RHINO 5000 Series Manual de usuario

Marca: RHINO

Modelo: 5000 Series

Categoría: Cortadoras de césped

Tipo: Manual de usuario

Este manual también es adecuado para

APEX/EPIC/ICON

SERIES

Models 3100, 3150, 4105, 4150

4155, 5100, 5150

Published 04/16 Part No. 00791627

OPERATOR’S MANUAL

RHINO

1020 S. Sangamon Ave.

Gibson City, IL 60936

800-446-5158

Email: [email protected]

FLEX-WING LEVEL

LIFT ROTARY CUTTER/SHREDDER

This Operator's Manual is an

integral part of the safe operation

of this machine and must be

maintained with the unit at all

times. READ,

UNDERSTAND, and

FOLLOW the Safety and

Operation Instructions contained

in this manual before operating

the equipment. C01-Cover_R

Important Operating

and Safety Instructions

are found in the Mower

Safety Video that can

be instantly accessed

on the internet at:

www.algqr.com/rve

$0.00

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation

with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety

Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and

agricultural mowing equipment. It is important that Every Mower Operator

be educated in the operation of their

mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This

video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in

this important education.

Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased

your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s

Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of

the instructions included in the video or operator’s manual or if you have any questions concerning safety of

operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS

Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502

E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing

address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), Understand the intended use,

and the potential hazards before operating the equipment.

The information and material listed above along with this Operator’s Manual can assist you in meeting the OSHA

requirement for Operator annual training.

OSHA TRAINING REQUIREMENTS

The following training requirements have been taken from Title 29, Code of Federal Regulations Part

1928.57 (a)(6). www.osha.gov

Operator Instructions. At the time of initial assignment and at least annually thereafter, the employer shall instruct

every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of

equipment with which they are or will be involved, and of any other practices dictated by the work environment.

Alamo Group Ag. Division will provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:________________________________Phone:___________________________________

Requester Address:_________________________________________________

City:_________________________________________

State:_________________________________

Zip Code:______________________________

Mower Model:__________________________Serial Number:______________________________

Date Purchased:_________________________Dealer Salesperson:__________________________

Dealership Name:_______________________ Dealership Location:__________________________

Mail to:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMV[email protected]

To the Owner/Operator/Dealer

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the

implement at all times. A Manual canister is provided on the implement where this manual can be properly stored.

If you lose or damage this manual a free replacement manual can be obtained from an authorized Rhino dealer or

by down loading the manual from the Rhino website www.servis-rhino.com

BEFORE YOU START! READ, UNDERSTAND, and FOLLOW the information provided in this manual, the AEM

Mower Safety manual and the tractor operator's manual carefully to learn how to operate and service your machine

properly. Failure to do so could result in personal injury to you and bystanders. All implements with moving parts

are potentially hazardous. Every effort has been made to ensure that the machine is safe but operators must avoid

engaging in unsafe practices and follow the written instructions provided. The manufacturer has designed this

implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

SAFETY FIRST. Completely read and understand the safety section of this manual before operating this

equipment. Do not allow anyone to operate this equipment who has not fully read and understood this manual.

Contact your Dealer to explain any instructions that you do not fully understand.

The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its

service life. Carefully read and follow the instructions in this manual to provide you with a thorough understanding

of your new implement and its intended use and service requirements.

All references made in this manual to right, left, front, rear, top or bottom are as viewed facing the direction of

forward travel with the implement properly attached to the tractor.

Replacement Parts information is located in a separate Parts Manual. Rhino mowers use balanced and matched

system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components,

and bearings. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not

consistently meet these specifications. The use of "will fit" parts may reduce mower performance, void warranties,

and present a safety hazard. Use genuine Rhino mower parts for economy and safety.

For future reference, record your Rhino product model number and serial number.

Dealer Telephone Model Number

Owner Purchase Date Serial Number

SERIAL NUMBER PLATE

DEALER to CUSTOMER Pre-Delivery/ Operation Instructions

Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are

applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety

equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible)

and of Purchaser’s responsibility to train his/her operators of safe operation procedures.

• IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be installed and

maintained in good repair.

• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and

fastened securely in place to prevent injuries from entanglement or thrown objects.

• HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as

instructed, stopping leaks, damage caused by operating with over-heated oil, caring for hoses, using hoses of

proper rating, maintaining the specified operating pressure and the potential hazard of oils penetrating the

skin.

• FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when

the head is lifted off ground and that operator is responsible to watch out for persons in the area. I have

explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and

telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can

contact power lines resulting in electrocution, injury or death and that operator is responsible for keeping clear

of such hazards.

PRE-DELIVERY SERVICE

CHECK AND ADJUST OR LUBRICATE AS REQUIRED

See Operator’s Manual for Details

Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete

LUBRICATION & HYDRAULICS



Gearbox (Oil Levels)

 Hydraulic Oil Level (External Tank)

 Tractor Hydraulic Oil Level

 Hydraulic Hoses (Not Kinked Tighten Connections)

 Front Pump Drive (Assembly Is Tight And Shaft Properly

Aligned)

MOWER



Spindle And Motor Bolts Properly Torqued

 Spindle Oil Level

 Cast Blade Pan Bolts Properly Torqued/Retaining Pin In

Place

 Mower Cutting Height And Level Adjusted

 Cutting Shaft Bearings Lubricated

 All Hardware Properly Torqued

 Tire and Air Pressure/Lug Nuts (Correct Torque)

 Wheel Bearings (Check, Grease, and Preload)

ATTACHMENTS & INSTALLATION



Deflectors Front And Rear

 Shredding Attachments

 Correct Blade Rotation Direction

 Axle Arms And Beams

 Tongue And Control Rods (Installed And Adjusted)

 All Bolts - Pins And Nuts (Proper Torque)

MOWER TO TRACTOR CONNECTIONS



Draw Bar Length (Check And Set)

 A-Frame Pivot & Links

 Control Rods (Adjusted Equal)

 Axle Height (Adjusted)

 Cutting Height (Adjust)

 Mount Kit-Pre-Operation Check Complete

 Mower Wing (Adjust Level With The Center)

 Mower Wing (Check For Proper Raising Operation)

 C.V. Drivelines (Check Max Turn Radius)

 Pull Type Hitch (Height Adjustment)

 Mounting Hardware Properly Torqued

SAFETY ITEMS



Protective Shields (Operation And Installation)

 Driveline Clutch (Torque Limiter) (Adjust And Run In)

 Safety Decals (Installed)

 Operator’s Manual (Supplied)

 Tractor PTO Shield (Installed)

 S.M.V. Emblem (Installed If Needed)

 Tongue Jack (Installation and Operation)

 Safety Tow Chain (Installed)

 ADMA Driveline Safety Manual Supplied

 AEM Mower Safety Manual (Supplied in Canister)

 AEM Mower Safety Video has been shown to Purchaser

TABLE OF CONTENTS

SAFETY SECTION ......................................................................................... 1-1

GENERAL SAFETY INSTRUCTIONS AND PRACTICES.................................................................................. 1-2

OPERATOR SAFETY .........................................................................................................................................1-3

CRUSHING HAZARDS.......................................................................................................................................1-4

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY ......................................................................... 1-5

THROWN OBJECTS HAZARDS ........................................................................................................................1-6

RUN OVER HAZARDS....................................................................................................................................... 1-8

PTO ENTANGLEMENT HAZARDS .................................................................................................................... 1-9

MOWER BLADE CONTACT HAZARDS...........................................................................................................1-10

HIGH PRESSURE OIL LEAK HAZARD............................................................................................................ 1-11

ELECTRICAL & FIRE HAZARDS ..................................................................................................................... 1-12

TRANSPORTING HAZARDS ........................................................................................................................... 1-13

HAZARDS WITH MAINTENANCE OF IMPLEMENT........................................................................................1-14

PARTS INFORMATION.................................................................................................................................... 1-15

Decal Location ..................................................................................................................................................1-16

Decal Description..............................................................................................................................................1-19

Federal Laws and Regulations .........................................................................................................................1-28

INTRODUCTION SECTION ............................................................................ 2-1

Equipment Specifications.................................................................................................................................... 2-4

KEY OPERATION POINTS ................................................................................................................................ 2-5

Operating Noise Level/Sound Pressure..............................................................................................................2-5

Rhino Warranty Information ................................................................................................................................2-5

RHINO LIMITED WARRANTY............................................................................................................................2-6

ASSEMBLY SECTION.................................................................................... 3-1

DEALER SET-UP INSTRUCTIONS....................................................................................................................3-2

ASSEMBLY......................................................................................................................................................... 3-3

CONNECTING DRIVELINE................................................................................................................................3-4

DRIVELINE ATTACHMENT ...............................................................................................................................3-5

TIRES AND WHEELS.........................................................................................................................................3-6

Driveline Clamp Yoke Operating Instructions .....................................................................................................3-8

OPERATION SECTION .................................................................................. 4-1

OPERATOR REQUIREMENTS.......................................................................................................................... 4-3

TRACTOR REQUIREMENTS.............................................................................................................................4-4

ROPS and Seat Belt ...........................................................................................................................................4-4

Tractor Safety Devices........................................................................................................................................ 4-4

Tractor Horsepower ............................................................................................................................................4-4

Drawbar .............................................................................................................................................................. 4-5

Tractor Hydraulics...............................................................................................................................................4-5

Front End Weight ................................................................................................................................................ 4-5

Power Take Off (PTO) ........................................................................................................................................4-6

Tire Spacing........................................................................................................................................................4-6

GETTING ON AND OFF THE TRACTOR ..........................................................................................................4-7

Boarding the Tractor ...........................................................................................................................................4-7

Dismounting the Tractor...................................................................................................................................... 4-7

STARTING THE TRACTOR ...............................................................................................................................4-8

CONNECTING THE MOWER TO THE TRACTOR ............................................................................................4-9

Connecting Mower Tongue to the Tractor ..........................................................................................................4-9

Safety Tow Chain.............................................................................................................................................. 4-10

Connecting Mower Hydraulic Lines to the Tractor ............................................................................................ 4-10

Operating Mower Hydraulics with Three Tractor Hydraulic Valves...................................................................4-10

Operating Mower Hydraulics with Two Tractor Hydraulic Valves .................................................................... 4-11

Hydraulic Line Support......................................................................................................................................4-11

Hydraulic Cylinder Priming................................................................................................................................4-11

SETTING THE MOWER ...................................................................................................................................4-11

Setting Deck Height ......................................................................................................................................... 4-12

DRIVELINE ATTACHMENT .............................................................................................................................4-14

Driveline Length Check..................................................................................................................................... 4-14

Constant Velocity (CV) Driveline ...................................................................................................................... 4-16

PRE-OPERATION INSPECTION AND SERVICE............................................................................................4-17

Tractor Pre-Operation Inspection/Service......................................................................................................... 4-18

Mower Pre-Operation Inspection/Service ......................................................................................................... 4-18

Cutting Component Inspection ......................................................................................................................... 4-22

Blade Bolt Inspection ........................................................................................................................................4-24

DRIVING THE TRACTOR AND IMPLEMENT..................................................................................................4-27

Starting the Tractor ...........................................................................................................................................4-28

Brake and Differential Lock Setting................................................................................................................... 4-28

Operating the Mower Wings ............................................................................................................................. 4-28

Transport Position ............................................................................................................................................ 4-29

Operating Position ............................................................................................................................................ 4-29

Driving the Tractor and Cutter...........................................................................................................................4-30

Crossing Ditches and Steep Inclines ................................................................................................................ 4-31

OPERATING THE TRACTOR AND IMPLEMENT............................................................................................4-32

Foreign Debris Hazards ....................................................................................................................................4-33

Bystanders/Passersby Precautions ..................................................................................................................4-33

Engaging the Power Take Off (PTO) ................................................................................................................4-34

PTO RPM and Ground Speed ..........................................................................................................................4-35

Operating the Mower ........................................................................................................................................ 4-35

Right of Way (Highway) Mowing ....................................................................................................................... 4-39

Shutting Down the Implement ...........................................................................................................................4-40

DISCONNECTING THE MOWER FROM THE TRACTOR .............................................................................. 4-41

MOWER STORAGE ......................................................................................................................................... 4-42

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................... 4-43

Tire and Wheels................................................................................................................................................ 4-44

Transporting on Public Roadways .................................................................................................................... 4-45

Hauling the Tractor and Implement .................................................................................................................. 4-48

TROUBLESHOOTING GUIDE ......................................................................................................................... 4-49

MAINTENANCE SECTION ............................................................................. 5-1

HAZARDS WITH MAINTENANCE OF IMPLEMENT..........................................................................................5-2

Lubrication .......................................................................................................................................................... 5-3

CENTER & WING GEARBOXES .......................................................................................................................5-5

DIVIDER GEARBOX...........................................................................................................................................5-5

GEARBOX LUBRICANT REPLACEMENT ........................................................................................................ 5-6

DRIVELINES ...................................................................................................................................................... 5-7

Removal of the Intermediate Driveline on 5100 & 5150 Units .......................................................................... 5-11

MAIN CV DRIVELINE SAFETY SHIELD ......................................................................................................... 5-12

CAT IV WING DRIVELINE SHIELDS .............................................................................................................. 5-13

SEASONAL CLUTCH MAINTENANCE ............................................................................................................5-14

Drive Shaft Removal .........................................................................................................................................5-15

BLADE SERVICING ......................................................................................................................................... 5-16

BLADE SHARPENING .................................................................................................................................... 5-17

BLADE REMOVAL............................................................................................................................................5-17

Blade Bolt Inspection ....................................................................................................................................... 5-18

CAST BLADE PAN INSPECTION ................................................................................................................... 5-19

CAST BLADE PAN REMOVAL ........................................................................................................................ 5-20

3100 SERIES FLANGED ADAPTER REMOVAL .............................................................................................5-20

CAST BLADE PAN INSTALLATION.................................................................................................................5-20

WHEEL HUB ASSEMBLY ................................................................................................................................ 5-20

TIRES AND WHEELS ...................................................................................................................................... 5-21

Tongue.............................................................................................................................................................. 5-21

HIGH PRESSURE OIL LEAK HAZARD............................................................................................................ 5-22

HYDRAULIC HOSES........................................................................................................................................5-22

Flex Wing Hydraulic Cylinder Replacement Instructions ................................................................................. 5-23

Phasing Cylinder Removal and Replacement ................................................................................................. 5-24

REPHASING SUSPENSION LIFT CYLINDERS ............................................................................................. 5-27

Troubleshooting Guide for Rephasing Cylinder Systems ................................................................................ 5-28

SKID SHOES ................................................................................................................................................... 5-29

STORAGE ........................................................................................................................................................5-29

PROPER TORQUE FOR FASTENERS ...........................................................................................................5-29

Safety Section 1-1

SAFETY SECTION

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-2

SAFETY

GENERAL SAFETY INSTRUCTIONS AND PRACTICES

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings,

and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these

Safety Messages before assembling, operating or servicing this Implement. This equipment should only be

operated by those persons who have read the manual, who are responsible and trained, and who know how

to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in this

Manual and in the Safety Messages on the implement. Always follow the instruction in this

manual and use good common sense to avoid hazards.

Pictographs are used throughout this manual to help bring your visual attention to safety issues.

NOTE: If you want a translation of this safety section in one of the following Languages, please contact:

Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations

are available in Spanish, Portuguese, French, German, Russian.

PN GS01

Practice all usual and customary safe working precautions and above all---

remember safety is up to YOU

. Only YOU can prevent serious injury or death

from unsafe practices.

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-3

SAFETY

OPERATOR SAFETY

TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING:

• READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages.

• WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or

repairing equipment

• WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases.

• DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.

• DO NOT USE DRUGS or ALCOHOL before or while operating equipment.

• DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol.

• CONSULT medical professional for medication impairment side effects.

• STAY ALERT, prolonged operation can cause fatigue, STOP and REST.

GENERAL OPERATING SAFETY

VISIBILITY CONDITIONS WHEN MOWING:

• OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility.

• BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power

lines, debris and foreign objects.

GROUND SPEED WHEN MOWING:

• NORMAL SPEED range is between 2 to 5mph.

• ADJUST MOWING SPEED for terrain conditions and grass type, density and cut height.

• REDUCE MOWING SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, power

lines and to avoid debris and foreign objects.

INSECT INFESTATION

• Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING

or use enclosed tractor cab.

PTO SPEED:

• DO NOT EXCEED IMPLEMENT RATED PTO SPEED

• AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures.

SAFETY SIGNS:

• REPLACE missing, damaged or unreadable safety signs immediately.

PN OS01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-4

SAFETY

CRUSHING HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER,

ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS lock in up position.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

WHEN RAISING OR LOWERING WINGS:

•Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled.

•Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over.

• KEEP BYSTANDERS CLEAR of area TO AVOID crushing.

• KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines.

LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement.

TO AVOID EQUIPMENT FALLING while working near or under lifted wings, components and

implements raised by 3-Pointed tractor hitch:

• SECURELY SUPPORT or block up raised equipment, wings and components.

• BLOCK UP and securely support equipment before putting hands, feet or body under raised equipment or lifted compo-

nents.

• KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up.

WHEN PARKING Implement and Tractor:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• NEVER leave implement unattended in a raised position.

TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT:

• NEVER ALLOW children to play on or around Tractor or Implement.

WHEN UNHITCHING IMPLEMENT:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• USE tongue jack to control implement tongue movement.

• USE tongue JACK to lift heavy implement tongues.

• AVOID overloading jack to prevent jack failure and injury.(Refer to Instructions in Operation Section)

BEFORE REMOVING Wing Retaining Lock:

• ATTACH hoses to tractor.

• FILL Wing Cylinders with oil. (Refer to Instructions in Operation Section)

• KEEP bystanders away before operating wings.

• LOWER WINGS slowly and carefully.

PN CH01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-5

SAFETY

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY

TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR

IMPLEMENT:

WHEN BACKING tractor to implement hitch:

• DO NOT ALLOW BYSTANDERS between tractor and implement.

BEFORE connecting and disconnecting implement hitch:

• STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.

WHEN connecting and disconnecting implement hitch:

• DO NOT crawl or walk under raised mower or wing.

• USE tongue JACK to lift heavy implement tongues to control implement tongue movement.

• AVOID overloading jack to prevent jack failure and injury.

(Refer to Instructions in Operation Section)

WHEN CONNECTING IMPLEMENT DRIVELINE:

TO AVOID implement driveline coming loose during operation:

• LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft.

• SECURELY seat yoke locking balls in PTO shaft groove.

• PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY

ATTACHED.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in Operation

Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

• Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause:

• Excessive vibration, thrown objects, blade and implement failures by doubling operating speed.

• Increased working length exposing unshielded driveline areas and entanglement hazards.

BEFORE REMOVING WING RETAINING LOCKS:

• ATTACH hoses to tractor.

• FILL Wing Cylinders with oil. (R

efer to Instructions in Operation Section)

• KEEP bystanders clear of area before operating wings.

• LOWER WINGS slowly and carefully.

DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-6

SAFETY

THROWN OBJECTS HAZARDS

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE

CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:

• KEEP bystanders 300 feet away

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands,

Side Skirts and Skid Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle.

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swing outside deck with great velocity:

1. MARK objects that cannot removed.

2. AVOID these objects when mowing.

HIGH GRASS and WEED AREA INSPECTION:

• INSPECT for and REMOVE any hidden large debris.

• MOW at Intermediate height

• INSPECT and remove remaining debris

• MOW at final height.

MOWER THROWN OBJECT SHIELDING:

• KEEP all thrown object shielding including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side

Skirts and Skid Shoes in place and in good condition when mowing.

• DO NOT OPERATE with any thrown object shielding missing, damaged or removed.

RIGHT OF WAY (Highway) MOWING

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks or greenbelt mowing or all other mowing where

human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,

2. RAISE CUTTING HEIGHT to 6 INCHES minimum,

3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,

4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground

while mowing.

PN TO01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-7

SAFETY

THROWN OBJECTS HAZARD (CONTINUED)

MOWER OPERATION:

• DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material.

• USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area.

• Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or

use enclosed tractor cab.

• ADJUST mower sections or wing close and parallel to ground without exposing blades.

• ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs,

guard rails and fixed obstructions.

• DO NOT operate mower when mower wing(s) is raised or in transport position.

• STOP MOWING immediately if blades strike heavy objects, fixed structures, metal guard rails and con-

crete structures:

1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.

2. INSPECT and REPLACE any damaged blades.

3. CHECK blade carrier and REPLACE if damaged.

• DO NOT mow in standing water TO AVOID possible BLADE FAILURE.

• AVOID MOWING in reverse:

1. STOP PTO and back up mower.

2. LOWER mower, engage PTO and mow forward.

• STOP PTO and BLADES when raising wings or the mower to transport position.

• DO NOT ENGAGE PTO with mower in transport position.

• STOP mowing when EXCESSIVE VIBRATION occurs:

1. STOP PTO and tractor ENGINE.

2. INSPECT mower for vibration source.

3. REPLACE any damage parts and bent or damaged BLADES.

PN TO01-X

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-8

SAFETY

RUN OVER HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR

EQUIPMENT RUN OVER:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS locked in UP position.

• ONLY start tractor while seated in tractor seat.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

• NEVER ALLOW RIDERS on tractor or implement.

WHEN MOUNTING AND DISMOUNTING TRACTOR:

• ONLY mount or dismount when tractor and moving parts are stopped.

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop

and remove key before dismounting from tractor.

PN RO01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-9

SAFETY

PTO ENTANGLEMENT HAZARDS

KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR

DEATH:

STAY AWAY

and KEEP hands, feet and body AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

• ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.

PTO SHIELDING:

TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT:

• KEEP PTO shields, integral driveline shields and input shields installed

• DO NOT OPERATE mower without shields and guards in place or missing

• REPAIR OR REPLACE if damage, broken or missing

• ALWAYS REPLACE GUARDS that have been removed for service or maintenance.

• Do Not use PTO or PTO guard as a step.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in

Operation Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft

• AVOID sharp turns or lift mower to heights to cause driveline "knocking".

• Lubricate driveshaft-telescoping components weekly.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by

doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-10

SAFETY

MOWER BLADE CONTACT HAZARDS

KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM

BLADE CONTACT:

• STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• DO NOT put hands or feet under mower decks

• STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings

• STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

PN MB01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-11

SAFETY

HIGH PRESSURE OIL LEAK HAZARD

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS

PENERATING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system

pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

• REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.

WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

• USE paper or cardboard to search for leaks.

• DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.

• Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form

of injury.

PN HP01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-12

SAFETY

ELECTRICAL & FIRE HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN

WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES:

• INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines,

cables and Utility, Municipal, or other type structure.

• KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions.

• DO NOT allow mower to contact with any Utility, Municipal, or type of structures and obstructions.

• CALL 811 and 1-800-258-0808 to identify buried utility lines.

FIRE PREVENTION GUIDELINES while Operating, Servicing, and Repairing Mower and Tractor to

reduce equipment and grass fire Risk:

• EQUIP Tractor with a FIRE EXTINGUISHER

• DO NOT OPERATE mower on a tractor equipped with under frame exhaust

• DO NOT SMOKE or have open flame near Mower or Tractor

• DO NOT DRIVE into burning debris or freshly burnt area

• AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock.

• ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating.

• CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes.

• SHUT OFF ENGINE while refueling.

PN EF01

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APEX/EPIC/ICON 04/16 Safety Section 1-13

SAFETY

TRANSPORTING HAZARDS

TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT:

• KEEP transport speed BELOW 20 mph to maintain control of equipment.

• REDUCE SPEED on inclines, on turns and in poor towing conditions.

• DO NOT TOW with trucks or other vehicles.

• USE only properly sized and equipped tractor for towing equipment.

• FOLLOW all local traffic regulations.

TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS:

• ONLY TRANSPORT with tractor with ROPS in the raised position.

• USE properly sized and equipped tractor that exceeds implement weight by at least 20%.

• KEEP 20% of tractor weight on front wheels to maintain safe steering.

BEFORE TRANSPORTING OR TOWING IMPLEMENT:

TRACTOR INSPECTION:

• CHECK steering and braking for proper operation and in good condition.

• CHECK SMV sign, reflectors, stop lights, tail lights and hazard lights for proper operation and visibility behind unit.

• CHECK that your driving vision is not impaired by tractor, cab, or implement while seated in tractor seat.

• ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions.

PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING:

ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS:

• RAISE MOWER and ENGAGE center axle cylinder transport stops or pins.

• RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins.

• ATTACH implement SAFETY CHAIN to tractor.

• REMOVE any cut material collected on mower deck.

DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR

TOWING:

BRAKING TESTS:

• INSTALL center axle cylinder transport stops or pins.

• Observe STOPPING distances increases with increased speeds.

• DETERMINE the maximum safe transport speed that does not exceed 20 mph.

DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND:

• TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds.

• USE REDUCED turning speeds in sharp turns to avoid equipment turning over.

WHEN TOWING OR TRANSPORTING EQUIPMENT:

• Always WEAR SEAT BELT when operating or transporting mower.

• USE low speeds to avoid overturn with raised wings.

•

USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads.

• TURN ON tractor FLASHING WARNING LIGHTS.

• ALLOW clearance for implement swing while turning.

KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions.

PN TH01

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APEX/EPIC/ICON 04/16 Safety Section 1-14

SAFETY

HAZARDS WITH MAINTENANCE OF IMPLEMENT

AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN

GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND

MAINTENANCE.

BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT:

SECURE EQUIPMENT FOR SERVICE

BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure.

• STOP ENGINE, engage parking brake and allow all moving parts to stop and remove key before dismounting from truck seat.

•

PLACE implement on ground or securely block up raised equipment. Use large blocks on soft or wet soil.

•

PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure.

• DISCONNECT IMPLEMENT Hydraulic HOSES from truck.

WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs

and maintenance on the implement:

•Always WEAR protective GLOVES when handling chemicals or worn component with sharp edges.

•Always

WEAR GLOVES and SAFETY GLASSES when servicing components

•

AVOID CONTACT with hot hydraulic oil tanks, pumps, motors, valves and hose connection surfaces.

•

SECURELY support or BLOCK UP raised implement, framework and lifted components before working underneath equipment.

•

STOP any implement movements and SHUT-OFF TRACTOR engine before doing any work procedures.

•

USE ladder or raised stands to reach high equipment areas inaccessible from ground.

•

ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work.

•

FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents.

•

DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures.

•

DO NOT modify or alter implement, functions or components.

•

DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from

mower.

PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE

SECTION:

• INSPECT for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and

all moving parts for wear.

•

REPLACE any worn or broken parts with authorized service parts.

•

LUBRICATE unit as specified by lubrication schedule

•

NEVER lubricate, adjust or remove material while it is running or in motion.

•

TORQUE all bolts and nuts as specified.

BLADE INSPECTION:

• REPLACE bent, damage, cracked or broken blades immediately with new blades.

•

AVOID blade failures and thrown broken blades. DO NOT straighten, weld, or weld hard-facing blades.

SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION:

• KEEP all Deflectors, Chain Guards, Steel Guards, Gearbox Shields, and PTO integral shields, Bands, Side Skirts and Skid Shoes

in place and in good condition.

•

REPLACE any missing, broken or worn safety shields, guards and safety devices.

• Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California

to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to

cause cancer, birth defects or other reproductive harm.

PN HM01

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-15

SAFETY

PARTS INFORMATION

Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives,

knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino

specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”

parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino

mower parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-16

SAFETY

Decal Location

NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and

bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and

handling charges may apply). Contact your Rhino dealer to order replacement decals.

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-17

SAFETY

ITEM PART NO. QTY QTY TYPE DESCRIPTION

10’ 15’

1. D875 1 1 INSTRUCT Lubrication Chart

2. D814 1 1 DANGER Multi-Language

3. D389 1 1 DANGER Multi-Hazard

4. 00791405 1 1 LOGO Rhino APEX Logo (Left Side)

00791613 1 1 LOGO Rhino EPIC Logo (Left Side)

00791615 1 1 LOGO Rhino ICON Logo (Left Side)

5. 00791404 1 1 LOGO Rhino APEX Logo (Right Side)

00791612 1 1 LOGO Rhino EPIC Logo (Right Side)

00791614 1 1 LOGO Rhino ICON Logo (Right Side)

6. D534 2 3 WARNING Blade Bolt Torque

7. D138 1 1 INSTRUCT Blade Rotation-CCW

8. 00791407 1 1 NAME 3100 (Left Side)

00791409 1 1 NAME 3150 (Left Side)

00791411 1 1 NAME 4100 (Left Side)

00791413 1 1 NAME 4150 (Left Side)

00791415 1 1 NAME 4105 (Left Side)

00791417 1 1 NAME 4155 (Left Side)

00791419 1 1 NAME 5100 (Left Side)

00791421 1 1 NAME 5150 (Left Side)

9. D614 6 5 DANGER Thrown Objects

10. D137 2 2 INSTRUCT Blade Rotation-CW

11. 00791406 1 1 NAME 3100 (Right Side)

00791408 1 1 NAME 3150 (Right Side)

00791410 1 1 NAME 4100 (Right Side)

00791412 1 1 NAME 4150 (Right Side)

00791414 1 1 NAME 4105 (Right Side)

00791416 1 1 NAME 4155 (Right Side)

00791418 1 1 NAME 5100 (Right Side)

00791421 1 1 NAME 5150 (Right Side)

12. 00786507 1 1 LOGO 6-Year Gearbox Warranty

13. 00760657 1 1 WARNING Genuine Rhino Parts

14. 00756004 3 4 DANGER Shield Missing

15. D388 1 1 DANGER Driveline Hazard

16. D401 1 1 WARNING 1000 RPM

17. D539 2 2 DANGER Crushing Hazard - Falling

18. 00753840 1 2 DANGER Wing Lowering Safety

19. 1458393 1 1 REFLECT Yellow Reflector

20. D390 1 1 WARNING Pull Type Unit Hazard

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-18

SAFETY

21. 00791626 1 1 INSTRUCT Hyd Hose Color Code

22. 03200347 1 1 REFLECTOR SMV Sign

23. 00776031 1 1 ___________ Canister w/ Manual #00791627C

24. 1458392 2 2 REFLECT Red Reflector

25. 00791639 2 2 INSTRUCT 8 Hr. Grease Axle Fitting

26. D482 1 1 WARNING Jackstand Positioning

27. 00791604 1 1 NAME 3100 (Small)

00791605 1 1 NAME 3150 (Small)

00791606 1 1 NAME 4100 (Small)

00791607 1 1 NAME 4150 (Small)

00791608 1 1 NAME 4105 (Small)

00791609 1 1 NAME 4155 (Small)

00791610 1 1 NAME 5100 (Small)

00791611 1 1 NAME 5150 (Small)

Decal Sheets:

00791396 - Model 3100

00791397 - Model 3150

00791398 - Model 4100

00791399 - Model 4150

00791400 - Model 4105

00791401 - Model 4155

00791402 - Model 5100

00791403 - Model 5150

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-19

SAFETY

Decal Description

SAFETY

APEX/EPIC/ICON 04/16 Safety Section 1-20

SAFETY

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SAFETY

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SAFETY

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APEX/EPIC/ICON 04/16 Safety Section 1-28

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning

employer and employee equipment operators. This section is not intended as a legal interpretation of the law and

should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices

and servicing of equipment with which they are or will be involved, and of any other practices dictated by the

work environment.

