LCT 208cc SERIES Manual de usuario

Marca
LCT
Modelo
208cc SERIES
Tipo
Manual de usuario

Este manual también es adecuado para

LCT Engines
Service Manual
Table of Contents
Engine Model Number & Serial Numbering System 2-3
General Specications 4
General Troubleshooting 5-6
Advanced Troubleshooting (for authorized LCT technicians) 7-9
Spark Plug Service 9
Engine Oil Level Check 10
Engine Oil Change 10
Engine Oil Recommendations 10
Maintenance Schedule 11
Torque Specications 12
208cc Summer Engine Dimensions 13
291cc Summer Engine Dimensions 14
414cc Summer Engine Dimensions 15
208cc Snow Engine Dimensions 16
291cc Snow Engine Dimensions 17
414cc Snow Engine Dimensions 18
Exploded Parts Drawings 19-30
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 2
The rst two lines of an engine’s number is the model number. It is alphanumeric and engraved on the side of the block to the right of
the recoil. The third line is alphanumeric and is also the serial number.
Serial Number Definitions:
r 5IFFOHJOFTFSJBMOVNCFSDPOTJTUTPGUPBMQIBOVNFSJDDIBSBDUFSTFYBNQMF)
r 'JSTUUXPEJHJUTZFBSQSPEVDFE
r /FYUUXPUPUISFFEJHJUTFOHJOFIPSTFQPXFS
r /FYUUXPEJHJUTNPOUIQSPEVDFE
r -BTUàWFEJHJUTTFRVFODFOVNCFSPGFOHJOF
%FàOJUJPOPGFYBNQMF5IJTFOHJOFJTUIFUI)1FOHJOFQSPEVDFEJO'FCSVBSZPG
LCT Engine Model Numbering System Definition (see chart on page 3):
1. Preproduction - This column is coded and reserved for prototype engines only.
2. Plant - This column is coded and used for LCT internal use only.
3. Design Family - This column is used for emissions regulations and coded for LCT internal use only.
4. Crankshaft - This column indicated whether the PTO shaft (crankshaft) is congured in the engine horizontally or vertically.
5. Shaft - This column is used for the description of the PTO shaft. This will aid in determining what will be the engine’s primary use.
6. Shaft Detail - This column references a chart that designates which LCT engineering drawing corresponds to the PTO shaft.
This is for LCT internal use only.
7. Horsepower - This column is coded to designate the engine’s power output (horsepower) with its corresponding size
(cubic centimeters).
8. Paint Code - This column is coded to which color scheme the engine is equipped with.
9. Starter Type - This column is coded to which type of starting system the engine is equipped with.
10. Options - This column is coded to designate which equipment options the engine is equipped with.
11. Emissions Label - This column is coded for the emissions standards the engine meets.
12. Pack Code - This column is reserved for LCT Packaging Department only.
NOTE
The LCT Engine Model and Serial Number Systems is subject to be changed or edited at any time.
Engine Model Number & Serial Numbering System
08 60H 02 03611
year
produced
FOHJOF)1 month
produced
sequence number
of engine
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 3
Pre-
Production
Plant
Design
Family
Crankshaft Shaft
Shaft
Detail
HP
Paint
Code
Starter
Type
Options
Emissions
Label
Pack
Code
x P LM Moderate H Horizontal T Threaded XX 150
1.5HP (63cc)
1
Black Recoil (Satin Black (JPC))
E
12VDC/120VAC
Electric
A
Fixed Speed
E1
50 State
S
Single Pack
S LS Intermediate V Vertical K Straight-
Keyed
250
2.5HP (98cc)
2
Black Tank (Pantone Black G
(Glossy))
P
Recoil
B
Manual Choke
E2
49 State
M
Multi-Pack
LX Extended P Tapered 400
4.0HP (136cc)
3
Titan Yellow Blower Housing
Z
Recoil/Electric
Equipped
C
Catalytic Muffler
E4
California
Preempt
LD Diesel 650
6.5HP (208cc)
4
Black Blower Housing (Pantone
Black G (Glossy))
Y
220VAC Electric
D
Generator Air Filter
E5
California Exh
Only
850
8.5HP (291cc)
5
Yellow Recoil
(Pantone 1235C)
X
[TBD]
E
Generator Muffler
E7
European
Compliant
1150
11.5HP (414cc)
6
Yellow Tank
(Pantone 1235C)
V
[TBD]
F
No Tank
E8
European
Compliant
C1219A
4HP (219cc)
7
Black Tank (Pantone Black M
(Matte))
U
[TBD]
G
High Oil Fill Tube
E9
[TBD]
C1306
6HP (306cc)
8
Black Blower Housing (Pantone
Black M (Matte))
T
[TBD]
H
Commercial Fuel Tank
(Large Fuel Tank)
E10
[TBD]
CI306A
7.0HP (306cc)
9
Yellow Blower Housing
(Pantone 1235C )
S
[TBD]
I
AC Charging Coil
Equipped
E11
[TBD]
CI418
8.0HP (418cc)
9
Yellow Blower Housing
(Pantone 1235C )
J
DC Charging Coil
Equipped
E12
[TBD]
CI418A
9.0HP (418cc)
1A
Titan Green Blower Housing
(Pantone Green 364C)
K
Evaporative Emission
Equipped
E13
[TBD]
CI219
3.5HP (219cc)
1B
Titan Green Recoil (Pantone
Green 364C)
L
High Output Air Filter - CA
E14
[TBD]
CI219A
4.0HP (219cc)
1D
Black Recoil (Pantone Black
M (Matte))
M
Remote Throttle Control
E15
[TBD]
1C
Carmine Red Blower Housing
(RAL 3002)
N
High Ouput Air Filter -
Non CA
1E
Blue Recoil
(PMS 294C)
O
Snow Equipped
1F
Blue Tank
(PMS 294C)
P
Pleated Paper Air Filter
1G
Blue Blower Housing (PMS
294C)
Q
No Low Oil Sensor
1H
Titan Orange Blower Housing
R
Low Temperature Muffler
1I
Titan Orange Recoil
S
Atm. Vented Plastic Fuel
Cap w/ Tether Cord
1J
Silver Recoil (Titan Spec Silver)
T
Two Low Oil Fill Plugs
1K
Silver Blower Housing (Titan
Spec Silver)
U
C&U Bearings
1L
Orange Recoil (Titan Spec
Orange)
V
Viton Oil Seals
1M
Orange Blower Housing (Titan
Spec Orange)
X
Single Coil DC Charging
System
1N
[TBD]
Y
Dual Stator Charging
System
Z
CE Compliance Package -
SUMMER SERIES
Engine Model Number & Serial Numbering System
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 4
General Specifications
Item 208cc 291cc 414cc
Maximum Speed 3850±50rpm 3850±50rpm 3850±50rpm
Idle Speed 2150+/-50rpm 2150+/-50rpm 2150+/-50rpm
Compression Ratio 8.5:1 8.2:1 8:1
Displacement 208cc 291cc 414cc
Compression Release yes yes yes
Cast Iron Sleeve yes yes yes
Bore x Stroke 2.76" x 2.13" (70mm x 54mm) 3.15" x 2.28" (80mm x 58mm) 3.54" x 2.56" (90mm x 65mm)
PTO Rotation CCW (measured from PTO side) CCW (measured from PTO side) CCW (measured from PTO side)
Fuel (DO NOT USE E85) regular unleaded gasoline regular unleaded gasoline regular unleaded gasoline
Low Oil Shutoff if equipped if equipped if equipped
Fuel Shutoff Valve yes yes yes
Oil Fill Capacity 16oz 32oz 38oz
Spark Plug Gap 0.7-0.8mm (.027-.030 in.) 0.7-0.8mm (.027-.030 in.) 0.7-0.8mm (.027-.030 in.)
Ignition Air Gap (At Flywheel) 0.4 +/- 0.2mm 0.4 +/- 0.2mm 0.4 +/- 0.2mm
Valve Adjustment (gap) Intake .15 +/- .02mm (.005-.007in) .15 +/- .02mm (.005-.007in) .15 +/- .02mm (.005-.007in)
Valve Adjustment (gap) Exhaust .20 +/- .02mm (.007-.009 in.) .20 +/- .02mm (.007-.009 in.) .20 +/- .02mm (.007-.009 in.)
Dry Weight (Summer Engines) 35lbs (16.6kg) 57.32lbs (26kg) 69.45lbs (31.5kg)
Dry Weight (Snow Engines) 38lbs (17.25kg) 61.5lbs (28.9kg) 75.5lbs (34.3kg)
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 5
General Troubleshooting
Engine will not start:
$IFDLPJMMFWFM%PZPVIBWFUIFDPSSFDUBNPVOUPGPJM 3FG&OHJOF0JM4FSWJDFQH
3FNFEZ0JMTIPVMECFWJTJCMFBOEUPUIFUPQUISFBETPGUIF-08&45PJMàMMTQPVU
2. Is on/off switch on?
3FNFEZ5VSOUPUIFPOQPTJUJPO
4OPX0OMZ
a) Is the Run/Stop switch in the Run Position?
3FNFEZ1VTITXJUDIUPUIF3VO1PTJUJPO
b) Is the snow safety key inserted into slot?
3FNFEZ1VTILFZJOUPTMPUUPGVMMZFOHBHF
4. Do you have fuel in the fuel tank?
3FNFEZ"EEGVFM
5. Is the fuel petcock turned to the on position?
3FNFEZ5VSOUPUIFPOQPTJUJPO
8BTUIFFOHJOFDIPLFE
3FNFEZ8IFOTUBSUJOHUIFFOHJOFUIFDIPLFMFWFSTIPVMECFQVTIFEMFGUUPUIFPO
position and after starting pushed right to the off position. If engine is equipped with
UXJTUUZQFDIPLFUIFLOPCTIPVMECFUVSOFEUPUIFTUBSUQPTJUJPOBOEBGUFSTUBSUJOH
turned to the run position. If engine still does not start move to half choke and
pull twice.
7. Is the spark plug boot securely fastened to the spark plug?
3FNFEZ4MJEFPWFSTQBSLQMVHBOEàUTFDVSFMZ
)BTUIFGVFMCFJOHVTFECFFOQVSDIBTFEXJUIJOUIFMBTUUISFFNPOUITBOEXBTJUTUPSFEJOBQMBTUJDDPOUBJOFS
3FNFEZ3FQMBDFPMEGVFMXJUIOFXGVFM
9. Is the engine ooded?
3FNFEZ3FNPWFTQBSLQMVHBOESFQMBDFXJUIBOZPGUIFTQBSLQMVHTMJTUFEVOEFS4QBSL1MVH4FSWJDFQH
t/05*$&
Using an incorrect spark plug may cause engine damage.
ON
OFF
START
RUN
SnowTwist Choke
Summer
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 6
General Troubleshooting
Engine stops running:
)BTUIFGVFMCFJOHVTFECFFOQVSDIBTFEXJUIJOUIFMBTUUISFFNPOUITBOEXBTJUTUPSFEJOBQMBTUJDDPOUBJOFS
3FNFEZ3FQMBDFPMEGVFMXJUIOFXGVFM
2. Is the air lter dirty?
3FNFEZ3FQMBDFBJSàMUFSFMFNFOUJGEJSUZ$MFBOQSFàMUFSPGBOZEJSUPSEVTU
3. 8BTUIFFOHJOFDIPLFE
3FNFEZ8IFOTUBSUJOHUIFFOHJOFUIFDIPLFMFWFSTIPVMECFQVTIFEMFGUUPUIFPO
position and after starting pushed right to the off position. If engine is equipped with
UXJTUUZQFDIPLFUIFLOPCTIPVMECFUVSOFEUPUIFTUBSUQPTJUJPOBOEBGUFSTUBSUJOH
turned to the run position. If engine still does not start move to half choke and
pull twice.
4. Is the spark plug corroded?
3FNFEZ3FNPWFTQBSLQMVHBOESFQMBDFXJUIBOZPGUIFQMVHTMJTUFEVOEFS4QBSL1MVH4FSWJDFQH
t/05*$&
Using an incorrect spark plug may cause engine damage.
