and screws are in position and

are properly torqued.

• Ensure all pins are in place and fastened with

screws.

• Ensure frame is properly mounted to tractor

and hardware is propely installed and

tightened. OPS-B- 0021_B

Turret Frame Assy.

OPERATION

MAVERICK 07/14 Operation Section 3-12

OPERATION

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage

the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times

to relieve pressure prior to starting any maintenance or repair work.

(SBM-6)

Never Leave the mower unattended while the head is in the raised

position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower

. (SBM-4)

BOOM ARM ASSEMBLY

• Inspect condition of each arm section weldment

• Ensure all pins are in place.

• Ensure all bolts and screws are properly

installed.

• Check condition of teflon bushings at boom

pivot points.

• Ensure each hydraulic cylinder is installed and

retained correctly. Ensure the proper size pins

are used to retain the cylinders in place and are

secured properly. OPS-B- 0022_A

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running.

(SG-20)

HYDRAULIC LINE INSPECTION

• Check for hydraulic leaks along hoses,

cylinders and fittings. IMPORTANT: DO NOT

use your hands to check for oil leaks. Use a

piece of heavy paper or cardboard to check for

hydraulic oil leaks.

• Inspect the condition of the valve weldment.

• Ensure fitting is properly connected

• Inspect condition of nylon bushings.

OPS-B- 0023_A

Hydraulic Hoses

OPERATION

MAVERICK 07/14 Operation Section 3-13