Keep all guards in place when the machine is in operation;

Permit no riders on equipment

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the

machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to

know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard

Administration, Wage & Home Division, Child Labor Bulletin #102.)

Contents

Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

A Word To The User/Operator . . . . . . . . . . . . . . . . . . . . 3

The Industrial/Agricultural Mower. . . . . . . . . . . . . . . . . 4

Follow A Safety Program . . . . . . . . . . . . . . . . . . . . . . . . 5

Prepare For Safe Operation . . . . . . . . . . . . . . . . . . . . . . 9

Start Safely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operate Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Park Safely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Shut Down Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Perform Maintenance Safely . . . . . . . . . . . . . . . . . . . . 19

Final Word To The User. . . . . . . . . . . . . . . . . . . . . . . . . 26

Acknowledgment

We wish to acknowledge the contributions of the members of AEM’s Industrial/Agricultural Mower Manufacturers Council

to the preparation of this Safety Manual.

NOTICE OF COPYRIGHT PROTECTION

without the prior written permission of the Association of Equipment Manufacturers.

Revised 01/03, 09/10

This safety manual is intended to point out some of the

basic safety situations that may be encountered during

the normal operation and maintenance of your machine

and to instruct you in safety practices for dealing with

these conditions. This manual is NOT a substitute for

the mower manufacturer’s operator’s manual(s).

Additional precautions may be necessary, or some

instructions may not apply, depending on equipment,

attachments and conditions at the worksite or in the

service area. The manufacturer has no direct control

over equipment application, operation, inspection or

maintenance. Therefore, it is YOUR responsibility to

use good safety practices in these areas.

The information provided in this manual supplements

the speci c information about your machine that is

contained in the manufacturer’s operator’s manual(s).

Other information that may affect the safe operation of

your machine may be contained on safety signs or in

insurance requirements, employer’s safety and training

programs, safety codes, local, state/provincial and

federal laws, rules and regulations.

IMPORTANT! Before you operate the mower,

make sure you have the manufacturer’s

operator’s manual(s) for this machine and all

attachments. If the manufacturer’s manuals

are missing, obtain replacement manuals from

your employer, equipment dealer or directly

from the manufacturer. Keep this safety manual

and the manufacturer’s manuals with the

machine at all times. Read and understand all

manuals.

The AEM Mower Safety Practices video is

available to train and reinforce good safety

practices. Operators are encouraged to

periodically view the safety video.

Foreword

Read and

Understand

Manuals Before

Operating

Safety Alerts

Symbol

This Safety Alert Symbol means: “ATTENTION!

STAY ALERT! YOUR SAFETY IS INVOLVED!”

The Safety Alert Symbol identi es important safety

messages on equipment, safety signs, in manuals or

elsewhere. When you see this symbol, be alert to the

possibility of death or personal injury. Follow

instructions in the safety message.

Reasons Safety is Important:

— Accidents disable and kill.

— Accidents cost.

— Accidents can be avoided.

Signal Words

Signal words are distinctive words that will typically be

found on safety signs on the mower and other worksite

equipment. These words may also be found in this

manual and the manufacturer’s manuals. These words

are intended to alert the operator to a hazard and the

degree of severity of the hazard.

DANGER indicates a hazardous

situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous

situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous

situation which, if not avoided, could

result in minor or moderate injury.

NOTICE indicates a property

damage message.

DANGER

WARNING

CAUTION

NOTICE

A Word To The User/Operator

It is YOUR responsibility to read and understand the

safety manual and the manufacturer’s manuals before

operating this machine. This safety manual takes you

step by step through your working day.

Hazard Recognition and Accident Prevention depend

upon you being alert, careful and properly trained in the

operation, transport, maintenance and storage of this

equipment.

Graphics have been provided to help you understand

the text.

Remember that YOU are the key to safety. Good safety

practices not only protect you but also protect the

people around you. Study and understand this manual

and the manufacturer’s manuals for your speci c

machine. Make them a working part of your safety

program. Keep in mind that this safety manual is written

for industrial/agricultural mowers.

Contact the manufacturer of your equipment to answer

any questions about safe operation that remain after

studying the manufacturer’s operator’s manual(s) and

this safety manual.

Practice all other usual and customary safe

working precautions and above all:

REMEMBER — SAFETY IS UP TO YOU!

YOU CAN PREVENT SERIOUS INJURY OR

DEATH CAUSED BY UNSAFE WORK PRACTICES!

Read and

Understand All

Safety Signs

Industrial/Agricultural Mower Types

Mowers are used for pasture clipping, crop residue

shredding, heavy brush cutting, waterways, right-of-

ways, roadside or highway mowing. Also, these mowers

are used for cutting grass and other growth in public

areas such as parks and cemeteries.

The Industrial/Agricultural Mower

Sickle Bar

Flail

Rotary

Boom

Folding Wing Rotary

Agricultural Disc Mower Types

Disc mowers are designed and equipped to cut hay

crops at higher  eld speed.

Disc mower/conditioners mow and condition crops.

Self-propelled windrowers mow and form conditioned

hay into windrows.

The Industrial/Agricultural Mower

Disc Mower

Conditioner

Self-propelled

Windrower

Follow A Safety Program

Protect Yourself

Wear personal protective clothing and Personal

Protective Equipment (PPE) issued to you or called

for by job conditions. You must ALWAYS wear safety

glasses with side shields.

You may also need:

— Hard hat

— Safety shoes

— Safety goggles or face shield

— Heavy gloves

— Hearing protection

— Re ective clothing

— Wet weather gear

— Respirator or  lter mask

Wear whatever is needed—don’t take chances.

WARNING! Prevent death or serious injury from

entanglement. Do not wear loose clothing or

accessories. Tie up long hair. Stay away from all

rotating components when the engine is running.

Contact, wrapping or entanglement with rotating or

moving parts could result in death or serious injury.

Avoid

Entanglement

Follow A Safety Program

— Read, understand and follow the manufacturer’s

written instructions found in the operator’s manual(s)

and safety signs on mower and tractor.

— Have operational training with mower and tractor.

— Take advantage of training programs offered in

your area.

— Ask your equipment dealer or supervisor to explain

things you do not understand.

— Explain the written instructions in the operator’s

manual(s) and safety signs to those users or

operators who cannot read.

— Inspect the mower and tractor daily before operating.

Ensure all guards are in place and the equipment is

operating properly.

— Never smoke while operating. Never  ll the fuel tank

with the engine running or near an open  ame.

— Make sure you have adequate visibility and suf cient

lighting.

— Know the pinch points and rotating parts. Awareness

on your part can prevent accidents.

— Never attempt to operate the controls except from

the operator’s seat. Improperly controlled functions

could produce unexpected machine movement and

result in serious injury or death.

— Shut down the mower and tractor before dismounting.

(See page 18, Proper Equipment Shut Down

Practices.)

Read, Understand

and Follow Manuals

and Safety Signs

Avoid

Rotating Parts

Know and

Avoid Pinch

Points

Follow A Safety Program

Avoid Injury From Raised Equipment

Avoid possible crushing injury from falling mower or

other raised equipment.

Before working near or under raised mower or

equipment parts:

— Securely support or block up raised mower or

equipment parts according to the operator’s manual.

— Securely support, block up or lock up wings with

approved locking devices or lower mower or

equipment parts to the ground.

— Use transport locks when transporting mower on

public roads.

Avoid Injury From High Pressure Fluid

Avoid  uid injection injury due to high pressure  uid leaks.

If any ﬂ uid is injected into the skin, it must be

removed within a few hours by a doctor familiar with

this type of injury.

Fluid leaks under pressure may not be visible. When

checking for leaks or working around pressurized systems:

— Read manufacturer’s operator’s manual(s) for

recommended safety practices.

— Wear a face shield or safety goggles for eye protection.

— Use a piece of cardboard or wood to check for leaks;

DO NOT use your hands.

— Relieve system pressure before disconnecting lines.

— Check for and repair damaged or leaking lines, pipes

and hoses.

— Check for and tighten loose connections.

— Purge air from system before operating.

High Pressure

Fluid Can Inject

into the Body

Avoid Crushing –

Block Up or

Securely Support

Mower

Follow A Safety Program

Avoid Injury From Fire And Explosion

Set the parking brake, shut the mower and tractor

engine down and remove the key while  lling the fuel

tank. Use extra caution when fueling a hot engine.

Never smoke while fueling. Avoid sparks by grounding

the fuel nozzle against the  ller neck.

The fumes in an empty fuel tank are explosive. Never

weld or cut on fuel lines, tanks or containers.

Remove all trash or mowing debris from the machine

daily or as needed. Keep debris away from engine,

exhaust, slip clutches and other heat sources. Use

spark arrestors, as appropriate, on the engine exhaust

system. Make sure oily rags or other  ammable material

are not stored on the machine.

Check for fuel, oil or hydraulic  uid leaks. Repair the

leaks and clean the machine before you operate it.

Ether/cold start  uid is  ammable. Do not smoke

when using ether/cold start  uid. Always follow the

instructions on the can and in the manufacturer’s

operator’s manual(s) for your mower. Do not use ether/

cold start  uid if the engine is equipped with a glow plug

or other type of preheater.

Always use a non ammable solvent when you

clean parts. Do not use gasoline, diesel fuel or other

 ammable  uids.

Store all  ammable  uids and materials away from your

machine and work area.

Know where  re extinguishers are kept—how

they operate—and what type of  re they are for.

Check readiness of  re extinguishers according to

manufacturer’s instructions. Make sure each tractor is

equipped with a  re extinguisher.

Remove

Debris Daily or

As Needed

No Smoking

and No Open

Flames

Follow A Safety Program

Be Alert!

Know where to get assistance. Know how to use a  rst

aid kit and  re extinguisher/ re suppression system.

Be Aware!

Take advantage of training programs offered.

Be Careful!

Human error is caused by many factors: carelessness,

fatigue, overload, preoccupation, unfamiliarity of operator

with the machine, drugs, and alcohol to name a few.

Damage to the tractor or mower can be  xed in a short

period of time, but injury, or death, has a lasting effect.

For your safety and the safety of others, encourage your

fellow workers to act safely.

For Safe Operation

You must be a quali ed and authorized operator for

proper operation of your machine. You must clearly

understand the written instructions supplied by the

manufacturer, be trained—including actual operation of

the mower—and know the safety rules and regulations

for the worksite. It is a good safety practice to point

out and explain safety signs and practices and ensure

others understand the importance of following these

instructions.

WARNING! Drugs and alcohol affect an operator’s

alertness and coordination and the operator’s ability

to safely operate the equipment. Never use drugs or

alcohol while operating the mowing equipment.

Never knowingly allow anyone to operate this

machine when their alertness or coordination is

impaired. An operator taking prescription or over-the-

counter medication must consult a medical professional

regarding any side effects of the medication that would

hinder their ability to safely operate this equipment.

Never Use Drugs

or Alcohol While

Operating

Follow A Safety Program

Know The Rules

Most employers have rules governing operation and

maintenance of equipment. Before you start work at a

new location, check with your supervisor or the safety

coordinator. Ask about the rules you will be expected

to obey.

The Occupational Safety and Health Administration

(OSHA) enforces federal laws within the United

States that apply to safe operation, application and

maintenance of equipment on a worksite. It is the

employer’s responsibility to comply with these laws.

An OSHA representative may periodically inspect a

worksite to see that these laws are being followed.

There may also be local or state/provincial laws or

international regulations that apply to this equipment

and its use, along with speci c worksite or employer

rules. It is important that you know and comply with

all applicable laws and rules, including those requiring

operator training and certi cation.

These are some of the rules you must work by:

— A ROPS and seat belt-equipped tractor is a federal

government (OSHA) requirement for operator

protection during mowing operations. An enclosed

cab provides additional operator protection from

thrown objects. Check your mower operator's manual

to see if a tractor cab is also required.

— Wear and check that others are wearing proper

clothing and personal protective equipment.

— Inspect your machine and attachments before each use

as speci ed by the manufacturer and your employer.

— Know the limitations and operating characteristics of

your mowing equipment. Do not misuse it.

— Have all provided shields and guards properly

installed before operating the machine.

— Never modify or remove any part of the machine

(except for service—then make sure it is replaced).

Safety Rules

•

Know and

Understand

Rules of

Operation

Follow A Safety Program

Some Rules You Must Work By (continued)

— Only quali ed and authorized individuals may operate

this equipment.

— Never allow children to play on, ride on or operate

the equipment. Children are not quali ed to operate

this equipment.

— Do not allow any riders.

— Use three-point contact (handholds and steps) and

face the equipment when mounting or dismounting.

— Keep bystanders 300 ft (92 m) from the mowing

operation.

— Know the worksite before you use the mower. Be

aware of possible terrain hazards that you may

encounter. Remove or mark obstacles and debris that

could damage or be thrown by the mower.

— Only use attachments and parts that are approved by

the mower manufacturer.

— Make sure all attachments are lowered, set the parking

brake, shut off the engine and cycle the control levers.

Remove the key before leaving the tractor. (See page

18, Proper Equipment Shut Down Practices.)

— When transporting the mower on a trailer, follow the

manufacturer’s detailed instructions for loading, tying

down and unloading the mower.

Keep

Children

Away from

Equipment

No Riders

Shut Down

Unattended

Equipment

Keep

Bystanders

Away

Follow A Safety Program

Know The Equipment

Read and understand the DANGER, WARNING,

CAUTION and NOTICE safety signs and other

informational signs on the tractor and mower and in the

manufacturer’s operator’s manual. Ask your supervisor

or mower dealer to explain any information you do not

understand. Failure to obey safety instructions could

result in death or serious injury.

Make sure all the manufacturer’s protective structures,

guards, shields, screens and panels are in good repair,

in place and securely fastened. Damaged, missing or

weakened safety components can create a hazardous

situation for you as the operator. Never remove or

modify any safety components including thrown object

shielding on a mower.

Know the following about your tractor and mower:

— Function, purpose and use of all controls.

— Correct operation speeds.

— Slope and uneven terrain capabilities and proper

operation.

— Braking and steering characteristics.

— Turning radius and clearances.

— How to quickly stop equipment in an emergency.

Read and

Understand All

Safety Signs

Read and

Understand

Manuals Before

Operating

Prepare For Safe Operation

Check The Mower And Tractor Equipment

Before beginning your work day inspect the machine

and have all systems in good operational condition.

WARNING! Prevent possible crushing injury from falling

equipment. Hydraulic system or part failure could cause

unsupported equipment to fall. Do not go under raised

equipment unless it is properly supported according

to the operator’s manual.

— Perform daily and periodic service procedures as

instructed by the equipment manufacturer.

— Check for loose, broken, missing or damaged tractor

and mower parts. Repair or replace these parts.

— Check for proper tractor and mower attachments.

— Check for proper tractor and mower PTO rpm rating

match.

— Check mower blade(s) condition. Replace severely

worn, bent, gouged or nicked blades including the

blade bolts and fasteners. Never straighten or weld

on blades.

— Ensure thrown object shielding is properly installed

and in good condition. Repair or replace if damaged

or missing.

Read Manual –

Block Up or

Securely Support

Mower

Maintain

Machine

Walk-Around

Inspection

Prepare For Safe Operation

— Check that all guards and shields are in place and

that all equipment is in good operating condition. This

includes PTO driveline, gearbox and implement guards

and shields that are used for operator protection.

— Check for properly latched driveline yoke-end locking

devices.

— Check for damaged or leaky tractor and mower

hydraulic systems. Repair or adjust as needed.

WARNING! Hydraulic  uid under pressure can penetrate

the skin or eyes and cause serious injury, blindness or

death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to ﬁ nd leaks, not

your hand. Wear eye protection. If  uid is injected

into the skin, it must be removed within a few hours by

medical personnel familiar with this type of injury.

— Keep the operator platform surface clean and free of

grease, oil, dirt, snow or ice. Steps and handholds

must be clean and functional.

— Ensure work lights are kept clean (if equipped). Check

that all lights work properly.

— Ensure the slow moving vehicle (SMV) sign, re ectors

and warning lights are in good condition and can be

clearly seen.

— Ensure all tools or loose objects are removed or

securely fastened while operating the machine.

— Check all safety signs for clarity. Replace damaged

signs.

Check for

Leaks and Inspect

Hoses

Check for Missing/

Damaged Guards

and Shields

Put Away

Tools

Prepare For Safe Operation

Know The Work Area

Before you operate the mower thoroughly inspect

the work area. Walk around the area and inspect the

surfaces you will travel on when using the mower.

Locate and avoid:

— Holes

— Drop-offs

— Obstacles

(stumps)

— Excavations

— Standing water

Look for debris and obstacles by walking the area before

you mow. Objects like wire, cable, rocks, tires, and metal

objects that could damage or be thrown by the mower

must be removed or marked clearly and avoided.

Correct unsafe conditions. Do not operate in problem

areas where debris and obstacles cannot be removed

or marked.

Analyze mowing area to determine:

— The most ef cient mowing procedure.

— The height of the material to be mowed.

— Operating terrain conditions.

— How to best use forward mowing pattern.

— The potential for bystanders or passers-by to be

exposed to thrown objects.

Look Out For Others

Before starting equipment:

— Walk around the equipment.

— Check for anyone under, on or near the equipment.

— Clear everyone from these areas.

— Sound a warning.

Remove or

Mark Debris and

Obstacles

Walk

Around the

Worksite

— Deep mud

— Wet spots

— Soft soil

— Rough spots

— Power lines

and apparatus

— Other utilities

— Any conditions

which could

cause collision,

loss of control

or tipover

— Steep slopes

Prepare For Safe Operation

Mount And Dismount Tractor Properly

Always use three-point contact when mounting or

dismounting the tractor or mower. Face the machine

when you enter or leave the machine. Three-point

contact means that three out of four arms and legs are

in contact with the machine at all times during mount

and dismount.

Before mounting:

— Clean shoes and wipe hands. Clean steps and

handholds of snow, ice, mud or oil.

During mounting and dismounting:

— Use handholds and step plates.

— Never grab steering wheels or controls for handholds.

— Never mount or dismount from a moving tractor.

— Never mount or dismount while carrying tools or

objects that prevent three-point contact. Put parts or

tools down. Maintaining proper contact, climb and

then pick up the object.

Use

Three-Point

Contact

Clean Up

Slippery Areas

Prepare For Safe Operation

Tractor And Mower Controls Safety Test

Start the tractor following the speci c procedures in the

manufacturer’s operator’s manual. These procedures

normally include:

— Fasten and adjust seat belt on your ROPS-equipped

tractor.

— Check parking brake for engagement.

— Check PTO disengagement.

— Check all controls for Park position.

— Warn others in area before starting tractor.

— Start tractor following tractor manufacturer’s

recommended starting procedures.

WARNING! Avoid serious injury or death from

unexpected machine movement. Start the engine only

from the operator’s position. Never attempt to start

the engine by shorting across starter terminals or

reaching the key from the ground or outside the cab.

After starting:

— Check all instruments, gauges and indicator lights for

normal operation.

— Check all tractor controls, steering and brakes for

proper function.

— Raise and lower mower to check for driveline

bottoming out or engagement problems.

— Check the equipment for excessive vibration and

unusual noises.

Check

Instruments

and Controls

Start Only

from Operator’s

Seat

Use ROPS

and Seat Belt

Use a

“Do Not Operate”

Tag

Do Not

Dismount Until

Equipment Motion

Has Stopped

Prepare For Safe Operation

— Use proper equipment shut down practices before

inspecting equipment. Wait until all equipment

motion has stopped before dismounting the tractor or

mower.

— Do not operate mower unless tractor and mower are

running properly. Place a “Do Not Operate” tag on

the machine, remove the key and do not operate the

mower until the problem is corrected.

Power Takeoff System

Be sure to operate the tractor at the mower’s rated PTO

rpm speed.

When operating tractors with transmission-driven PTO

systems, a rotary mower will have a signi cant  ywheel

effect. The mower may continue to propel a tractor with

a transmission-driven PTO system.

The tractor should be equipped and operated as follows:

— Install a driveline equipped with an over-running

clutch.

— Give yourself suf cient maneuvering room and time

by anticipating turns, stops and speed reductions.

Use Proper

PTO Speed

Prepare For Safe Operation

Hitching Mower To Tractor

Three-point hitch-mounted mowers:

— Refer to mower and tractor manufacturers’ manuals.

— Place tractor’s hydraulic power lift (rockshaft)

selector lever in down position to avoid unexpected

movement.

— Explain the hitching procedures to those operators

who cannot read.

— Front-end weights may be needed to maintain

steering control and front-end stability. Refer to the

manufacturers' operator's manual(s).

— When backing the tractor up to the mower, NEVER

allow anyone between the tractor and the mower.

— Attach the mower to the tractor three-point links and

securely pin in position.

— Securely attach the driveline to the tractor PTO.

Lower the master shield into place if it is movable.

Push and pull on the driveline to ensure it is locked

onto the PTO shaft.

Read and

Understand

Manuals Before

Operating

Maintain

Proper Weight

Distribution

No One

Allowed Between

Tractor and

Mower

Avoid

Entanglement,

Use Guards and

Shields

Pull-type hitch-mounted mowers:

— Refer to mower and tractor manufacturers’ manuals.

— Remove three-point hitch quick coupler if equipped.

— Attach only to drawbar hitch.

— Adjust tractor drawbar length for 540 or 1000 rpm

PTO operation.

— When backing the tractor up to the mower, NEVER

allow anyone between the tractor and the mower.

— Properly attach the mower safety tow chain to the

tractor.

— Securely attach the driveline to the tractor PTO. Push

and pull on the driveline to ensure it is locked onto

the PTO. Lower the master shield into place.

— Hook up the mower hydraulic hoses to the tractor.

— Make sure the wings, or raised mower decks, are

supported by the cylinders before removing the

transport locks. Never use force to release the

transport or wing locks. The wings or deck could fall

and crush you.

Conﬁ rm Wings Are

Supported Before

Releasing Locks

Avoid

Entanglement,

Use Guards and

Shields

Prepare For Safe Operation

Tractor

Drawbar

Adjustment

14IN

540 RPO PTO

1-3/8" 6 SPLINE

1000 RPO PTO

1-3/8" 21 SPLINE

16IN

1000 RPO PTO

1-3/4" 20 SPLINE

20IN

540 RPM PTO

1-3/8" 6 SPLINE

1000 RPM PTO

1-3/8" 21 SPLINE

1000 RPM PTO

1-3/4" 20 SPLINE

Start Safely

Make The Right Start

Mow only in daylight or good arti cial light conditions.

Avoid serious injury or death from mower-thrown

objects or blade contact:

— Keep chain shields,  exible or solid de ector shields

or discharge chutes in place and in good repair.

— Keep bystanders at least 300 ft (92 m) from mowing

operation.

— Never direct mower discharge toward anyone.

— Keep hands, feet and other body parts away from

rotating parts, blades and discharge openings.

— Do not operate mower in transport position.

Do not approach a mower until all motion has stopped.

Mower PTO drive engagement:

— Raise mower to maximum cutting height.

— Engage PTO at low engine rpm.

— Increase engine rpm to mower’s rated rpm PTO speed.

— Lower mower to desired cutting height.

— Stop and shut down immediately if the mower strikes

an obstruction.

— Inspect and repair any mower damage before

resuming mowing.

— Do not operate mower with severe vibrations or with

unusual noise.

Mower-Thrown Objects

Depending on the designed purpose, mowers are

designed to cut grass, weeds, brush and crops. The

mower blades have been designed and tested for

rugged use. The mower blades, however, are not

intended to contact solid objects like rocks, concrete

or metal. Such impact can cause broken objects to be

thrown up to 300 ft (92 m). Bystanders should never

be within 300 ft (92 m) of an operating rotary mower or

within 100 ft (30 M) of a properly equipped disc mower.

Rotating Blades –

Keep Away

Do Not Operate a

Damaged Mower

Operate Safely

Mower shielding is designed to reduce the risk of thrown

objects and must be properly maintained and in place

during mowing operations.

The risk of serious injury or death from thrown objects

can be signi cantly reduced by following three rules.

If all of these safety rules are not followed, the

mowing operation must be stopped if anyone comes

within the safety limit for the mower type.

First — Inspect the area prior to mowing and remove

stones, branches, wire, cable, metal, glass and other

solid objects before operating. Any objects that cannot

be removed must be clearly marked and carefully

avoided by the operator.

In non-crop areas with grass and weeds high enough to

hide objects that could be struck by the blades, inspect

the area and remove or mark large debris or obstacles.

Mow the area at an intermediate height. Inspect the area

closely and remove or mark any remaining debris or

obstacles. Mow again at desired  nal height.

Second — Mower-thrown object shielding must be

used when operating near roads, parks, populated

areas or other areas where thrown objects could

injure bystanders or damage property. Follow the

manufacturer's operator's manual.

Third — Cross diagonally when mowing through

ditches, sharp dips, and drops. Raise the mower to

prevent the mower blades from hitting the ground.

All Mower

Safety Rules

Operate Safely

Mower-Thrown Objects (continued)

Disc Mowers — When using a disc mower it is

important to know the area to be mowed. If the operator

has mowed the  eld before and is familiar with all

obstacles that may be present, it is suf cient to watch

ahead of the mower path for any additional objects that

may have entered the  eld. Be ready to stop or avoid

any objects that could be hazardous if thrown by the

mower. If you plan to mow an unfamiliar  eld and it is

next to a traveled road or people may be within 100

ft (30 m) of the mower you must inspect, and clean or

mark the  eld.

Mowing In Reverse

Do not mow while traveling in reverse. Objects are more

likely to be thrown and can travel further.

Shut off the PTO, wait for the blades to stop turning,

raise the mower, and then back up.

Mow traveling in the forward direction.

Mowing Ground Speed

Proper ground speed depends on terrain conditions and

grass type, density and height to be cut:

— Normal ground speed range is 2 to 5 mph.

— Use slower ground speed for mowing tall, dense grass.

— Use faster ground speed for mowing medium height,

thin grass and under smooth terrain conditions.

— Use slower ground speed for mowing in rough,

sloping or unfamiliar terrain.

Disc mowers are designed to use faster ground speeds

for operating in  elds clear of debris and surface hazards.

Use Proper

Ground Speed

Do Not Mow

in Reverse

Operate Safely

Extremely Tall Grass Mowing

You may need to mow extremely tall, non-crop grass

twice. (See page 13, Mower-Thrown Objects.)

First mowing pass:

— Shut the mower and tractor down using proper

equipment shut down practice before dismounting

tractor. (See page 18, Proper Equipment Shut Down

Practices.)

— Inspect the area and remove or mark debris and

obstacles.

— Cut grass higher (10-15 inches) to avoid hidden objects.

Second mowing pass:

— Shut the mower and tractor down using proper

equipment shut down practice before dismounting

tractor.

— Inspect the area and remove or mark debris and

obstacles.

— Cut grass at desired height and, when possible,

90 degrees to the  rst mowing pass.

Watch Equipment Clearances

Three-point hitch and side-mounted mowers have a

larger turning arc than pull-type mowers. Allow suf cient

clearance for mower swing while turning.

Do not allow bystanders near the tractor and mower

when moving or transporting the tractor and mower.

Provide Adequate

Clearance for

Mower Swing

Stop Blade

Before

Unclogging

Operate Safely

Under Mount Mower Safety Practices

When mowing with an under mount mower:

— Keep removable discharge chute in place and over

discharge opening.

— Never stand on a mower housing when the tractor

engine is operating.

— Distribute grass clippings with discharge chute facing

mowed area.

— Before clearing a clogged mower or discharge

chute, shut down your machine using proper

equipment shut down practice. (See page 18, Proper

Equipment Shut Down Practices.)

Stop Blade

Before

Unclogging

Never Stand

on Mower –

Keep Away

Keep Chute

in Place

Operate Safely

Wing Or Boom Mower

Overhead Obstruction Hazards And Risks

Check for overhead obstructions with raised wing

or boom mowers to avoid serious injury or death by

contact with:

— Electrical power lines and apparatus.

— Low tree limbs.

— Other overhead obstructions.

— Maintain speci ed distance from power lines and

apparatus. Never approach energized power lines or

apparatus with any part of your machine unless all

local, state/provincial and federal (OSHA) required

safety precautions have been taken. Use extreme

caution.

DANGER! Avoid electrocution or serious injury from

contact with or inadequate clearance to energized

power lines or apparatus. Do not allow the machine or

attachment to approach or contact any power line.

Do not approach or touch any machine in contact

with a power line.

Do Not

Approach Energized

Power Lines

Stay Clear

of Energized

Equipment

Operate Safely

Wing And Side Mount Mowers Safety Practices

Raised wing positions reduce shielding protection and

increases the thrown object and blade contact hazard

risks.

Avoid possible serious injury or death by thrown

objects or blade contact from raising and lowering

wings during mowing operations:

— Do not mow with bystanders within 300 ft (92 m) of

the mower.

— Be sure no one is near mower while raising or

lowering wings.

— Shut off the PTO and wait for all rotating elements to

stop before raising the mower deck or wing section.

— Only raise wing to clear objects in the mowing path

or to match ground slope.

— Lower raised wing to ground after clearing object or

ground slope conditions.

— Stop mowing if anyone approaches within 300 ft

(92 m) of mowing area.

Ditch Bank Mowing Safety Practices

Use extreme care when mowing ditch banks. Watch for

washouts, eroded areas and mowing obstructions along

the ditch banks. Hitting obstructions with side-mount

or boom mowers may swerve the tractor’s front end

toward the ditch.