)BTUIFFOHJOFSVOPVUPGGVFM
3FNFEZ3FGVFMFOHJOF
6. Is the fuel petcock turned to the on position?
3FNFEZ5VSOUPUIFPOQPTJUJPO
7. Is the throttle set too low (variable speed models only)?
3FNFEZ*ODSFBTFUIFUISPUUMF
Snow
Summer
ON
OFF
START
RUN
Twist Choke
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 7
Advanced Troubleshooting – For Authorized LCT Technicians
&/(*/&
Complaint Symptom and possible causes Remedy
Engine will not start, or is
hard to start
Compression too low
1. Valves out of adjustment Adjust
2. Worn valve guides or poor seating of valves Repair or Replace
3. Mistiming valves Adjust
4. Excessively worn piston rings Replace
5. Worn-down cylinder bore Replace
6. Poor seating of spark plug Retighten
7. Failed head gasket Replace
Plug not sparking
1. Fouled spark plug Replace
2. Wet spark plug Dry off
3. Defective ignition coil Replace
4. Spark plug wire damaged Replace
5. Kill switch in “OFF” position Switch to “On”
6. Ignition coil air gap is too wide Reset
7. Ignition coil failure Replace
No fuel reaching the intake manifold
1. Clogged fuel filter or fuel line Replace
2. Dirty/gummed up carburetor Clean
3. Fuel petcock is turned off Turn on
4. Fuel tank is empty Fill
Engine idles poorly 1. Out of adjustment tappet clearance Adjust
2. Poor seating of valves Replace or Repair
3. Defective valve guides Replace
4. Worn down camshaft Replace
5. Too wide spark plug gap Adjust or replace
6. Defective ignition coil Replace
7. Ignition coil air gap too wide Adjust
8. Dirty/gummed up carburetor Clean
9. Stale fuel Replace
Engine stalls easily 1. Dirty/gummed up carburetor Clean
2. Fouled spark plug Replace
3. Clogged fuel line Replace
4. Valves out of adjustment Adjust
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 8
Noisy Engine Excessive Valve Chatter
1. Too large valve clearance Adjust
2. Weakened or broken valve spring Replace
3. Worn tappet or cam lobe Replace
4. Worn and burnt camshaft journal Replace
Noise seems to come from piston
1. Worn down piston or cylinder Replace
2. Fouled with carbon combustion chamber Clean
3. Worn piston pin or piston pin bore Replace
4. Worn piston rings or ring grooves Replace
Noise seems to come from crankshaft
1. Rattling bearings due to wear Replace
2. Worn and burnt main bearings Replace
3. Worn and burnt pin bearing Replace
4. Too large endplay Adjust
Noise seems to come from outside of engine
1. Loose trim item Tighten
Engine runs poorly in high
speed range
Defective engine internal/electrical parts
1. Weakened valve springs Replace
2. Worn camshaft Replace
3. Valve timing out of adjustment Adjust
4. Too narrow spark plug gaps Adjust
5. Defective ignition coil Replace
6. Clogged air cleaner element Replace
7. Clogged fuel line, resulting in inadequate fuel supply
to carburetor
Replace
8. Worn bearings Replace
9. Blown head gasket Replace
10. Ignition coil air gap too wide Adjust
11. Dirty/gummed up carburetor Clean
12. Stale fuel Replace
Defective air flow system
1. Carburetor gasket leak - sucking air causing engine to
run lean
Replace
Engine lacks power Defective engine internal/electrical parts
1. Loss of valve clearance Adjust
2. Weakened valve springs Replace
3. Out of adjustment valve timing Adjust
4. Worn piston ring or cylinder Replace
5. Poor seating of valves Replace
6. Fouled spark plug Replace
7. Incorrect spark plug Replace
8. Clogged air filter element Replace
9. Carburetor gasket leak - sucking air causing engine to
run lean
Replace
10. Too much engine oil Adjust
11. Air fins clogged on engine causing to overheat Remove debris
12. Not enough oil in engine Adjust
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 9
Dirty or heavy exhaust smoke 1. Too much engine oil in the engine Adjust
2. Worn piston rings or cylinder Replace
3. Worn valve guides Replace
4. Scored or scuffed cylinder wall Replace
5. Worn valve stems Replace
6. Defective stem seal Replace
7. Worn oil ring side rails Replace
No spark or poor spark 1. Defective ignition coil Replace
2. Defective spark plug Replace
3. Open-circuit wiring connection Check and repair
Spark plug fouled with carbon 1. Incorrect gasoline Replace
2. Dirty air cleaner element Replace
3. Too cold spark plug Use hotter plug
Spark plug becomes fouled
too soon
1. Worn piston rings Replace
2. Worn piston or cylinder Replace
3. Excessive clearance of valve stems in valve guides Replace
4. Worn valve stem oil seal Replace
Spark plug electrode over-
heated or burnt
1. Too hot spark plug Use colder plug
2. Overheated the engine Tune up
3. Loose spark plug Tighten
4. Too lean fuel mixture Check for air leak
Spark Plug Service
3FDPNNFOEFETQBSLQMVHT5PSDI1MVH'35$
Cross References
t$IBNQJOHQMVHDSPTTSFGFSFODFJT3/:$TPNFUBCMFTTIPX3/:$$
t/(,QMVHDSPTTSFGFSFODFJT#13&4
t#04$)QMVHDSPTTSFGFSFODFJT83%$
 t/05*$&
Using an incorrect spark plug may cause engine damage.
 8IFOFOHJOFJTDPPMEJTDPOOFDUUIFTQBSLQMVHDBQBOESFNPWFBOZEFCSJTGSPNUIFTQBSLQMVHBSFBXJUIIJHIQSFTTVSFBJS
2. Remove the spark plug with a 13/16-inch spark plug wrench.
3. Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked or chipped. Spark plug gap should
be set to 0.027 - 0.030 inches.
4. Install the spark plug carefully to avoid cross threading. Screw in spark plug by hand until it stops turning.
5. Tighten the spark plug with a 13/16-inch spark plug wrench. Tighten 1/4 turn after the spark plug seats.
t/05*$&
A loose spark plug can overheat and damage the engine. Over-tightening the spark plug can damage the threads in the
cylinder head.
6. Attach the spark plug cap. Ensure spark plug cap snaps into place securely.
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 10
Engine Oil Level Check
Check the engine oil level with the engine stopped and with the engine in a level position.
1. Remove either side mounted ller cap dipstick or high oil ll dipstick and wipe it clean.
2. Insert and remove the dipstick without screwing it into the ller neck. Check the oil level shown on the dipstick.
 *GUIFPJMMFWFMJTMPXàMMUPUIFFEHFPGUIFPJMàMMFSIPMFXJUIUIFSFDPNNFOEFEPJM
4. Securely screw in the ller cap/dipstick. Running the engine with a low oil level can cause engine damage.
Always check the engine oil before start up.
Engine Oil Change
%SBJOUIFVTFEPJMXIJMFUIFFOHJOFJTXBSN8BSNPJMESBJOTRVJDLMZBOEDPNQMFUFMZ
Avoid contact with hot oil.
1. Place a suitable container below the engine to catch the used oil then remove the
ller cap/dipstick and the drain plug.
 "MMPXUIFVTFEPJMUPESBJODPNQMFUFMZUIFOSFJOTUBMMUIFESBJOQMVHBOEUJHIUFO
it securely. Do not over tighten. Dispose of used motor oil in a manner that is
DPNQBUJCMFXJUIUIFFOWJSPONFOU8FTVHHFTUZPVUBLFVTFEPJMJOBTFBMFE
container to your local recycling center or service station for reclamation. Do not
UISPXVTFEPJMJOUIFUSBTIQPVSJUPOUIFHSPVOEPSQPVSEPXOBESBJO
 8JUIUIFFOHJOFJOBMFWFMQPTJUJPOàMMUPUIFPVUFSFEHFPGUIFPJMàMMFSIPMFXJUIUIF
recommended oil. (see ll limits right)
t/05*$&
Running the engine with a low oil level can cause engine damage.
4. Securely screw in the ller cap/dipstick.
Engine Oil
Recommendations
Engine oil affects performance and service life. Use 4-stroke automotive
detergent oil.
4"&8JTSFDPNNFOEFEGPSHFOFSBMVTF0UIFSWJTDPTJUJFTTIPXOJO
the chart may be used when the average temperature in your area warrants.
The SAE oil viscosity and service classication are in the API label on the oil
container. The manufacturer recommends you use API SERVICE category
4+FOHJOFPJMPSCFUUFS
'JMMJGPJMJT
CFMPXMFUUFS
i-wPOUIF
mMMFSDBQ
'JMMJGPJM
JTCFMPX
“Add”
POUIF
EJQTUJDL
Max Upper
Level
Max Lower
Level
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 11
NOTE
'PMMPXJOHQSPQFSNBJOUFOBODFJTDSJUJDBMVOEFSFYUSFNF
PQFSBUJOHDPOEJUJPOT
Maintenance Schedule
Normal Operating Conditions (less than 40 hrs. per year)
EACH USE FIRST
MONTH
EVERY
6 MONTHS
ONCE
A YEAR
Engine Oil Level Check
Engine Oil Replace Replace
Air Filter Check Clean / Replace
Spark Plug* Clean Replace
Cylinder/Head Fins Clean
Oil Leaks Check
Bolts Check
Fuel Hose Clamps Check
* Spark plug gap to be set to 0.027 - 0.030 inches.
Extreme Operating Conditions (greater than 40 hrs. per year)
EACH USE EVERY 40 HOURS
Engine Oil Level Check
Engine Oil Replace
Air Filter Check
Spark Plug* Replace
Cylinder/Head Fins Check Clean
Oil Leaks Check
Bolts Check
Fuel Hose Clamps Check
* Spark plug gap to be set to 0.027 - 0.030 inches.
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 12
Torque Specifications
208cc 291cc 414cc
Item Torque (N.M) Torque (N.M) Torque (N.M)
Drain bolt 17-18 (150-160 in-lbs.) 24 (210-220 in-lbs.) 24 (210-220 in-lbs.)
Oil drain tube (if equipped)* 32-33 (280-290 in-lbs.) 32-33 (280-290 in-lbs.) 32-33 (280-290 in-lbs.)
Oil sensor 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.)
Oil level cap 3 (27 in-lbs.) 3 (27 in-lbs.) 3 (27 in-lbs.)
Spark plug 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.)
Carburetor studs 10-12 (86-106 in-lbs.) 20 (177 in-lbs.) 20 (177 in-lbs.)
Exhaust studs 20-24 (177-212 in-lbs.) 20-24 (177-212 in-lbs.) 20-24 (177-212 in-lbs.)
Pivot bolt M8 22-25 (195-222 in-lbs.) 22-25 (195-222 in-lbs.) 22-25 (195-222 in-lbs.)
Connecting rod bolt 12-14 (106-124 in-lbs.) 20 (177 in-lbs.) 20-24 (177-212 in-lbs.)
Flange bolt 18-24 (160-212 in-lbs.) 18-24 (160-212 in-lbs.) 18-24 (160-212 in-lbs.)
Distributor M6*27 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.)
Flange bolt of cylinder head M8*55 36 (27 ft-lbs.) 40-42 (29.5-31 ft-lbs.) 48 (35 ft-lbs.)
Pivot adjusting nut for intake, exhaust valve 10 (86 in-lbs.) 10 (86 in-lbs.) 10 (86 in-lbs.)
Flange bolt for head cover 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.)
The bolt for crankcase cover M6*14 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.)
Side plate M6*12 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.)
Governor support 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.)
Carburetor nut M6 7 (62 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.)
Muffler nut M8 24 (212 in-lbs.) 24 (212 in-lbs.) 24 (212 in-lbs.)
Rocker bolt 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.)
Cylinder cover bolt (crankcase/ PTO cover) 24 (212 in-lbs.) 24-26 (212-230 in-lbs.) 24-26 (212-230 in-lbs.)
Cylinder head bolt 36 (27 ft-lbs.) 40-42 (29.5-31 ft-lbs.) 48 (35 ft-lbs.)
Flywheel nut 75-80 (55-59 ft-lbs.) 96-102 (71-75 ft-lbs.) 96-102 (71-75 ft-lbs.)
Flange bolt for value cover (head cover) 7 (62 in-lbs.) 12-13 (106-115 in-lbs.) 12-13 (106-115 in-lbs.)
*Torque values are with thread locking compound applied to the threads.
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 13
208cc Summer Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
4-5/16-24UNF
5/16-24UNF
16.250 in (412.75mm)
14.00 in (355.6mm)
11.625 in (295.275mm)
4.17 in [106mm]
3.78 in [96mm]
6.38 in [162mm]
3.625 in [92mm]
BOLT CIRCLE
5/16"-24 thread
3.190 in (81.026mm)
3.475 in (88.265mm)
13.45in (341.63mm)
10.110 in (256.79mm)
12.500" in (317.50mm)
3.05"(77.5mm)
.750 in (19.05mm)
2.4309 in (61.7mm)
Key width
3/16 in (4.76mm)
3.622
41.25+0.025
2.200"
4-5/16-24
7.28" (185mm)
4
.
09"
(140
mm
)
1.97" (50mm)
3.05" (77.5mm)
.20"
(5mm)
.49"
(12.5mm)
2.58" (65.5±0.05mm)
6.34" (162±0.05mm)
6.38" (162mm)
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 14
291cc Summer Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
22.5
29
17
R13
R7
132
90
14
106
ø12
2-ø10.5
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 15
414cc Summer Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
22.5
29
17
R13
R7
132
ø12
2-ø10.5
90
400
485
14
106
432
133±0.03
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 16
208cc Snow Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
''
'
'
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 17
291cc Snow Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
317
70.8
182
145
182
297
260
35
349
100
73
81 0.1
+
-
317
70.8
182
145
182
297
260
35
349
100
73
81 0.1
+
-
+
-
+
-
+
-
+
-
+
-
+
-
59
+1
0
4.5
3/8-24UNF-2B
60˚
ø/10.5
73.03
+1
0
34
133.5 0.05
65
28
R2
R2
R3
ø30
-0.04
-0.06
369.03
296
446
424
133.5 0.05
3º
2º
402
90 0.1
105.5 0.1
ø113 0.15
ø92 0.15
8x5/16-24
9.12
-0.13
0
6.4
-0.05
0
ø25.4
-0.025
0
21
20
118
3781 0.1
+
-
4xø8.9
0
-0.1
N
N
+
-
90 0.1
+
-
90 0.1
+
-
105.5 0.1
+
-
105.5 0.1
208.3
640
220.9
195
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 18
414cc Snow Engine Dimensions
*Drawings do not accurately represent actual engine appearance.
70.8
322
35
359
100
73
103
270
70.8
183
103
225
35
100
73
+
-
+
-
+
-
+
-
+
-
+
-
59
+1
0
4.5
3/8-24UNF-2B
60˚
ø/10.5
73.03
+1
0
34
133.5 0.05
65
28
R2
R2
R3
ø30
-0.04
-0.06
387.03
314
465
249
118
431
133.5 0.05
3º
2º
412
90 0.1
105.5 0.1
ø113 0.15
ø92 0.15
8x5/16-24
9.12
-0.13
0
6.4
-0.05
0
ø25.4
-0.025
0
22.5
223.2
640
132
236.85
195
29103 0.1
+
-
4xø8.9
0
-0.1
N
N
+
-
90 0.1
+
-
90 0.1
+
-
105.5 0.1
+
-
105.5 0.1
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 19
208cc Manual Start Summer Engine Service Kit
1 Cylinder Head Assembly SK2081000
2 Push Rod Assembly SK2081001
3 Valve Cover Assembly SK2084500
4 Cylinder Assembly SK2081300
5 Piston Assembly SK2081400
6 Connecting Rod Assembly SK2081500
7 Camshaft System Assembly SK2081600
8 Flywheel Assembly SK2081700
9 Cooling Fan, Flywheel SK2084000
10 Crankshaft Assembly (Keyed) SK2081800
11 Air Filter Assembly of Paper SK2082002
12 Filter Element, Panel Paper SK2082012
13 Muffler Assembly SK2082100
14 Fuel Tank (Black) SK2082200
15 Fuel Petcock SK2082221
16 Oversized Fuel Tank Cap (click style) SKSN0301
17 Carburetor Service Kit SK2082401
18 Ignition Coil Assembly SK2082500
19 Control Module (CDI Box) SK2082750
20 Spark Plug SK2083810
21 On/Off Switch SK2082600
23 Fuel Hose Kit SK2086000
24 Throttle Control Assembly SK2082800
25 Governor Gear Assembly SK2082900
26 Governor Link Assembly SK2083000
27 Governor Arm Shaft Assembly SK2083100
28 Recoil Starter Assembly SK2083200
29 Starter Cup SK2083300
30 Blower Housing Service Kit SK2083400
31 Crankcase Cover Assembly SK2083600
32 Oil Seal Kit SK2083900
34 Spark Plug Boot SK2083800
36 Gasket Kit SK2084300
37 Small Black Dipstick SK2083711
38 Rocker Arm Assy SK2081100
39 Choke Lever, Carburetor SK2082120
40 Non-Removable Oil Plug SK2083705
41 Foam Pre-Filter SK2089001
45 Low Oil Sensor SK2082700
40
*Included with part #1
2*
38*
21
31
32
10
37
5
25
27
1
17
39
12*
41*
6
20
3
7
19
24
26
23
16
15
14
36
34
18
29
30
4
13
28
11
*Included with part #11
45
8
9
PLMHK14600124PBPSTUVE2M
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 20
291cc Manual Start Summer Engine Service Kit
1 Cylinder Head Assembly SK2911000
2 Push Rod Tappet Kit SK2911001
3 Valve Cover Assembly SK2914500
4 Choke Lever, Carburetor SK4142120
5 Piston Assembly SK2911400
6 Connecting Rod Assembly SK2911500
8 Flywheel Assembly, Manual Start SK2911700
9 Flywheel Fan SK2914000
10 Crankshaft SK2911800
11 Air Filter Assembly of Paper SK4142001
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK2912100
14A Fuel Tank Assembly SK4142200
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK2912400
18 Ignition Coil Assembly SK2912500
19 CDI Box Assembly SK2912750
20 On/Off Switch SK2082600
21 Non-Removable Oil Plug SK4143715
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK2912800
25 Governor Gear Assembly SK2912900
26 Governor Link Assembly SK2913000
27 Governor Arm Shaft Assembly SK2913100
28 Recoil Starter Assembly SK2913200
29 Starter Cup SK2913300
30 Blower Housing Assembly SK2913400
31 Crankcase Cover Assembly SK2913600
32 Seal Kit SK2913900
34 Spark Plug Boot SK2913800
36 Engine Gasket Kit SK2914300
37 Low Oil Sensor SK2912700
39 Camshaft SK2911600
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SK2911300
47 Foam Pre-Filter SK4149001
PLMHK03850124PBPSTUVE2M
PLMHK03850124PBPSE2
RESIDENTIAL
43*
2*
*Included
with part# 1
44
31
32
10
5
25
27
1
3
6
41
39
19
24
26
16A
15
14A
36
37
34
18
8
29
9
30
28
4
13A
20
23
22
17
21
47*
12*
11
*Included with part #11
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 21
291cc Manual Start Summer Engine Service Kit
1 Cylinder Head Assembly SK2911000
2 Push Rod Tappet Kit SK2911001
3 Valve Cover Assembly SK2914500
4 Choke Lever, Carburetor SK4142120
5 Piston Assembly SK2911400
6 Connecting Rod Assembly SK2911500
8 Flywheel Assembly, Manual Start SK2911700
9 Flywheel Fan SK2914000
10 Crankshaft SK2911800
11 Air Filter Assembly of Paper SK4142001
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK2912100
14C Large Capacity Fuel Tank Assembly SK4142201
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK2912400
18 Ignition Coil Assembly SK2912500
19 CDI Box Assembly SK2912750
20 On/Off Switch SK2082600
21 Non-Removable Oil Plug SK4143715
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK2912800
25 Governor Gear Assembly SK2912900
26 Governor Link Assembly SK2913000
27 Governor Arm Shaft Assembly SK2913100
28 Recoil Starter Assembly SK2913200
29 Starter Cup SK2913300
30 Blower Housing Assembly SK2913400
31 Crankcase Cover Assembly SK2913600
32 Seal Kit SK2913900
34 Spark Plug Boot SK2913800
36 Engine Gasket Kit SK2914300
37 Low Oil Sensor SK2912700
39 Camshaft SK2911600
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SK2911300
47 Foam Pre-Filter SK4149001
PLMHK03850124PBPSTUVE2M
COMMERCIAL
43*
2*
*Included
with part# 1
44
31
32
10
5
25
27
1
3
47*
12*
6
41
39
19
24
26
16A
15
14C
36
37
34
18
8
29
9
4
20
23
22
17
21
30
28
13A
11
*Included with part #11
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 22
414cc Manual Start Summer Engine Service Kit
PLMHK291150124PBGPSTUVE2S
RESIDENTIAL
43*
2*
*Included
with part# 1
47
41
44
31
32
10
5
25
27
1
3
11
48
12
6
39
19
24
26
16A
15
14A
36
38
37
34
18
8
29
9
30A
28A
4
13A
20
23
22
17
1 Cylinder Head Assembly SK4141050
2 Push Rod Tappet Kit SK4141001
3 Valve Cover Assembly SK4144500
4 Choke Lever, Carburetor SK4142120
5 Piston Assembly SK4141400
6 Connecting Rod Assembly SK4141500
8 Flywheel Assembly, Manual Start SK4141700
9 Flywheel Fan SK4144000
10 Crankshaft SK4141800
11 Air Filter Assembly of Paper SK4142002
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK4142100
14A Fuel Tank Assembly SK4142200
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK4142400
18 Ignition Coil Assembly SK4142500
19 CDI Box Assembly SK4142750
20 On/Off Switch SK2082600
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK4142800
25 Governor Gear Assembly SK4142900
26 Governor Link Assembly SK4143000
27 Governor Arm Shaft Assembly SK4143100
28A Recoil Starter Assembly SK4143200
29 Starter Cup SK4143300
30A Blower Housing Assembly SK4143400
31 Crankcase Cover Assembly SK4143600
32 Seal Kit SK4143905
34 Spark Plug Boot SK4143800
36 Engine Gasket Kit SK4144300
37 Low Oil Sensor SK4142700
38 Counter Weight Kit SK4141650
39 Camshaft SK4141600
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SKSN4444
46 Fuel Hose Kit SK4146000
47 High Oil Fill Assembly Kit SK4143720
48 Foam Pre-Filter SK4149001
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 23
43*
2*
*Included
with part# 1
47
31
32
10
5
25
22
27
1
6
41
3
39
19
24
26
16A
15
38
37
7
34
18
8
29
9
4
13A
23
17
45
44
14A
30A
28A
11
48
12
20
36
1 Cylinder Head Assembly SK4141050
2 Push Rod Tappet Kit SK4141001
3 Valve Cover Assembly SK4144500
4 Choke Lever, Carburetor SK4142120
5 Piston Assembly SK4141400
6 Connecting Rod Assembly SK4141500
7 Electric starter Assembly SK4148050
8A Flywheel Assembly, Electric Start SK4141701
9 Flywheel Fan SK4144000
10 Crankshaft SK4141800
11 Air Filter Assembly of Paper SK4142002
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK4142100
14A Fuel Tank Assembly SK4142200
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK4142400
18 Ignition Coil Assembly SK4142500
19 CDI box Assembly SK4142750
20 On/Off Switch SK2082600
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK4142800
25 Governor Gear Assembly SK4142900
26 Governor Link Assembly SK4143000
27 Governor Arm Shaft Assembly SK4143100
28A Recoil Starter Assembly SK4143200
29 Starter Cup SK4143300
30A Blower Housing Assembly SK4143400
31 Crankcase Cover Assembly SK4143600
32 Seal Kit SK4143905
34 Spark Plug Boot SK4143800
36 Engine Gasket Kit SK4144300
37 Low Oil Sensor SK4142700
38 Counter Weight Kit SK4141650
39 Camshaft SK4141600
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SKSN4444
45 Charging Coil AC SK4141710
47 High Oil Fill Assembly Kit SK4143720
48 Foam Pre-Filter SK4149001
414cc Electric Start Summer Engine Service Kit
PLMHK291150124EBGIPSTUVE2S
RESIDENTIAL
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 24
43*
2*
*Included
with part# 1
41
44
31
32
10
5
25
27
1
6
39
19
24
16A
15
14C
36
38
37
8
29
9
30A
28A
4
13A
23
21
22
17
11
47
12
26
34
18
20
3
1 Cylinder Head Assembly SK4141050
2 Push Rod Tappet Kit SK4141001
3 Valve Cover Assembly SK4144500
4 Choke Lever, Carburetor SK4142120
5 Piston Assembly SK4141400
6 Connecting Rod Assembly SK4141500
8 Flywheel Assembly, Manual Start SK4141700
9 Flywheel Fan SK4144000
10 Crankshaft SK4141800
11 Air Filter Assembly of Paper SK4142002
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK4142100
14C Large Capacity Fuel Tank Assembly SK4142201
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK4142400
18 Ignition Coil Assembly SK4142500
19 CDI Box Assembly SK4142750
20 On/Off Switch SK2082600
21 Non-Removable Oil Plug SK4143715
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK4142800
25 Governor Gear Assembly SK4142900
26 Governor Link Assembly SK4143000
27 Governor Arm Shaft Assembly SK4143100
28A Recoil Starter Assembly SK4143200
29 Starter Cup SK4143300
30A Blower Housing Assembly SK4143400
31 Crankcase Cover Assembly SK4143600
32 Seal Kit SK4143905
34 Spark Plug Boot SK4143800
36 Engine Gasket Kit SK4144300
37 Low Oil Sensor SK4142700
38 Counter Weight Kit SK4141650
39 Camshaft SK4141600
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SKSN4444
47 Foam Pre-Filter SK4149001
414cc Manual Start Summer Engine Service Kit
PLMHK291150124PBHPSTUVE2M/S
COMMERCIAL
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 25
43*
2*
*Included
with part# 1
45
20
31
32
10
5
25
21
22
27
1
6
41
3
39
19
24
26
16A
15
36
38
37
7
34
18
8
29
9
4
13A
23
17
14C
30A
28A
11
47
12
44
33
1 Cylinder Head Assembly SK4141050
2 Push Rod Tappet Kit SK4141001
3 Valve Cover Assembly SK4144500
4 Choke Lever,Carburetor SK4142120
5 Piston Assembly SK4141400
6 Connecting Rod Assembly SK4141500
7 Electric Starter Assembly SK4148050
8A Flywheel Assembly, Electric Start SK4141701
9 Flywheel Fan SK4144000
10 Crankshaft SK4141800
11 Air Filter Assembly of Paper SK4142002
12 Filter Element, Panel Paper SK4142012
13A Muffler Assembly SK4142100
14C Large Capacity Fuel Tank Assembly SK4142201
15 Fuel Petcock SK4142220
16A Plastic Fuel Cap (Click Style) SK4148300
17 Carburetor Assembly SK4142400
18 Ignition Coil Assembly SK4142500
19 CDI Box Assembly SK4142750
20 On/Off Switch SK2082600