Avoid Hitting

Obstructions

Keep Bystanders

Away from

Mowing Area

300 ft

(92 m)

Operate Safely

Raised wing and boom mower ditch bank operations may

reduce the mower’s thrown object shielding effectiveness

for the mower operator’s protection.

— Use enclosed ROPS cabs, special protective

enclosures and other operator shielding available from

the manufacturer when performing these operations.

— Inspect mowing area and remove or mark all foreign

objects and debris to be avoided by mower.

Uneven Terrain Mowing Safety Practices

Tractor and mower stability is reduced on slopes and

uneven terrain.

As in all conditions when mowing, use tractors

equipped with ROPS and seat belt. Make sure the

ROPS are raised and locked in place and always

wear your seat belt.

Prevent tractor and mower overturns and maintain

equipment stability control:

— Review tractor and mower operator’s manuals for

operating safety practices on slopes and uneven

terrain conditions. Explain the practices to those

users and operators who cannot read.

— Avoid extremely steep slope operations.

Read and

Understand

Manuals Before

Operating

Use

Enclosed ROPS

Cabs or Protective

Enclosures

Use ROPS

and Seat Belt

Uneven Terrain Mowing Safety Practices

(continued)

— Use extreme care to maintain control over the

equipment when operating in these conditions.

— Increase tractor stability by adding wheel weights,

ballast and increasing wheel spacing to maximum.

Refer to operator’s manual for recommendations.

— Maintain minimum ground speed.

— Make wide and gradual turns.

— Avoid sudden starts, stops, and turns when operating

up, down, or across slopes.

— Do not raise rear-mount or side-mount mowers or

mower wings from the ground during these operations.

— Keep alert for holes, bumps, ruts, rocks, stumps or

other obstructions that could overturn the machine.

— Avoid slippery ground conditions that could cause

loss of control and overturn of tractor and mower.

— Avoid bottoming and striking the ground by diagonal

crossing of sharp dips and drops.

Use extreme care in maintaining equipment stability

during all uneven terrain and slope mowing operations.

You are the  nal judge as to any slope that can be safely

negotiated.

Maintain

Control, Use Low

Speeds

Add Ballast,

Widen Wheel

Spacing

Avoid Ruts,

Bumps, Holes

Operate Safely

Road Transport Safety Practices

Before operating on public roads:

— Refer to tractor and mower manufacturers’ operator’s

manuals for instructions.

— Explain the instructions to those users or operators

who cannot read.

— Check local regulations for required equipment

markings, lights,  ashers, etc., while traveling on

public roads. Lights are required on mowers that

obscure tractor taillights and/or warning lights.

— When transporting the mower on a trailer, follow the

manufacturer’s detailed instructions for loading, tying

down and unloading the mower.

Before transporting on public roads:

— Disengage PTO power to mower.

— Raise mower into transport position and engage

transport lock.

— Lock mower wings in the transport position with

approved locking devices.

— Attach towing safety chain between pull-type mower

and tractor.

— Make sure lights, warning lights and re ectors are in

place and visible.

— Check SMV (Slow-Moving Vehicle) emblem for

visibility to any rear-approaching vehicle.

While transporting on public roads:

— Obey all local traf c regulations.

— Approach intersections with caution.

— Observe speed and traf c control signs.

— Avoid panic stops and sharp turns.

Be a courteous operator and pull over periodically and

allow traf c to pass.

Read and

Understand

Manuals Before

Operating

STOP

YIELD

Obey Trafﬁ c

Regulations

Parking Safety Practices

— Use designated or out-of-traf c areas.

— Use  rm level ground locations.

— Set parking brake.

— Lower raised equipment to ground.

Shut down the mower and tractor using proper

equipment shut down practice before dismounting

tractor. (See page 18, Proper Equipment Shut Down

Practices.)

Sloping ground parking locations:

— Position equipment across slope.

— Set parking brakes.

— Lower raised equipment to ground.

— Block tractor wheels.

Before temporarily parking and leaving disabled

equipment near traf c areas:

— Remove equipment from public roads.

— Set out warning  ags.

— Use tractor  ashing warning lights.

Park Safely

Set

Parking Brake

Lower Raised

Equipment to

Ground

Shut Down Safely

Proper Equipment Shut Down Practices

Make proper equipment shut down an important habit.

Properly shutting down a tractor and mower can

prevent accidents from occurring when the mower is left

unattended. Shut down the mower following the speci c

procedures in the manufacturer’s operator’s manual.

These procedures will normally include:

— Reduce engine speed.

— Disengage PTO clutch and transmission drive.

— Idle engine for gradual cooling.

— Place all controls in PARK position.

— Set the parking brake.

— Lower mower to ground.

— Lower wings of wing mowers to ground.

— Shut off engine, lock ignition and remove key from

the machine and take it with you.

— Wait for all moving parts to stop before dismounting.

— Relieve hydraulic pressure by moving hydraulic

controls several times in all directions.

— Lock anti-vandalism covers and closures, if

equipped, when equipment is unattended.

— Dismount carefully maintaining three-point contact.

Disengage PTO,

Set Brake

Wait for

Rotating Parts

to Stop

Lower Raised

Equipment to

Ground

Remove Key,

Lock Ignition, Take

Key With You

PTO

STOP

Shut Down Safely

Dismounting Properly

— Never dismount from moving equipment.

— Never jump from any machines.

— Dismount carefully.

— Check for slippery steps.

— Keep feet and hands away from controls.

— Use handholds and steps during dismount.

— Face machine and use three-point contact

(2 hands and 1 foot or 2 feet and 1 hand).

Wait for

Moving Parts

to Stop

Use Three-Point

Contact,

Face Machine

Perform Maintenance Safely

Maintain Your Equipment

Be sure to maintain the equipment according to

manufacturer’s instructions. Regularly check the

operation of the protective and safety devices.

Do not perform any work on a tractor or mower unless

you are authorized and quali ed to do so.

If you have been authorized to do maintenance, read

the operator’s and service manuals. Study the

instructions; check the lubrication charts; examine all

the instruction messages on the machine. Maintenance

can be hazardous unless performed properly. Be sure

you have the necessary skill, information, correct tools

and equipment to do the job.

WARNING! Do not modify equipment or add

components not approved by the manufacturer. Use

parts, lubricants and service techniques recommended

by the manufacturer.

Mower Parts And Your Safety

Mower manufacturers use speci c fasteners and

specially designed parts to meet mowing operations

requirements. Critical parts (self-locking blade bolts,

blades, pins, shields and other special items) have

speci c strength, design and  t requirements for the

make and model mower you are using.

Avoid possible death or serious injury from unapproved

parts or modi cations:

— Do not substitute common hardware for original

manufacturer’s blade bolts or other special part items.

— Do not substitute for blades, pins, shields or other

critical parts.

— Do not use higher strength bolts to replace original

manufacturer’s shear bolts.

Maintain

Equipment

Perform Maintenance Safely

Prepare Yourself

Wear personal protective clothing and Personal

Protective Equipment (PPE) issued to you or called

for by job conditions. You must ALWAYS wear safety

glasses with side shields.

You may also need:

— Hard hat

— Safety shoes

— Safety glasses, goggles or face shield

— Apron and gloves

— Hearing protection

— Welding helmet or goggles

— Respirator or  lter mask

Wear whatever is needed—don’t take chances.

Keep hands—and clothing—away from all moving

parts. Don’t wear dangling ties, loose sleeves, rings,

watches, or long hair.

WARNING! Prevent death or serious injury from entangle -

ment. Do not wear loose clothing or accessories. Stay

away from all rotating components when the engine is

running. Contact, wrapping or entanglement with rotating

or moving parts could result in death or serious injury.

Avoid

Rotating Parts

Avoid

Pinch Points

Perform Maintenance Safely

Wear a rubber apron and rubber gloves when working

with corrosives. Wear gloves and safety shoes when

handling wooden blocks or sharp-edged metal.

Always use safety glasses, goggles or a face shield. They

provide eye protection from  uids under pressure, during

grinding and while servicing batteries. Protection is also

needed from  ying debris, liquids and loose material

produced by equipment, tools and pressurized air/water.

Wear a face shield and follow manufacturer's instuctions

when you disassemble spring-loaded components or work

with battery acids. Wear a welding helmet or goggles with

a shaded  lter when you weld or cut with a torch.

Do not sand, grind,  ame-cut, braze or weld without a

NIOSH-approved respirator or appropriate ventilation.

If welding is required on this machine, refer to the

manufacturer’s operator's or service manuals or consult

your equipment dealer for proper procedures.

Keep pockets free of all objects that could fall out—and

drop into machinery.

Handle tools and heavy parts sensibly—with regard

for yourself and other persons. Lower items—don’t

drop them.

Prepare The Work Area

— Position the mower in a level area out of the way of

other working equipment.

— Make sure there is adequate light, ventilation and

clearance.

— Remove oil, grease or water to eliminate any slippery

surfaces.

— Clean around the area to be serviced to minimize

contamination.

Clean

Slippery Surfaces

Ventilate

Work Area

Perform Maintenance Safely

Prepare The Machine

Stored energy sources (electrical, mechanical, hydraulic,

pneumatic, chemical, thermal, etc.) must be controlled

or reduced to a practical minimum before performing

any maintenance, repair or service procedures.

Safety practices to prevent potential injuries from

energy-releasing sources:

— Disengage PTO before shutting off engine.

— Place controls in PARK or NEUTRAL before shutting

off engine.

— Set parking brake or block wheels.

— Allow all moving parts to stop.

— Lower mower to ground.

— Lower wings to ground on wing mowers.

— Shut off tractor engine.

— Relieve hydraulic system pressure by moving controls

several times in all directions.

— Lock ignition, remove key and take it with you.

— Look and listen for evidence of moving parts before

dismounting.

— Securely support or block up mower before working

underneath mower or other lifted components.

— Securely support, block up, or lock up mower wings

with approved locking devices before working near or

underneath a wing mower.

— Relieve pressure before disconnecting or

disassembling any pressurized system.

— Block or relieve spring pressure before disassembling

any spring-loaded mechanism.

— Securely support or block up any raised machine

component before working on it.

— Avoid  ames, sparks, or smoking near any fuel,

hydraulic  uid or other  ammable material such as

mowing debris.

Prepare

Machine Systems

for Service

Attach a “DO NOT OPERATE” warning tag to the control

levers and remove the ignition key if the mower should

not be operated. Take the key with you.

Install approved support device(s) when working under

or near raised equipment.

WARNING! Unsupported raised mowers or other

equipment may drop unexpectedly. Never go under

equipment when raised unless supported by an

approved support device(s). Death or serious crushing

injury could result from falling equipment.

Remove only guards or covers that provide access to

the area being serviced. Replace all guards and covers

when work is complete.

Replace

All Guards

Perform Maintenance Safely

Use

Approved

Support Device

Use a

“Do Not Operate”

Tag

Perform Maintenance SafelyPerform Maintenance Safely

Use Proper Ventilation

If it is necessary to run an engine in an enclosed area,

remove the exhaust fumes from the area with an

exhaust pipe extension. If you do not have an exhaust

pipe extension, make sure you open the doors and get

outside air into the area.

WARNING! Prevent possible injury. Never work on

machinery with the engine running unless instructed

by the manufacturer’s manuals for speciﬁ c service.

WARNING! Never operate any type of engine without

proper ventilation—EXHAUST FUMES CAN KILL.

Use Jacks And Hoists Carefully

Safety stands or blocks must be located on a rigid part

of the mower. Do not position stands under axles or

wheel supports that may rotate.

If you must work beneath raised equipment, always use

wood—not concrete—blocks, jack-stands or other

rigid and stable supports. When using jacks or hoists

always be sure they are adequately supported.

WARNING! Prevent possible crushing injury. Never

use concrete blocks for supports. They can collapse

under even light loads.

Make sure the hoists or jacks you use are in good repair.

Never use jacks with cracked, bent, or twisted parts.

Never use frayed, twisted or pinched cables. Never use

bent or distorted hooks.

Ventilate

Work Area

Use Proper

Support for Raised

Equipment

Remove

Key and Read

Maintenance

Manual

Common Maintenance Safety Practices

Fuel Hazards

WARNING! Always use approved fuel containers

and/or dispensing equipment.

Fuels are  ammable, so observe these practices to

reduce the possibility of a serious accident.

— Shut off engine and ignition during refueling.

— Always ground the fuel nozzle against the  ller neck

to avoid sparks.

— Keep sparks and open  ames away from fuel.

— Do not smoke while refueling or when handling fuel

containers.

— Do not cut or weld on or near fuel lines, tanks or

containers.

— Do not over ll the tank or spill fuel. Clean up spilled

fuel immediately.

Engine Coolant Hazards

Liquid cooling systems build up pressure as the engine

gets hot, so use extreme caution before removing the

radiator cap.

Be sure to:

— Stop the engine and wait for the system to cool.

— Wear protective clothing and safety glasses.

— Turn the radiator cap slowly to the  rst stop to allow

the pressure to escape before removing the cap

completely.

Remove

Radiator Cap

Slowly

No Smoking

and No Open

Flames

Perform Maintenance Safely

Hydraulic System Hazards

The hydraulic system is under pressure whenever the

engine is operating and may hold pressure even after the

engine is shut off. Cycle all hydraulic controls including

the auxiliary hydraulic control after the engine is shut

down. Relieve trapped pressure in the lines after the

attachments are shut down and resting on the ground.

During inspection of the hydraulic system:

— Wait for  uid to cool before disconnecting the lines.

Hot hydraulic  uid can cause SEVERE BURNS.

— Do not use your hand to check for leaks. Instead,

use a piece of cardboard or paper to search for leaks.

— Wear appropriate eye protection. Hydraulic  uid can

cause permanent eye injury.

WARNING! Hydraulic  uid under pressure can penetrate

the skin or eyes and cause serious injury, blindness or

death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to ﬁ nd leaks, not

your hand. Wear a face shield or safety goggles for

eye protection. If  uid is injected into the skin, it must

be removed within a few hours by medical personnel

familiar with this type of injury.

When venting or  lling the hydraulic system, loosen the

 ller cap slowly and remove it gradually.

Never reset any relief valve in the hydraulic system to a

pressure higher than recommended by the manufacturer.

Wear

Eye Protection

High Pressure

Fluid Can Inject

Into the Body

Perform Maintenance Safely

Electrical System Hazards

Before working on the electrical system, disconnect the

battery cable(s).

— Remove the battery negative (-) cable(s)  rst.

— When reconnecting the battery, connect the battery

negative (-) cable(s) last.

The liquid in batteries contains acid, which is a POISON

and can cause SEVERE CHEMICAL BURNS.

Avoid Injury

— Wear a face shield to prevent contact with your eyes.

— Wear chemical-resistant gloves and clothing to keep

electrolyte off your skin and regular clothing.

WARNING! Electrolyte will damage eyes or skin

on contact. Always wear a face shield to avoid

electrolyte in eyes. If electrolyte contacts eyes,  ush

immediately with clean water and get medical attention.

Wear chemical-resistant gloves and protective

clothing to keep electrolyte off skin. If electrolyte

contacts exposed skin or clothing, wash off immediately

with clean water. If electrolyte is ingested, seek

medical attention immediately. NEVER give  uids that

would induce vomiting.

Wear

Protective

Clothing

Wear

Face Protection

Perform Maintenance Safely

Avoid Explosion

WARNING! Avoid possible serious injury from

explosion. Lead-acid batteries produce extremely

explosive gases especially when being charged. Keep

arcs, sparks, ﬂ ames and lighted tobacco away.

— Do not smoke near batteries.

— Keep arcs, sparks and open  ames away from

batteries.

— Provide adequate ventilation.

Never check the battery by placing a metal object

across the battery posts — the resulting spark could

cause an explosion.

WARNING! Avoid possible serious injury from battery

explosion. Do not charge a battery or boost start the

engine if the battery is frozen. Warm to 60°F (15.5°C)

or the battery may explode and could cause serious

injury.

Safety rules during battery boost starting:

— Follow the instructions for proper “battery boost

starting” as speci ed in the manufacturer’s manual.

— Be sure the machines are not touching.

— Observe the polarity of the batteries and connections.

— Make the  nal cable connection to the engine or the

furthest ground point away from the battery. Never

make the  nal connection at the starter or dead

battery—sparks may ignite the explosive gases

present at the battery.

— When disconnecting cables after jump starting,

remove the cables in reverse order of connection

(e.g.,  nal connection  rst).

Avoid Sparks

and Open Flames

Near Batteries

For

Boost Starting

Observe Polarity

and Make Final

Connection at

Ground Point

Perform Maintenance Safely

Tire And Wheel Maintenance

Check your tires and wheels daily because the stability

of the tractor and mower can be dramatically affected

by tire pressure or damage to tires or wheels.

Check tires for:

— Correct pressure.

— Cuts and bulges.

— Nails or other punctures.

— Uneven or excessive wear.

— Condition of valve stems and caps.

Check wheels for:

— Damage to the rims.

— Missing or loose lug nuts or bolts.

— Misalignment.

All tire service should be performed by a quali ed tire

service center or by an authorized service person who

has been properly trained in the procedures and use of

safety equipment designed for tire servicing.

Check Tires

and Wheels for

Damage

Maintain

Proper Tire

Pressure

Perform Maintenance Safely

Tire And Wheel Maintenance (continued)

WARNING! The types of wheels and tires usually

found on this equipment require special care when

servicing to prevent death or serious injury.

Do not in ate the tires above the recommended

pressure. Be sure to replace tire ballast if equipped. See

manufacturer’s speci cations for ballast requirements.

Keep wheel lug nuts tightened to manufacturer’s

recommendations.

A rise in tire pressure during operation is normal, and

should NOT be reduced.

Never rein ate a tire that has been run  at or seriously

underin ated without removing the tire from the wheel.

Have the tire and wheel closely inspected for damage

before remounting.

When adding air to a tire, do so from a distance. Use

a long hose with self-attaching chuck. Always stand

behind tread when adjusting tire pressure.

Do not in ate tires with  ammable gases or from

systems using an alcohol injector.

Never cut or weld on a wheel with an in ated

tire mounted on it. This could cause explosive

decompression.

Check that the tire size and wheel are correctly matched.

When replacing the tires, ensure the tires are of the

appropriate rating speci ed by the manufacturer.

Tires should not be operated at speeds higher than their

rated speed. Most agricultural tires are rated for 20mph

maximum speed.

Avoid

Tire Explosion

Perform Maintenance Safely

Complete Service And Repairs Before Machine

Is Released

Tighten all bolts,  ttings, and connections to torques

speci ed by the manufacturer.

Install all guards, covers, and shields after servicing.

Replace or repair any damaged parts. Re ll and

recharge pressure systems only with manufacturer

approved or recommended  uids.

Start the engine and check for leaks. (See page 23,

Hydraulic System Hazards.) Operate all controls

to make sure the tractor and mower are functioning

properly. Test the machine if necessary. After testing,

shut down and check the work you performed. Are

there any missing cotter pins, washers, locknuts, etc.?

Recheck all  uid levels before releasing the equipment

for operation.

All parts should be inspected during repair and replaced

if worn, cracked or damaged. Excessively worn or

damaged parts can fail and cause injury or death.

Replace any damaged or illegible safety signs.

Mower Blade Maintenance

Do not take chances using damaged or bent blades.

The mower manufacturers from the Association

of Equipment Manufacturers (AEM) and the Farm

Equipment Manufacturers Association (FEMA) advocate

that you DO NOT reuse, straighten, hard face or weld

mower blades. Death or serious injury could result if a

broken blade is thrown from a mower.

Verify

Service Work

When

Completed

Perform Maintenance Safely

Mower Blade Maintenance (continued)

— How are mower blades made?

Mower blades are made of high strength alloy spring

steel. They are hot-forged and shaped to meet the

manufacturer’s individual speci cations, then heat

treated and tempered to a high strength, ductile state

to reduce the possibility of breaking while mowing.

Blades are tested to ensure they meet strength,

hardness, and ductility standards. If a blade fails to

meet any of these speci cations, it will not be used

on the mower.

— What happens when a mower blade bends?

It takes a great amount of impact force to bend

the blade. This impact force often results in the

blades being gouged or chipped. After a blade

is damaged by a gouge or chip a blade failure is

much more likely to occur. When a blade is severely

bent, a microscopic crack may be created in the

blade. Straightening the blade does not remove or

repair this crack, but may cause additional cracks.

Additional stresses during mowing operations can

result in an unexpected blade failure.

— Avoid bending blades. Help prevent mower blades

from bending or cracking by avoiding contact with

solid objects. Mower blades are intended to cut

grass, shrubs, woody vegetation, and small trees and

limbs. They are not intended to contact solid objects

such as rocks, concrete, or steel posts. Inspect the

area prior to mowing. Remove or clearly mark any

solid objects and mow around them.

— Replace damaged blades! Inspect the mower blade(s)

daily or after hitting any solid object. If a mower blade

becomes damaged (bent, gouged, cracked) or worn

more than 25 percent of the original size, it should

be removed and replaced with a new blade. Always

use the original manufacturer’s blades. Aftermarket

brand blades may not meet the mower manufacturer’s

strength, hardness and ductility requirements.

— Do not take chances mowing with damaged or

bent blades. Using a damaged or straightened

mower blade can result in the blade breaking and

being thrown into the operator or a bystander causing

death or serious injury. The price of a new blade is

small compared to the potential for the serious injury

that could result from a bent or broken blade being

thrown from the mower.

Final Word To The User

You have just  nished reading the AEM Industrial and

Agricultural Mower Manual. It is impossible for this

manual to cover every safety situation that you may

encounter on a daily basis. Your knowledge of these

safety precautions and your application to the

basic rules of safety will help to build good judgment

in all situations. Our objective is to help you develop,

establish and maintain good safety habits to make

operating an Industrial and Agricultural Mower easier

and safer for you.

This manual is another in a series on the safe operation of machinery published by AEM.

Many pictorials in this safety manual can be found and downloaded at http://pictorials.aem.org.

For additional publications visit our website at www.safetymaterials.org.

ASSOCIATION OF

EQUIPMENT MANUFACTURERS

e-mail [email protected]

www.aem.org

Este manual de seguridad está destinado a señalar

algunas de las situaciones de seguridad básicas que

pueden surgir durante la operación y el mantenimiento

normales de la máquina y a instruirlo en prácticas de

seguridad para manejar estas condiciones. Este manual

NO sustituye los manuales del operador del fabricante de

la cortadora de césped.

Puede ser necesario tomar precauciones adicionales o

algunas de las instrucciones pueden no ser pertinentes,

dependiendo del equipo, los accesorios y las condiciones

del sitio de trabajo o del área de servicio. El fabricante no

tiene control directo sobre la aplicación, la operación, la

inspección o el mantenimiento del equipo. Por lo tanto,

es SU responsabilidad utilizar prácticas de seguridad

correctas en estas áreas.

La información que se proporciona en este manual

complementa la información especí ca sobre la máquina que

contienen los manuales del operador del fabricante. Puede

haber otra información que afecte la operación segura de

la máquina en los letreros de seguridad o en los requisitos

del seguro, programas de seguridad y capacitación del

empleador, códigos de seguridad, leyes federales, locales,

estatales o provinciales, reglas y ordenanzas.

¡IMPORTANTE! Antes de hacer funcionar la

cortadora de césped, asegúrese de contar con

los manuales del operador del fabricante para

esta máquina y todos los accesorios. Si faltan

los manuales del fabricante, solicite manuales

de repuesto a su empleador, al concesionario de

los equipos o directamente al fabricante. Guarde

este manual de seguridad y los manuales del

fabricante con la máquina en todo momento. Lea

y asegúrese de comprender todos los manuales.

Se encuentra disponible el video AEM Mower

Safety Practices (Prácticas de seguridad para

la cortadora de césped de AEM) para capacitar

y reforzar prácticas de seguridad correctas. Se

alienta a los operadores a ver periódicamente el

video de seguridad.

Introducción

Lea y asegúrese

de comprender los

manuales antes

de comenzar la

operación

Contenido

Reconocimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introducción . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Alertas de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Palabras para el usuario/operador . . . . . . . . . . . . . . . . 3

Cortadora de césped industrial/para agricultura . . . . 4

Cumplimiento del programa de seguridad . . . . . . . . . 5

Preparación para una operación segura . . . . . . . . . . . 9

Arranque con seguridad . . . . . . . . . . . . . . . . . . . . . . . 13

Operación con seguridad . . . . . . . . . . . . . . . . . . . . . . 13

Estacionamiento seguro . . . . . . . . . . . . . . . . . . . . . . . 18

Apagado con seguridad . . . . . . . . . . . . . . . . . . . . . . . 18

Realización de mantenimiento con seguridad . . . . . 19

Palabras ﬁ nales para el usuario . . . . . . . . . . . . . . . . . 26

Reconocimiento

Deseamos reconocer las contribuciones de los miembros del Consejo de Fabricantes de Cortadoras de Césped

Industriales/para Agricultura para la preparación de este Manual de seguridad.

AVISO DE PROTECCIÓN DE COPYRIGHT

difusión parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociación de Fabricantes de Equipos.

Revisado el 01/03, 09/10

Alertas de seguridad

Símbolo

Este símbolo de alerta de seguridad signi ca:

“¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU

SEGURIDAD ESTÁ EN RIESGO!”

El símbolo de alerta de seguridad identi ca mensajes de

seguridad importantes sobre el equipo, sobre letreros de

seguridad, en manuales u otros lugares. Cuando vea este

símbolo, manténgase alerta ante la posibilidad de muerte

o lesiones personales. Siga las instrucciones del mensaje

de seguridad.

Motivos por los cuales la seguridad es importante:

— Los accidentes provocan discapacidad y muerte.

— Los accidentes cuestan.

— Los accidentes pueden evitarse.

Palabras indicativas

Las palabras indicativas son palabras distintivas que

típicamente se encontrarán en letreros de seguridad

de la cortadora de césped y otros equipos del sitio de

trabajo. Estas palabras también se pueden encontrar

en este manual y en los manuales del fabricante. Están

destinadas a alertar al operador sobre un riesgo y el grado

de gravedad del riesgo.

DANGER (PELIGRO) indica una

situación riesgosa que, si no se evita,

resultará en una lesión grave o la

muerte.

WARNING (ADVERTENCIA) indica

una situación riesgosa que, si no se

evita, podría resultar en una lesión

grave o la muerte.

CAUTION (PRECAUCIÓN) indica

una situación que, si no se evita,

podría resultar en lesiones leves o

moderadas.

NOTICE (AVISO) indica un mensaje

de daños a la propiedad.

NOTICE

PELIGRO

ADVERTENCIA

PRECAUCIÓN

AVISO

DANGER

WARNING

CAUTION

Palabras para el usuario/operador

Es SU responsabilidad leer y asegurarse de comprender el

manual de seguridad y los manuales del fabricante antes de

hacer funcionar esta máquina. Este manual de seguridad lo

lleva paso a paso a través de su día de trabajo.

El reconocimiento de los riesgos y la prevención de

accidentes dependen de que usted esté alerta, sea

cuidadoso y se capacite correctamente para la operación,

el transporte, el mantenimiento y el almacenamiento de

este equipo.

Se han suministrado grá cos útiles para comprender el texto.

Recuerde que USTED es la clave de la seguridad. Las

prácticas de seguridad correctas lo protegen no sólo

a usted sino también a las personas que lo rodean.

Estudie este manual y los manuales del fabricante para

su máquina en particular. Transfórmelos en una parte

activa de su programa de seguridad. Tenga presente que

este manual de seguridad está escrito para cortadoras de

césped industriales/para agricultura.

Contáctese con el fabricante del equipo si le queda

alguna pregunta sobre la operación segura después de

estudiar los manuales del operador del fabricante y este

manual de seguridad.

Tome todas las demás precauciones habituales y

acostumbradas para un trabajo seguro y, sobre todo:

RECUERDE:

¡LA SEGURIDAD DEPENDE DE USTED!

¡PUEDE EVITAR LESIONES GRAVES O MUERTE

CAUSADAS POR PRÁCTICAS LABORALES

NO SEGURAS!

Lea y asegúrese

de comprender

todos los letreros

de seguridad

Tipos de cortadora de césped industrial/para

agricultura

Las cortadoras de césped se usan para recortar pasturas,

desmenuzar residuos de cultivos, cortar arbustos, realizar

desbroce pesado, cortar la hierba en vías de agua,

derechos de paso, costados de caminos o autopistas.

Además, estas cortadoras se usan para cortar la hierba

y otras plantas en zonas públicas como parques y

cementerios.

Cortadora de césped industrial/para agricultura

Barra en forma de hoz

Triturador

Giratorio

Aguilón

Giratorio con lateral

plegable

Tipos de cortadora de césped de disco para

agricultura

Las cortadoras de césped de disco están diseñadas y

equipadas para cortar cultivos de heno a mayor velocidad

de desplazamiento.

Las cortadoras/acondicionadoras de disco cortan y

acondicionan los cultivos.

Las formadoras de hileras autopropulsadas cortan el heno

y lo acondicionan en hileras.

Cortadora de césped industrial/para agricultura

Cortadora de césped

de disco

Cortadora/

acondicionadora de

disco

Formadora de hileras

autopropulsada

Cumplimiento del programa de seguridad

Protéjase a sí mismo

Use la ropa de protección personal y los equipos de

protección personal (PPE) que se le proporcionen o que

requieran las condiciones del trabajo. SIEMPRE debe

usar gafas de seguridad con escudos laterales.

Puede necesitar también:

— Casco

— Calzado de seguridad

— Antiparras de seguridad o protección facial

— Guantes gruesos

— Protección para oídos

— Indumentaria re ectiva

— Indumentaria impermeable

— Respirador o máscara con  ltro

Use la ropa necesaria; no corra ningún riesgo.

¡ADVERTENCIA! Evite lesiones graves o muerte por

enredos. No use ropa ﬂ oja ni accesorios. Ate el cabello

largo. Manténgase alejado de todos los componentes

giratorios cuando el motor está en funcionamiento. El

contacto, el enrollado o el enredo con piezas giratorias o

móviles podrían resultar en lesiones graves o la muerte.

Evite quedar

enredado

Cumplimiento del programa de seguridad

— Lea, asegúrese de comprender y siga las instrucciones

escritas del fabricante que se encuentran en el manual

del operador y en los letreros de seguridad sobre la

cortadora y el tractor.