21 Non-Removable Oil Plug SK4143715
22 Black Oil Dipstick SK4143711
23 Fuel Hose Kit SK4146000
24 Throttle Control Assembly SK4142800
25 Governor Gear Assembly SK4142900
26 Governor Link Assembly SK4143000
27 Governor Arm Shaft Assembly SK4143100
28A Recoil Starter Assembly SK4143200
29 Starter Cup SK4143300
30A Blower Housing Assembly SK4143400
31 Crankcase Cover Assembly SK4143600
32 Seal Kit SK4143905
34 Spark Plug Boot SK4143800
36 Engine Gasket Kit SK4144300
37 Low Oil Sensor SK4142700
39 Camshaft SK4141600
38 Counter Weight Kit SK4141650
41 Spark Plug SK2911550
43 Rocker Arm Kit SK4141100
44 Cylinder Assembly SKSN4444
45 Charging Coil AC SK4141710
46 Fuel Hose Kit SK4146000
47 Foam Pre-Filter SK4149001
414cc Electric Start Summer Engine Service Kit
PLMHK291150124EBHIPSTUVE2S
COMMERCIAL
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 26
208cc Manual Start Snow Engine Service Kit
PLMHK18650781DP-ABGOQUVE1M/S
31
49
45
48
34
12
38
16
37
36
30
27
50
29
22A
21
26
19
17
20A
18
28
3
42
44
40
41
39
1
23
2
8
11
25
5
4
56
55
Included
with part# 40
47
58
59
15
6
13
46
1 Heater Box Assy SKSN0100
2 Shield, Heater Box SKSN0101
3 Snow Muffler Assy SKSN0200
4 Snow Fuel Tank Assy SKSN0300
5 Oversized Fuel Tank Cap (Click Style) SKSN0301
6 Snow Carburetor Assy SKSN0302
8 Fuel Primer Bulb With Hose SKSN0304
11 Key Switch Assy SKSN0401
12 CDI Box SKSN0404
13 On/Off Switch SKSN0403
15 Choke Lever/Choke Handle (Red) SKSN0500
16 Governor Linkage Shield Plate SKSN0501
17 Snow Recoil Starter Assy (Hex Style
- Black)
SKSN0600
18 Starter Cup Small SKSN0601
19 Snow Starter Grip SKSN0603
20A Blower Housing Assembly Manual
Start – Snow (Black)
SKSN0612
21 Shield, Cylinder SKSN0608
22A Shield, Flywheel SKSN0607
23 Valve Cover SK2084500
25 Fuel Petcock SK2082221
26A Manual Start Flywheel Assy SK2081700
27 High Oil Fill Tube Assy SK2083701
28 Flywheel Fan SK2084000
29 Ignition Coil Assy SK2082500
30 Crankcase Cover Assy SK2083600
31 Non Removable Plug SK2083705
34 Spark Plug Boot SK2083800
36 Governor Arm Assy SK2083000
37 Governor Shaft SK2083100
38 Governor Gear Assy SK2082900
39 Camshaft SK2081600
40 Cylinder Head Assy SK2081000
41 Spark Plug SK2083810
42 CDI Box Bracket SKSN0402
44 Piston And Rod Assy SK2081400
45 Speed Control Bracket SKSN0150
46 Vapor Shield SKSN0155
47 Seal Kit SK2083900
48 Wire Harness SKSN0160
49 Crankshaft SK2081800
50 Gasket Kit SK2084300
55 Rocker Arm Kit SK2081100
56 Push Rod Kit SK2081001
58 Fuel Hose Kit SK2086000
59 Extended Oil Drain Tube SKSN0700
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 27
208cc Electric Start Snow Engine Service Kit
PLMHK18650781DE-ABGJOQUVYE1M/S
32
31
33
12
38
30
47
29
22
21
45
10
26
19
17
20
18
28
3
42
44
40
41
39
1
23
2
48
8
11
5
4
34
16
37
36
25
49
50
56
55
Included
with part# 40
58
27
15
6
13
46
59
1 Heater Box Assy SKSN0100
2 Shield, Heater Box SKSN0101
3 Snow Muffler Assy SKSN0200
4 Snow Fuel Tank Assy SKSN0300
5 Oversized Fuel Tank Cap (Click Style) SKSN0301
6 Snow Carburetor Assy SKSN0302
8 Fuel Primer Bulb With Hose SKSN0304
10 Electric Starter Assy SKSN0400
11 Key Switch Assy SKSN0401
12 CDI Box SKSN0404
13 On/Off Switch SKSN0403
15 Choke Lever/Choke Handle (Red) SKSN0500
16 Governor Linkage Shield Plate SKSN0501
17 Snow Recoil Starter Assy (Hex Style
- Black)
SKSN0600
18 Starter Cup Small SKSN0601
19 Snow Starter Grip SKSN0603
20 Blower Housing Assembly Electric
Start - Snow (Black)
SKSN0602
21 Shield, Cylinder SKSN0608
22 Shield, Flywheel SKSN0605
23 Valve Cover SK2084500
25 Fuel Petcock SK2082221
26 Electric Start Flywheel Assy SKSN0405
27 High Oil Fill Tube Assy SK2083701
28 Flywheel Fan SK2084000
29 Ignition Coil Assy SK2082500
30 Crankcase Cover Assy SK2083600
31 Non Removable Plug SK2083705
32 Charging Coil DC SKSN0770
33 Electric Starter Bracket SKSN0606
34 Spark Plug Boot SK2083800
36 Governor Arm Assy SK2083000
37 Governor Shaft SK2083100
38 Governor Gear Assy SK2082900
39 Camshaft SK2081600
40 Cylinder Head Assy SK2081000
41 Spark Plug SK2083810
42 CDI Box Bracket SKSN0402
44 Piston And Rod Assy SK2081400
45 Speed Control Bracket SKSN0150
46 Vapor Shield SKSN0155
47 Seal Kit SK2083900
48 Wire Harness SKSN0160
49 Crankshaft SK2081800
50 Gasket Kit SK2084300
55 Rocker Arm Kit SK2081100
56 Push Rod Kit SK2081001
58 Fuel Hose Kit SK2086000
59 Extended Oil Drain Tube SKSN0700
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 28
208cc Manual Start Snow Engine Service Kit
PLMHK18650781DP-ABGOQUVE1M/S
31
49
45
48
34
12
38
16
37
36
30
27
50
29
22A
21
26
19
17
20A
18
28
3
42
44
40
41
39
1
23
2
8
11
25
5
4
56
55
Included
with part# 40
47
58
59
15
6
13
46
1 Heater Box Assy SKSN0100
2 Shield, Heater Box SKSN0101
3 Snow Muffler Assy SKSN0200
4 Snow Fuel Tank Assy SKSN0300
5 Oversized Fuel Tank Cap (Click Style) SKSN0301
6 Snow Carburetor Assy SKSN0302
8 Fuel Primer Bulb With Hose SKSN0304
11 Key Switch Assy SKSN0401
12 CDI Box SKSN0404
13 On/Off Switch SKSN0403
15 Choke Lever/Choke Handle (Red) SKSN0500
16 Governor Linkage Shield Plate SKSN0501
17 Snow Recoil Starter Assy (Hex Style
- Black)
SKSN0600
18 Starter Cup Small SKSN0601
19 Snow Starter Grip SKSN0603
20A Blower Housing Assembly Manual
Start – Snow (Black)
SKSN0612
21 Shield, Cylinder SKSN0608
22A Shield, Flywheel SKSN0607
23 Valve Cover SK2084500
25 Fuel Petcock SK2082221
26A Manual Start Flywheel Assy SK2081700
27 High Oil Fill Tube Assy SK2083701
28 Flywheel Fan SK2084000
29 Ignition Coil Assy SK2082500
30 Crankcase Cover Assy SK2083600
31 Non Removable Plug SK2083705
34 Spark Plug Boot SK2083800
36 Governor Arm Assy SK2083000
37 Governor Shaft SK2083100
38 Governor Gear Assy SK2082900
39 Camshaft SK2081600
40 Cylinder Head Assy SK2081000
41 Spark Plug SK2083810
42 CDI Box Bracket SKSN0402
44 Piston And Rod Assy SK2081400
45 Speed Control Bracket SKSN0150
46 Vapor Shield SKSN0155
47 Seal Kit SK2083900
48 Wire Harness SKSN0160
49 Crankshaft SK2081800
50 Gasket Kit SK2084300
55 Rocker Arm Kit SK2081100
56 Push Rod Kit SK2081001
58 Fuel Hose Kit SK2086000
59 Extended Oil Drain Tube SKSN0700
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 29
Electric Start Only
31
34
29
12
38
37
36
30
47
27
49
57
22
32
3
48
26
26A
20
18
28
42
44
40
41
39
23
16
50
21
51
11
8
13
46
1
5
4
19
17
40*
*Included
with part# 40
15
6
56
58
33
10
25
61
1 Heater Box Assembly-Snow
SKSN2100
3 Muffler Assembly-Snow
SKSN4200
4 Fue Tank Assembly-Snow
SKSN4300
5 Fuel Tank Cap-Oversized (Click Style)-
Snow
SKSN4301
6 Carburetor Assembly-Snow
SKSN2302
8 Primer Bulb Assembly w/Hose-Snow
SKSN4304
10 Electric Starter Assembly-Snow
SKSN2400
11 Key Switch Assembly-Snow
SKSN4401
12 CDI Box Assembly-Snow
SKSN4404
13 Run/Stop Switch-Snow
SKSN4403
15 Choke Knob-Snow
SKSN4500
16 Governor Linkage Shield Plate-Snow
SKSN2501
17 Recoil Starter Assembly-Snow
SKSN2600
18 Starter Cup Small-Snow
SKSN2601
19 Starter Grip-Snow
SKSN2603
20 Blower Housing Assembly, Electric
Start-Snow
SKSN2602
21 Shield, Cylinder
SK4141010
22 Shield, Under Flywheel Charging System-
Snow
SKSN4604
23 Valve Cover
SK2914500
25 Fuel Petcock, Snow
SKSN4900
26 Flywheel Assembly, Electric Start-Snow
SK2911701
26A Flywheel Assembly, Manual Start-Snow
SK2911700
27 High Oil Fill Assy Kit, Snow
SKSN4911
28 Flywheel Fan
SK2914000
29 Ignition Coil Assy
SKSN4690
30 Crankcase Cover Assy
SK2913600
31 Non-Removable Oil Plug
SK4143715
32 Charging Coil AC/DC
SK4141710
33 Electric Starter Bracket
SKSN4405
34 Spark Plug Boot
SK2913800
36 Governor Arm Assy
SKSN2502
37 Governor Shaft
SK2913100
38 Governor Gear Assembly
SK2912900
39 Camshaft
SK2911600
40 Cylinder Head Assy
SK2911000
41 Spark Plug
SK2911550
42 CDI Box Bracket-Snow
SKSN4402
44 Piston And Rod Assy
SK2911400
46 Vapor Shield
SKSN4606
47 Seal Kit
SK2913900
48 Wire Harness
SKSN4406
49 Crankshaft
SK2911800
50 Top Shield
SK4141020
51 Fuel Tank Skirt
SKSN2101
52 Rocker Arm Kit
SK4141100
53 Push Rod Tappet Kit
SK2911001
54 Cylinder Assy
SKSN2222
56
Engine Gasket Kit
SK2914300
57 Fuel Hose Kit
SK2916000
58 Extended Oil Drain Tube
SKSN4700
61 Fuel Knob-Snow
SKSN4503.1
291cc Manual/Electric Start Snow Engine Service Kit
PLMHK19850781DE-ABGIJOQUVE1M/S
Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 30
Electric Start Only
31
34
29
12
38
37
36
30
47
27
49
32
3
48
20
42
44
40
58
41
39
23
16
51
11
1
5
4
19
17
40*
*Included
with part# 40
15
6
55
56
57
22
26
26A
18
28
50
21
33
10
8
13
46
25
61
1 Heater Box Assembly-Snow
SKSN4100
3 Muffler Assembly-Snow
SKSN4200
4 Fue Tank Assembly-Snow
SKSN4300
5 Fuel Tank Cap-Oversized (Click Style)-
Snow
SKSN4301
6 Carburetor Assembly-Snow
SKSN4302
8 Primer Bulb Assembly w/Hose-Snow
SKSN4304
10 Electric Starter Assembly-Snow
SKSN4400
11 Key Switch Assembly-Snow
SKSN4401
12 CDI Box Assembly-Snow
SKSN4404
13 Run/Stop Switch-Snow
SKSN4403
15 Choke Knob-Snow
SKSN4500
16 Governor Linkage Shield Plate-Snow
SKSN4501
17 Recoil Starter Assembly-Snow
SKSN4600
18 Starter Cup Small-Snow
SKSN4601
19 Starter Grip-Snow
SKSN4603
20 Blower Housing Assembly, Electric
Start-Snow
SKSN4602
21 Shield, Cylinder
SK4141010
22 Shield, Under Flywheel Charging System-
Snow
SKSN4604
23 Valve Cover
SK4144500
25 Fuel Petcock, Snow
SKSN4900
26 Flywheel Assembly, Electric Start-Snow
SK4141701
26A Flywheel Assembly, Manual Start-Snow
SK4141700
27 High Oil Fill Assy Kit, Snow
SKSN4911
28 Flywheel Fan
SK4144000
29 Ignition Coil Assy
SKSN4690
30 Crankcase Cover Assy
SK4143600
31 Non-Removable Oil Plug
SK4143715
32 Charging Coil AC/DC
SK4141710
33 Electric Starter Bracket
SKSN4405
34 Spark Plug Boot
SK4143800
36 Governor Link Assembly
SK4143000
37 Governor Shaft
SK4143100
38 Governor Gear Assembly
SK4142900
39 Camshaft
SK4141600
40 Cylinder Head Assy
SK4141050
41 Spark Plug
SK2911550
42 CDI Box Bracket-Snow
SKSN4402
44 Piston And Rod Assy
SK4141400
46 Vapor Shield
SKSN4606
47 Seal Kit
SK4143905
48 Wire Harness
SKSN4406
49 Crankshaft
SK4141800
50 Top Shield
SK4141020
51 Fuel Tank Skirt
SKSN4101
52 Rocker Arm Kit
SK4141100
53 Push Rod Tappet Kit
SK4141001
54 Cylinder Assy
SKSN4444
55 Counter Weight Kit
SK4141650
56
Engine Gasket Kit
SK4144300
57 Fuel Hose Kit
SK4146000
58 Extended Oil Drain Tube
SKSN4700
61 Fuel Knob-Snow
SKSN4503.1
414cc Manual/Electric Start Snow Engine Service Kit
PLMHK191150781DE-ABGIJOQUVE1M
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Transcripción de documentos

LCT Engines Service Manual Table of Contents Engine Model Number & Serial Numbering System General Specifications 2-3 4 General Troubleshooting 5-6 Advanced Troubleshooting (for authorized LCT technicians) 7-9 Spark Plug Service 9 Engine Oil Level Check 10 Engine Oil Change 10 Engine Oil Recommendations 10 Maintenance Schedule 11 Torque Specifications 12 208cc Summer Engine Dimensions 13 291cc Summer Engine Dimensions 14 414cc Summer Engine Dimensions 15 208cc Snow Engine Dimensions 16 291cc Snow Engine Dimensions 17 414cc Snow Engine Dimensions 18 Exploded Parts Drawings 19-30 Engine Model Number & Serial Numbering System The first two lines of an engine’s number is the model number. It is alphanumeric and engraved on the side of the block to the right of the recoil. The third line is alphanumeric and is also the serial number. Serial Number Definitions: r r r r r 5IFFOHJOFTFSJBMOVNCFSDPOTJTUTPGUPBMQIBOVNFSJDDIBSBDUFST FYBNQMF) 'JSTUUXPEJHJUTZFBSQSPEVDFE /FYUUXPUPUISFFEJHJUTFOHJOFIPSTFQPXFS /FYUUXPEJHJUTNPOUIQSPEVDFE -BTUàWFEJHJUTTFRVFODFOVNCFSPGFOHJOF 08 60H 02 03611 year FOHJOF)1 month sequence number produced produced of engine %FàOJUJPOPGFYBNQMF5IJTFOHJOFJTUIFUI)1FOHJOFQSPEVDFEJO'FCSVBSZPG LCT Engine Model Numbering System Definition (see chart on page 3): 1. Preproduction - This column is coded and reserved for prototype engines only. 2. Plant - This column is coded and used for LCT internal use only. 3. Design Family - This column is used for emissions regulations and coded for LCT internal use only. 4. Crankshaft - This column indicated whether the PTO shaft (crankshaft) is configured in the engine horizontally or vertically. 5. Shaft - This column is used for the description of the PTO shaft. This will aid in determining what will be the engine’s primary use. 6. Shaft Detail - This column references a chart that designates which LCT engineering drawing corresponds to the PTO shaft. This is for LCT internal use only. 7. Horsepower - This column is coded to designate the engine’s power output (horsepower) with its corresponding size (cubic centimeters). 8. Paint Code - This column is coded to which color scheme the engine is equipped with. 9. Starter Type - This column is coded to which type of starting system the engine is equipped with. 10. Options - This column is coded to designate which equipment options the engine is equipped with. 11. Emissions Label - This column is coded for the emissions standards the engine meets. 12. Pack Code - This column is reserved for LCT Packaging Department only. NOTE The LCT Engine Model and Serial Number Systems is subject to be changed or edited at any time. Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 2 Engine Model Number & Serial Numbering System PreProduction Plant Design Family Crankshaft Shaft Shaft Detail x P LM Moderate H Horizontal T Threaded XX S LS Intermediate V Vertical K StraightKeyed LX Extended P Tapered LD Diesel HP Paint Code Starter Type 150 1.5HP (63cc) 1 E Black Recoil (Satin Black (JPC)) 12VDC/120VAC Electric 250 2 P 2.5HP (98cc) Black Tank (Pantone Black G Recoil (Glossy)) 3 Z 400 4.0HP (136cc) Titan Yellow Blower Housing Recoil/Electric Equipped 650 4 Y 6.5HP (208cc) Black Blower Housing (Pantone 220VAC Electric Black G (Glossy)) 850 5 X 8.5HP (291cc) Yellow Recoil [TBD] (Pantone 1235C) 1150 6 V 11.5HP (414cc) Yellow Tank [TBD] (Pantone 1235C) C1219A 7 U 4HP (219cc) Black Tank (Pantone Black M [TBD] (Matte)) C1306 8 T 6HP (306cc) Black Blower Housing (Pantone [TBD] Black M (Matte)) CI306A 9 S 7.0HP (306cc) Yellow Blower Housing [TBD] (Pantone 1235C ) CI418 9 8.0HP (418cc) Yellow Blower Housing (Pantone 1235C ) CI418A 1A 9.0HP (418cc) Titan Green Blower Housing (Pantone Green 364C) CI219 1B 3.5HP (219cc) Titan Green Recoil (Pantone Green 364C) CI219A 1D 4.0HP (219cc) Black Recoil (Pantone Black M (Matte)) 1C Carmine Red Blower Housing (RAL 3002) 1E Blue Recoil (PMS 294C) 1F Blue Tank (PMS 294C) 1G Blue Blower Housing (PMS 294C) 1H Titan Orange Blower Housing 1I Titan Orange Recoil 1J Silver Recoil (Titan Spec Silver) 1K Silver Blower Housing (Titan Spec Silver) 1L Orange Recoil (Titan Spec Orange) 1M Orange Blower Housing (Titan Spec Orange) 1N [TBD] Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC Options Emissions Label Pack Code A Fixed Speed E1 50 State S Single Pack B Manual Choke E2 49 State M Multi-Pack C Catalytic Muffler E4 California Preempt E5 California Exh Only E7 European Compliant E8 European Compliant E9 [TBD] D Generator Air Filter E Generator Muffler F No Tank G High Oil Fill Tube H Commercial Fuel Tank (Large Fuel Tank) I AC Charging Coil Equipped J DC Charging Coil Equipped K Evaporative Emission Equipped L High Output Air Filter - CA E10 [TBD] M Remote Throttle Control E15 [TBD] E11 [TBD] E12 [TBD] E13 [TBD] E14 [TBD] N High Ouput Air Filter Non CA O Snow Equipped P Pleated Paper Air Filter Q No Low Oil Sensor R Low Temperature Muffler S Atm. Vented Plastic Fuel Cap w/ Tether Cord T Two Low Oil Fill Plugs U C&U Bearings V Viton Oil Seals X Single Coil DC Charging System Y Dual Stator Charging System Z CE Compliance Package SUMMER SERIES LCT Engine Service Manual: 208cc, 291cc & 414cc 3 General Specifications Item 208cc 291cc 414cc Maximum Speed 3850±50rpm 3850±50rpm 3850±50rpm Idle Speed 2150+/-50rpm 2150+/-50rpm 2150+/-50rpm Compression Ratio 8.5:1 8.2:1 8:1 Displacement 208cc 291cc 414cc Compression Release yes yes yes Cast Iron Sleeve yes yes yes Bore x Stroke 2.76" x 2.13" (70mm x 54mm) 3.15" x 2.28" (80mm x 58mm) 3.54" x 2.56" (90mm x 65mm) PTO Rotation CCW (measured from PTO side) CCW (measured from PTO side) CCW (measured from PTO side) Fuel (DO NOT USE E85) regular unleaded gasoline regular unleaded gasoline regular unleaded gasoline Low Oil Shutoff if equipped if equipped if equipped Fuel Shutoff Valve yes yes yes Oil Fill Capacity 16oz 32oz 38oz Spark Plug Gap 0.7-0.8mm (.027-.030 in.) 0.7-0.8mm (.027-.030 in.) 0.7-0.8mm (.027-.030 in.) Ignition Air Gap (At Flywheel) 0.4 +/- 0.2mm 0.4 +/- 0.2mm 0.4 +/- 0.2mm Valve Adjustment (gap) Intake .15 +/- .02mm (.005-.007in) .15 +/- .02mm (.005-.007in) .15 +/- .02mm (.005-.007in) Valve Adjustment (gap) Exhaust .20 +/- .02mm (.007-.009 in.) .20 +/- .02mm (.007-.009 in.) .20 +/- .02mm (.007-.009 in.) Dry Weight (Summer Engines) 35lbs (16.6kg) 57.32lbs (26kg) 69.45lbs (31.5kg) Dry Weight (Snow Engines) 38lbs (17.25kg) 61.5lbs (28.9kg) 75.5lbs (34.3kg) Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 4 General Troubleshooting Engine will not start: $IFDLPJMMFWFM%PZPVIBWFUIFDPSSFDUBNPVOUPGPJM  3FG&OHJOF0JM4FSWJDF QH  3FNFEZ0JMTIPVMECFWJTJCMFBOEUPUIFUPQUISFBETPGUIF-08&45PJMàMMTQPVU 2. Is on/off switch on?  3FNFEZ5VSOUPUIFPOQPTJUJPO 4OPX0OMZ a) Is the Run/Stop switch in the Run Position?   3FNFEZ1VTITXJUDIUPUIF3VO1PTJUJPO b) Is the snow safety key inserted into slot?   3FNFEZ1VTILFZJOUPTMPUUPGVMMZFOHBHF 4. Do you have fuel in the fuel tank?  3FNFEZ"EEGVFM OFF 5. Is the fuel petcock turned to the on position?  3FNFEZ5VSOUPUIFPOQPTJUJPO ON 8BTUIFFOHJOFDIPLFE  3FNFEZ8IFOTUBSUJOHUIFFOHJOFUIFDIPLFMFWFSTIPVMECFQVTIFEMFGUUPUIFPO position and after starting pushed right to the off position. If engine is equipped with UXJTUUZQFDIPLF UIFLOPCTIPVMECFUVSOFEUPUIFTUBSUQPTJUJPOBOEBGUFSTUBSUJOH turned to the run position. If engine still does not start move to half choke and pull twice. RUN START Twist Choke Snow Summer 7. Is the spark plug boot securely fastened to the spark plug?  3FNFEZ4MJEFPWFSTQBSLQMVHBOEàUTFDVSFMZ )BTUIFGVFMCFJOHVTFECFFOQVSDIBTFEXJUIJOUIFMBTUUISFFNPOUITBOEXBTJUTUPSFEJOBQMBTUJDDPOUBJOFS  3FNFEZ3FQMBDFPMEGVFMXJUIOFXGVFM 9. Is the engine flooded?  3FNFEZ3FNPWFTQBSLQMVHBOESFQMBDFXJUIBOZPGUIFTQBSLQMVHTMJTUFEVOEFS4QBSL1MVH4FSWJDF QH t/05*$& Using an incorrect spark plug may cause engine damage. Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 5 General Troubleshooting Engine stops running: )BTUIFGVFMCFJOHVTFECFFOQVSDIBTFEXJUIJOUIFMBTUUISFFNPOUITBOEXBTJUTUPSFEJOBQMBTUJDDPOUBJOFS  3FNFEZ3FQMBDFPMEGVFMXJUIOFXGVFM 2. Is the air filter dirty?  3FNFEZ3FQMBDFBJSàMUFSFMFNFOUJGEJSUZ$MFBOQSFàMUFSPGBOZEJSUPSEVTU 3. 8BTUIFFOHJOFDIPLFE  3FNFEZ8IFOTUBSUJOHUIFFOHJOFUIFDIPLFMFWFSTIPVMECFQVTIFEMFGUUPUIFPO position and after starting pushed right to the off position. If engine is equipped with UXJTUUZQFDIPLF UIFLOPCTIPVMECFUVSOFEUPUIFTUBSUQPTJUJPOBOEBGUFSTUBSUJOH turned to the run position. If engine still does not start move to half choke and pull twice. RUN START Twist Choke Snow Summer 4. Is the spark plug corroded?  3FNFEZ3FNPWFTQBSLQMVHBOESFQMBDFXJUIBOZPGUIFQMVHTMJTUFEVOEFS4QBSL1MVH4FSWJDF QH t/05*$& Using an incorrect spark plug may cause engine damage. )BTUIFFOHJOFSVOPVUPGGVFM  3FNFEZ3FGVFMFOHJOF OFF 6. Is the fuel petcock turned to the on position?  3FNFEZ5VSOUPUIFPOQPTJUJPO ON 7. Is the throttle set too low (variable speed models only)?  3FNFEZ*ODSFBTFUIFUISPUUMF Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 6 Advanced Troubleshooting – For Authorized LCT Technicians &/(*/& Complaint Symptom and possible causes Engine will not start, or is hard to start Compression too low Remedy 1. Valves out of adjustment Adjust 2. Worn valve guides or poor seating of valves Repair or Replace 3. Mistiming valves Adjust 4. Excessively worn piston rings Replace 5. Worn-down cylinder bore Replace 6. Poor seating of spark plug Retighten 7. Failed head gasket Replace Plug not sparking 1. Fouled spark plug Replace 2. Wet spark plug Dry off 3. Defective ignition coil Replace 4. Spark plug wire damaged Replace 5. Kill switch in “OFF” position Switch to “On” 6. Ignition coil air gap is too wide Reset 7. Ignition coil failure Replace No fuel reaching the intake manifold Engine idles poorly Engine stalls easily 1. Clogged fuel filter or fuel line Replace 2. Dirty/gummed up carburetor Clean 3. Fuel petcock is turned off Turn on 4. Fuel tank is empty Fill 1. Out of adjustment tappet clearance Adjust 2. Poor seating of valves Replace or Repair 3. Defective valve guides Replace 4. Worn down camshaft Replace 5. Too wide spark plug gap Adjust or replace 6. Defective ignition coil Replace 7. Ignition coil air gap too wide Adjust 8. Dirty/gummed up carburetor Clean 9. Stale fuel Replace 1. Dirty/gummed up carburetor Clean 2. Fouled spark plug Replace 3. Clogged fuel line Replace 4. Valves out of adjustment Adjust Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 7 Noisy Engine Excessive Valve Chatter 1. Too large valve clearance Adjust 2. Weakened or broken valve spring Replace 3. Worn tappet or cam lobe Replace 4. Worn and burnt camshaft journal Replace Noise seems to come from piston 