— Obtenga capacitación para la operación de la

cortadora y el tractor.

— Aproveche los programas de capacitación que se

ofrecen en su zona.

— Solicítele al distribuidor de equipos o al supervisor que

le explique cualquier información que no comprenda.

— Explique las instrucciones escritas de los manuales del

operador y los letreros de seguridad a los usuarios u

operadores que no puedan leerlas.

— Inspeccione la cortadora y el tractor diariamente antes

de hacerlos funcionar. Asegúrese de que todas las

guardas se encuentren en su lugar y de que el equipo

funcione correctamente.

— Nunca fume mientras lo está manejando. Nunca

llene el depósito de combustible con el motor en

funcionamiento o cerca de una llama abierta.

— Asegúrese de tener visibilidad adecuada e iluminación

su ciente.

— Sepa cuáles son los puntos donde puede quedar

atrapado y las partes giratorias. Su conocimiento

puede evitar accidentes.

— Nunca intente hacer funcionar los controles, excepto

desde el asiento del operador. Las funciones

controladas de manera incorrecta pueden producir

el movimiento imprevisto de la máquina y resultar en

lesiones graves o muerte.

— Apague la cortadora y el tractor antes de descender.

(Consulte la página 18, Prácticas correctas de

apagado de los equipos.)

Lea, asegúrese de

comprender y siga

las indicaciones de

los manuales y los

letreros de seguridad

Evite las partes

giratorias

Sepa cuáles son

y evite los puntos

donde pueda quedar

atrapado

Cumplimiento del programa de seguridad

Evite las lesiones provocadas por equipos elevados

Evite posibles lesiones de aplastamiento por caídas de la

cortadora u otros equipos elevados.

Antes de trabajar cerca o debajo de partes levadas de la

cortadora o de los equipos:

— Apoye o bloquee con seguridad las partes elevadas de

la cortadora o los equipos de acuerdo con el manual

del operador.

— Apoye, bloquee o trabe con seguridad los laterales con

dispositivos de bloqueo aprobados o descienda las

partes de la cortadora o de los equipos hasta el suelo.

— Use trabas de transporte cuando transporte la

cortadora por la vía pública.

Evite lesiones producidas por líquidos a alta presión

Evite las lesiones por inyección de  uidos debidas a fugas

de líquidos a alta presión.

Si un ﬂ uido se inyecta en la piel, debe ser extraído

dentro de pocas horas por personal médico

familiarizado con este tipo de lesión.

Las fugas de  uido bajo presión pueden no ser visibles.

Al veri car en busca de fugas o cuando trabaja cerca de

sistemas presurizados:

— Lea las prácticas de seguridad recomendadas en los

manuales del operador del fabricante.

— Use una protección facial o antiparras de seguridad

para proteger los ojos.

— Use un cartón o una madera para buscar fugas; NO

use las manos.

— Alivie la presión del sistema antes de desconectar líneas.

— Busque y repare las líneas, los tubos y las mangueras

dañados o con fugas.

— Busque y apriete las conexiones  ojas.

— Purgue el aire del sistema antes de hacerlo funcionar.

El ﬂ uido a alta

presión puede

inyectarse en el

cuerpo

Evite ser aplastado –

Bloquee o apoye

con seguridad la

cortadora

Cumplimiento del programa de seguridad

Evite lesiones por incendios y explosiones

Aplique el freno de estacionamiento, apague el motor de

la cortadora y del tractor y retire la llave mientras llena

el depósito de combustible. Tenga precaución adicional

cuando carga combustible en un motor caliente. Nunca

fume mientras carga combustible. Evite las chispas

conectando a tierra la boquilla de combustible contra el

cuello de llenado del depósito.

Los vapores de un depósito de combustible vacío son

explosivos. Nunca suelde o realice cortes en líneas,

depósitos o contenedores de combustible.

Retire toda la basura o los residuos de corte de la

máquina todos los días o según sea necesario. Mantenga

los residuos alejados del motor, el escape, los embragues

y otras fuentes de calor. Use supresores de chispas,

según corresponda, en el sistema de escape del motor.

Asegúrese de que no haya trapos con aceite u otro

material in amable almacenado en la máquina.

Revise en busca de fugas de combustible, aceite o  uido

hidráulico. Repare las fugas y limpie la máquina antes de

hacerla funcionar.

El éter/ uido para arranque en frío es in amable. No fume

cuando usa éter/ uido para arranque en frío. Siempre

siga las instrucciones del recipiente y de los manuales del

operador del fabricante correspondientes a la cortadora

de césped. No use éter/ uido para arranque en frío si el

motor está equipado con bujías de precalentamiento u

otro dispositivo de precalentamiento.

Siempre use solvente no in amable para limpiar las

partes. No use gasolina, combustible diesel u otros  uidos

in amables. Almacene todos los  uidos y materiales

in amables lejos de la máquina y de la zona de trabajo.

Sepa dónde se guardan los extintores de incendios, cómo

funcionan y para qué tipo de incendio están destinados.

Veri que la disponibilidad de los extintores de incendios de

acuerdo con las instrucciones del fabricante. Asegúrese de

que cada tractor esté equipado con un extintor de incendios.

Retire los

residuos a diario

o según sea

necesario

No fumar;

evitar las llamas

abiertas

Cumplimiento del programa de seguridad

¡Manténgase alerta!

Sepa dónde obtener asistencia. Sepa cómo usar un

equipo de primeros auxilios y un extintor de incendios/

sistema de supresión de fuego.

¡Manténgase informado!

Aproveche los programas de capacitación que se ofrecen.

¡Tenga cuidado!

El error humano es causado por muchos factores: descuido,

fatiga, sobrecarga, preocupación, desconocimiento de

la máquina por parte del operador, fármacos y alcohol,

entre muchos otros. Los daños al tractor o la cortadora de

césped se pueden arreglar en un tiempo breve, pero las

lesiones o la muerte tienen un efecto perdurable.

Por su seguridad y la de los demás, aliente a sus

compañeros de trabajo a actuar con seguridad.

Para una operación segura

Usted debe ser un operador cuali cado y autorizado

para operar la máquina correctamente. Debe comprender

claramente las instrucciones por escrito que proporciona

el fabricante, recibir capacitación (que incluya la

operación real de la cortadora de césped) y conocer

las reglas y ordenanzas de seguridad correspondientes

al sitio de trabajo. Una buena práctica de seguridad

consiste en señalar y explicar los letreros y las prácticas

de seguridad y asegurarse de que otras personas

comprendan la importancia de seguir estas instrucciones.

¡ADVERTENCIA! Los fármacos y el alcohol afectan la

capacidad de alerta y de coordinación del operador,

así como su capacidad para operar los equipos con

seguridad. Nunca use fármacos o alcohol mientras

opera el equipo de la cortadora. Nunca permita a

sabiendas que otra persona opere esta máquina con

la capacidad de alerta o coordinación deteriorada.

Un operador que toma un medicamento recetado o de

venta libre debe consultar a un profesional médico con

respecto a los efectos colaterales del medicamento que

podrían reducir su capacidad de operar este equipo con

seguridad.

Nunca use

fármacos o alcohol

mientras está

operando la máquina

Cumplimiento del programa de seguridad

Conozca las reglas

La mayoría de los empleadores tienen reglas que rigen la

operación y el mantenimiento de los equipos. Antes de

comenzar a trabajar en una ubicación nueva, veri que con

el supervisor o con el coordinador de seguridad. Averigüe

sobre las reglas que tendrá que obedecer.

La Administración de Seguridad y Salud Ocupacional

(Occupational Safety and Health Administration,

OSHA) hace cumplir leyes federales dentro de los

EE.UU. que se aplican a la operación, la aplicación y el

mantenimiento seguros de equipos en un sitio de trabajo.

Es responsabilidad del empleador cumplir estas leyes. Un

representante de OSHA puede visitar periódicamente un

sitio de trabajo para ver si estas leyes se cumplen.

También puede haber leyes estatales/provinciales o locales

u ordenanzas internacionales que se apliquen a este

equipo y a su uso, junto con reglas especí cas del sitio

de trabajo o del empleador. Es importante que conozca y

cumpla todas las leyes y reglas aplicables, incluso las que

requieren capacitación y certi cación del operador.

Las siguientes son algunas de las reglas que debe

cumplir al trabajar:

— Un ROPS (sistema de protección antivuelco) y un tractor

equipado con cinturón de seguridad es exigencia del

gobierno federal (OSHA) par ala protección de los

operadores durante el funcionamiento de la cortadora.

Una cabina cerrada proporciona protección adicional para

el operador con respecto a objetos arrojados. Veri que el

manual del operador de la cortadora de césped para ver

si también se requiere una cabina de tractor.

— Use y veri que que otras personas usen la indumentaria

y los equipos de protección personal correctos.

— Inspeccione la máquina y los accesorios antes de cada

uso según lo especi cado por el fabricante y por su

empleador.

— Conozca las limitaciones y las características operativas

del equipo de corte de césped. No haga un uso indebido.

— Veri que que todos los escudos y las guardas estén

correctamente instalados antes de hacer funcionar la

máquina.

— Nunca modi que o retire partes de la máquina (excepto

para realizar servicios; después, asegúrese de que se

vuelvan a colocar en su lugar).

Reglas

de seguridad

•

Sepa cuáles son

y asegúrese de

comprender las reglas

de funcionamiento

Cumplimiento del programa de seguridad

Algunas reglas que debe cumplir al trabajar

(continuación)

— Únicamente personas cuali cadas y autorizadas

pueden manejar estos equipos.

— Nunca permita que los niños jueguen en los equipos,

viajen en ellos o los hagan funcionar. Los niños no

están cuali cados para manejar estos equipos.

— No transporte pasajeros.

— Use contacto en tres puntos (asideros y peldaños) y

enfrente el equipo al ascender o descender de él.

— Mantenga a las personas ajenas a 300 pies (92 m) de la

operación de corte.

— Familiarícese con el sitio de trabajo antes de usar la

cortadora de césped. Tenga en cuenta posibles riesgos

que puede encontrar en el terreno. Retire o marque los

obstáculos y residuos que podrían dañar la cortadora o

ser arrojados por ella.

— Utilice sólo accesorios y partes aprobados por el

fabricante de la cortadora de césped.

— Asegúrese de que todos accesorios estén descendidos,

aplique el freno de estacionamiento, apague el motor y

haga funcionar todas las palancas de control. Retire la

llave antes de salir del tractor. (Consulte la página 18,

Prácticas correctas de apagado de los equipos.)

— Cuando transporte la cortadora de césped en un

remolque, siga las instrucciones detalladas del fabricante

para la carga, el amarre y la descarga de la cortadora.

Mantenga

a los niños alejados

de los equipos

No lleve

pasajeros

Apague los equipos

cuando están sin

vigilancia

Mantenga a las

personas ajenas

alejadas

Cumplimiento del programa de seguridad

Conozca los equipos

Lea y asegúrese de comprender los letreros de seguridad

que indican PELIGRO, ADVERTENCIA, PRECAUCIÓN

y AVISO y otros letreros informativos que hay sobre

el tractor y la cortadora de césped y en el manual del

operador del fabricante. Solicítele al supervisor o al

distribuidor de la cortadora que le explique cualquier

información que no comprenda. El incumplimiento de las

instrucciones de seguridad podría resultar en lesiones

graves o muerte.

Asegúrese de que todas las estructuras de protección,

guardas, escudos, pantallas y paneles del fabricante

están bien reparados, en su lugar y bien ajustados.

Los componentes de seguridad dañados, faltantes o

debilitados pueden crear una situación de riesgo para

usted como operador. Nunca retire o modi que ningún

componente de seguridad (incluso escudos para objetos

arrojados) que haya en la cortadora.

Conozca lo siguiente sobre el tractor y la cortadora de

césped:

— Funcionamiento, propósito y uso de todos los controles.

— Velocidades de funcionamiento correctas.

— Capacidades y funcionamiento correcto en pendientes

y terrenos desparejos.

— Características del frenado y la dirección.

— Radio de giro y separaciones.

— Cómo detener los equipos rápidamente en una

emergencia.

Lea y asegúrese

de comprender

todos los letreros

de seguridad

Lea y asegúrese

de comprender los

manuales antes

de comenzar la

operación

Preparación para una operación segura

Revise los equipos de la cortadora de césped y el

tractor

Antes de comenzar la jornada de trabajo, inspeccione la

máquina y asegúrese de que todos los sistemas estén en

buenas condiciones operacionales.

¡ADVERTENCIA! Evite posibles lesiones por aplastamiento

producidas por equipos que caen. La falla del sistema

hidráulico o de una parte podría causar la caída de

equipos que no están apoyados. No permanezca debajo

de equipos elevados excepto que estén correctamente

apoyados de acuerdo con el manual del operador.

— Realice procedimientos de servicio diarios y periódicos

según lo indicado por el fabricante del equipo.

— Veri que para detectar piezas faltantes, dañadas,

rotas o  ojas en el tractor y en la cortadora de césped.

Repare o sustituya esas piezas.

— Veri que que los accesorios del tractor y la cortadora

sean los correctos.

— Veri que que la clasi cación nominal de velocidad de

TDF del tractor y la cortadora sea la correcta.

— Veri que el estado de las hojas de la cortadora

de césped. Sustituya las hojas que se encuentren

gravemente gastadas, dobladas, agujereadas o

marcadas; incluya los pernos y sujetadores de las

hojas. Nunca enderece o suelde en las hojas.

— Asegúrese de que el escudo para objetos que son

arrojados se encuentre correctamente instalado y en buen

estado. Repárelo o sustitúyalo si está dañado o falta.

Lea el manual –

Bloquee o apoye

con seguridad la

cortadora

Realice el

mantenimiento de

la máquina

Recorrida de

inspección

Preparación para una operación segura

— Veri que que todos los escudos y guardas estén en su

lugar y que todos los equipos se encuentren en buenas

condiciones de funcionamiento. Esto incluye la línea

motriz de la TDF, la caja de engranajes y las guardas y

escudos de los implementos que se usan para proteger

al operador.

— Veri que que los dispositivos de bloqueo del extremo

en horquilla de la línea motriz estén correctamente

enclavados.

— Veri que en busca de sistemas hidráulicos dañados o

con fugas en el tractor o la cortadora. Repare o ajuste

según sea necesario.

¡ADVERTENCIA! El  uido hidráulico bajo presión puede

penetrar la piel o los ojos y causar lesiones graves,

ceguera o la muerte. Las fugas de  uido bajo presión

pueden no ser visibles. Utilice un cartón o una madera

para buscar fugas, no la mano. Use protección ocular.

Si el  uido se inyecta en la piel, debe ser extraído dentro

de las próximas pocas horas por personal médico

familiarizado con este tipo de lesión.

— Mantenga la super cie de la plataforma del operador

limpia y libre de grasa, aceite, suciedad, nieve o

hielo. Los peldaños y asideros deben estar limpios y

funcionar correctamente.

— Asegúrese de que las luces de trabajo se mantengan

limpias (si están instaladas). Veri que que todas las

luces funcionen correctamente.

— Asegúrese de que el letrero de vehículo de movimiento

lento, los y las luces de advertencia estén en buenas

condiciones y puedan verse claramente.

— Asegúrese de que todas las herramientas y objetos

sueltos se retiren o se sujeten con seguridad mientras

se opera la máquina.

— Veri que que todos los letreros de seguridad se vean

con claridad. Sustituya los letreros dañados.

Veriﬁ que en

busca de fugas e

inspeccione las

mangueras

Revise para

detectar/guardas y

escudos dañados

Aparte las

reﬂ ectores

herramientas

Preparación para una operación segura

Familiarícese con la zona de trabajo

Antes de hacer funcionar la cortadora de césped,

inspeccione cuidadosamente la zona de trabajo. Recorra

a pie alrededor de la zona e inspeccione las super cies

sobre las cuales se desplazará cuando utilice la cortadora.

Busque residuos y obstáculos recorriendo a pie la zona

antes de cortar. Los objetos como alambre, cable, rocas,

neumáticos y metales que podrían dañar o ser arrojados

por la cortadora de césped deben retirarse o marcarse

claramente y evitarse.

Corrija las condiciones no seguras. No opere en áreas

con problemas donde no se puedan retirar o marcar los

residuos y los obstáculos.

Analice la zona de corte para determinar:

— El procedimiento de corte más e ciente.

— La altura del material que debe cortarse.

— Las condiciones operativas del terreno.

— Cómo usar mejor el patrón de corte en sentido de

avance.

— Las posibilidades de que personas ajenas o que pasan

circunstancialmente queden expuestas a objetos que

se arrojan.

Tenga cuidado con otras personas

Antes de poner en marcha los equipos:

— Recorra a pie alrededor de los equipos.

— Veri que en busca de personas debajo o cerca de los

equipos.

— Retire a todas las personas de esas zonas.

— Haga sonar una advertencia.

Retire o marque

los residuos y

obstáculos

Recorra a pie

alrededor del lugar

de trabajo

Localice y evite:

— Agujeros

— Desmoronamientos

— Obstáculos (tocones)

— Excavaciones

— Agua estancada

— Lodo profundo

— Puntos mojados

— Suelo blando

— Puntos irregulares

— Líneas y aparatos

eléctricos

— Otros servicios públicos

— Cualquier condición que

podría causar una colisión,

pérdida de control o vuelco

— Pendientes empinadas

Preparación para una operación segura

Ascienda y descienda del tractor correctamente

Siempre use contacto de tres puntos al ascender o

descender del tractor o de la cortadora de césped.

Enfrente la máquina al ingresar o salir de ella. Un contacto

de tres puntos signi ca que tres de los cuatro miembros

(brazos y piernas) están en contacto con la máquina en

todo momento durante el ascenso y descenso.

Antes de ascender:

— Límpiese el calzado y las manos. Limpie la nieve, el

hielo, el lodo o el aceite de los peldaños y asideros.

Durante el ascenso y el descenso:

— Use los asideros y los estribos.

— Nunca se aferre al volante o a los controles como

asideros.

— Nunca ascienda o descienda de un tractor en

movimiento.

— Nunca ascienda o descienda transportando

herramientas u objetos que impidan el contacto de tres

puntos. Deje en el piso las piezas o las herramientas.

Manteniendo el contacto correcto, suba y, después,

recoja el objeto.

Utilice contacto

de tres puntos

Limpie las

superﬁ cies

resbaladizas

Preparación para una operación segura

Prueba de seguridad de los controles del tractor

y de la cortadora de césped

Arranque el tractor siguiendo los procedimientos

especí cos del manual del operador del fabricante. Estos

procedimientos normalmente incluyen:

— Colóquese y ajústese el cinturón de seguridad en el

tractor equipado con ROPS.

— Veri que que el freno de estacionamiento esté aplicado.

— Veri que que la TDF esté desenganchada.

— Veri que que todos los controles estén en la posición

de estacionamiento.

— Advierta a otras personas en la zona antes de arrancar

el tractor.

— Arranque el tractor siguiendo los procedimientos de

arranque que recomienda el fabricante del tractor.

¡ADVERTENCIA! Evite lesiones graves o muertes

producidas por el movimiento inesperado de la máquina.

Arranque el motor únicamente desde el puesto del

operador. Nunca intente arrancar el motor haciendo

un corto entre los bornes del arranque o tomando la

llave desde el suelo o desde afuera de la cabina.

Después del arranque:

— Veri que que todos los instrumentos, indicadores y

luces indicadoras funcionen normalmente.

— Veri que que todos los controles, la dirección y los

frenos del tractor funcionen correctamente.

— Eleve y descienda la cortadora de césped en busca

de problemas en el descenso total o el enganche de la

línea motriz.

— Veri que los equipos en busca de vibraciones

excesivas y ruidos anormales.

Revise los

instrumentos y

controles

Arranque

únicamente desde

el asiento del

operador

Use el ROPS

y el cinturón de

seguridad

Preparación para una operación segura

— Use las prácticas correctas de apagado de los equipos

antes de inspeccionar equipos. Espere hasta que todo

movimiento de los equipos se haya detenido antes de

descender del tractor o la cortadora de césped.

— No haga funcionar la cortadora si el tractor y la cortadora

de césped no funcionan correctamente. Coloque una

etiqueta que indique “No poner en funcionamiento” en la

máquina, retire la llave y no haga funcionar la cortadora

hasta que el problema se haya corregido.

Sistema de toma de fuerza (TDF)

Asegúrese de hacer funcionar el tractor a la velocidad de

TDF indicada para la cortadora.

Al hacer funcionar tractores con sistemas de TDF

impulsados por transmisión, una cortadora giratoria tiene

un signi cativo efecto de rueda volante. La cortadora

puede seguir propulsando un tractor con un sistema de

TDF impulsado por transmisión.

El tractor debe estar equipado y funcionar como sigue:

— Instale una línea motriz equipada con un embrague de

sobrecarga.

— Prevea su ciente espacio y tiempo para maniobrar

anticipando los giros, las paradas y las reducciones de

velocidad.

Use la velocidad

de la TDF

No descienda hasta

que el movimiento de

los equipos se haya

detenido

Use una etiqueta

que indique

“No poner en

funcionamiento”

Preparación para una operación segura

Enganche de la cortadora de césped al tractor

Cortadoras montadas en enganche de tres puntos:

— Consulte los manuales de los fabricantes de la

cortadora y del tractor.

— Coloque la palanca selectora de elevación de potencia

hidráulica del tractor en la posición descendida para

evitar movimientos imprevistos.

— Explique los procedimientos de enganche a los

operadores que no puedan leerlos.

— Pueden requerirse pesos en el extremo delantero para

mantener el control de la dirección y la estabilidad del

extremo delantero. Consulte los manuales del operador

de los fabricantes.

— Al hacer retroceder el tractor hasta la cortadora de

césped, NUNCA permita que haya personas entre

tractor y la cortadora.

— Instale la cortadora en los eslabones de tres puntos del

tractor y asegúrela en su lugar con pasadores.

— Instale con seguridad la línea motriz a la TDF del

tractor. Descienda el escudo principal hasta su lugar

si es móvil. Empuje y tire de la línea motriz para

asegurarse de que esté trabada en el vástago de

la TDF.

Lea y asegúrese

de comprender los

manuales antes

de comenzar la

operación

Mantenga una

distribución

correcta del peso

No permita que

haya nadie entre el

tractor y la cortadora

de césped

Evite quedar

enredado, use

guardas y

escudos

Cortadoras montadas en enganche tipo de tiro:

— Consulte los manuales de los fabricantes de la

cortadora y del tractor.

— Retire el acople rápido del enganche de tres puntos si

está instalado.

— Instálelo únicamente al enganche de la barra de tiro.

— Ajuste la longitud de la barra de tiro del tractor para el

funcionamiento de la TDF a 540 ó 1000 rpm.

— Al hacer retroceder el tractor hasta la cortadora de

césped, NUNCA permita que haya personas entre

tractor y la cortadora.

— Instale correctamente la cadena de remolque de

seguridad de la cortadora en el tractor.

— Instale con seguridad la línea motriz a la TDF del

tractor. Empuje y tire de la línea motriz para asegurarse

de que esté trabada en la TDF. Descienda el escudo

principal a su lugar.

— Conecte las mangueras hidráulicas de la cortadora de

césped en el tractor.

— Asegúrese de que los laterales o las plataformas

elevadas de la cortadora estén sostenidas por los

cilindros antes de retirar las trabas de transporte.

Nunca haga fuerza para soltar las trabas de transporte

o de los laterales. Los laterales o la plataforma podrían

caerse y aplastarlo.

Conﬁ rme que los

laterales estén

apoyados antes de

soltar las trabas

Evite quedar

enredado, use

guardas y

escudos

Preparación para una operación segura

Ajuste de la

barra de tiro del

tractor

14IN

540 RPO PTO

1-3/8" 6 SPLINE

1000 RPO PTO

1-3/8" 21 SPLINE

16IN

1000 RPO PTO

1-3/4" 20 SPLINE

20IN

TDF A 540 RPM

ESTRÍA 6 A 1 3/8"

TDF A 1000 RPM

ESTRÍA 21 A 1 3/8"

TDF A 1000 RPM 1

ESTRÍA 20 A 1 ¾ "

PULG.

Arranque con seguridad

Cómo realizar un arranque correcto

Corte la hierba únicamente con luz diurna o en

condiciones de buena luz arti cial.

Evite lesiones graves o muerte producidas por objetos

arrojados por la cortadora o por el contacto con las hojas:

— Mantenga los escudos de las cadenas, los escudos

de ectores  exibles o sólidos y las rampas de

descarga en su lugar y en buen estado de reparación.

— Mantenga a las personas ajenas a 300 pies (92 m) de la

operación de corte.

— Nunca dirija la descarga de la cortadora hacia una

persona.

— Mantenga las manos, los pies y otras partes del

cuerpo alejadas de las piezas giratorias, las hojas y las

aberturas de descarga.

— No haga funcionar la cortadora de césped en la

posición de transporte.

No se acerque a una cortadora hasta que todo

movimiento se haya detenido.

Enganche de la transmisión de RDF de la cortadora de

césped:

— Eleve la cortadora hasta la altura de corte máxima.

— Enganche la TDF a baja velocidad del motor.

— Aumente la velocidad del motor hasta llegar a la

velocidad nominal de la TDF.

— Descienda la cortadora hasta la altura de corte deseada.

— Detenga y apague de inmediato si la cortadora golpea

contra una obstrucción.

— Inspeccione y repare cualquier daño de la cortadora

antes de reanudar el corte.

— No haga funcionar una cortadora que vibra en exceso o

produce ruidos anormales.

Objetos arrojados por la cortadora de césped

Dependiendo del propósito previsto, las cortadoras

están diseñadas para cortar hierba, maleza, broza y

cultivos. Las hojas de la cortadora están diseñadas y

probadas para uso intensivo. Las hojas de la cortadora,

sin embargo, no están diseñadas para entrar en contacto

con objetos sólidos como rocas, cemento o metales. Un

impacto de este tipo puede arrojar objetos rotos hasta

300 pies (92 m) de distancia. Nunca debe haber personas

ajenas a menos de 300 pies (92 m) de una cortadora

giratoria en funcionamiento o a menos de 100 pies (30 m)

de una cortadora de disco correctamente equipada.

Hojas giratorias –

Manténgase

No ponga en

funcionamiento una

cortadora de césped

dañada

Operación con seguridad

Los escudos de la cortadora están diseñados para reducir

el riesgo de objetos arrojados y se deben mantener

correctamente y en su lugar durante las operaciones de

corte.

El riesgo de lesiones graves o muerte puede reducirse

signi cativamente si se siguen estas reglas. Si no se

siguen todas estas reglas de seguridad, la operación

de corte debe detenerse en caso de que alguna

persona ingrese dentro del límite de seguridad

correspondiente a cada tipo de cortadora.

Primero — Inspeccione la zona antes de cortar y retire las

piedras, ramas, alambres, cables, metales, vidrios y otros

objetos sólidos antes de hacer funcionar la máquina. Los

objetos que no puedan retirarse deben marcarse con

claridad y ser evitados con cuidado por el operador.

En áreas sin cultivos con hierba y maleza de altura

su ciente como para ocultar objetos que podrían ser

golpeados por las hojas, inspeccione la zona y retire o

marque los residuos u obstáculos grandes.

Realice el corte de la zona a una altura intermedia.

Inspeccione la zona atentamente y retire o marque

cualquier residuo u obstáculo restante. Corte nuevamente

a la altura  nal deseada.

Segundo — Los escudos para objetos arrojados por la

cortadora deben usarse cuando se opera cerca de caminos,

parques, zonas pobladas u otras zonas donde objetos

arrojados podrían lesionar a personas ajenas o dañar la

propiedad. Siga el manual del operador del fabricante.

Tercero — Cruce en sentido diagonal cuando realiza

el corte a través de zanjas, depresiones marcadas y

hundimientos. Eleve la cortadora para evitar que las hojas

de la cortadora golpeen el suelo.

Siga todas

las reglas de

seguridad

Operación con seguridad

Objetos arrojados por la cortadora de césped

(continuación)

Cortadoras de disco — Cuando se usa una cortadora

de disco, es importante conocer la zona donde se va a

cortar. Si el operador ha realizado cortes en el terreno

antes y está familiarizado con todos los obstáculos

que puede haber, es su ciente observar delante de la

trayectoria de la cortadora para detectar cualquier objeto

adicional que pueda haber ingresado en el terreno. Esté

preparado para detenerse o evitar objetos que podrían

ser peligrosos si son arrojados por la cortadora. Si piensa

cortar en un terreno que no conoce bien y se encuentra

junto a un camino transitado o puede haber personas

a menos de 100 pies (30 m) de la cortadora de césped,

debe inspeccionar y limpiar o marcar el terreno.

Cómo cortar en retroceso

No corte mientras se desplaza en retroceso. Es más

probable que se arrojen objetos y que éstos puedan llegar

más lejos.

Apague la TDF, espere que las hojas dejen de girar, eleve

la cortadora y, después, retroceda.

Corte desplazándose en sentido de avance.

Velocidad de desplazamiento durante el corte

La velocidad de desplazamiento correcta depende de las

condiciones del terreno y del tipo de hierba, la densidad y

la altura que debe cortarse:

— El rango normal de velocidad de desplazamiento es de

2 a 5 mph (3.2 a 8 km/h).

— Use una velocidad de desplazamiento menor para

cortar hierbas altas y densas.

— Use una velocidad de desplazamiento mayor para

cortar hierba delgada a altura media y con condiciones

de terreno sin di cultades.

— Use una velocidad de desplazamiento menor par acortar

en terreno irregular, con pendientes o no muy conocido.

Las cortadoras de disco están diseñadas para usar

velocidades de desplazamiento mayores cuando funcionan

en terrenos despejados de residuos y peligros super ciales.

Use la velocidad

de desplazamiento

correcta

Operación con seguridad

Corte de hierba extremadamente alta

Puede ser necesario cortar dos veces la hierba

extremadamente alta que no sea cultivo. (Consulte la página

13, Objetos arrojados por la cortadora de césped.)

Primera pasada de corte:

— Apague la cortadora y el tractor usando la práctica

correcta de apagado de equipos antes de descender del

tractor. (Consulte la página 18, Prácticas correctas de

apagado de los equipos.)

— Inspeccione la zona y retire o marque cualquier residuo u

obstáculo.

— Corte la hierba a mayor altura (10 a 15 pulg. [25 a 38 cm])

para evitar los objetos ocultos.

Segunda pasada de corte:

— Apague la cortadora y el tractor usando la práctica

correcta de apagado de equipos antes de descender

del tractor.

— Inspeccione la zona y retire o marque cualquier residuo

u obstáculo.

— Corte la hierba a la altura deseada y, de ser posible, a

90 grados con respecto a la primera pasada de corte.

Preste atención a los espacios libres de los

equipos

Las cortadoras con enganche de tres puntos y montaje

lateral tienen un arco de giro mayor que las tipo de tiro.

Deje el espacio libre su ciente para la oscilación de la

cortadora cuando gira.

No permita que haya personas ajenas cerca del tractor

y la cortadora de césped cuando mueve o transporta el

tractor y la cortadora.

Proporcione el

espacio libre

adecuado para la

oscilación de la

cortadora de césped

Detenga

la hoja antes de

desatascar

No corte

en retroceso

Operación con seguridad

Prácticas de seguridad para la cortadora de

césped de montaje inferior

Cuando se traslada con una cortadora de césped de

montaje inferior:

— Mantenga la rampa de descarga extraíble en su lugar y

por encima de la abertura de descarga.

— Nunca se pare sobre la carcasa de una cortadora

de césped cuando el motor del tractor está en

funcionamiento.

— Distribuya los recortes de hierba con la rampa de

descarga orientada hacia la zona donde se cortó.

— Antes de limpiar una cortadora o una rampa de

descarga atascada, apague la máquina usando la

práctica correcta para apagado del equipo. (Consulte

la página 18, Prácticas correctas de apagado de los

equipos.)

Detenga

la hoja antes de

desatascar

Nunca se pare

sobre la cortadora

de césped –

Manténgase alejado

Mantenga

la rampa en

su lugar

Operación con seguridad

Cortadora de césped con lateral o aguilón

Peligros y riesgos de obstrucciones elevadas

Veri que en busca de obstrucciones elevadas con las

cortadoras que tienen el lateral o el aguilón elevado, para

evitar lesiones graves o la muerte por contacto con:

— Líneas y aparatos eléctricos.

— Ramas bajas de los árboles.

— Otras obstrucciones elevadas.

— Mantenga las distancias especi cadas con respecto a

los cables y los aparatos eléctricos. Nunca se acerque

a cables o aparatos eléctricos energizados con ninguna

parte de la máquina, salvo que se hayan tomado todas

las precauciones de seguridad locales, estatales/

provinciales y federales (OSHA) necesarias. Use

extrema precaución.

¡PELIGRO! Evite la electrocución o lesiones graves por

contacto o un espacio libre inadecuado con respecto

a líneas o aparatos eléctricos energizados. No permita

que la máquina o el accesorio se acerque o entre en

contacto con una línea de electricidad. No se acerque

ni toque una máquina que esté en contacto con una

línea de electricidad.

No se acerque a

líneas de electricidad

energizadas

Manténgase alejado

de los equipos

energizados

Operación con seguridad

Prácticas de seguridad para cortadoras de

césped con laterales y montaje lateral

Las posiciones elevadas de los laterales reducen la

protección de los escudos y aumentan los riesgos de

objetos arrojados y contacto con las hojas.

Evite la posibilidad de lesiones graves o muerte por

objetos arrojados o contacto con las hojas causados

por la elevación y el descenso de los laterales durante

las operaciones de corte:

— No realice cortes con personas ajenas presentes a

menos de 300 pies (92 m) de la cortadora de césped.

— Asegúrese de que no haya personas cerca de la

cortadora mientras se elevan o descienden los

laterales.

— Apague la TDF y espere hasta que todos los elementos

giratorios se hayan detenido antes de elevar la

plataforma o la sección lateral de la cortadora.

— Únicamente eleve el lateral para quitar objetos de la

trayectoria de corte o para acompañar una pendiente

del terreno.

— Descienda hasta el suelo el lateral elevado una vez que

se eliminó el objeto o se superó la pendiente.

— Detenga el trabajo de corte si alguna persona se acerca

a menos de 300 pies (92 m) de la zona de corte.

Prácticas de seguridad para trabajos de corte en

orillas de zanjas

Use extremo cuidado al realizar cortes en orillas

de zanjas. Preste atención a escurrimientos, zonas

erosionadas y obstrucciones para el corte a lo largo de

las orillas de zanjas. Si se golpean obstrucciones con

cortadoras de montaje lateral o con aguilón, el extremo

delantero del tractor puede desviarse hacia la zanja.

Operación con seguridad

Los trabajos en orillas de zanjas con aguilón y lateral

elevado pueden reducir la e cacia de la protección del

operador de la cortadora que proporcionan los escudos

para objetos arrojados.

— Cuando realice estas operaciones, use cabinas cerradas

con ROPS, cerramientos protectores especiales y otros

escudos para el operador que ofrece el fabricante.

— Inspeccione la zona de corte y retire o marque todos

los objetos extraños y los residuos que deberá esquivar

la cortadora.

Prácticas de seguridad para trabajos de corte en

terrenos desparejos

Las pendientes y los terrenos desparejos reducen la

estabilidad del tractor y de la cortadora.

Como en todas las condiciones de corte, use tractores

equipados con ROPS y cinturón de seguridad. Asegúrese

de que el ROPS está elevado y trabado en su lugar y

use siempre el cinturón de seguridad.

Prevenga los vuelcos del tractor y de la cortadora de césped

y mantenga controlada la estabilidad de los equipos:

— Repase los manuales del operador del tractor y de la

cortadora para ver las prácticas de seguridad para

operaciones en pendientes y terrenos desparejos.

Explique las prácticas a los operadores que no puedan

leerlas.

— Evite trabajar en pendientes extremadamente

empinadas.

Evite golpear

obstrucciones

Lea y asegúrese

de comprender los

manuales antes

de comenzar la

operación

Utilice cabinas

cerradas con ROPS

o cerramientos de

protección

Mantenga a las

personas ajenas

alejadas de la zona

de corte

300 ft

(92 m)

Use el ROPS

y el cinturón

de seguridad

Prácticas de seguridad para trabajos de corte en

terrenos desparejos (continuación)

— Use extremo cuidado para mantener el control de los

equipos cuando trabaja en estas condiciones.

— Aumente la estabilidad del tractor agregando

pesos o lastre en las ruedas y aumentando al

máximo la separación entre las ruedas. Consulte las

recomendaciones en el manual del operador.

— Mantenga la velocidad de desplazamiento en el mínimo.

— Realice giros amplios y graduales.

— Evite los arranques, las paradas y los giros bruscos

cuando trabaje en subidas o bajadas de pendientes o

sobre ellas.

— No levante del suelo las cortadoras de montaje trasero

o de montaje lateral ni los laterales de la cortadora

durante estas operaciones.

— Manténganse alerta en busca de agujeros, baches,

pozos, tocones u otras obstrucciones que podrían

hacer volcar la máquina.

— Evite las condiciones de suelo resbaladizo que podrían

causar la pérdida de control y el vuelco del tractor y la

cortadora.

— Evite bajar completamente y golpear el suelo cuando

cruza en sentido diagonal depresiones marcadas y

hundimientos.

Use extremo cuidado al mantener la estabilidad de los

equipos durante todos los trabajos de corte en terrenos

desparejos y pendientes. Usted es quien juzga en última

instancia si en cualquier pendiente se puede trabajar con

seguridad.

Mantenga

el control,

desplácese

Agregue lastre,

ensanche la

separación entre

las ruedas

Evite los pozos,

baches y agujeros

Operación con seguridad

Prácticas de seguridad para el transporte en caminos

Antes de operar en la vía pública:

— Consulte los manuales del operador de los fabricantes

de la cortadora y del tractor para ver instrucciones.

— Explique las instrucciones a los usuarios u operadores

que no puedan leerlas.

— Veri que las ordenanzas locales sobre marcas, luces,

balizas, etc. requeridas en los equipos durante el

desplazamiento por la vía pública. Se requieren luces

en las cortadoras que obstaculizan la visibilidad de las

luces traseras y/o las luces de advertencia del tractor.

— Cuando transporte la cortadora de césped en un

remolque, siga las instrucciones detalladas del fabricante

para la carga, el amarre y la descarga de la cortadora.

Antes de transportar en la vía pública:

— Desconecte la alimentación de la TDF a la cortadora.

— Eleve la cortadora a la posición de transporte y aplique

la traba para transporte.

— Trabe los laterales de la cortadora de césped en la

posición de transporte con dispositivos de bloqueo

aprobados.

— Instale una cadena de seguridad para remolque entre la

cortadora tipo de tiro y el tractor.

— Asegúrese de que las luces, las luces de advertencia y

los re ectores están en su lugar y son visibles.

— Veri que que el emblema de vehículo de movimiento le

resulte visible a cualquier vehículo que se aproxime por

atrás.

Durante el transporte en la vía pública:

— Obedezca todas las ordenanzas de tránsito locales.

— Acérquese a las intersecciones con precaución.

— Observe los letreros de velocidad y control del tránsito.

— Evite las paradas de emergencia y los giros cerrados.

Sea un operador amable y apártese periódicamente para

dejar pasar el tránsito.

Lea y asegúrese

de comprender los

manuales antes

de comenzar la

operación

STOP

YIELD

Obedezca las

ordenanzas de

tránsito

Prácticas de seguridad para el estacionamiento

— Use las zonas designadas o alejadas del tránsito.

— Use lugares con suelo  rme y nivelado.

— Aplique el freno de estacionamiento.

— Descienda el equipo de la cortadora de césped hasta

el suelo.

Apague la cortadora y el tractor usando la práctica

correcta de apagado de equipos antes de descender del

tractor. (Consulte la página 18, Prácticas correctas de

apagado de los equipos.)

Lugares de estacionamiento con suelo en pendiente:

— Ubique los equipos transversalmente con respecto a la

pendiente.

— Aplique los frenos de estacionamiento.

— Descienda el equipo de la cortadora de césped hasta

el suelo.

— Bloquee las ruedas del tractor.

Antes de estacionar temporalmente y dejar equipos

deshabilitados cerca de zonas con tránsito:

— Retire los equipos de la vía pública.

— Instale banderas de advertencia.

— Use las balizas de advertencia del tractor.

Estacionamiento seguro

Aplique el freno de

estacionamiento

Descienda

los equipos elevados

hasta el suelo

Apagado con seguridad

Prácticas correctas de apagado de los equipos

Transforme el apagado correcto de los equipos en un hábito.

El apagado correcto de un tractor y una cortadora

de césped puede ayudar a evitar accidentes cuando

la cortadora está sin vigilancia. Apague la cortadora

siguiendo los procedimientos especí cos del manual

del operador del fabricante. Estos procedimientos

normalmente incluirán:

— Reduzca la velocidad del motor.

— Desenganche el embrague de la TDF y la transmisión.

— Haga funcionar el motor en ralentí para que se enfríe

gradualmente.

— Coloque todos los controles en la posición de

estacionamiento.

— Aplique el freno de estacionamiento.

— Descienda la cortadora de césped hasta el suelo.

— Descienda los laterales de las cortadoras con laterales

hasta el suelo.

— Apague el motor, trabe la ignición y retire la llave de la

máquina; llévela con usted.

— Espere hasta que todas las piezas móviles se hayan

detenido antes de descender.

— Libere la presión hidráulica moviendo los controles

hidráulicos varias veces en todas las direcciones.

— Trabe las cubiertas y los cerramientos antivandalismo, si

están instalados, cuando los equipos están sin vigilancia.

— Descienda con cuidado manteniendo contacto de tres

puntos.

Desenganche la TDF,

aplique el freno

Espere hasta que las

piezas giratorias se

detengan

Descienda los

equipos elevados

hasta el suelo

Retire la llave, trabe

la ignición, llévese

la llave

PTO

STOP

Apagado con seguridad

Descenso correcto

— Nunca descienda de equipos en movimiento.

— Nunca baje de una máquina saltando.

— Descienda con cuidado.

— Veri que que no haya peldaños resbaladizos.

— Mantenga los pies y las manos lejos de los controles.

— Use los asideros y los peldaños durante el descenso.

— Enfrente la máquina y use contacto de tres puntos (2

manos y 1 pie o 2 pies y 1 mano).

Espere hasta que las

piezas móviles se

detengan

Use contacto de tres

puntos; enfrente a

la máquina

Realización de mantenimiento con seguridad

Mantenimiento de los equipos

Asegúrese de mantener los equipos de acuerdo con las

instrucciones del fabricante. Veri que con regularidad el

funcionamiento de los dispositivos de protección y de

seguridad.

No realice ningún trabajo en un tractor o en una cortadora

de césped si no está autorizado y cuali cado para

hacerlo.

Si ha sido autorizado para realizar mantenimiento, lea

los manuales del operador y de servicios. Estudie las

instrucciones; veri que las tablas de lubricación; examine

todos los mensajes de instrucciones que haya sobre la

máquina. El mantenimiento puede ser peligroso si no se

realiza correctamente. Asegúrese de tener las habilidades

necesarias, la información y las herramientas y equipos

correctos para realizar el trabajo.

¡ADVERTENCIA! No modiﬁ que equipos ni agregue

componentes no aprobados por el fabricante. Use

piezas, lubricantes y técnicas de servicio recomendadas

por el fabricante.

Piezas de la cortadora de césped y seguridad

personal

Los fabricantes de cortadoras de césped usan

sujetadores y especí cos y piezas especialmente

diseñadas para cumplir con los requisitos de las

operaciones de las cortadoras. Las piezas críticas (pernos

autobloqueantes de las hojas, hojas, pasadores, escudos

y otros componentes especiales) tienen requisitos

especí cos de resistencia, diseño y ajuste para la marca y

el modelo de cortadora que usted está usando.

Evite posibles lesiones graves o la muerte por el uso de

piezas o modi caciones no aprobadas:

— No sustituya con tornillería común los pernos de las

hojas u otros componentes de piezas especiales

originales del fabricante.

— No sustituya hojas, pasadores, escudos u otras piezas

críticas.

— No use pernos de mayor resistencia para reemplazar

los pernos de seguridad originales del fabricante.

Realice el

mantenimiento de

los equipos

Realización de mantenimiento con seguridad

Preparación personal

Use la ropa de protección personal y los equipos de

protección personal (PPE) que se le proporcionen o que

requieran las condiciones del trabajo. SIEMPRE debe

usar gafas de seguridad con escudos laterales.

Puede necesitar también:

— Casco

— Calzado de seguridad

— Anteojos de seguridad, antiparras o protección facial

— Delantal y guantes

— Protección para oídos

— Casco o antiparras para soldar

— Respirador o máscara con  ltro

Use la ropa necesaria; no corra ningún riesgo.

Mantenga las manos (y la ropa)alejadas de todas las

piezas móviles. No use cordones sueltos, mangas  ojas,

anillos, relojes o cabello largo.

¡ADVERTENCIA! Evite lesiones graves o muerte por

enredos. No use ropa ﬂ oja ni accesorios. Manténgase

alejado de todos los componentes giratorios cuando

el motor está en funcionamiento. El contacto, el

enrollado o el enredo con piezas giratorias o móviles

podrían resultar en lesiones graves o la muerte.

Evite las piezas

giratorias

Evite puntos donde

pueda quedar

atrapado

Realización de mantenimiento con seguridad

Use un delantal de caucho y guantes de caucho cuando

trabaja con sustancias corrosivas. Use guantes y calzado

de seguridad cuando manipula bloques de madera o

metales con bordes agudos.

Use siempre anteojos de seguridad, antiparras o

protección facial. Proporcionan protección ocular para

 uidos bajo presión, mientras se esmerila y se realizan

servicios a las baterías. También es necesaria protección

contra residuos, líquidos y material suelto producido por

el equipo, las herramientas y el aire/agua presurizada.

Use protección facial y siga las instrucciones del

fabricante cuando desarma componentes cargados a

resorte o cuando trabaja con ácidos de batería. Use un

casco o antiparras para soldar con  ltro esfumado cuando

suelda o corta con soplete.

No arene, esmerile, corte con soplete o suelde sin

un respirador aprobado por NIOSH o una ventilación

adecuada. Si se requiere soldar en esta máquina, consulte

los manuales del operador o de servicios del fabricante o

consulte al concesionario de los equipos para obtener los

procedimientos correctos.

Mantenga los bolsillos sin objetos que podrían salirse y

caer dentro de la maquinaria.

Maneje las herramientas y las piezas pesadas con

sensatez con respecto a usted mismo y a otras personas.

Deposite los elementos, no los deje caer.

Preparación de la zona de trabajo

— Ubique la cortadora de césped en una zona nivelada

fuera del paso de otros equipos en funcionamiento.

— Asegúrese de que haya luz, ventilación y espacio libre

adecuados.

— Quite el aceite, la grasa o el agua para eliminar toda

super cie resbaladiza.

— Limpie alrededor de la zona donde se realizarán

servicios para minimizar la contaminación.

Limpie las

superﬁ cies

resbaladizas

Ventile la zona

de trabajo

Realización de mantenimiento con seguridad

Preparación de la máquina

Deben controlarse o reducirse las fuentes de energía

almacenada (eléctricas, mecánicas, hidráulicas,

neumáticas, químicas, térmicas, etc.) al mínimo

practicable antes de realizar cualquier procedimiento de

mantenimiento, reparación o servicio.

Prácticas de seguridad para prevenir posibles lesiones

por fuentes que liberan energía:

— Desenganche la TDF antes de apagar el motor.

— Coloque los controles en la posición de estacionamiento

o punto muerto antes de apagar el motor.

— Aplique el freno de estacionamiento o bloquee las

ruedas.

— Espere hasta que todas las piezas móviles se

detengan.

— Descienda la cortadora de césped hasta el suelo.

— Descienda los laterales de las cortadoras con laterales

hasta el suelo.

— Apague el motor del tractor.

— Libere la presión del sistema hidráulico moviendo los

controles varias veces en todas las direcciones.

— Trabe la ignición, retire la llave y llévesela.

— Escuche y observe en busca de evidencias que

indiquen piezas en movimiento antes de descender.

— Apoye o bloquee con seguridad la cortadora de

césped antes de trabajar debajo de ella o de otros

componentes elevados.

— Apoye, bloquee o trabe con seguridad los laterales de la

cortadora con dispositivos de traba aprobados antes de

trabajar cerca o debajo de una cortadora con laterales.

— Alivie la presión antes de desconectar o desarmar un

sistema presurizado.

— Bloquee o alivie la presión de los resortes antes de

desarmar un mecanismo cargado a resorte.

— Apoye o bloquee con seguridad cualquier componente

elevado de la máquina antes de trabajar en él.

— Evite las llamas, las chispas y no fume cerca de

combustibles,  uido hidráulico u otro material

in amable como los residuos de los cortes.

Prepare los

sistemas de la

máquina para

realizarles servicios

Fije una etiqueta con la advertencia “NO PONER EN

FUNCIONAMIENTO” en todas las palancas de control y

retire la llave de contacto si la cortadora de césped no

debe ser utilizada. Llévese la llave.

Instale dispositivos de apoyo aprobados cuando trabaja

debajo o cerca de equipos elevados.

¡ADVERTENCIA! Las cortadoras de césped u otros

equipos elevados no apoyados pueden caerse de manera

imprevista. Nunca se introduzca debajo de equipos

elevados si no están apoyados en dispositivos de

apoyo aprobados. La caída de equipos podría resultar en

una lesión grave o la muerte por aplastamiento.

Retire sólo las guardas o cubiertas que permiten acceder

a la zona donde se realizarán servicios. Vuelva a colocar

todas las guardas y cubiertas cuando el trabajo esté

terminado.

Vuelva a colocar

todas las guardas

Realización de mantenimiento con seguridad

Utilice

dispositivos de apoyo

aprobados

Use una “etiqueta que

indique No poner en

funcionamiento”

Realización de mantenimiento con seguridad

Use ventilación adecuada

Si es necesario hacer funcionar un motor en una zona

cerrada, elimine del área las emanaciones de escape

con una extensión del caño de escape. Si no tiene esa

extensión, asegúrese de abrir las puertas y dejar entrar

aire del exterior.

¡ADVERTENCIA! Evite posibles lesiones. Nunca trabaje

en la maquinaria con el motor en funcionamiento salvo

que así lo indiquen los manuales del fabricante para

un servicio en particular.

¡ADVERTENCIA! Nunca haga funcionar ningún tipo de

motor sin la ventilación adecuada: LAS EMANACIONES

DEL ESCAPE PUEDEN SER MORTALES.

Use gatos y malacates con cuidado

Los soportes o bloques de seguridad deben ubicarse

en una parte rígida de la cortadora. No ubique soportes

debajo de ejes o apoyos de ruedas que puedan girar.

Si debe trabajar debajo de equipos elevados, siempre

use bloques de madera (no de concreto), soportes de

gato u otros soportes rígidos y estables. Cuando use

gatos o malacates, siempre asegúrese de que están

correctamente apoyados.

¡ADVERTENCIA! Evite posibles lesiones por

aplastamiento. Nunca use bloques de concreto para

apoyo. Pueden colapsar bajo cargas incluso livianas.

Asegúrese de que los malacates o gatos que usa estén en

buenas condiciones. Nunca use gatos con piezas rajadas,

dobladas o retorcidas. Nunca use cables pelados,

retorcidos o pellizcados. Nunca use ganchos doblados o

deformados.

Ventile la zona

de trabajo

Use un apoyo

adecuado para los

equipos elevados

Retire la llave y

lea el manual de

mantenimiento

Prácticas de seguridad para tareas de

mantenimiento comunes

Riesgos del combustible

¡ADVERTENCIA! Siempre use recipientes y/o equipos

de distribución de combustible aprobados.

Los combustibles son in amables; por eso, debe cumplir

estas prácticas con el  n de reducir la posibilidad de un

accidente grave.

— Apague el motor y la ignición mientras carga combustible.

— Siempre conecte a tierra la boquilla de combustible

contra el cuello de llenado del depósito para evitar

chispas.

— Mantenga las chispas y llamas abiertas alejadas del

combustible.

— No fume mientras carga combustible o manipula

recipientes con combustible.

— No corte ni suelde en líneas, tanques o recipientes de

combustible ni cerca de ellos.

— No llene el depósito en exceso o derrame combustible.

Limpie el combustible derramado de inmediato.

Riesgos del refrigerante de motor

Los sistemas de refrigeración con líquidos acumulan

presión a medida que el motor se calienta; tenga suma

precaución antes de retirar la tapa del radiador.

Asegúrese de:

— Detener el motor y esperar que el sistema se enfríe.

— Usar ropa de protección y anteojos de seguridad.

— Girar la tapa del radiador lentamente hasta el primer

tope para permitir que la presión escape antes de

retirar la tapa por completo.

Retire la tapa

del radiador

lentamente

No fumar;

evitar las llamas

abiertas

Realización de mantenimiento con seguridad

Riesgos del sistema hidráulico

El sistema hidráulico se encuentra bajo presión siempre

que el motor está funcionando; puede conservar presión

incluso después de apagar el motor. Haga funcionar

todos los controles hidráulicos incluyendo el control

hidráulico auxiliar después de que el motor esté apagado.

Alivie la presión atrapada en las líneas después de que los

accesorios están apagados y apoyados en el suelo.

Durante la inspección del sistema hidráulico:

— Espere que el  uido se enfríe antes de desconectar

las líneas. El  uido hidráulico caliente puede causar

QUEMADURAS GRAVES.

— No use las manos para veri car la presencia de fugas.

En cambio, use un cartón o papel para buscar fugas.

— Use protección ocular adecuada. El  uido hidráulico

puede causar lesiones oculares permanentes.

¡ADVERTENCIA! El  uido hidráulico bajo presión pueden

penetrar la piel o los ojos y causar lesiones graves,

ceguera o la muerte. Las fugas de  uido bajo presión

pueden no ser visibles. Utilice un cartón o una madera

para buscar fugas, no la mano. Use una protección

facial o antiparras de seguridad para proteger los

ojos. Si el  uido se inyecta en la piel, debe ser extraído

dentro de las próximas pocas horas por personal médico

familiarizado con este tipo de lesión.

Cuando ventila o llena el sistema hidráulico, a oje la tapa

de llenado con lentitud y retírela gradualmente.

Nunca restablezca una válvula de alivio del sistema

hidráulico a una presión mayor que la recomendada por el

fabricante.

Use protección

ocular

El ﬂ uido a

alta presión puede

inyectarse en el

cuerpo

Realización de mantenimiento con seguridad

Riesgos del sistema eléctrico

Antes de trabajar en el sistema eléctrico, desconecte los

cables de la batería.

— Retire primero los cables negativos (-) de la batería.

— Al reconectar la batería, conecte los cables negativos

(-) de la batería al  nal.

El líquido del interior de las baterías contiene ácido,

que es un VENENO y puede causar QUEMADURAS

QUÍMICAS GRAVES.

Evite lesiones

— Use una protección facial para evitar el contacto con

los ojos.

— Use guantes y ropa resistentes a los productos

químicos para mantener al electrolito alejado de la piel

y la ropa común.

¡ADVERTENCIA! El contacto con el electrolito daña

los ojos y la piel. Siempre use una protección facial

para evitar que el electrolito penetre en los ojos. Si el

electrolito entra en contacto con los ojos, enjuague de

inmediato con agua limpia y busque atención médica.

Use guantes de caucho y ropa de protección para

mantener el electrolito lejos de la piel. Si el electrolito

entra en contacto con la piel o la ropa, lave de inmediato

con agua limpia.

Si se ingiere, busque atención médica de inmediato.

NUNCA proporcione líquidos que induzcan el vómito.

Use indumentaria

de protección

Use protección

facial

Realización de mantenimiento con seguridad

Evite explosiones

¡ADVERTENCIA! Evite posibles lesiones graves por

explosiones. Las baterías de plomo-ácido producen

gases sumamente explosivos, especialmente durante la

carga. Mantenga alejados los arcos, las chispas, las

llamas y el tabaco encendido.

— No fume cerca de las baterías.

— Mantenga los arcos, las chispas y llamas abiertas

alejadas de las baterías.

— Proporcione ventilación adecuada.

Nunca revise la batería colocando un objeto metálico

entre los bornes: la chispa resultante podría causar una

explosión.

¡ADVERTENCIA! Evite posibles lesiones graves por

explosiones de baterías. No cargue baterías ni arranque

con refuerzo el motor si la batería está congelada.

Caliente a 60 °F (15,5 °C) o la batería puede explotar y

causar lesiones graves.

Reglas de seguridad durante el arranque con refuerzo de

batería:

— Siga las instrucciones para el “arranque con refuerzo

de batería” correcto como se especi ca en el manual

del fabricante.

— Asegúrese de que las máquinas no se estén tocando.

— Observe la polaridad de las baterías y conexiones.

— Realice la conexión  nal de cable al motor o al punto

de tierra más alejado de la batería. Nunca realice la

conexión  nal en el arrancador o la batería muerta: las

chispas pueden encender gases explosivos presentes

en la batería.

— Cuando desconecta cables después de un arranque

con puente, retire los cables en el orden inverso al de la

conexión (es decir, la conexión  nal primero).

Evite las chispas

y las llamas abiertas

cerca de las

baterías

Para el arranque

con refuerzo, observe

la polaridad y realice

la conexión ﬁ nal en

el punto de descarga

a tierra

Realización de mantenimiento con seguridad

Mantenimiento de neumáticos y ruedas

Revise los neumáticos y las ruedas a diario porque la

estabilidad del tractor y la cortadora de césped puede

verse signi cativamente afectada por la presión de los

neumáticos o daños en los neumáticos o en las ruedas.

Revise los neumáticos para veri car:

— La presión correcta.

— Cortes y protuberancias.

— Clavos u otras pinchaduras.

— Desgaste desparejo o excesivo.

— Estado de los vástagos y tapas de las válvulas.

Revise las ruedas para veri car:

— Daños en las llantas.

— Tuercas o pernos faltantes o  ojos.

— Desalineación.

Todos los servicios de neumáticos deben ser realizados

por un centro de servicios para neumáticos cuali cado

o por una persona de servicio autorizada debidamente

capacitada en los procedimientos y el uso del equipo de

seguridad destinado a los servicios de neumáticos.

Revise los

neumáticos y las

ruedas en busca

de daños

Mantenga la

presión correcta en

los neumáticos

Realización de mantenimiento con seguridad

Mantenimiento de neumáticos y ruedas

(continuación)

¡ADVERTENCIA! Los tipos de ruedas y neumáticos

que generalmente se encuentran en estos equipos

requieren cuidados especiales al realizar servicios

para evitar lesiones graves o la muerte.

No in e los neumáticos por encima de la presión

recomendada. Asegúrese de volver a colocar el lastre

de los neumáticos si está instalado. Consulte las

especi caciones del fabricante para ver los requisitos

de lastre.

Mantenga las tuercas de las ruedas apretadas según las

recomendaciones del fabricante.

Es normal que la presión de los neumáticos aumente

durante el funcionamiento; NO se debe reducir.

Nunca vuelva a in ar un neumático que se ha desin ado

mucho o por completo sin retirar el neumático de la

rueda. Haga inspeccionar atentamente el neumático y la

rueda para detectar daños antes de volverlos a armar.

Al agregar aire a un neumático, hágalo desde cierta

distancia. Use una manguera larga con mandril de

auto jación. Siempre párese detrás de la trocha cuando

ajusta la presión de un neumático.

No in e neumáticos con gases in amables o con sistemas

que usan un inyector de alcohol.

Nunca corte o suelde una rueda con un neumático in ado

instalado en ella. Esto podría causar descompresión

explosiva.

Veri que que el tamaño del neumático y la rueda

coincidan correctamente.

Cuando reemplaza neumáticos, asegúrese de que sean de

la clasi cación adecuada especi cada por el fabricante.

Los neumáticos no deben funcionar a velocidades más

altas que las nominales. La mayoría de los neumáticos

para agricultura están clasi cados para una velocidad

máxima de 20 mph (32 km/h).

Evite la explosión

de los neumáticos

Realización de mantenimiento con seguridad

Servicio y reparaciones completas antes de

liberar la máquina

Apriete todos los pernos, accesorios y conexiones con las

torsiones especi cadas por el fabricante.

Instale todas las guardas, cubiertas y escudos después

de realizar los servicios. Reemplace o repare los que

estén dañados. Llene y recargue los sistemas a presión

sólo con los  uidos aprobados o recomendados por el

fabricante.