1. Worn down piston or cylinder Replace 2. Fouled with carbon combustion chamber Clean 3. Worn piston pin or piston pin bore Replace 4. Worn piston rings or ring grooves Replace Noise seems to come from crankshaft 1. Rattling bearings due to wear Replace 2. Worn and burnt main bearings Replace 3. Worn and burnt pin bearing Replace 4. Too large endplay Adjust Noise seems to come from outside of engine 1. Loose trim item Engine runs poorly in high speed range Tighten Defective engine internal/electrical parts 1. Weakened valve springs Replace 2. Worn camshaft Replace 3. Valve timing out of adjustment Adjust 4. Too narrow spark plug gaps Adjust 5. Defective ignition coil Replace 6. Clogged air cleaner element Replace 7. Clogged fuel line, resulting in inadequate fuel supply to carburetor Replace 8. Worn bearings Replace 9. Blown head gasket Replace 10. Ignition coil air gap too wide Adjust 11. Dirty/gummed up carburetor Clean 12. Stale fuel Replace Defective air flow system 1. Carburetor gasket leak - sucking air causing engine to run lean Engine lacks power Replace Defective engine internal/electrical parts 1. Loss of valve clearance Adjust 2. Weakened valve springs Replace 3. Out of adjustment valve timing Adjust 4. Worn piston ring or cylinder Replace 5. Poor seating of valves Replace 6. Fouled spark plug Replace 7. Incorrect spark plug Replace 8. Clogged air filter element Replace 9. Carburetor gasket leak - sucking air causing engine to Replace run lean 10. Too much engine oil Adjust 11. Air fins clogged on engine causing to overheat Remove debris 12. Not enough oil in engine Adjust Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 8 Dirty or heavy exhaust smoke No spark or poor spark 1. Too much engine oil in the engine Adjust 2. Worn piston rings or cylinder Replace 3. Worn valve guides Replace 4. Scored or scuffed cylinder wall Replace 5. Worn valve stems Replace 6. Defective stem seal Replace 7. Worn oil ring side rails Replace 1. Defective ignition coil Replace 2. Defective spark plug Replace 3. Open-circuit wiring connection Check and repair Spark plug fouled with carbon 1. Incorrect gasoline Spark plug becomes fouled too soon Spark plug electrode overheated or burnt Replace 2. Dirty air cleaner element Replace 3. Too cold spark plug Use hotter plug 1. Worn piston rings Replace 2. Worn piston or cylinder Replace 3. Excessive clearance of valve stems in valve guides Replace 4. Worn valve stem oil seal Replace 1. Too hot spark plug Use colder plug 2. Overheated the engine Tune up 3. Loose spark plug Tighten 4. Too lean fuel mixture Check for air leak Spark Plug Service 3FDPNNFOEFETQBSLQMVHT5PSDI1MVH'35$ Cross References  t$IBNQJOHQMVHDSPTTSFGFSFODFJT3/:$ TPNFUBCMFTTIPX3/:$$  t/(,QMVHDSPTTSFGFSFODFJT#13&4  t#04$)QMVHDSPTTSFGFSFODFJT83%$  t/05*$& Using an incorrect spark plug may cause engine damage.  8IFOFOHJOFJTDPPM EJTDPOOFDUUIFTQBSLQMVHDBQBOESFNPWFBOZEFCSJTGSPNUIFTQBSLQMVHBSFBXJUIIJHIQSFTTVSFBJS 2. Remove the spark plug with a 13/16-inch spark plug wrench. 3. Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked or chipped. Spark plug gap should be set to 0.027 - 0.030 inches. 4. Install the spark plug carefully to avoid cross threading. Screw in spark plug by hand until it stops turning. 5. Tighten the spark plug with a 13/16-inch spark plug wrench. Tighten 1/4 turn after the spark plug seats. t/05*$& A loose spark plug can overheat and damage the engine. Over-tightening the spark plug can damage the threads in the cylinder head. 6. Attach the spark plug cap. Ensure spark plug cap snaps into place securely. Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 9 Engine Oil Level Check Check the engine oil level with the engine stopped and with the engine in a level position. 1. Remove either side mounted filler cap dipstick or high oil fill dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.  *GUIFPJMMFWFMJTMPX àMMUPUIFFEHFPGUIFPJMàMMFSIPMFXJUIUIFSFDPNNFOEFEPJM 4. Securely screw in the filler cap/dipstick. Running the engine with a low oil level can cause engine damage. Always check the engine oil before start up. 'JMMJGPJMJT CFMPXMFUUFS i-wPOUIF mMMFSDBQ 'JMMJGPJM JTCFMPX “Add” POUIF EJQTUJDL Engine Oil Change %SBJOUIFVTFEPJMXIJMFUIFFOHJOFJTXBSN8BSNPJMESBJOTRVJDLMZBOEDPNQMFUFMZ Avoid contact with hot oil. 1. Place a suitable container below the engine to catch the used oil then remove the filler cap/dipstick and the drain plug. Max Upper Level  "MMPXUIFVTFEPJMUPESBJODPNQMFUFMZ UIFOSFJOTUBMMUIFESBJOQMVH BOEUJHIUFO it securely. Do not over tighten. Dispose of used motor oil in a manner that is DPNQBUJCMFXJUIUIFFOWJSPONFOU8FTVHHFTUZPVUBLFVTFEPJMJOBTFBMFE container to your local recycling center or service station for reclamation. Do not UISPXVTFEPJMJOUIFUSBTI QPVSJUPOUIFHSPVOE PSQPVSEPXOBESBJO  8JUIUIFFOHJOFJOBMFWFMQPTJUJPO àMMUPUIFPVUFSFEHFPGUIFPJMàMMFSIPMFXJUIUIF recommended oil. (see fill limits right) Max Lower Level t/05*$& Running the engine with a low oil level can cause engine damage. 4. Securely screw in the filler cap/dipstick. Engine Oil Recommendations Engine oil affects performance and service life. Use 4-stroke automotive detergent oil. 4"&8JTSFDPNNFOEFEGPSHFOFSBMVTF0UIFSWJTDPTJUJFTTIPXOJO the chart may be used when the average temperature in your area warrants. The SAE oil viscosity and service classification are in the API label on the oil container. The manufacturer recommends you use API SERVICE category 4+FOHJOFPJM PSCFUUFS Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 10 Maintenance Schedule Normal Operating Conditions (less than 40 hrs. per year) EACH USE Engine Oil Level Engine Oil Air Filter Spark Plug* Cylinder/Head Fins Oil Leaks Bolts Fuel Hose Clamps FIRST MONTH EVERY 6 MONTHS Replace Replace ONCE A YEAR Check Check Clean Clean / Replace Replace Clean Check Check Check * Spark plug gap to be set to 0.027 - 0.030 inches. Extreme Operating Conditions (greater than 40 hrs. per year) Engine Oil Level Engine Oil Air Filter Spark Plug* Cylinder/Head Fins Oil Leaks Bolts Fuel Hose Clamps EACH USE Check EVERY 40 HOURS Replace Check Check Check Check Check Replace Clean * Spark plug gap to be set to 0.027 - 0.030 inches. NOTE 'PMMPXJOHQSPQFSNBJOUFOBODFJTDSJUJDBMVOEFSFYUSFNF PQFSBUJOHDPOEJUJPOT Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 11 Torque Specifications 208cc 291cc 414cc Torque (N.M) Torque (N.M) Torque (N.M) Drain bolt 17-18 (150-160 in-lbs.) 24 (210-220 in-lbs.) 24 (210-220 in-lbs.) Oil drain tube (if equipped)* 32-33 (280-290 in-lbs.) 32-33 (280-290 in-lbs.) 32-33 (280-290 in-lbs.) Oil sensor 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.) Oil level cap 3 (27 in-lbs.) 3 (27 in-lbs.) 3 (27 in-lbs.) Spark plug 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) Carburetor studs 10-12 (86-106 in-lbs.) 20 (177 in-lbs.) 20 (177 in-lbs.) Exhaust studs 20-24 (177-212 in-lbs.) 20-24 (177-212 in-lbs.) 20-24 (177-212 in-lbs.) Pivot bolt M8 22-25 (195-222 in-lbs.) 22-25 (195-222 in-lbs.) 22-25 (195-222 in-lbs.) Connecting rod bolt 12-14 (106-124 in-lbs.) 20 (177 in-lbs.) 20-24 (177-212 in-lbs.) Flange bolt 18-24 (160-212 in-lbs.) 18-24 (160-212 in-lbs.) 18-24 (160-212 in-lbs.) Distributor M6*27 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) Flange bolt of cylinder head M8*55 36 (27 ft-lbs.) 40-42 (29.5-31 ft-lbs.) 48 (35 ft-lbs.) Pivot adjusting nut for intake, exhaust valve 10 (86 in-lbs.) 10 (86 in-lbs.) 10 (86 in-lbs.) Flange bolt for head cover 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) The bolt for crankcase cover M6*14 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) 10-12 (86-106 in-lbs.) Side plate M6*12 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.) Governor support 8 (71 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.) Carburetor nut M6 7 (62 in-lbs.) 8 (71 in-lbs.) 8 (71 in-lbs.) 24 (212 in-lbs.) 24 (212 in-lbs.) 24 (212 in-lbs.) 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) 20-25 (177-222 in-lbs.) 24 (212 in-lbs.) 24-26 (212-230 in-lbs.) 24-26 (212-230 in-lbs.) 36 (27 ft-lbs.) 40-42 (29.5-31 ft-lbs.) 48 (35 ft-lbs.) 75-80 (55-59 ft-lbs.) 96-102 (71-75 ft-lbs.) 96-102 (71-75 ft-lbs.) 7 (62 in-lbs.) 12-13 (106-115 in-lbs.) 12-13 (106-115 in-lbs.) Item Muffler nut M8 Rocker bolt Cylinder cover bolt (crankcase/ PTO cover) Cylinder head bolt Flywheel nut Flange bolt for value cover (head cover) *Torque values are with thread locking compound applied to the threads. Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 12 208cc Summer Engine Dimensions *Drawings do not accurately represent actual engine appearance. 16.250 in (412.75mm) 11.625 in (295.275mm) 3.475 in (88.265mm) 14.00 in (355.6mm) 13.45in (341.63mm) 3.190 in (81.026mm) 5/16"-24 thread 3.05"(77.5mm) 5/16-24UNF 3.78 in [96mm] 6.38 in [162mm] Key width 3/16 in (4.76mm) 10.110 in (256.79mm) 3.625 in [92mm] BOLT CIRCLE 4-5/16-24UNF 12.500" in (317.50mm) 7.28" (185mm) 41.25+0.025 3.622 4-5/16-24 Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC 3.05" (77.5mm) 2.200" 4.09" (140mm) 1.97" (50mm) 6.38" (162mm) .20" (5mm) .49" (12.5mm) 4.17 in [106mm] 2.4309 in (61.7mm) .750 in (19.05mm) 2.58" (65.5±0.05mm) 6.34" (162±0.05mm) LCT Engine Service Manual: 208cc, 291cc & 414cc 13 291cc Summer Engine Dimensions *Drawings do not accurately represent actual engine appearance. 90 106 14 2-ø10.5 ø12 Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC R13 R7 132 17 29 22.5 LCT Engine Service Manual: 208cc, 291cc & 414cc 14 414cc Summer Engine Dimensions *Drawings do not accurately represent actual engine appearance. 133±0.03 432 485 400 90 106 14 2-ø10.5 ø12 Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC R13 R7 132 17 29 22.5 LCT Engine Service Manual: 208cc, 291cc & 414cc 15 208cc Snow Engine Dimensions *Drawings do not accurately represent actual engine appearance. '' ' ' Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC LCT Engine Service Manual: 208cc, 291cc & 414cc 16 291cc Snow Engine Dimensions *Drawings do not accurately represent actual engine appearance. 446 100 3º 60˚ 28 R2 34+10 65 73.03 349 +1 59 0 R2 R3 ø30 -0.04 -0.06 8x5/16-24 133.5+-0.05 133.5+-0.05 ø/10.5 3/8-24UNF-2B 4.5 424 0 6.4-0.05 0 ø25.4-0.025 402 0 9.12 -0.13 2º 73 81+- 0.1 369.03 296 ø113+-0.15 ø92+-0.15 90+- 0.1 105.5+-0.1 182 145 182 297 260 317 70.8 208.3 35 640 21 20 90+-0.1 105.5+-0.1 118 81+- 0.1 37 220.9 195 N N 0 4xø8.9-0.1 90+-0.1 Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC 105.5+-0.1 LCT Engine Service Manual: 208cc, 291cc & 414cc 17 414cc Snow Engine Dimensions *Drawings do not accurately represent actual engine appearance. 