Arranque el motor y revise para detectar fugas. (Consulte

la página 23, Riesgos del sistema hidráulico.) Haga

funcionar todos los controles para asegurarse de que el

tractor y la cortadora de césped funcionan correctamente.

Pruebe la máquina si es necesario. Después de las

pruebas, apague y veri que el trabajo realizado. ¿Falta

algún pasador, arandela, tuerca de seguridad, etc.?

Vuelva a revisar todos los niveles de  uidos antes de

liberar la máquina para el funcionamiento.

Todas las piezas deben ser inspeccionadas durante la

reparación y deben reemplazarse si están gastadas,

rajadas o dañadas. Las piezas excesivamente gastadas o

dañadas pueden fallar y causar lesiones o la muerte.

Reemplace cualquier letrero dañado o ilegible.

Mantenimiento de las hojas de la cortadora

No corra riesgos usando hojas dañadas o dobladas. Los

fabricantes de cortadoras de césped de la Asociación

de Fabricantes de Equipos (Association of Equipment

Manufacturers, AEM) y la Asociación de Fabricantes de

Equipos para Agricultura (Farm Equipment Manufacturers

Association, FEMA) piden que las hojas de cortadoras

NO se reutilicen, enderecen, refuercen en su super cie o

suelden. Si una hoja rota es arrojada por una cortadora,

podrían producirse lesiones graves o la muerte.

Veriﬁ que el trabajo

de servicio cuando

está completo

Realización de mantenimiento con seguridad

Mantenimiento de las hojas de la cortadora

(continuación)

— ¿Cómo están hechas las hojas de la cortadora

de césped? Están hechas acero para resortes de

aleación de alta resistencia. Se forjan en caliente y se

les da forma para cumplir con las especi caciones

individuales del fabricante; luego, se tratan y templan

a un estado dúctil, de alta resistencia para reducir la

posibilidad de rupturas durante el corte. Las hojas se

prueban para garantizar que cumplan con las normas

de resistencia, dureza y ductilidad. Si una hoja no

cumple con alguna de estas especi caciones, no se

utilizará en la cortadora de césped.

— ¿Qué sucede cuando se dobla una hoja de la

cortadora? Se necesita una gran fuerza de impacto

para doblar la hoja. Esta fuerza de impacto a menudo

resulta en que las hojas se agujerean o marcan. Una

vez que una hoja está dañada por un agujero o una

marca, es mucho más probable que ocurra una falla

de la hoja. Cuando una hoja está gravemente doblada,

puede crearse una rajadura microscópica en ella.

Enderezar la hoja no quita o repara esta rajadura, sino

que puede causar rajaduras adicionales.Tensiones

adicionales durante los trabajos de corte pueden

resultar en una falla imprevista de la hoja.

— Evite doblar las hojas. Contribuya a prevenir que las

hojas de la cortadora se doblen o rajen evitando el

contacto con objetos sólidos. Las hojas de la cortadora

de césped están destinadas a cortar hierba, arbustos,

vegetación leñosa y árboles y ramas pequeños. No

están diseñadas para entrar en contacto con objetos

sólidos como roca, cemento o postes de acero.

Inspeccione la zona antes de usar la cortadora. Retire

o marque claramente los objetos sólidos y corte

alrededor de ellos.

— Sustituya las hojas dañadas! Inspeccione las hojas

de la cortadora diariamente o después de golpear

algún objeto sólido. Si una hoja de la cortadora de

césped se daña (está doblada, agujereada, rajada) o

desgasta más del 25 por ciento del tamaño original,

debe retirarse y sustituirse con una nueva. Siempre use

las hojas originales del fabricante. Las hojas de marcas

no originales pueden no cumplir con los requisitos de

resistencia, dureza y ductilidad del fabricante de la

cortadora.

— No corra riesgos usando hojas dañadas o dobladas.

El uso de una hoja de cortadora dañada o enderezada

puede resultar en la ruptura de la hoja y que la hoja

sea arrojada hacia el operador o una persona ajena

causando una lesión grave o la muerte. El precio

de una nueva hoja es bajo en comparación con la

posibilidad de una lesión grave que podría resultar de

una hoja doblada o rota arrojada por la cortadora

Palabras ﬁ nales para el usuario

Acaba de terminar de leer el Manual de la cortadora de

césped industrial y para agricultura AEM. Es imposible

que este manual abarque todas las situaciones

de seguridad que se podría encontrar a diario. Su

conocimiento de estas precauciones de seguridad y

de su cumplimiento de las reglas básicas de seguridad

contribuirán a formar un buen juicio en todas las

situaciones. Nuestro objetivo es ayudarlo a desarrollar,

establecer y mantener buenos hábitos de seguridad para

que la operación de una cortadora de césped industrial y

para agricultura le resulte más fácil y más segura.

Éste es otro manual de una serie publicada por AEM sobre la operación de maquinaria en condiciones de seguridad.

Muchas de las ilustraciones de este manual de seguridad se pueden encontrar y descargar en http://pictorials.aem.org.

Para obtener publicaciones adicionales, visite nuestro sitio web en www.safetymaterials.org.

ASOCIACIÓN DE FABRICANTES

DE EQUIPOS

Correo electrónico: [email protected]

www.aem.org

Introduction Section 2-1

INTRODUCTION SECTION

INTRODUCTION

APEX/EPIC/ICON 04/16 Introduction Section 2-2

INTRODUCTION

We are pleased to have you as a Rhino customer. Your Rotary Cutter has been carefully designed with care

and built with quality materials by skilled workers to give maximum service with minimum down time. This

manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary

cutter in top operating condition. Careful use and timely service saves extensive repairs and costly downtime

losses. Please read this manual thoroughly. Understand what each control is for and how to use it.

Rhino typically offers three types of shielding to protect the operator, passerby, livestock, and property from

thrown objects... deflectors, single chain guards, and double chainguards. Shielding should be selected based

on the intended use of the mower. Double chainguards or deflectors should be used for highway, right-of-way,

parks or greenbelt mowing or all other mowing where human dwellings, vehicles, or livestock could be within

300 feet of the mower. Chainguards are more durable, provide a longer service life and require less

maintenance and replacement than deflectors. Single chainguards may be sufficient for agriculture and other

mower use only where passersby or property are not within 300 feet of the mower during operation.

No shielding is 100% effective in preventing thrown objects. The possibility of injury and property damage from

this hazard can be substantially reduce by selecting proper shielding, maintaining the mower and shielding in

good operational condition, inspecting the area for foreign debris before mowing, operating the mower at a

minimum cutting height of 6", and keep unprotected persons at a minimum distance of 300 feet from the

mower at all times during operation.

Safety is of primary importance to the owner/operator and to the manufacturer. Observe all safety precautions

decaled on the machine and noted throughout the manual for safe operation of implement. If any assistance or

additional information is needed, contact your authorized Rhino dealer. The owner/operator/dealer should

know and understand the Safety Messages before assembly and be aware of the hazards of operating this

cutter during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

INTRODUCTION

APEX/EPIC/ICON 04/16 Introduction Section 2-3

INTRODUCTION

The Rhino APEX/EPIC/ICON Series Rotary Cutter is designed primarily for weed,

grass and brush and consists of a center unit with two variable position wings

together having a cutting width of 15 feet. Wing operating angles and machine

cutting height are independently controlled using hydraulic cylinders. A self-

leveling linkage maintains a level cutter at all cutting heights. Power from the

tractor PTO is split at the power divider gearbox and supplied to each of the blade

gearboxes. Each blade gearbox has two free-swinging uplift blades designed to

cut grass, corn stalks and light brush. Free-swinging blades reduce the shock of

impact when a stationary object is hit. Slip clutches are installed on each gearbox

for additional protection. Front and rear discharge shields are included as standard

equipment.

INTRODUCTION

APEX/EPIC/ICON 04/16 Introduction Section 2-4

INTRODUCTION

Equipment Specifications

Apex, Epic and Icon Series Mowers

10’

15’

Cutting Width 126” 180”

Transport Width 88” 96”

Overall Width 133” 187”

Overall Length 183” 183”

Cutting Height 2” - 14” 2” - 14”

Wing Flex Up/Operating 45° 45°

Wing Flex Down 25° 25°

Apex

Epic Icon

HP Required (min) 50 HP 60 HP 70 HP

Deck Thickness 10 Ga 7 Ga 1/4”

Cutting Capacity (Diameter) 3” 4” (AG) / 4.5” (PRO) 5”

Blade Tip Speed

540 RPM, Center 14,861 FPM 16,286 FPM 13,436 FPM

540 RPM, Wings 14,861 FPM 16,422 FPM 13,169 FPM

1000 RPM, Center 15,570 FPM 16,380 FPM 13,704 FPM

1000 RPM, Wings 15,776 FPM 15,983 FPM 13,367 FPM

Gearbox Rating

Divider 160 HP 250 HP 250 HP

Center & Wing 110 HP 225 HP 250 HP

Limited Warranty 6 Year 6 Year 6 Year

Driveline Size

540 RPM, Main CV CAT 5 CV CAT 5* CV CAT 6

1000 RPM, Main CV CAT 4 CV CAT 4 CV CAT 6

Wings CAT 4 CAT 4* CAT 6

Limited Warranty 1 Year 1 Yr (AG) / 2 Yr (PRO) 2 Year

*Note: Epic Pro Mower (4155 & 4105) uses CV CAT 5 Lube 4 Life for main driveline, and CAT 5 for wing

drivelines.

INTRODUCTION

APEX/EPIC/ICON 04/16 Introduction Section 2-5

INTRODUCTION

KEY OPERATION POINTS

• Cutting performance and distribution are best when cutter is level from side to side. Mower front to rear

pitch should be 1” or less.

• In extra heavy material, rear chains will allow better discharge and better distribution than solid rear

deflectors or bands.

• Never operate the Flexwing below full PTO speed of 540 or 1000 rpm.

• For good distribution, the distribution baffles must be used.

• Make sure PTO driveline slip clutches are not frozen and are properly adjusted.

• To reduce uneven grass cutting and streaking.

-make sure tractor rear tire spacing is a minimum of 60” between the inside of the tires.

-make sure blades are not bent and are in good condition.

-reduce ground speed to allow more cutting time.

• Corn should be cut at 5 to 6 mph. If full PTO rpm cannot be maintained, use one lower gear.

• Corn yield of 180 bu. per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph. To

maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings, a minimum PTO

horsepower of 115 is recommended.

• If Tractor engine is lugging down, shift tractor to a lower gear

• OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION.

• For maximum performance and service life, Always use Genuine Rhino replacement parts

Operating Noise Level/Sound Pressure

The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB(A) below the

levels from typical Agricultural tractors used to power and transport this machine. Therefore, the Noise

emission values given by the OEM of the Agricultural tractor used to power and transport this machine would

be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended

applications.

Rhino Warranty Information

In addition to the standard Limited Warranty shown on the facing page, Rhino also provides:

1. A SIX-YEAR (72 months) LIMITED WARRANTY* for the 3000 SERIES, 4000 SERIES and 5000 SERIES

mowers.

* WARRANTY LIMITATIONS - GEARBOX

A. Warranty is TWO-YEAR (24 MONTHS) for Seals (After two years, seals are considered to be

WEARING PARTS and replacement is the users' responsibility.)

B. Users' Gearboxes may be rebuilt by Rhino or replaced by new or rebuilt Gearboxes at the option of

Rhino.

2. TWO-YEAR (24 months) LIMITED WARRANTY** on the DRIVELINE components provided they have

been properly maintained and have not been subjected to abuse or mis-use.

* *WARRANTY LIMITATIONS - DRIVELINE

A. Warranty is ONE-YEAR (12 MONTHS) for DRIVELINE SHIELDS except that evidence of wear from

contact with other parts on the shield voids this warranty.

B. Shield Bearings are wearing parts and are not warrantable.

C. Slip-Clutch Disks are wearing parts and are not warrantable. Evidence of "burning up" Slip Clutch

Plates due to improper adjustment will void warranty on Slip Clutch Parts.

INTRODUCTION

APEX/EPIC/ICON 04/16 Introduction Section 2-6

INTRODUCTION

RHINO LIMITED WARRANTY

1. LIMITED WARRANTIES

1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser

(“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased

are free from defects in material or workmanship.

1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under

normal use and service due to defects in material or workmanship.

1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence,

alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served

its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as

blades, shields, guards, or pneumatic tires except as specifically found in your Operator’s Manual.

1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of

Manufacturer.

2. REMEDIES AND PROCEDURES.

2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days

of purchase.

2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an

approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based.

2.03. Purchaser is responsible for returning the goods in question to the Dealer.

2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to

defects in material or workmanship, Manufacturer will:

(a)Repair or replace the defective goods or part(s) or

(b)Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if

Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by

Manufacturer.

The choice of remedy shall belong to Manufacturer.

2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the

goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s)

from the Dealer to the designated factory.

3. LIMITATION OF LIABILITY.

3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH

RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE.

3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE

GOODS.

3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR

ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE

CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT LIMITED TO, ANY INDIRECT, SPECIAL,

CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY

BREACH OF THIS WARRANTY. NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURER’S

LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE

GOODS.

3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY

MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.

4. MISCELLANEOUS.

4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.

4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a

waiver of any other term.

4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such

provision shall not invalidate any other provisions herein.

4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.

KEEP FOR YOUR RECORDS

ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification

when applying for warranty.

Rhino Implement Model________________________________ Serial Number________________________

Date Purchased______________________________________ Dealer_______________________________

ATTENTION:

READ YOUR OPERATOR'S MANUAL

RHINO

1020 S Sangamon Ave.

Gibson City, IL 60936

800-446-5158

Email: part[email protected]

Assembly Section 3-1

ASSEMBLY SECTION

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-2

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

The mower as received from the factory is virtually completely assembled and requires minimum time to

complete assembly and is ready for sale.

On a fully assembled unit, do not release the Wing Locking Pin until the hoses are attached

to the tractor and the Wing Cylinders are filled with oil. Always keep bystanders away while

raising and lowering the wings

Tires on shipped units will have two (2) tires mounted on each wing and two (2) tires mounted on the outside

center axle mounts. The tires mounted on each of the inside wing axle mounts will need to be removed and

mounted to the inside center axle mounts. When eight (8) tires are ordered the unit will consist of two (2) tires

mounted to each axle, two (2) on each wing and four (4) on the center axles.

To lower the wings, hook the hydraulic hoses to the tractor. From the Operators

Seat use the tractor hydraulic control levers to fill wing cylinders with oil (Refer to

Operation Section). Keep coworkers and bystanders away from the implement

while filling. For implements with the wings in the raised or transport position, filling

the cylinders should raise the wings slightly and loosen the wing retaining lock.

Use tractor hydraulic control levers to lower the wing(s). Continue to hold the con-

trol lever until both wings are down and the wing cylinders are fully retracted or

extended. Continue to cycle the cylinders several times by raising and lowering the

wings fully to remove any trapped air. If there is sponginess during the raising

cycle, this may indicate that air is entrapped in the hydraulic circuit. Continue to

cycle the cylinders until all sponginess is removed.

The implement wings should lower slowly when they are allowed to float down and

are not powered down. This is a safety feature built into the system. If the wings

fall rapidly, have the cylinders repaired before operating the implement.

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-3

ASSEMBLY

Select a suitable work area large enough to allow for lowering of the wings. Use extreme caution when

connecting the mower to the tractor. The mower should be securely resting at ground level or sitting on blocks.

Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and

mower pins.

1. Use the implement jack to raise the implement tongue until it is even with the tractor drawbar. Insert the

jack into the jack adapter in the implement tongue and swivel it so that it is vertical. Follow the instructions

on the jack. Install the jack retaining pin. Measure the height of the tractor drawbar and raise the implement

tongue to the same height.

2. Make sure the tractor PTO is the correct speed and shaft size for the implement. Ensure the drawbar is

extended the proper distance from the Tractor PTO shaft for desired PTO speed; 540 PTO is 14” and for

1000 PTO speed the distance is 16”

3. Carefully back tractor to mower. Do not allow coworkers or bystanders between the tractor and the

implement while backing. When dismounting the tractor ALWAYS shut down the tractor, disengage the

PTO, and set the parking brake before dismounting.

4. Install the retaining bolt through tongue clevis and tractor drawbar. The implement tongue is very heavy.

Make any height adjustments using the implement jack. Place two 1” flatwashers (1) positioned under top

lip of tongue clevis and to the top of drawbar. Insert a 1” diameter grade 5 or 8 bolt (2) through clevis and

drawbar and retain in position with a 1” locknut (3). Tighten the locknut securely but do not overtighten,

which could spring or break the clevis.

NOTE: NEVER attach mower to the tractor with a pin not having a nut.

5. Install the implement tow chain to a secure location on the tractor.

6. Attach proper hydraulic couplers to implement hose ends. Insert the wing hose quick disconnect couplers

into tractor hydraulic remotes.

7. Mount tractor, fasten your seatbelt and start engine. From the operators seat use the tractor hydraulic

control levers to fill wing cylinders with oil. Filling the cylinders should retract the wings slightly to their

minimum closed width. Continue to apply pressure to cylinders for at least 10 seconds to assure they have

filled with fluid.

Keep coworkers and bystanders away from the implement while filling.

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-4

ASSEMBLY

8. Filling the cylinders with oil should raise the

wings slightly and loosen the wing retaining pin.

9. From the tractor seat use the tractor hydraulic control levers to lower the wing(s).

Keep coworkers and bystanders away from the implement while filling.

10. Continue to hold the control lever until both wings are down and the wing cylinders are fully extended.

Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped

air. If there is sponginess during the raising cycle, this may indicate that air is trapped in the hydraulic

circuit. Continue to cycle the cylinders until all sponginess is removed.

11. Test to make sure the wings lower slowly when they are allowed to float down and are not powered down.

This is a safety feature built into the system. If the wings fall rapidly, have the hydraulic system or cylinders

repaired before operating the implement.

12. With wings lowered, raise the implement via the phasing cylinder circuit and hold the tractor level until all

cylinders are fully extended. Continue to hold the lever 1 to 2 minutes to purge any remaining air. Note: It is

critical that all air is completely removed from the hydraulic circuit. Any air that is trapped in the system will

cause slave cylinders to creep or leak-down as the air is compressed. If the levelness of the wings seems

to change, inspect the circuit for hydraulic leaks and/or the presence of air in the circuit. The cylinders will

only rephrase in the extended position.

13. Lower mower to desired height. Check hoses and cylinders for any leaks.

CONNECTING DRIVELINE

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in

excessive vibration, thrown objects, and blade and implement failure. Adapter use will also

change the working length of the driveline exposing unshielded driveline areas. Serious

bodily injury and/or equipment failure can result from using a PTO adapter. Consult an

authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-5

ASSEMBLY

Many of the equipment components are HEAVY (60 lbs or greater) and Special Lifting

Procedures are recommended. Use lifting assistance such as mechanical assistance, two

people, and proper lifting techniques when connecting or installing the driveshaft to reduce

the possibility of back injuries.

When attaching the Implement input driveline to the Tractor PTO, it is important that the

connecting yoke spring activated locking collar slides freely and the locking balls are seated

securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth

several times to ensure it is securely attached. A driveline not attached correctly to the

Tractor PTO shaft could come loose and result in personal injury and damage to the

Implement.

(S3PT-17)

DRIVELINE ATTACHMENT

The driveline yoke and tractor PTO shaft must be

dirt free and greased for attachment.

To connect the mower driveline to the tractor PTO

output shaft, pull the driveline yoke collar back and

align the grooves and splines of the yoke with those

of the PTO shaft. Push the driveline yoke onto the

PTO shaft, release the locking collar, and position

the yoke until the locking collar balls are seated

onto the PTO shaft. Push and pull the driveline

back and forth several times to ensure a secure

attachment. OPS-R-0003_I

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-6

ASSEMBLY

1. Remove hardware from main driveline implement connection yoke and install onto power divider gearbox

shaft. Install hardware and tighten to 170 ft/lbs.

2. Inner center axle dual tire assemblies are shipped bolted on wing mount tubes. Remove transport pins

from wings and lower each wing so that inner tire and hub assembly can be removed and installed on

center axle.

NOTE: It will be necessary to raise each side of center axle slightly so inner dual tires can be installed.

3. Install gearbox vents or vent dipsticks if not installed. Check all gearbox lube levels.

TIRES AND WHEELS

Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely

supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the wheel.

There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE

OR WHEEL, such as automotive tires and rims. DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE

OF TIRE. As excessive speed can cause damage to the machine, tire, and wheel.

When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments

in the tire and install as shown in Figure Asm-R-0655. Do not exceed 20 M.P.H. on Laminated Tires. When

removing Airplane Tires, let all of the air out of the tire before removing lug nuts or wheel bolts or nuts. Remove

valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount

tires. DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND

TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY

INJURY. Do not exceed 20 M.P.H. on Airplane tires.

Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed

implement tires to manufacturer rated PSI as shown on the tire sidewall.

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-7

ASSEMBLY

APEX/EPIC/ICON 04/16 Assembly Section 3-8

ASSEMBLY

Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance

Section.

* Before loosening the airplane wheel bolts, make sure to relieve all air pressure from tire.

Driveline Clamp Yoke Operating Instructions

Depending on if the yoke on the driveline consists

of (1) or (2) bolts, start by removing the 5/8” bolt(s)

from the driveline clamp yoke and slide yoke onto

the shaft and align holes with annular groove of

gearbox shaft. Reinstall bolt(s) and tighten to 150 ft-

lb torque. Push and pull the driveline to ensure it is

securely attached to the shaft. Regularly check the

driveline yoke to ensure a tight connection. To

remove the yoke, remove the bolt(s) and pull yoke

off the shaft. A two bolt yoke is shown in figure

Asm-R-0472. Mower is now assembled and ready

for predelivery checks.

Operation Section 4-1

OPERATION SECTION

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-2

OPERATION

RHINO APEX/EPIC/ICON SERIES ROTARY MOWER

OPERATION INSTRUCTIONS

Rhino Apex/Epic/Icon Series rotary mowers are manufactured with quality material by skilled workers. These

mowers are designed to cut grass, weeds, crop stalks, small brush and other vegetative material. The mower

is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by

the blades, however, no shielding is 100% effective. All shields, guards, deflectors, and chains equipped on the

unit must be maintained on the mower in good operational condition.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every

reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the

mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are

within 300 feet of the unit unless:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards,

Bands and Skid Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower

use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in

explaining the operation of a flex-wing rotary mower and are not necessarily of a Apex Series cutter. Some

pictures may show shields removed for picture clarity. NEVER OPERATE this implement without all shields in

place and in good operational condition. The operator must be familiar with the mower and tractor operation

and all associated safety practices before operating the mower and tractor. Proper operation of the mower, as

detailed in this manual, will help ensure years of safe and satisfactory use of the mower.

IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Retighten cast

blade pan retaining nut on gearbox lower shafts to 600 ft. lbs.

NOTE: Refer to ‘Section 9.3 Cutting Component Inspection’ for pan specifications.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND

IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and

those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad.

(SG-3)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-3

OPERATION

1. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and

understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor

operation and all associated safety practices. In addition to the safety messages contained in this manual,

safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this

equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Always Wear Safety Glasses

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on

operating conditions) OPS-U- 0002

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult

a medical professional regarding any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influence of drugs or alcohol.

(SG-27)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-4

OPERATION

2. TRACTOR REQUIREMENTS

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take

Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the

mower with a tractor that does not meet the following requirements may cause tractor or mower damage and

be a potential danger to the operator and passersby.

Tractor Requirements and Capabilities

• ASABE approved CAB with Protective Structure and seat belt.

• Tractor Safety Devices .................................... Slow Moving Vehicle (SMV) emblem, lighting, PTO master

shield

• Tractor Horsepower -Required......................... Apex - 50 HP, Epic - 60 HP, Icon - 70 HP

• Drawbar............................................................ Set length according to PTO operating speed of the mower

and driveline type, rated to carry weight of the mower.

• Drawbar Vertical Load Minimum Capacity ....... 2100 lbs.

• Hydraulics ........................................................ Must have 2 hydraulic valves, 3 valves recommended if

additional 3-spool valve is not used.

• Front End Weights............................................ As needed to maintain 20% weight on front axle

• Power Take Off ................................................ 540 RPM 6-Spline, 1000 RPM - 21-Spline or, 1000 RPM

1-3/ 4” dia. 20-Spline Output Shaft.

• Tire Wheel Spacing .......................................... Set tires minimum width of 60” from inside to inside of tires.

3. Tractor Horsepower

The horsepower required to operate the mower depends on several operating factors including the vegetation

to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. Operating the

mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 100 HP

for a 540 RPM drive and 140 HP for a 1000 RPM drive may cause mower damage by overpowering the unit in

heavy cutting conditions.

2.1 ROPS and Seat Belt

The tractor must be equipped with a Factory Cab and seat belt to protect the operator from falling from the

tractor and being crushed or run over by the tractor and/or implement resulting in serious injury or death. Only

operate the tractor while seated in the operator’s seat with the seatbelt securely fastened around the operator

OPS-U- 0051

2.2 Tractor Safety Devices

If transporting or operating the tractor and implement near a public roadway, the tractor must be equipped with

proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of

the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor

warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were

removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO

with the PTO master shield missing or in the raised position. OPS-U- 0004

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-5

OPERATION

3.1 Drawbar

Constant Velocity and Standard Driveline.

Position the length of the drawbar from the end of

the tractor PTO shaft to the drawbar hitch hole

according to the operating speed of the mower. If

the mower is a 540 RPM unit, position the drawbar

length from shaft end to hitch hole at 14”. For 1000

RPM mowers, set the drawbar length at 16” for 21

spline 1-3/8” mowers and at 20” for 1-3/4” 20 spline

mowers.

Pintle Hook Hitch-Optional Equipment

Drawbar length must be modified to obtain

dimension "A”. For 540 RPM mower, A=10” +/-2”.

For 1000 RPM mowers, A =12” +/-2” for 21 spline

1-3/8” mowers and 16” +/-2” for 20 spline 1-3/4”

mowers.

3.2 Tractor Hydraulics

The mower center section and each wing are positioned with hydraulic cylinders that are operated by the

tractor hydraulic pump. The tractor must have 3 hydraulic control valves devoted to the mower unless the

tractor is fitted with a 3-spool control valve (extra equipment).

A 3-spool control valve is required if the tractor is equipped with a single valve and is recommended for those

with two valves so that the center section and each wing can be controlled independent of one another. Refer

to the Assembly Section of this manual for properly equipping the tractor with a 3-spool control valve. Tractors

equipped with three hydraulic ports can position the center section and each wing independently with no extra

equipment. If the tractor is equipped with only two hydraulic ports and a 3-spool control valve is not used, the

wings cannot be operated independently and will raise and lower at different speeds.

3.3 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end

weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the

front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front

weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-6

OPERATION

Do not connect the PTO driveline to the tractor or operate the implement unless the

implement is securely connected to the tractor.

3.4 Power Take Off (PTO)

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors

operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the

mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.

Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 20 or 21-

spline shaft. Note: Refer to the tractor owner’s manual for instructions to change PTO speeds on models that

operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an

over-running clutch must be used between the PTO output shaft and the driveline of the mower. An

authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006_A

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in

excessive vibration, thrown objects, and blade and implement failure. Adapter use will also

change the working length of the driveline exposing unshielded driveline areas. Serious

bodily injury and/or equipment failure can result from using a PTO adapter. Consult an

authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Never operate the Tractor and Mower if the Implement input driveline is directly connected

to the Tractor transmission. Tractor braking distances can be substantially increased by

the momentum of the rotating Mower blades driving the Tractor transmission even though

the Tractor clutch has been disengaged. Install an over running clutch between the Tractor

PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-16)

3.5 Tire Spacing

Tractor tires should be set a minimum of 60” (1.5

m) apart measured from inside of tire to inside of

tire, or maximum width possible. Refer to the

tractor Operator’s Manual or consult an authorized

dealer for instructions to change tractor tire

spacing. OPS-R- 0062

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-7

OPERATION

4. GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor

operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for

a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are completely

stopped.

(SG-12)

4.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control

levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt

around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be

seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra

riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they

have read and understand the Operator’s Manuals, been trained in

proper operation of the tractor and Implement, and are physically large

enough to reach and operate the controls easily.

(SG-11)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

4.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake,

idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor

engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never

leave the seat until the tractor, its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud,

ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support

and never rush or jump off the tractor. OPS-U- 0009

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-8

OPERATION

BEFORE leaving the tractor seat lower the implement, set the parking

brake and/or set the tractor transmission in parking gear, disengage the

PTO, stop the engine, remove the key, and wait for all moving parts to

stop. Place the tractor shift lever into a low range or parking gear to

prevent the tractor from rolling. Never dismount a Tractor that is moving

or while the engine is running. Operate the Tractor controls from the

tractor seat only.

(SG-9)

5. STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all

tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized

dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the light control switch.

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers.

Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral.

Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and

belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden

and unexpected tractor movement. OPS-U-0028

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health.

(SG-23)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions.

(SG-13)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-9

OPERATION

6.1 Connecting Mower Tongue to the Tractor

1. Ensure the tractor is equipped with the correct

PTO shaft and the drawbar is set at the correct

length.

2. Using the parking jack, position the tongue

clevis to the height of the tractor drawbar.

Adjust the mower tongue to be level and

parallel with the tractor drawbar using the

control rod connecting the mower tongue to the

deck.

3. Board the tractor and start the engine. Back the

tractor to the mower aligning the drawbar hitch

hole with the mower tongue clevis. Turn off the

tractor engine, place the tractor in park, and set

the parking brake before dismounting.

4. To attach the mower, place two 1” flatwashers

(1) positioned under top lip of tongue clevis and

to the top of drawbar. Insert a 1” diameter

grade 5 or 8 bolt (3) through clevis and drawbar

and retain in position with a 1” locknut (4).

Tighten the locknut securely but do not

overtighten which could spring or break the

clevis. NEVER attach mower to the tractor with

a pin not having a nut.

5. Securely attach the mower safety chain to the

tractor drawbar or drawbar support frame.

6. Lower the jack until the tongue is completely

supported by the drawbar. Remove jack from

the tongue and place on storage bracket of

mower.

6. CONNECTING THE MOWER TO THE TRACTOR

Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at

ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points

between the tractor hitch arms and mower pins. OPS-R-0001

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches.

(S3PT-15)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-10

OPERATION

6.3 Connecting Mower Hydraulic Lines to the Tractor

With the tractor shut down and secured in position, relieve hydraulic pressure from the tractor by moving the

control levers back and forth several times or placing the levers in the float position.

When connecting the mower hydraulic lines, keep hoses, quick couplers, and swivels free of contamination.

Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use. If the

tractor ports or mower hydraulic hose ends become contaminated, wipe clean with a rag before connecting.

6.4 Operating Mower Hydraulics with Three Tractor Hydraulic Valves

Connect the yellow, green and red hoses into each

hydraulic port. Connect the blue hose to the return

hydraulic port that is paired with the port the red

hose is attached. Connect lines to correspond with

position of hydraulic control levers.

6.2 Safety Tow Chain

If the mower is towed on a public roadway, a safety chain with tensile strength equal to or greater than the

gross weight of the mower must be connected between the tractor and mower. This will help control the

implement in the event the tongue becomes disconnected from the drawbar. Make sure the chain is attached

to a secure location on the tractor and not to an intermediate support.

After connecting both ends of the safety chain, drive the tractor to the right and left to check for proper chain

length. Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both

directions. When not in use, store the safety chain to protect it from mud or standing water by wrapping the

chain around the tongue. Replace the safety chain if one or more links or end fittings are broken, stretched or

otherwise damaged or deformed. OPS-U-0039

IMPORTANT: Scan this QR Code with your smart phone to link to the PAMI Safe

Implement Hitching Manual for more information on correctly connecting

agricultural tractors to implements. Or type in your internet browser the following

web address: www.algqr.com/hme

Ops-0008-MISC

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-11

OPERATION

6.5 Operating Mower Hydraulics with Two Tractor Hydraulic Valves

The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control

valve and the axles with the remaining control valve. Ensure that the operator is aware that each wing cannot

be controlled independently nor will they raise and lower simultaneously.

6.6 Hydraulic Line Support

After connecting the mower hydraulic lines to the tractor, support the hoses with the equipped brackets. Ensure

that hoses do not contact the driveline, do not bind while turning, and do not become pinched or kinked.

6.7 Hydraulic Cylinder Priming

Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the

mower wings. Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position

until the cylinders fully retract (wing cylinders) and extend (center cylinder). Place control levers in the float

position and repeat process a second time. Ensure wings are entirely supported by the cylinders before

removing the transport bars. NEVER drive out bar pins and NEVER remove bars that have tension on them.

7. SETTING THE MOWER

Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make

a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of

uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most

damaging shock loads and will cause damage to the mower and drive. Blades contacting the ground may

cause objects to be thrown out from under the mower deck. Always avoid operating the mower at a height

which causes the blades to contact the ground. OPS-U- 0010

Never work under the Implement, the framework, or any lifted

component unless the Implement is securely supported or blocked up

to prevent sudden or inadvertent falling which could cause serious

injury or even death.

(SG-14)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-12

OPERATION

7.1 Setting Deck Height

LEVELING DECK CENTER SECTION

NOTE: Before setting deck height, refer to ‘Rephasing Suspension Lift Cylinders’ in Maintenance Section.

1. Place the tractor and mower on a level surface

and lower both wings.

2. Using the center section hydraulic cylinder,

position the mower so the skid shoes are 1”

less off the ground than the desired final cut

height. For example, for a 3” cut raise or lower

the mower until the skid shoes are

approximately 2” off the ground.

3. Shut down the tractor, place the transmission in

park, and set the parking brake before

dismounting.

4. Level the mower deck front to rear by adjusting

the leveling rods linking the tongue to the rear

axle. DO NOT allow feet or other body parts

underneath the mower when making

adjustments. To adjust rod length, loosen

jamnut and hex nut. To lower the front, lengthen

the rods and to raise the front, shorten the rods.

DO NOT unscrew hex nuts to the point that

either rod jam nuts become disconnected which

will cause the mower to fall. Re-tighten jamnuts

when deck is leveled.

5. IMPORTANT: Alternate adjustments between

rods and adjust at equal lengths to maintain

equal tension. Improper adjustments may

cause rods to snap or bend.

6. Place split collar assemblies on the center axle

hydraulic cylinder rod to maintain a set cutting

height each time the mower is raised and

lowered.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-13

OPERATION

LEVELING WING SECTIONS WITH CENTER

1. With the cutter attached to tractor and the wings

down, locate a flat level surface and lower the

cutter completely to the ground. The center

front skid shoes should be on the ground as

well as the rear vertical plates of the center

section (where the center axle attaches).

2. Adjust the leveling rod nuts. Hand-tighten the

nuts so they just touch the cross on the center

axle. Do not over tighten the nuts or the front

skid shoes will begin to lift. Be sure to adjust

both the left and right sides evenly. Tighten jam

nuts. The center deck should now be level;

some slight adjustment may be required due to

pin fit, drawbar deflection, etc.

3. Adjust the left and right wings. The wings utilize

phasing cylinders to raise and lower the wing

sections with the center section. (Be sure the hydraulics are in phase and all the hoses and cylinders are

completely filled with oil.) The front cylinder pin location is adjustable via a D-shaped eye bolt. Adjusting

the eyebolt rearward raises the wing, adjusting the eyebolt forward will lower the wing. Using a level placed

on top the gearbox cover, positioned to wing hinge, adjust the D-shape eye bolt to level the wing. Repeat

process for opposite wing.

This process will set the unit level. To set pitch, which is sometimes recommended, simply place a spacer

under the skids in shoes for a negative pitch (front high) or the rear vertical plates for a positive pitch (front

low).

Positive Pitch

Pros: Cons:

Reduced HP Decreased Mulching

Increased Fuel Efficiency

Negative Pitch

Pros: Cons:

Increased Mulching Increased HP

Decreased Fuel Efficiency

NOTE: Excessive pitch in either direction can

cause a wavy or uneven cut.

A note about phasing hydraulic cylinders: It is

critical that all air is completely removed from the

hydraulic circuit. Any air that is trapped in the

system will cause the slave cylinders to creep or

leak down as the air is compressed. If the levelness

of the wings seems to change, inspect circuit for

hydraulic leaks and or the presence of air in the

circuit. The cylinders will only rephase in the

extended position.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-14

OPERATION

8.1 Driveline Length Check

When fitting the mower to the tractor, the telescoping driveline must be inspected to ensure that at its most

compressed position, the profiles do not “bottom out”, and when at its farthest extended position, there is

sufficient engagement between the profiles to operate safely. At its shortest length, there must be at least a 1”

clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a

minimum profile engagement of 8” must be maintained for a Constant Velocity (CV) tube type driveline.

8. DRIVELINE ATTACHMENT

The driveline yoke and tractor PTO shaft must be

dirt free and greased for attachment.

To connect the mower driveline to the tractor PTO

output shaft, pull the driveline yoke collar back and

align the grooves and splines of the yoke with those

of the PTO shaft. Push the driveline yoke onto the

PTO shaft, release the locking collar, and position

the yoke until the locking collar balls are seated

onto the PTO shaft. Push and pull the driveline

back and forth several times to ensure a secure

attachment. OPS-R-0003_A

When attaching the Implement input driveline to the Tractor PTO, it is important that the

connecting yoke spring activated locking collar slides freely and the locking balls are seated

securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth

several times to ensure it is securely attached. A driveline not attached correctly to the

Tractor PTO shaft could come loose and result in personal injury and damage to the

Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not

bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates

the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out

can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and

through the support bearings or downward onto the PTO shaft, breaking it off. A broken

driveline can cause personal injury.

(S3PT-18)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-15

OPERATION

NOTE: If tractor has a 540 RPM PTO, adjusting to a 16 inch position will gain additional 2 inches of telescoping

length.

Engagement Check Procedure

• With the driveline attached, position the mower to the point where the telescoping driveline is at its

maximum extension. Completely shut down the tractor and secure in position.

• Mark the inner driveline shield 1/8” from the end of the outer shield.

• Disconnect the driveline from the tractor and separate the two driveline halves.

• Measure the distance from the mark to the end of the inner profile. This length is the amount the driveline

profiles were engaged.

• If the engaged length is less than 8”, the shaft is considered too short and should be replaced with a longer

shaft. Consult an authorized dealer to purchase the required driveline length.

NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operator must be made

aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move

drawbar to 16” or 20” position for required clearance.

“Bottoming Out” Check Procedure

• Disconnect driveline from the tractor and slide

the profiles together until fully compressed.

• Place a mark on the inner shield 1/8” from the

end of the outer shield and reattach the

driveline to the PTO shaft.

• With the PTO NOT TURNING, slowly drive the

tractor with mower attached through the

sharpest turn possible and watch shaft

movement. With the PTO NOT TURNING,

slowly drive the tractor with the mower attached

through the most severe terrain conditions

expected and watch shaft movement.

• If the distance between the mark and the outer

shield becomes less than 2” at any point there is a potential problem bottoming out the driveline and the

driveline should be replaced with shorter driveline. Contact your local dealer or Technical Service for

proper directions. OPS-R-0004_J

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-16

OPERATION

8.2 Constant Velocity (CV) Driveline

For mowers equipped with a Constant Velocity (CV) driveline, the maximum turning angle between the tractor

and mower must be determined to ensure the joint angle does not over-extend which can cause CV joint

damage. Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at

angles up to 80°. Angles greater than 80° can result in mechanical damage to the CV joint and mower

driveline.

The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance

Section. Failure to properly lubricate the joint will result in accelerated wear and joint component failure.

CV Driveline Maximum Angle Check Procedure

• With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make

a hard left turn until there is approximately a 1" clearance between the left rear tractor tire and mower

frame or tongue.

• Stop and completely shut down the tractor. Place the tractor in Park and apply the Parking Brake before

dismounting.

• Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and

then angle the CV joint to its maximum angle. A minimum difference of 10 degrees between the center line

of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled. If the joint

cannot be angled at least 10°, there is a potential problem of over-angling the joint while making sharp

turns.

• Solutions: To ensure the joint is not damaged, check the following:

Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower.

Move the tractor rear tires wider apart to limit the tractor turning radius.

Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius

that maintains a safe operating angle and note this position to the operator.

Angles greater than 80° can result in mechanical damage to the CV joint

and mower driveline.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-17

OPERATION

The Constant Velocity PTO driveline is HEAVY (70 lbs or greater) and Special Lifting

Procedures are recommended. Use lifting assistance such as mechanical assistance, two

people, and proper lifting techniques when connecting or installing the driveshaft to reduce

the possibility of back injuries.

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline

which will cause accelerated wear and breakage of drive train components and could result

in possible injury from the separated Driveline sections.

(SRM-04)

9. PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed.

This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped

and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection

reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing

parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time

and repair cost can be avoided. OPS-U-0029

Always disconnect the main PTO Driveline from the Tractor before performing service on

the Implement. Never work on the Implement with the tractor PTO driveline connected and

running. Rotating Parts, Blades or Drivelines could turn without warning and cause

immediate entanglement, injury or death.

(S3PT-11)

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the

Tractor is turned off and all motion has ceased. Never work under the

frame work, or any lifted component unless the implement is securely

supported or blocked up. A sudden or inadvertent fall by any of these

components could cause serious injury or even death.

(STI-03)

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order.

(SG-21)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-18

OPERATION

9.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a

complete pre-operation inspection and scheduled

service is performed according to the

manufacturers recommendations. The following

are some of the items that require daily service and

inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

9.2 Mower Pre-Operation Inspection/Service

Before each mower use, a complete inspection and service is required to ensure the mower is in a good and

safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To

ensure the mower is ready for operation, conduct the following. OPS-R-0007

All Safety Shields, Guards and Safety devices including (but not

limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox

Shields, PTO integral shields, and Retractable Door Shields should

be used and maintained in good working condition. All safety

devices should be inspected carefully at least daily for missing or

broken components. Missing, broken, or worn items must be

replaced at once to reduce the possibility of injury or death from

thrown objects, entanglement, or blade contact.

(SGM-3)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,

WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR

OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY

CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-19

OPERATION

The operator’s manual and safety signs affixed on

the unit contain important instructions on the safe

and proper use of the equipment. Maintain these

important safety features on the implement in good

condition to ensure the information is available to

the operator at all times.

• Ensure the manual canister is secured to the

equipment with the operator’s manual inside.

• Ensure all safety signs are in place and legible.

Replace missing, damaged, and illegible

decals. OPS-U- 0011

• Ensure the mower hitch is securely attached to

the tractor drawbar with a proper size bolt and

secured nut.

• Ensure that a properly rated safety tow chain is

equipped securing the mower to the tractor.

• Check that the main driveline is securely

attached to the tractor and the clamping cone is

seated in the groove of the PTO shaft.

• Ensure the divider drivelines are secure at both

ends. OPS-R-0008

• Ensure chain guards and/or rubber deflectors

are in position and not damaged. Replace

worn, broken, and missing sections

immediately.

• Ensure the driveline integral shields are in good

condition and rotate freely.

• Inspect that all bolts and screws are in position

and are properly torqued. OPS-R-0009

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-20

OPERATION

• Ensure the tractor PTO master shield is in

place, lowered and in good condition.

• Ensure each mower slip clutch shield is

secured in place and in good condition.

• Ensure the driveline slip clutches are properly

adjusted and the friction plates are not frozen

together. Reference the Maintenance Section

for proper slip clutch maintenance. OPS-R-

0010_J

• Perform scheduled lubrication as specified in

the maintenance section.

• Inspect each gearbox oil level using dipstick

level indicator and replenish if needed. A low

oil level is a warning sign that the gearbox may

be cracked or its seal is damaged and needs to

be replaced.

• Ensure all gearbox vents are in place and free

from clogs. OPS-R-0011_Q

• Inspect blades and blade bolts for looseness

and excessive wear. Make sure the mower is

securely blocked up before crawling beneath.

Replace damaged, worn, and missing blades

as complete sets to maintain rotary balance.

• Ensure carrier hub nuts are tightened with the

cotter pin inserted and spread.

• Inspect the condition of the deck skid shoes

and the skid shoe attaching hardware.

OPS-R-0012

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-21

OPERATION

• Ensure each hydraulic cylinder is installed and

retained correctly. Ensure the proper size pins

are used to retain the cylinders in place and

are secured with pins.

• Check for hydraulic oil leaks on the cylinders,

along the hydraulic lines, and at tractor

hydraulic ports. IMPORTANT: DO NOT use

your hands to check for oil leaks. Use a piece

of heavy paper or cardboard to check for

hydraulic oil leaks. OPS-R-0013_K

• Ensure that the mower is equipped and

secured with wing transport locks.

• Check the condition of the wing hinge pins.

• Check the condition of the mower axle

suspension spring.

• Inspect mower tire condition, wheel bearings,

and lug nut torque. OPS-R-0014_H

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-22

OPERATION

9.3 Cutting Component Inspection

Inspect cast blade pan and blade assembly for the following:

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-23

OPERATION

Operating the mower with loose blade hardware will damage the blade holder or blades and

can result in blade breakage or blade fastener failure. Broken blades or bolts can be thrown

out from under the mower for distances up to 300 feet. When the blades are replaced, the

fastening hardware must be replaced. Check and retighten the blade hardware after the first

eight hours of operation. In severe cutting conditions, recheck the blade carrier and blade

bolt torque every 50 hours.

To help prevent structural damage caused by loose hardware, tighten gearbox mounting

hardware as specified. Check the fastener torque after first 8 hours of use and every 50

hours thereafter.

NOTE: Torque Gearbox Nuts to 170 ft/lbs for the Epic and Icon units

and 300 ft/lbs for the Apex units

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-24

OPERATION

9.4 Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on

the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas.

Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of

the broken part which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037_B

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-25

OPERATION

Rotary Mower PRE-OPERATION Inspection

Mower ID#________________

Date: ________________

Before conducting the inspection, make sure the tractor engine is off, all

rotation has stopped and the tractor is in park with the parking brake

engaged. Make sure the mower is resting on the ground or securely blocked

up and all hydraulic pressure has been relieved.

Make: ________________ Shift: __________________

Operator’s Signature:

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The Operator’s Manual is in the canister on the mower

All safety decals are in place and legible

The tongue/hitch connection bolts & pins are tight

There are no cracks in tongue or hitch

The tow chain is secured to the tractor & mower

The hydraulic cylinders pins are tight

There are no leaking or damaged hoses

The mower deck is clear of cut grass and debris

Chain guards/deflectors are in place & in good condition

Driveline/gearbox shields are in good condition

Driveline clutches are in good condition; not frozen

Driveline telescoping members & U-joints are lubricated

Driveline yokes are securely attached to PTO & mower

Gearbox mounting bolts are tight

Gearbox oil is at the proper level

Blade carrier retaining nut is tight

Blades are not chipped, cracked or bent

Blade bolts are tight

Wheel lug nuts are tight

Transport locks are in good condition

IMPORTANT: Scan

this QR Code for an

electronic copy of this

inspection sheet.

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

www.algqr.com/rmi

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-26

OPERATION

Tractor PRE-OPERATION Inspection

Tractor ID#________________ Make ____________________

Date: ________________ Shift ____________________

Before conducting the inspection, make sure the tractor engine is off, all

rotation has stopped and the tractor is in park with the parking brake

engaged. Make sure the mower is resting on the ground or securely blocked

up and all hydraulic pressure has been relieved.

Operator’s Signature:

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The flashing lights function properly

The SMV Sign is clean and visible

The tires are in good condition with proper pressure

The wheel lug bolts are tight

The tractor brakes are in good condition

The steering linkage is in good condition

There are no visible oil leaks

The hydraulic controls function properly

The ROPS or ROPS Cab is in good condition

The seatbelt is in place and in good condition

The 3-point hitch is in good condition

The drawbar pins are securely in place

The PTO master shield is in place

The engine oil level is full

The brake fluid level is full

The power steering fluid level is full

The fuel level is adequate

The engine coolant fluid level is full

The radiator is free of debris

The air filter is in good condition

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-27

OPERATION

10. DRIVING THE TRACTOR AND IMPLEMENT

Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and

precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the

weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while

driving the tractor with an attached implement, review the following. OPS-U- 0012

This Implement may be wider than the Tractor. Be careful when operating or transporting

this equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and

Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles.

(S3PT-12)

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and

how it handles before transporting on streets and highways. Make sure the Tractor steering

and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for

you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly

to determine the stopping characteristics of the Tractor and Implement. As you increase

the speed of the Tractor the stopping distance increases. Determine the maximum

transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after

you determine that the equipment can be operated at a higher speed. Use extreme care

and reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum turning speed for you and this equipment before

operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control

the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes

or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy.

(SG-19)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-28

OPERATION

10.1 Starting the Tractor

The procedure to start the tractor is model specific.

Refer to the tractor operator’s manual for starting

procedures for your particular tractor. Consult an

authorized dealer if the starting procedure is

unclear. Ensure the 3-point control lever is in the

lowered position and the PTO is disengaged before

starting the tractor. OPS-U-0033

10.2 Brake and Differential Lock Setting

Make sure the tractor brakes are in good operating

condition. Tractor brakes can be set to operate

independently allowing single rear wheel braking

action or locked together to provide simultaneous

rear wheel braking. FOR MOST DRIVING AND

OPERATING CONDITIONS, THE BRAKE PEDALS

SHOULD BE LOCKED TOGETHER TO PROVIDE

THE MOST EFFECTIVE BRAKING ACTION.

Always disengage the tractor differential lock when

turning. When engaged the differential lock will

prevent or limit the tractor from turning. During

normal cutting conditions, locking the differential

provides no benefit and should not be used. OPS-

U- 0013

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes.

When operating down a hill or on wet or rain slick roads, the braking distance increases; use

extreme care and reduce your speed in these conditions. When operating in traffic, always

use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around

you and watch out for the other guy.

10.3 Operating the Mower Wings

Wings are positioned with hydraulic cylinders. It is recommended that the tractor be equipped with three

hydraulic valves or a 3-spool control valve be used so that each section can be controlled independently.

Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised

position until the cylinders fully retract (wings) and extend (center). Only operate the mower with both wings

fully lowered, NEVER operate the mower with a raised wing. Wait until the blades are at a complete stop

before raising wings. OPS-R-0015_E

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-29

OPERATION

10.4 Transport Position

To raise mower wings, drive the unit to a level area

and retract the wing hydraulic cylinders. DO NOT

raise wings with the mower positioned on an

embankment or other inclined position to prevent

overturning the mower. After the wings are fully

raised, install transport lock pins to prevent wings

from inadvertently falling.

The center of gravity is raised and the mower more

prone to tipping when the wings are in the raised

position. When transporting, raise the center section

high enough to clear ground obstacles.

10.5 Operating Position

To lower the wings, remove the transport lock pins.

DO NOT drive out transport lock pins. The wing

cylinder may need to be retracted to remove tension

for brace removal. After removing lock pins, extend

wing hydraulic cylinders and fully lower wings.

The valves operating wing cylinders should be

placed in the float position while mowing to allow the

mower to follow the contour of uneven terrain and to

prevent the wings from creeping up. When

extending a wing over a ditch for mowing, place the

control valve lever detents in the center position.

This will give the mower more stability and prevent

the opposite wing from raising. DO NOT operate the

mower with the valves in the detent position for

extended periods of time to prevent deck frame

damage.

When the Wings are folded for transport, the center of gravity is raised and the possibility of

overturn is increased. Drive slowly and use extreme caution when turning on hillsides.

Overturning the Implement could cause the Implement to overturn the Tractor and vice

versa resulting in serious injury or even death. Never fold wings on a hillside...the

Implement or unit may overturn.

(STI-02)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the

implement when folding or unfolding the wings. Use extreme caution around buildings or

overhead power lines.

(S3PT-05)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-30

OPERATION

10.6 Driving the Tractor and Cutter

Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the

tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering

control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent

the operator from stopping quickly during an emergency. If the power steering or engine ceases operating,

stop the tractor immediately as the tractor will be difficult to control.

Drive the tractor with the 3-Point lift arms in the raised position and lock the control lever in the transport detent

position to prevent damage to the mower driveline and tongue when turning.

Perform turns with the tractor and mower at slow

speeds to determine how the tractor with an

attached mower handles a turn. Determine the safe

speed to maintain proper control of the tractor when

making turns. When turning with a towed

implement, the overall working length of the unit is

increased. Allow additional clearance for the mower

when turning.

To avoid overturns, drive the tractor with care and at

safe speeds, especially when operating over rough

ground, crossing ditches or slopes, and turning

corners. Tractor wheel tread spacing should be

increased when working on inclines or rough ground

to reduce the possibility of tipping.

Use extreme caution when operating on steep

slopes. Keep the tractor in a low gear when going

downhill. DO NOT coast or free-wheel downhill.

OPS-R-0018

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-31

OPERATION

10.7 Crossing Ditches and Steep Inclines

When crossing ditches with steep banks or going up

sharp inclines, it is possible that the main driveline

inner profile will penetrate into the outer housing to its

maximum depth until the assembly becomes solid

(driveline is at its extreme shortest length). This type

of abusive operation can cause serious damage to

the tractor and mower drive by pushing the PTO into

the tractor and through the support bearings or

downward onto the PTO shaft, breaking it off.

Damage resulting from over-collapse of the driveline’s inner profile and its outer housing

may allow the driveline to come loose from the Tractor which could cause bodily injury to the

operator or bystanders and/or extensive damage to the Tractor or Implement. OPS-R-0020

When confronted with an incline or ditch, do not

approach from an angle which is perpendicular or

straight on as damaged to over collapse of the

driveline may occur.

When crossing such terrain, the implement should

be fully lowered for a lower center of gravity and

added stability. OPS-R-0021

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-32

OPERATION

Inclines and ditches should be approached along a

line which is at an angle as shown. This type of

path will reduce the possibility of over-collapse of

the driveline and resulting damage. If the gradient

is so steep that such an approach increases the

possibility of a tractor roll-over, select an alternate

crossing path.

When operating the tractor and mower across

slopes and inclines, through ditches, and other

uneven terrain conditions, it is important to maintain

sufficient deck to ground clearance. Blade contact

with the ground may cause soil, rocks and other

debris to be thrown out from under the mower

resulting in possible injury and/or property damage.

Ground contact also produces a severe shock load

on the mower drive and to the mower blades

resulting in possible damage and premature wear.

OPS-R-0022

11. OPERATING THE TRACTOR AND IMPLEMENT

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND

IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and

understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These

manuals must be read and explained to any operator who cannot read. Never allow someone to operate the

implement and tractor without complete operating instructions.

Before starting any operation, the operator must become familiar with the area to be worked in and any

obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment. Special

attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area.

OPS-U- 0015

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before

mowing. Foreign objects should be removed from the site to prevent

machine damage and/or bodily injury or even death. Any objects that

cannot be removed must be clearly marked and carefully avoided by the

operator. Stop mowing immediately if blades strike a foreign object.

Repair all damage and make certain rotor or blade carrier is balanced

before resuming mowing.

(SGM-05)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-33

OPERATION

11.1 Foreign Debris Hazards

Before mowing, inspect the area to make sure

there are no foreign objects that the mower blades

could hit or become entangled with. Remove all

foreign objects and debris. If objects are too big to

remove, mark them clearly and be sure to prevent

the mower blades from contacting them.

If you hit a solid object or foreign debris, stop the

mower and tractor at once. Immediately idle the

engine speed and disengage the PTO. Wait for all

mower rotating motion to stop, then raise the

mower and move the tractor and implement off the

object. Inspect the area and remove, or mark the

location of the debris. Inspect the condition of the

mower and make any needed repairs immediately.

Make sure the blades are not damaged and the

carrier is balanced before resuming operation.

Always wear your seat belt securely fastened and

only operate the tractor and mower with the ROPS

in the raised position. If the tractor or mower hits a

tree stump, rock, or bump, a sudden movement

could throw you off of the seat and under the

tractor and/or mower. The seat belt is your best

protection from falling off the tractor and the ROPS

provides protection from being crushed during a

tractor roll-over.

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the

operating parts of the mower head. These items could then swing outside the housing at

greater velocities than the blades. Such a situation is extremely hazardous and could result

in serious injury or even death. Inspect the cutting area for such objects before mowing.

Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

Remove Foreign Material

11.2 Bystanders/Passersby Precautions

If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once,

idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the

300 foot distance. OPS-R-0024

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-34

OPERATION

Rotary Mowers are capable under adverse conditions of throwing

objects for great distances (300 ft (100 m) or more) and causing serious

injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet (100 m) UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable

condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed

Blades;

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans,

glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck

by the blades, the area should be: inspected and large debris removed, mowed at an

intermediate height, inspected, closely with any remaining debris being removed, and

mowed again at desired final height. (This will also reduce power required to mow, reduce

wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and

make the final cut more uniform).

(SRM-01)

11.3 Engaging the Power Take Off (PTO)

Before engaging the PTO, make certain that the area is clear of bystanders and passersby. The implement

must be completely lowered and the deck positioned at a safe operating height. NEVER engage the PTO with

the implement in the raised position.

Set the tractor engine speed at approximately 1,000 RPM before engaging the PTO. Shift the PTO control to

the on position, and slowly increase the engine speed until the PTO is operating at the rated speed. If you

hear unusual noises or see or feel abnormal vibrations, disengage the PTO immediately. Inspect the

implement to determine the cause of the noise or vibration and repair the abnormality. OPS-U- 0027

Do not let the Blades turn when the Mower Deck is raised for any

reason, including clearance or for turning. Raising the Mower deck

exposes the Cutting Blades which creates a potentially serious hazard

and could cause serious injury or even death from objects thrown from

the Blades.

(SRM-07)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up.

(SGM-09)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-35

OPERATION

11.5 Operating the Mower

Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must

be equipped with a ROPS cab.

The mower is designed to cut vegetation in diameter of 3”(76 mm) for the APEX units, 4” (102 mm) for the

EPIC units and 5” (127 mm) for ICON units. Sharp blades will produce a cleaner cut and require less power.

Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO

operating speed to prevent overloading the mower and tractor. Choose a driving pattern that provides the

maximum pass length and minimizes turning.

Under certain conditions, tractor tires may roll some grasses down preventing them from being cut at the same

height as the surrounding area. When this occurs, reduce the tractor ground speed while maintaining the

operating speed of the mower. A slower ground speed will permit grasses to at least partially rebound and be

cut. Taking a partial cut and/or reversing the direction of travel may also help produce a cleaner cut. Check tire

spacing as noted in Tractor Operators Manual.

Avoid mowing in the reverse direction when possible. In situations where the mower must be backed to access

areas to be cut, make sure there are no persons or other foreign debris behind the mower before mowing in

reverse. When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor

and mower control is maintained.

11.4 PTO RPM and Ground Speed

Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut.

Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower

at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or

the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground

speed. Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut.

If it becomes necessary to temporarily regulate engine speed, increase or decrease the throttle gradually.

Ground speed is achieved by transmission gear selection and not by the engine operating speed. The

operator may be required to experiment with several gear range combinations to determine the best gear and

range which provides the most ideal performance from the mower and most efficient tractor operation. As the

severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to

maintain the proper operating PTO speed. OPS-R-0025

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Mow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of

cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds

when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power

lines, or when debris and foreign objects are to be avoided.

(SGM-07)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-36

OPERATION

Do not mow with two machines in the same area except with Cab tractors with the windows

closed.

(SGM-11)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least

300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can

clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,

power lines, debris and foreign objects. If you are unable to clearly see these type of items

discontinue mowing.

(SGM-1)

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when maneuvering in reverse. Mow only

at a slow ground speed where you can safely operate and control the tractor and mower.

Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Follow these guidelines to reduce the risk of equipment and grass fires

while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.

Periodically shut down the Tractor and Mower and clean clippings and collected debris from

the mower deck.

(SGM-12)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-37

OPERATION

When you get to the end of a pass, slightly raise the

mower (2-4”) before turning. Never raise the mower

entirely while the blades are turning. If the mower

must be raised higher than 14” from ground level,

disengage the tractor PTO and wait for all mower

rotation to come to a complete stop before

proceeding to raise the mower. NEVER raise the

mower wings while the blades are turning.

When turning, the angle between the tractor and

mower should not be so great that a clattering of

the U-joints occurs. Sharp turns can cause

premature failure of the joints and place pressure

on the tractor PTO shaft and could cause extensive

mechanical damage to the mower and tractor.

If the mower is operated in conditions that require

frequent sharp turning, the mower should be

equipped with a Constant Velocity driveline. CV

joints enable the tractor PTO shaft and mower

driveline to be angled safely up to 80 degrees with

no damage to the mower or driveline.