465 249 100 118 3º 60˚ 28 R2 34+10 65 73.03 359 +1 59 0 R2 R3 ø30 -0.04 -0.06 133.5+-0.05 133.5+-0.05 ø/10.5 3/8-24UNF-2B 4.5 431 0 6.4-0.05 0 ø25.4-0.025 412 0 9.12 -0.13 2º 73 8x5/16-24 ø113+-0.15 ø92+-0.15 90+- 0.1 105.5+-0.1 103 387.03 314 183 103 223.2 322 225 270 70.8 35 640 22.5 90+-0.1 105.5+-0.1 132 103+-0.1 29 236.85 195 N N 0 4xø8.9-0.1 90+-0.1 Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC 105.5+-0.1 LCT Engine Service Manual: 208cc, 291cc & 414cc 18 208cc Manual Start Summer Engine Service Kit PLMHK14600124PBPSTUVE2M 36 16 14 40 31 10 26 37 24 45 32 15 6 7 5 38* 23 25 20 19 34 27 2* 18 *Included with part #1 3 1 17 4 29 8 9 39 11 21 12* *Included with part #11 41* 30 13 28 1 2 3 4 5 6 7 8 9 10 11 12 13 Cylinder Head Assembly Push Rod Assembly Valve Cover Assembly Cylinder Assembly Piston Assembly Connecting Rod Assembly Camshaft System Assembly Flywheel Assembly Cooling Fan, Flywheel Crankshaft Assembly (Keyed) Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly SK2081000 SK2081001 SK2084500 SK2081300 SK2081400 SK2081500 SK2081600 SK2081700 SK2084000 SK2081800 SK2082002 SK2082012 SK2082100 14 15 16 17 18 19 20 21 23 24 25 26 27 Fuel Tank (Black) Fuel Petcock Oversized Fuel Tank Cap (click style) Carburetor Service Kit Ignition Coil Assembly Control Module (CDI Box) Spark Plug On/Off Switch Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK2082200 SK2082221 SKSN0301 SK2082401 SK2082500 SK2082750 SK2083810 SK2082600 SK2086000 SK2082800 SK2082900 SK2083000 SK2083100 28 29 30 31 32 34 36 37 38 39 40 41 45 Recoil Starter Assembly Starter Cup Blower Housing Service Kit Crankcase Cover Assembly Oil Seal Kit Spark Plug Boot Gasket Kit Small Black Dipstick Rocker Arm Assy Choke Lever, Carburetor Non-Removable Oil Plug Foam Pre-Filter Low Oil Sensor SK2083200 SK2083300 SK2083400 SK2083600 SK2083900 SK2083800 SK2084300 SK2083711 SK2081100 SK2082120 SK2083705 SK2089001 SK2082700 LCT Engine Service Manual: 208cc, 291cc & 414cc 19 291cc Manual Start Summer Engine Service Kit PLMHK03850124PBPSTUVE2M PLMHK03850124PBPSE2 RESIDENTIAL 36 16A 14A 21 31 23 15 22 10 24 32 37 6 34 39 19 5 18 41 43* 25 26 2* 27 *Included with part# 1 20 3 44 1 4 29 8 9 17 12* 11 13A *Included with part #11 30 28 47* 1 2 3 4 5 6 8 9 10 11 12 13A 14A Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever, Carburetor Piston Assembly Connecting Rod Assembly Flywheel Assembly, Manual Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Fuel Tank Assembly SK2911000 SK2911001 SK2914500 SK4142120 SK2911400 SK2911500 SK2911700 SK2914000 SK2911800 SK4142001 SK4142012 SK2912100 SK4142200 15 16A 17 18 19 20 21 22 23 24 25 26 27 Fuel Petcock Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI Box Assembly On/Off Switch Non-Removable Oil Plug Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4142220 SK4148300 SK2912400 SK2912500 SK2912750 SK2082600 SK4143715 SK4143711 SK4146000 SK2912800 SK2912900 SK2913000 SK2913100 28 29 30 31 32 34 36 37 39 41 43 44 47 Recoil Starter Assembly Starter Cup Blower Housing Assembly Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Camshaft Spark Plug Rocker Arm Kit Cylinder Assembly Foam Pre-Filter SK2913200 SK2913300 SK2913400 SK2913600 SK2913900 SK2913800 SK2914300 SK2912700 SK2911600 SK2911550 SK4141100 SK2911300 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 20 291cc Manual Start Summer Engine Service Kit PLMHK03850124PBPSTUVE2M COMMERCIAL 36 16A 14C 21 31 23 15 22 10 24 32 37 6 34 39 19 5 18 41 43* 25 26 2* 27 *Included with part# 1 20 3 44 1 4 29 8 9 17 12* 11 13A *Included with part #11 30 28 47* 1 2 3 4 5 6 8 9 10 11 12 13A 14C Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever, Carburetor Piston Assembly Connecting Rod Assembly Flywheel Assembly, Manual Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Large Capacity Fuel Tank Assembly SK2911000 SK2911001 SK2914500 SK4142120 SK2911400 SK2911500 SK2911700 SK2914000 SK2911800 SK4142001 SK4142012 SK2912100 SK4142201 15 16A 17 18 19 20 21 22 23 24 25 26 27 Fuel Petcock Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI Box Assembly On/Off Switch Non-Removable Oil Plug Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4142220 SK4148300 SK2912400 SK2912500 SK2912750 SK2082600 SK4143715 SK4143711 SK4146000 SK2912800 SK2912900 SK2913000 SK2913100 28 29 30 31 32 34 36 37 39 41 43 44 47 Recoil Starter Assembly Starter Cup Blower Housing Assembly Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Camshaft Spark Plug Rocker Arm Kit Cylinder Assembly Foam Pre-Filter SK2913200 SK2913300 SK2913400 SK2913600 SK2913900 SK2913800 SK2914300 SK2912700 SK2911600 SK2911550 SK4141100 SK2911300 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 21 414cc Manual Start Summer Engine Service Kit PLMHK291150124PBGPSTUVE2S RESIDENTIAL 36 16A 14A 47 23 31 15 22 10 24 32 37 38 6 34 39 19 5 18 41 43* 25 26 2* 27 *Included with part# 1 20 3 44 1 4 29 8 9 17 12 13A 30A 28A 48 11 1 2 3 4 5 6 8 9 10 11 12 13A 14A 15 Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever, Carburetor Piston Assembly Connecting Rod Assembly Flywheel Assembly, Manual Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Fuel Tank Assembly Fuel Petcock SK4141050 SK4141001 SK4144500 SK4142120 SK4141400 SK4141500 SK4141700 SK4144000 SK4141800 SK4142002 SK4142012 SK4142100 SK4142200 SK4142220 16A 17 18 19 20 22 23 24 25 26 27 28A 29 30A Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI Box Assembly On/Off Switch Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Recoil Starter Assembly Starter Cup Blower Housing Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4148300 SK4142400 SK4142500 SK4142750 SK2082600 SK4143711 SK4146000 SK4142800 SK4142900 SK4143000 SK4143100 SK4143200 SK4143300 SK4143400 31 32 34 36 37 38 39 41 43 44 46 47 48 Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Counter Weight Kit Camshaft Spark Plug Rocker Arm Kit Cylinder Assembly Fuel Hose Kit High Oil Fill Assembly Kit Foam Pre-Filter SK4143600 SK4143905 SK4143800 SK4144300 SK4142700 SK4141650 SK4141600 SK2911550 SK4141100 SKSN4444 SK4146000 SK4143720 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 22 414cc Electric Start Summer Engine Service Kit PLMHK291150124EBGIPSTUVE2S RESIDENTIAL 36 47 23 31 16A 14A 15 22 10 7 24 32 37 38 34 6 18 19 39 5 41 43* 26 25 2* 27 *Included with part# 1 20 45 3 44 1 4 29 8 9 17 12 13A 30A 28A 48 11 1 2 3 4 5 6 7 8A 9 10 11 12 13A 14A Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever, Carburetor Piston Assembly Connecting Rod Assembly Electric starter Assembly Flywheel Assembly, Electric Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Fuel Tank Assembly SK4141050 SK4141001 SK4144500 SK4142120 SK4141400 SK4141500 SK4148050 SK4141701 SK4144000 SK4141800 SK4142002 SK4142012 SK4142100 SK4142200 15 16A 17 18 19 20 22 23 24 25 26 27 28A 29 Fuel Petcock Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI box Assembly On/Off Switch Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Recoil Starter Assembly Starter Cup Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4142220 SK4148300 SK4142400 SK4142500 SK4142750 SK2082600 SK4143711 SK4146000 SK4142800 SK4142900 SK4143000 SK4143100 SK4143200 SK4143300 30A 31 32 34 36 37 38 39 41 43 44 45 47 48 Blower Housing Assembly Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Counter Weight Kit Camshaft Spark Plug Rocker Arm Kit Cylinder Assembly Charging Coil AC High Oil Fill Assembly Kit Foam Pre-Filter SK4143400 SK4143600 SK4143905 SK4143800 SK4144300 SK4142700 SK4141650 SK4141600 SK2911550 SK4141100 SKSN4444 SK4141710 SK4143720 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 23 414cc Manual Start Summer Engine Service Kit PLMHK291150124PBHPSTUVE2M/S COMMERCIAL 36 16A 14C 21 15 23 31 22 10 24 32 37 38 6 34 39 19 5 18 41 43* 25 26 2* 27 *Included with part# 1 20 3 44 1 4 29 8 9 17 12 13A 30A 28A 47 11 1 2 3 4 5 6 8 9 10 11 12 13A 14C 15 Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever, Carburetor Piston Assembly Connecting Rod Assembly Flywheel Assembly, Manual Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Large Capacity Fuel Tank Assembly Fuel Petcock SK4141050 SK4141001 SK4144500 SK4142120 SK4141400 SK4141500 SK4141700 SK4144000 SK4141800 SK4142002 SK4142012 SK4142100 SK4142201 SK4142220 16A 17 18 19 20 21 22 23 24 25 26 27 28A 29 Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI Box Assembly On/Off Switch Non-Removable Oil Plug Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Recoil Starter Assembly Starter Cup Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4148300 SK4142400 SK4142500 SK4142750 SK2082600 SK4143715 SK4143711 SK4146000 SK4142800 SK4142900 SK4143000 SK4143100 SK4143200 SK4143300 30A 31 32 34 36 37 38 39 41 43 44 47 Blower Housing Assembly Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Counter Weight Kit Camshaft Spark Plug Rocker Arm Kit Cylinder Assembly Foam Pre-Filter SK4143400 SK4143600 SK4143905 SK4143800 SK4144300 SK4142700 SK4141650 SK4141600 SK2911550 SK4141100 SKSN4444 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 24 414cc Electric Start Summer Engine Service Kit PLMHK291150124EBHIPSTUVE2S COMMERCIAL 36 16A 14C 33 21 23 31 15 22 10 7 24 32 37 38 34 6 18 19 39 5 41 43* 26 25 2* 27 *Included with part# 1 20 45 3 44 1 4 29 8 9 17 12 13A 30A 28A 47 11 1 2 3 4 5 6 7 8A 9 10 11 12 13A 14C 15 Cylinder Head Assembly Push Rod Tappet Kit Valve Cover Assembly Choke Lever,Carburetor Piston Assembly Connecting Rod Assembly Electric Starter Assembly Flywheel Assembly, Electric Start Flywheel Fan Crankshaft Air Filter Assembly of Paper Filter Element, Panel Paper Muffler Assembly Large Capacity Fuel Tank Assembly Fuel Petcock SK4141050 SK4141001 SK4144500 SK4142120 SK4141400 SK4141500 SK4148050 SK4141701 SK4144000 SK4141800 SK4142002 SK4142012 SK4142100 SK4142201 SK4142220 16A 17 18 19 20 21 22 23 24 25 26 27 28A 29 30A Plastic Fuel Cap (Click Style) Carburetor Assembly Ignition Coil Assembly CDI Box Assembly On/Off Switch Non-Removable Oil Plug Black Oil Dipstick Fuel Hose Kit Throttle Control Assembly Governor Gear Assembly Governor Link Assembly Governor Arm Shaft Assembly Recoil Starter Assembly Starter Cup Blower Housing Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4148300 SK4142400 SK4142500 SK4142750 SK2082600 SK4143715 SK4143711 SK4146000 SK4142800 SK4142900 SK4143000 SK4143100 SK4143200 SK4143300 SK4143400 31 32 34 36 37 39 38 41 43 44 45 46 47 Crankcase Cover Assembly Seal Kit Spark Plug Boot Engine Gasket Kit Low Oil Sensor Camshaft Counter Weight Kit Spark Plug Rocker Arm Kit Cylinder Assembly Charging Coil AC Fuel Hose Kit Foam Pre-Filter SK4143600 SK4143905 SK4143800 SK4144300 SK4142700 SK4141600 SK4141650 SK2911550 SK4141100 SKSN4444 SK4141710 SK4146000 SK4149001 LCT Engine Service Manual: 208cc, 291cc & 414cc 25 208cc Manual Start Snow Engine Service Kit PLMHK18650781DP-ABGOQUVE1M/S 50 5 27 4 30 37 58 31 49 47 34 16 39 29 38 55 44 56 41 25 12 36 40 Included with part# 40 22A 26 23 45 59 42 15 21 1 6 2 3 46 28 19 18 13 48 20A 8 17 11 1 2 3 4 5 6 8 11 12 13 15 16 17 18 19 Heater Box Assy Shield, Heater Box Snow Muffler Assy Snow Fuel Tank Assy Oversized Fuel Tank Cap (Click Style) Snow Carburetor Assy Fuel Primer Bulb With Hose Key Switch Assy CDI Box On/Off Switch Choke Lever/Choke Handle (Red) Governor Linkage Shield Plate Snow Recoil Starter Assy (Hex Style - Black) Starter Cup Small Snow Starter Grip SKSN0100 SKSN0101 SKSN0200 SKSN0300 SKSN0301 SKSN0302 SKSN0304 SKSN0401 SKSN0404 SKSN0403 SKSN0500 SKSN0501 SKSN0600 SKSN0601 SKSN0603 20A Blower Housing Assembly Manual Start – Snow (Black) 21 Shield, Cylinder 22A Shield, Flywheel 23 Valve Cover 25 Fuel Petcock 26A Manual Start Flywheel Assy 27 High Oil Fill Tube Assy 28 Flywheel Fan 29 Ignition Coil Assy 30 Crankcase Cover Assy 31 Non Removable Plug 34 Spark Plug Boot 36 Governor Arm Assy 37 Governor Shaft 38 Governor Gear Assy Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SKSN0612 SKSN0608 SKSN0607 SK2084500 SK2082221 SK2081700 SK2083701 SK2084000 SK2082500 SK2083600 SK2083705 SK2083800 SK2083000 SK2083100 SK2082900 39 40 41 42 44 45 46 47 48 49 50 55 56 58 59 Camshaft Cylinder Head Assy Spark Plug CDI Box Bracket Piston And Rod Assy Speed Control Bracket Vapor Shield Seal Kit Wire Harness Crankshaft Gasket Kit Rocker Arm Kit Push Rod Kit Fuel Hose Kit Extended Oil Drain Tube SK2081600 SK2081000 SK2083810 SKSN0402 SK2081400 SKSN0150 SKSN0155 SK2083900 SKSN0160 SK2081800 SK2084300 SK2081100 SK2081001 SK2086000 SKSN0700 LCT Engine Service Manual: 208cc, 291cc & 414cc 26 208cc Electric Start Snow Engine Service Kit PLMHK18650781DE-ABGJOQUVYE1M/S 50 5 27 4 37 30 58 31 34 49 16 47 29 25 33 39 38 55 44 56 41 10 12 40 Included with part# 40 22 36 32 23 45 59 42 26 15 21 1 20 3 28 6 18 2 19 46 13 48 8 11 1 2 3 4 5 6 8 10 11 12 13 15 16 17 18 19 Heater Box Assy Shield, Heater Box Snow Muffler Assy Snow Fuel Tank Assy Oversized Fuel Tank Cap (Click Style) Snow Carburetor Assy Fuel Primer Bulb With Hose Electric Starter Assy Key Switch Assy CDI Box On/Off Switch Choke Lever/Choke Handle (Red) Governor Linkage Shield Plate Snow Recoil Starter Assy (Hex Style - Black) Starter Cup Small Snow Starter Grip SKSN0100 SKSN0101 SKSN0200 SKSN0300 SKSN0301 SKSN0302 SKSN0304 SKSN0400 SKSN0401 SKSN0404 SKSN0403 SKSN0500 SKSN0501 SKSN0600 SKSN0601 SKSN0603 17 20 21 22 23 25 26 27 28 29 30 31 32 33 34 36 37 Blower Housing Assembly Electric Start - Snow (Black) Shield, Cylinder Shield, Flywheel Valve Cover Fuel Petcock Electric Start Flywheel Assy High Oil Fill Tube Assy Flywheel Fan Ignition Coil Assy Crankcase Cover Assy Non Removable Plug Charging Coil DC Electric Starter Bracket Spark Plug Boot Governor Arm Assy Governor Shaft Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SKSN0602 SKSN0608 SKSN0605 SK2084500 SK2082221 SKSN0405 SK2083701 SK2084000 SK2082500 SK2083600 SK2083705 SKSN0770 SKSN0606 SK2083800 SK2083000 SK2083100 38 39 40 41 42 44 45 46 47 48 49 50 55 56 58 59 Governor Gear Assy Camshaft Cylinder Head Assy Spark Plug CDI Box Bracket Piston And Rod Assy Speed Control Bracket Vapor Shield Seal Kit Wire Harness Crankshaft Gasket Kit Rocker Arm Kit Push Rod Kit Fuel Hose Kit Extended Oil Drain Tube SK2082900 SK2081600 SK2081000 SK2083810 SKSN0402 SK2081400 SKSN0150 SKSN0155 SK2083900 SKSN0160 SK2081800 SK2084300 SK2081100 SK2081001 SK2086000 SKSN0700 LCT Engine Service Manual: 208cc, 291cc & 414cc 27 208cc Manual Start Snow Engine Service Kit PLMHK18650781DP-ABGOQUVE1M/S 50 5 27 4 30 37 58 31 49 47 34 16 39 29 38 55 44 56 41 25 12 36 40 Included with part# 40 22A 26 23 45 59 42 15 21 1 6 2 3 46 28 19 18 13 48 20A 8 17 11 1 2 3 4 5 6 8 11 12 13 15 16 17 18 19 Heater Box Assy Shield, Heater Box Snow Muffler Assy Snow Fuel Tank Assy Oversized Fuel Tank Cap (Click Style) Snow Carburetor Assy Fuel Primer Bulb With Hose Key Switch Assy CDI Box On/Off Switch Choke Lever/Choke Handle (Red) Governor Linkage Shield Plate Snow Recoil Starter Assy (Hex Style - Black) Starter Cup Small Snow Starter Grip SKSN0100 SKSN0101 SKSN0200 SKSN0300 SKSN0301 SKSN0302 SKSN0304 SKSN0401 SKSN0404 SKSN0403 SKSN0500 SKSN0501 SKSN0600 SKSN0601 SKSN0603 20A Blower Housing Assembly Manual Start – Snow (Black) 21 Shield, Cylinder 22A Shield, Flywheel 23 Valve Cover 25 Fuel Petcock 26A Manual Start Flywheel Assy 27 High Oil Fill Tube Assy 28 Flywheel Fan 29 Ignition Coil Assy 30 Crankcase Cover Assy 31 Non Removable Plug 34 Spark Plug Boot 36 Governor Arm Assy 37 Governor Shaft 38 Governor Gear Assy Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SKSN0612 SKSN0608 SKSN0607 SK2084500 SK2082221 SK2081700 SK2083701 SK2084000 SK2082500 SK2083600 SK2083705 SK2083800 SK2083000 SK2083100 SK2082900 39 40 41 42 44 45 46 47 48 49 50 55 56 58 59 Camshaft Cylinder Head Assy Spark Plug CDI Box Bracket Piston And Rod Assy Speed Control Bracket Vapor Shield Seal Kit Wire Harness Crankshaft Gasket Kit Rocker Arm Kit Push Rod Kit Fuel Hose Kit Extended Oil Drain Tube SK2081600 SK2081000 SK2083810 SKSN0402 SK2081400 SKSN0150 SKSN0155 SK2083900 SKSN0160 SK2081800 SK2084300 SK2081100 SK2081001 SK2086000 SKSN0700 LCT Engine Service Manual: 208cc, 291cc & 414cc 28 291cc Manual/Electric Start Snow Engine Service Kit PLMHK19850781DE-ABGIJOQUVE1M/S 5 56 4 37 36 27 57 49 30 34 31 33 47 29 10 25 38 40* 39 44 61 12 *Included with part# 40 40 41 22 23 42 50 21 26 26A 58 32 51 16 15 28 18 3 46 19 6 1 48 13 11 Electric Start Only 20 8 17 1 3 4 5 6 8 10 11 12 13 15 16 17 18 19 20 Heater Box Assembly-Snow Muffler Assembly-Snow Fue Tank Assembly-Snow Fuel Tank Cap-Oversized (Click Style)Snow Carburetor Assembly-Snow Primer Bulb Assembly w/Hose-Snow Electric Starter Assembly-Snow Key Switch Assembly-Snow CDI Box Assembly-Snow  Run/Stop Switch-Snow Choke Knob-Snow Governor Linkage Shield Plate-Snow Recoil Starter Assembly-Snow Starter Cup Small-Snow Starter Grip-Snow Blower Housing Assembly, Electric Start-Snow SKSN2100 SKSN4200 SKSN4300 SKSN4301 SKSN2302 SKSN4304 SKSN2400 SKSN4401 SKSN4404 SKSN4403 SKSN4500 SKSN2501 SKSN2600 SKSN2601 SKSN2603 SKSN2602 21 22 23 25 26 26A 27 28 29 30 31 32 33 34 36 37 38 Shield, Cylinder Shield, Under Flywheel Charging SystemSnow Valve Cover Fuel Petcock, Snow Flywheel Assembly, Electric Start-Snow Flywheel Assembly, Manual Start-Snow High Oil Fill Assy Kit, Snow Flywheel Fan Ignition Coil Assy Crankcase Cover Assy Non-Removable Oil Plug Charging Coil AC/DC Electric Starter Bracket Spark Plug Boot Governor Arm Assy Governor Shaft Governor Gear Assembly Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SK4141010 SKSN4604 SK2914500 SKSN4900 SK2911701 SK2911700 SKSN4911 SK2914000 SKSN4690 SK2913600 SK4143715 SK4141710 SKSN4405 SK2913800 SKSN2502 SK2913100 SK2912900 39 40 41 42 44 46 47 48 49 50 51 52 53 54 56 57 58 61 Camshaft Cylinder Head Assy Spark Plug CDI Box Bracket-Snow Piston And Rod Assy Vapor Shield Seal Kit Wire Harness Crankshaft Top Shield Fuel Tank Skirt Rocker Arm Kit Push Rod Tappet Kit Cylinder Assy Engine Gasket Kit Fuel Hose Kit Extended Oil Drain Tube Fuel Knob-Snow SK2911600 SK2911000 SK2911550 SKSN4402 SK2911400 SKSN4606 SK2913900 SKSN4406 SK2911800 SK4141020 SKSN2101 SK4141100 SK2911001 SKSN2222 SK2914300 SK2916000 SKSN4700 SKSN4503.1 LCT Engine Service Manual: 208cc, 291cc & 414cc 29 414cc Manual/Electric Start Snow Engine Service Kit PLMHK191150781DE-ABGIJOQUVE1M 5 56 4 37 36 27 57 49 30 34 31 33 47 29 10 25 38 40* 39 44 55 61 12 *Included with part# 40 40 41 22 23 42 50 21 26 26A 58 32 51 16 15 28 18 3 46 19 6 1 48 13 11 Electric Start Only 20 8 17 1 3 4 5 6 8 10 11 12 13 15 16 17 18 19 20 21 Heater Box Assembly-Snow Muffler Assembly-Snow Fue Tank Assembly-Snow Fuel Tank Cap-Oversized (Click Style)Snow Carburetor Assembly-Snow Primer Bulb Assembly w/Hose-Snow Electric Starter Assembly-Snow Key Switch Assembly-Snow CDI Box Assembly-Snow  Run/Stop Switch-Snow Choke Knob-Snow Governor Linkage Shield Plate-Snow Recoil Starter Assembly-Snow Starter Cup Small-Snow Starter Grip-Snow Blower Housing Assembly, Electric Start-Snow Shield, Cylinder SKSN4100 SKSN4200 SKSN4300 SKSN4301 SKSN4302 SKSN4304 SKSN4400 SKSN4401 SKSN4404 SKSN4403 SKSN4500 SKSN4501 SKSN4600 SKSN4601 SKSN4603 SKSN4602 SK4141010 22 23 25 26 26A 27 28 29 30 31 32 33 34 36 37 38 39 40 Shield, Under Flywheel Charging SystemSnow Valve Cover Fuel Petcock, Snow Flywheel Assembly, Electric Start-Snow Flywheel Assembly, Manual Start-Snow High Oil Fill Assy Kit, Snow Flywheel Fan Ignition Coil Assy Crankcase Cover Assy Non-Removable Oil Plug Charging Coil AC/DC Electric Starter Bracket Spark Plug Boot Governor Link Assembly Governor Shaft Governor Gear Assembly Camshaft Cylinder Head Assy Rev:010410 Copyright © 2010 Liquid Combustion Technology, LLC SKSN4604 SK4144500 SKSN4900 SK4141701 SK4141700 SKSN4911 SK4144000 SKSN4690 SK4143600 SK4143715 SK4141710 SKSN4405 SK4143800 SK4143000 SK4143100 SK4142900 SK4141600 SK4141050 41 42 44 46 47 48 49 50 51 52 53 54 55 56 57 58 61 Spark Plug CDI Box Bracket-Snow Piston And Rod Assy Vapor Shield Seal Kit Wire Harness Crankshaft Top Shield Fuel Tank Skirt Rocker Arm Kit Push Rod Tappet Kit Cylinder Assy Counter Weight Kit Engine Gasket Kit Fuel Hose Kit Extended Oil Drain Tube Fuel Knob-Snow SK2911550 SKSN4402 SK4141400 SKSN4606 SK4143905 SKSN4406 SK4141800 SK4141020 SKSN4101 SK4141100 SK4141001 SKSN4444 SK4141650 SK4144300 SK4146000 SKSN4700 SKSN4503.1 LCT Engine Service Manual: 208cc, 291cc & 414cc 30 -JRVJE$PNCVTUJPO5FDIOPMPHZ --$3PF3PBE5SBWFMFST3FTU 4$ 1IPOF
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LCT 208cc SERIES Manual de usuario

Marca
LCT
Modelo
208cc SERIES
Tipo
Manual de usuario
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