NOTE: Continual partial raising and lowering of unit will result in the need the need to rephase unit. Refer to

Section ‘Rephasing Suspension Lift Cylinders’ in Maintenance Section.

Do not let the Blades turn when the Mower Deck is raised for any

reason, including clearance or for turning. Raising the Mower deck

exposes the Cutting Blades which creates a potentially serious hazard

and could cause serious injury or even death from objects thrown from

the Blades.

(SRM-07)

Stay alert and watch for trees, low hanging limbs,

power lines, and other overhead obstacles and solid

ground objects while you are operating. Use care

to avoid hitting these items

. OPS-R-0028

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-38

OPERATION

When mowing across uneven areas such as road shoulders, ditch edges, and other uneven terrain, position

mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt

which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear

or damage to these components. Blades contacting the ground may cause objects to be thrown out from

under the mower deck. Always avoid operating the mower at a height or position which may cause the blades

to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade

wear and possible blade component failure. OPS-R-0029

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-39

OPERATION

11.6 Right of Way (Highway) Mowing

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks, greenbelt mowing, or all other mowing

where human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING in good operational condition,

2. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes:

Replace or repair worn or damaged guards.

3. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or

damage blades. Always replace blade bolts and nuts when replacing blades. Make sure the blade

bolts are properly tightened.

4. RAISE CUTTING HEIGHT to 6 INCHES minimum.

5. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.

6. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails,

or ground while mowing.

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE

CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN

OBJECTS:

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swung outside deck with great velocity:

1. MARK objects that cannot be removed.

2. AVOID these objects when mowing.

STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including Front and Rear Deflectors, Chain Guards, Steel Guards,

Bands, Side Skirts and Skid Shoes are in place and in good condition when mowing.

• Mower sections or wings are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle. OPS-U-0040

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-40

OPERATION

11.7 Shutting Down the Implement

To shut down attached mower head, first bring the

tractor to a complete stop. Decrease engine RPM

to idle then disengage cutterhead. The mower head

will come to a complete stop within a suitable

amount of time. Do not engage or disengage the

cutterheads at a high RPM unless there is an

emergency situation.

Park the tractor on a level surface, place the

transmission in park or neutral and apply the

parking brake, lower the attached implement to the

ground, shut down the engine, remove the key, and

wait for all motion to come to a complete stop

before exiting the tractor. OPS-U- 0016

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-41

OPERATION

12. DISCONNECTING THE MOWER FROM THE TRACTOR

Before disconnecting the mower, the PTO must be disengaged and blade rotation at a complete stop. Move

the mower to a level storage location and lower the center section and both wings to the ground. If the mower

will be stored with the wings in the raised position, install both wing transport lock pins. If the mower is not

resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor.

Use extreme care to keep feet and hands from under the mower and clear of any pinch points.

When disconnecting the mower the tractor should be completely shut down and secured in position. Relieve

hydraulic pressure by moving the control levers back and forth several times. Lower the parking jack and raise

the mower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the

jack. The jack should be in a near vertical position with the ground. Also make sure that the jack foot is

securely resting at ground level or securely supported by a block before raising the mower. Once the mower

tongue is being supported entirely by the jack, remove the hitch bolt, locknut, and washers. Remove the

hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt.

After disconnecting the mower hitch, remove the

mower driveline from the tractor PTO shaft. Place

the driveline onto tongue to prevent it from

contacting mud or dirt which can contaminate the

universal joint bearings and shorten the life of the

driveline.

After the driveline has been removed from the

tractor, place the PTO master shield back in the

operating position.

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches.

(S3PT-15)

Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift

the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the

tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue

Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with

possible serious bodily injury or even death.

(STI-04)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-42

OPERATION

13. MOWER STORAGE

It is recommended that the mower be stored with the center section and both wings fully lowered to ground

level. If the mower is stored with the wings in the raised position, select a level area and install wing transport

locks to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor.

Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and

to help ensure years of dependable service. The following are suggested storage procedures:

• Thoroughly clean all debris off the mower to

prevent damage from rotting grass and

standing water.

• Lubricate all mower grease points and fill

gearbox oil levels as detailed in the

maintenance section.

• Tighten all bolts and pins to the recommended

torque.

• Check the mower for worn and damaged parts.

Perform repairs and make replacements

immediately so that the mower will be ready for

use at the start of the next season.

• Store the mower in a clean, dry place with the

mower housing resting securely on blocks or at

ground level.

• Keep the driveline yoke from sitting in water,

dirt and other contaminants.

• Use spray touch-up enamel where necessary

to prevent rust and maintain the appearance of

the mower.

• When storing mower with the wings in the

down position, apply corrosion protection to

wing lift cylinder rods.

• Apply corrosion protection to the axle cylinders

when stored in the extended position.

It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower

and/or tractor damage. If the mower sits outside for an extended period of time or is exposed to rain

and/or humid air, the clutch lining plates must be inspected to ensure they are not frozen together from

rust or corrosion. If the mower has been exposed to such conditions, at the start of each mowing

season, and any time it is suspected that the slip clutch plates may be frozen together, readjust the slip

clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Inadvertent contact with controls can cause the

Implement to shift or fall crushing themselves or others.

(SG-25)

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-43

OPERATION

14. TRANSPORTING THE TRACTOR AND IMPLEMENT

Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind

when you finish working in an area. Therefore, the operator must employ good judgement and safe operation

practices when transporting the tractor and implement between locations. By using good judgement and

following safe transport procedures, the possibility of accidents while moving between locations can be

substantially minimized. OPS-U- 0017

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

Before transporting the tractor and mower, idle the

tractor engine, disengage the PTO and wait for all

mower moving parts to come to a complete stop.

Once all mower parts are completely stopped, raise

the mower to transport height. NOTE: When

raising the mower, maintain at least 1” clearance

between the driveline and mower deck. If additional

mower deck height is needed for safe transport,

disconnect the driveline from the tractor and secure

its end to the mower deck. The mower can then be

raised to the maximum lift height. OPS-R-0033

If the tractor’s hydraulic pump is not independent of

the tractor PTO, or if the tractor PTO has to be run

to have hydraulic power, disconnect the mower

driveline from the tractor PTO output shaft. Secure

the driveline to the mower deck to prevent driveline

damage or loss during transport. OPS-R-0034

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-44

OPERATION

14.1 Tire and Wheels

Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the

mower will not be transported for long distances on roadways. Transport speed for laminated tires should not

exceed 20 MPH. Excessive speed can cause damage to the machine and tire sections. Laminated tires must

be installed with the laminations orientated as shown.

Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the

mower is frequently transported between locations.

Pneumatic Tires Implement tires are ideal for frequent long distance towing, however, they are not puncture

proof and are not recommended for mowing brushy areas or other conditions that could damage the tires.

Check side wall of tire for proper inflation pressure. DO NOT over-inflate.

Tire Size and Matching Requirements - Center Axle

Tire assemblies when mounted on center axle duals should always be within limits listed.

Laminated Tires - Maximum difference between tire diameters on a center axle should be 1/2 inch or less.

Foam Filled Airplane Tires - Maximum difference between tire diameters on a center axle should be 1 inch or

less.

When replacing a tire assembly on center axle always check diameters to make sure tires fall within allowed

range for maximum tire and wheel life. It may be necessary to move one or more tires from wing axles to

remain within size limit.

Before transporting the tractor on a public roadway

or boarding a trailer for transport, the tractor brake

pedals should be locked together. Locking the

pedals ensures that both wheels brake

simultaneously while stopping, especially when

making an emergency stop.

Use extreme caution and avoid hard applications of

the tractor brakes when towing heavy loads at road

speeds. Never tow the implement at speeds

greater than 20 MPH (32 kph). OPS-U- 0018

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-45

OPERATION

14.2 Transporting on Public Roadways

Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor

must be equipped with all required safety warning features including a SMV emblem and flashing warning

lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for

automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.

Check your side view mirrors frequently and remember that vehicles will approach quickly because of the

tractor’s slower speed. Be extremely cautious when the piece of equipment that you are towing is wider than

the tractor tire width and/or extends beyond your lane of the road.

Make sure that a proper size safety tow chain is secured between the tractor, flex arm and mower before

entering a public road. Secure the center section at a safe transport height by placing additional stroke control

spacers on the center axle cylinder and then lower the mower. Secure the mower wings in the raised position

with the transport lock braces. OPS-R-0036

Only tow the Implement behind a properly sized and equipped Tractor

which exceeds the weight of the Implement by at least 20%. DO NOT

tow the Implement behind a truck or other type of vehicle. Never tow the

Implement and another Implement connected in tandem. Never tow the

Implement at speeds over 20 MPH.

(STI-06)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local

traffic regulations.

(SG-6)

The SMV (Slow-Moving Vehicle) emblem is

universal symbol used to alert drivers of the

presence of equipment traveling on roadways at a

slow speed. SMV signs are a triangular bright

orange with reflective red trim for both easy day

and night visibility. Make sure the SMV sign is

clean and visible from the rear of the unit before

transporting the tractor and implement on a public

roadway. Replace the SMV emblem if faded,

damaged, or no longer reflective. OPS-U- 0020

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-46

OPERATION

Lighting and Marking of Agricultural Equipment - ANSI/ASE Standard 279.16

To meet the standards set forth by ANSI/ASE this machine is shipped from the factory equipped with lighting

attached to the rear of the machine to promote safety when transporting on public roads.

Make sure that all tractor flashing warning lights,

headlights, and brake/tail lights are functioning

properly before proceeding onto public roads. While

newer model tractors have plenty of lighting to

provide warning signals and operating lighting, most

older models are only equipped with operating lights.

Consult an authorized tractor dealer for lighting kits

and modifications available to upgrade the lighting on

older tractor models. OPS-U- 0021

When operating on public roads, have

consideration for other road users. Pull to the side

of the road occasionally to allow all following traffic

to pass. Do not exceed the legal speed limit set in

your country for agricultural tractors. Always stay

alert when transporting the tractor and implement

on public roads. Use caution and reduce speed if

other vehicles or pedestrians are in the area. OPS-

U- 0022

Reduce speed before turning or applying the brakes.

Ensure that both brake pedals are locked together

when operating on public roads. OPS-U- 0023

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-47

OPERATION

When transporting on roadways with the wings folded the lighting on the rear of the tractor will be blocked from

view of rear approaching vehicles. The lighting on the attached machine will compensate for the blocked

tractor lighting.

Lighting on the railing equipment plugs into the 7 pin receptacle located on the rear of the tractor. Some

tractors may not be equipped with receptacles. It is highly recommended that a 7 pin receptacle be

installed by a qualified technician on models that do not have a receptacle in order to safely transport

this equipment on public roadways.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-48

OPERATION

14.3 Hauling the Tractor and Implement

Before transporting a loaded tractor and implement, measure the height and width dimensions and gross

weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the

areas that will be traveled through

Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an

authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty

straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie

down locations as specified by the tractor manufacturer.

Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully

tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use

extreme care when attaching and removing the securing devices as the extreme tension involved when

released has the potential to inflict serious injury.

While hauling the tractor and implement, make occasional stops to check that the tractor and implement have

not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking,

sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the

load.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-49

OPERATION

15. TROUBLESHOOTING GUIDE

Problem Possible Cause Remedy

Excessive Vibrations Check Gearbox bolts. Tighten if loose.

Check for loose nuts on Tighten if loose.

Blade holder and Blades

Check for bent output shaft. Replace shaft if bent.

If shaft is bent oil will normally

leak from the bottom seal.

Check to see if blades are Free blades so they swing

free swinging.

Check for even wear on each Weigh blades. Weight should be

blade tip. Were both blades within 1 oz. Always replace both

changed at the same time? blades

Blade Broken. Replace blades, in sets.

Blade carrier bent. Replace carrier.

Blade hub not properly Remove hub, check tapered spline

seated on shaft shaft, clean and replace.

New Blade or bolts matched Replace blades or bolts in sets

Drivelines not phased correctly. Replace Drivelines.

Implement & tractor yokes must

be in line.

Gearbox Overheating Low on lubricant. Fill to level plug/dipstick.

100° above ambient Improper type lubricant. Replace with Rhino 00786250

temperature lubricant

Not vented properly; excessive Remove trash.

trash build-up around gear box

Bearing or gears set up improperly Consult your dealer.

Gearbox Noisy over Rough gears. Run in or change gears.

90 decibels Worn bearing. Replace bearing

Gear Box Leaking Damaged oil seal Replace Seal.

Bent shaft. Replace oil seal and shaft.

Shaft rough in oil seal area. Replace or repair shaft.

Oil seal installed wrong. Replace seal.

Oil seal not sealing in the housing. Replace seal or use a sealant

on OD of seal.

Oil level too high. Drain oil to proper level.

Sand hole in casting. Replace castings or gearbox.

Gasket damaged. Replace gasket.

Bolts loose. Tighten bolts.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-50

OPERATION

Clutch Slips Excessively Clutch linings badly worn or Repair clutch per maintenance

plates warped. section of manuals.

Too much power for clutch. Reduce ground speed and material

intake.

Oil on facings. Replace facings.

Friction facings glazed. Clean with emery cloth.

Uneven Cut Excessive ground speed. Reduce ground speed.

Blades worn, dull, or bent. Replace blades.

(Refer to "Maintenance" section).

Mower not level side to side. Adjust. (Refer to "Assembly" section)

Improper height adjustment. Adjust Mower height.

(Refer to "Assembly" section)

Low tractor tire pressure on Adjust tire pressure.

one side (Refer to your tractor

operator's manual)

Turning too fast. Reduce ground speed when turning.

Tractor tires push grass down. Adjust your tractor wheel spacing.

(Refer to "Operation" section)

Damaged Mower pan. Repair or replace as necessary.

Phasing cylinders are not Rephase cylinders

filled with oil

Air trapped in phasing cylinder Rephase cylinders

circuit

Damaged cylinder Replace damaged cylinder and

rephase cylinders

Deck nor Wings rise Hoses not attached to tractor Attach hoses to tractor hydraulic ports

when hydraulic pressure Hose is damaged Replace hose and rephase cylinders

is applied Fittings are loose Tighten fittings and rephase cylinders

Phasing cylinders are not Rephase cylinders

filled with oil

Air trapped in phasing cylinder Rephase cylinders

circuit

Damaged cylinder Replace damaged cylinder and

rephase cylinders

Uncut Material Excessive ground speed Reduce ground speed.

RPM too low Use full PTO speed.

(Refer to your tractor operator's

manual)

Improper blade for direction of cut. Install blades so rotation is correct.

OPERATION

APEX/EPIC/ICON 04/16 Operation Section 4-51

OPERATION

Poor Shredding/Cutting Excessive ground speed. Raise the front of Mower relative to the

rear to hold and circulate material

longer. (Refer to the "Operation

Section-Setting the Mower-Setting

Deck Height”) Reduce ground speed.

Cutting too high. Lower cutting height. (Refer to the

"Operation Section-Setting the Mower-

Setting Deck Pitch”)

Windrowing or Uneven Material heavy and lush. Raise the front of Mower relative to the

Material Distribution rear. (Refer to the "Operation Section-

Setting the Mower- Setting Deck

Height”)

Excessive ground speed Reduce ground speed.

Conditions too wet. Wait for conditions to dry. Reduce

ground speed.

Maintenance Section 5-1

MAINTENANCE SECTION

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-2

MAINTENANCE

HAZARDS WITH MAINTENANCE OF IMPLEMENT

AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN

GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND

MAINTENANCE.

BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT:

SECURE EQUIPMENT FOR SERVICE

BLOCK OUT POTENTIAL ENERGY HAZARDS; Rotating Parts, Raised Components, Hydraulic Pressure.

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before

dismounting from tractor.

•

PLACE implement on ground or securely block up raised equipment. Use large blocks on soft or wet soil.

• SECURELY LATCH and LOCK raised implement wings

• BLOCK UP IMPLEMENT TONGUE with large blocks and tongue jack. DO NOT crawl or work under implement supported only by

tongue jack.

•

PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure.

• DISCONNECT IMPLEMENT Hydraulic HOSES from tractor

•

DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT.

WEAR SAFETY GLASSES, PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs

and maintenance on the implement:

• Always WEAR protective GLOVES when handling blades, knives, cutting edges or worn component with sharp edges.

• Always

WEAR GLOVES and SAFETY GLASSES when servicing hot components

•

AVOID CONTACT with hot hydraulic oil tanks, pumps, motors, valves and hose connection surfaces.

•

SECURELY support or BLOCK UP raised implement, framework and lifted components before working underneath equipment.

•

STOP any implement movements and SHUT-OFF TRACTOR engine before doing any work procedures.

•

USE ladder or raised stands to reach high equipment areas inaccessible from ground.

•

ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work.

•

FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents.

•

DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures.

•

DO NOT modify or alter implement, functions or components.

•

DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from

mower.

PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION:

• INSPECT for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and

all moving parts for wear.

•

REPLACE any worn or broken parts with authorized service parts.

•

LUBRICATE unit as specified by lubrication schedule

•

NEVER lubricate, adjust or remove material while it is running or in motion.

•

TORQUE all bolts and nuts as specified.

BLADE INSPECTION:

• REPLACE bent, damage, cracked or broken blades immediate with new blades.

•

AVOID blade failures and thrown broken blades. DO NOT straighten, weld, or weld hard-facing blades.

SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION:

• KEEP all Deflectors, Chain Guards, Steel Guards, Gearbox Shields, and PTO integral shields, Bands, Side Skirts and Skid Shoes

in place and in good condition.

•

REPLACE any missing, broken or worn safety shields, guards and safety devices.

• Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California

to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to

cause cancer, birth defects or other reproductive harm.

PN HM02

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-3

MAINTENANCE

Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected. Only a

minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and

trouble free operation.

Always disengage the PTO before raising the Rotary Cutter for transporting or making

adjustments.

NOTE: Some guards and shields have been removed from the illustrations and pictures for instructional clarity.

DO NOT operate implement without all shields and guards in place and in good condition.

Lubrication

Do not let excess grease collect on or around parts, particularly when operating in sandy areas. The

accompanying illustration shows lubrication points. The chart gives the frequency of lubrication in hours, based

on normal operating conditions. Severe or unusual conditions may require more frequent lubrication. Figure

Mnt-R-0556.

Use Multi-Purpose Gear Oil P/N 00786250 when required in Gearbox. Use N.L.G.I #2 grease for all locations

designated with grease gun. Be sure to clean the fitting thoroughly before using grease gun. Failure to

maintain proper lubrication will result in damage to U-joints, gearbox, and/or driveshaft.

PARTS INFORMATION

Rhino mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives,

knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Rhino speci-

fications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts

may reduce mower performance, void warranties, and present a safety hazard. Use genuine Rhino mower

parts for economy and safety.

(SPRM-1)

SEE YOUR RHINO DEALER

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-4

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-5

MAINTENANCE

CENTER & WING GEARBOXES

The Gearboxes have been filled with lubricant to

the proper Level prior to shipment. However, you

should check the oil level on dipstick before

operating, and frequently thereafter.

The gearbox should not require additional lubricant

unless the box is cracked or a seal is leaking. It is

recommended that the oil level dipstick be removed

after every 8 to 10 hours of operation and oil added

until it is at proper level on dipstick. Filler Plugs are

located on top of all Gearboxes. Use Rhino Special

Gearbox Lube (P/N 00786250) with a capacity is 3-

3/4 quarts.

DIVIDER GEARBOX

It is recommended that the oil level dipstick / check plug be removed after every 8 to 10 hours of operation and

oil added until it is at proper level.

Do not over-fill. If gearboxes are filled above the recommended level, the pressure under

working conditions may cause grease seals to leak.

Use Rhino Special Gearbox Lube (P/N 00786250) with a capacity of 3 quart.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-6

MAINTENANCE

GEARBOX LUBRICANT REPLACEMENT

Over a period of time gearbox lubricant becomes contaminated with moisture and fine metal particles wearing

off from gears and bearings. It is recommended that lubricant be replaced every 1500 hours use or 3 years.

whichever comes first. Drain ports are provided in gearboxes as shown in Figure Mnt-R-0557.

NOTE: Always tighten plug securely after lubricant change. Loss of plug will result in gearbox failure.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-7

MAINTENANCE

DRIVELINES

The Drivelines and U-Joints should be inspected and greased each day before the Cutter is started, using #2

Bearing Grease. The U-Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or

when the Wings are being raised. The CV Joint is located at the end of the Main Driveline. The U-Joint and CV

Joint assemblies are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up

with the Grease Fitting. Inspect the U-Joint for wear by holding the shaft on one side of the U-Joint while trying

to rotate the shaft on the other side of the U-Joint. If there is noticeable movement in the Driveline replace the

U-joint before it causes severe damage to the Driveline.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-8

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-9

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-10

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-11

MAINTENANCE

Removal of the Intermediate Driveline on 5100 & 5150 Units

First, make sure that the CV driveline is

disconnected from the tractor. To remove the

intermediate driveline on the 5100 Series cutters,

the center section needs to be separated. There are

a total of 8 bolts to loosen and remove, and two of

the eight bolts have modified heads to aid in

removal past the cross bearing. Due to zero

clearance between one of the modified bolt heads

and the cross bearing grease zerk, the grease zerk

will need to be removed to allow removal of the

corresponding bolt.

To reassemble the intermediate driveline, make

sure that the two bolts with the modified heads line

up with the location of the grease zerk on the cross

bearing. Tighten bolts to 31 ft/lbs and reinstall the

grease zerk.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-12

MAINTENANCE

MAIN CV DRIVELINE SAFETY SHIELD

To remove the outer CV cone, remove the locking screws from shield cone. Remove cone over yoke. Figure

Mnt-R-0038 Remove bearing ring and remove the locking screws from inner shield cone. Figure Mnt-R-0038.

Turn inner cone to assembly position and remove half shield. Remove bearing ring. FIGURE MNT-R-0038.

To assemble outer CV driveline, grease yoke groove and inner profile tube. Attach bearing ring on groove with

recesses facing profile tube. FIGURE MNT-R-0039. Slide on half shield with cone. Turn cone until it engages

correctly. FIGURE MNT-R-0039. Tighten locking screws. Grease bearing groove in double yoke. FIGURE

MNT-R-0039. Insert bearing ring. Slide guard cone for double yoke over cam from the connecting end. Make

sure holes for screws are visible. FIGURE MNT-R-0039. Tighten locking screws. FIGURE MNT-R-0039.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-13

MAINTENANCE

CAT IV WING DRIVELINE SHIELDS

To remove the main inner driveline shield, Remove the locking screws. Align the bearing tabs with the cone

pockets. FIGURE Mnt-0026. Remove the half-guard and remove the bearing ring. FIGURE Mnt-R-0012.

Inspect the driveline shield for worn areas or cracks. If the shield has any dents or cracks, replace the Shield.

While the Shields are off, examine the Driveline for signs of abnormal wear, bent or twisted shafts, or cracks in

the shafts or tubes. Check to see that the Drivelines telescope easily. If the Drivelines do not telescope

properly or show signs of abnormal wear, the shaft should be repaired or replaced.

To assemble the main inner driveline shield, grease the yoke groove and inner profile tube. Attach the bearing

ring in groove with recesses facing profile tube. FIGURE Mnt-0027. Slide on the half shield. Turn the cone until

it engages correctly. Install locking screws. FIGURE Mnt-0028.

IMPORTANT!

Check that Guard

Missing decal on

steel under inner

guard and Rotating

Driveline Decal are

firmly affixed,

undamaged and

readable. If not,

replace.

IMPORTANT: Scan this QR Code with your smart phone to link to the ADMA

Driveline Safety Manual for more information on the safe use of a driveline during

normal operation and maintenance. Or type in your internet browser the following

web address: www.algqr.com/dme

Ops-0009-MISC

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-14

MAINTENANCE

SEASONAL CLUTCH MAINTENANCE

It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered.

Therefore, if the machine sits outside longer than 30 days and is exposed to rain and/or humid air it is

important to make sure that the clutch lining plates are not rusted/frozen together. Before using the cutter, use

the following procedure to make sure the clutch will slip and give the overload protection required.

(For Figure Mnt-R-0405)

1. Loosen nuts on springs until the spring can

freely rotate, yet remain secure on bolts.

2. Attach cutter to tractor and start the tractor. Set

the engine speed at 1200 RPM.

3. Mark outer plates as shown in Figure Mnt-R-

0405.

4. Engage the PTO (approximately one second)

and then quickly disengage it. The friction lining

plates should break loose (check the mark).

5. Turn tractor off and tighten nuts on the disc

spring until Belleville spring is flat, then loosen

each nut 3 turns.

(For Figure Mnt-R-0561)

1. Loosen nuts on springs until the springs are

free, yet remain secure on bolts.

2. Attach cutter to tractor and start the tractor. Set

the engine speed at 1200 RPM.

3. Mark outer plates as shown in Figure Mnt-R-

0561.

4. Engage the PTO (approximately one second)

and then quickly disengage it. The friction lining

plates should break loose (check the mark).

5. There are two friction lining plates in this slip

clutch. The correct adjustment procedure is to

tighten M10 bolts until spring is flat against

pressure plate and there is no gap. Loosen

each bolt two revolutions for correct settings.

DO NOT overtighten bolts so that GAP is less

than 1/16”.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-15

MAINTENANCE

If the clutch has not been operated for (1) season we recommend the following:

TOOLS REQUIRED: (2) 10 mm Box Wrenches

RUN - IN

(Necessary for all new clutches and any clutch which has not been used in approximately 60 days)

1. Make sure the tractor is off and the PTO is dis-

engaged.

2. Disconnect the drive shaft from the tractor.

3. Loosen the bolts on the outside diameter of the

clutch until all bolts are just loose, then tighten

all bolts one half turn.

4. Attach the implement to the tractor and the

drive shaft to the tractor PTO. Stand clear of the

machine.

5. Turn the tractor on. Engage the PTO clutch and run for a few seconds, or until the clutch visibly smokes,

then disengage the PTO.

6. Make sure the tractor is off and the PTO is disengaged.

7. Disconnect the drive shaft from the tractor.

8. Tighten all the bolts on the outside diameter of the clutch until the spacers cannot be rotated by hand then

back off until the spacers rotate by hand.

Drive Shaft Removal

1. With the tractor PTO disengaged and tractor off, disconnect the drive shaft from the tractor PTO shaft.

2. Remove the bolt(s) clamping the clutch drive shaft to the implement input shaft.

3. The drive shaft with the clutch is heavy. Grasp the clutch firmly with both hands and slide it off the

implement input shaft.

FRICTION PACK REBUILDING

DISASSEMBLY:

1. Place the clutch and universal joint assembly on a bench, with the end of the clutch accessible.

2. Remove the long bolts on the outside of the housing which hold the friction pack together.

3. Remove the plate(s) and all internal components.

4. Discard the friction discs.

INSPECTION:

1. Inspect the steel and iron parts for wear, warping or cracking and replace if necessary.

2. Clean any rust from the plate surfaces with a wire brush or steel wool.

ASSEMBLY:

1. Place one new friction disc against the yoke flange, then place the hub flange against the friction disc, then

place the other friction disc against the hug flange.

2. Add the pressure plate so that the flat surface rests on the friction disc.

3. Add the disc spring so that the spring inside diameter contacts the fins of the pressure plate, making sure

the spring is centered.

4. Install the bolts then assemble the spacers on the bolts.

5. Assemble the compression plate then install the nuts on the bolts.

6. Tighten all the bolts on the outside diameter of the clutch until the spacers cannot be rotated by hand then

back off until the spacers rotate by hand.

ADJUSTMENT

1. Tighten all the bolts on the outside diameter of the clutch until the spacers cannot be rotated by hand then

back off until the spacers rotate by hand.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-16

MAINTENANCE

MOUNTING

1. Mount and clamp the clutch hub onto the implement input shaft. Make sure the grooves of the shaft and

clutch line up.

2. Reinstall any shielding that was moved or removed.

3. The clutch must be run-in before it is used. Follow the instructions for run-in of the clutch.

BLADE SERVICING

Inspect blades before each use to determine that they are properly installed and in good condition. Replace

any blade that is bent, excessively nicked, worn, or has any other damage. Small nicks can be ground out

when sharpening.

Use only original equipment blades on this cutter. They are made of special heat-treated

alloy steel. Substitute blades may not meet specifications and may fail in a hazardous

manner that could cause injury.

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR

WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE

BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM

THROWN BLADES.

(SGM-10)

• Manually wiggle the cast blade pan to check for any looseness.

• Retighten any loose parts.

• Recheck torque every 50 hours.

Operating with loose blade hardware will damage the blade holder and blades. Whenever

the blades have been removed or replaced, the hardware must be retightened after the first

eight hours of operation. On new units check blade hardware and the blade nut torque after

first 8 hours.

Operating with loose blade holder will damage the blade holder and output shaft, two initial

tightenings are required. Retighten after one hour and again after the day of operation. In

severe cutting conditions or commercial use, a daily inspection is required.

To help prevent structural damage caused by loose hardware, tighten gear case hardware

as specified. Check torque after first 8 hours of use and every 50 hours thereafter.

Inspect Blades daily for abnormal wear. If Blades have a notch worn into the leading edge at

the lower bend more than a 1/2” DEEP (due to running in gravel and/or the ground),

REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY. Failure to replace such

abnormally worn blades may lead to catastrophic failure of the blade and ejection of the

broken part with tremendous force which may cause bodily injury or death.

NOTE: Replace Blades in pairs after no more than 1/2" notch wear!

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-17

MAINTENANCE

BLADE SHARPENING

Always sharpen both blades at same time to maintain balance. Follow original sharpening pattern as shown in

FIGURE Mnt-R-0008. Always sharpen blades by grinding. DO NOT heat and pound out edge. Do not sharpen

blade to a razor edge, but leave a 1/16" blunt edge. Do not sharpen back side of blade.

When sharpening blades, grind each blade the same amount to maintain balance. The

difference in blade weights should not exceed 1 ounce. Unbalanced blades will cause

excessive vibration which can damage gear box bearings. Vibration may also cause

structural cracks in cutter housing.

Never work under equipment supported by a hydraulic device because it may drop if the

control is actuated (even with the engine stopped) or in the event of hose failure, etc. Always

use a secure support for equipment which must be serviced while in the raised position.

NOTE: Replace Blades in pairs after no more than 1/2" notch wear!

BLADE REMOVAL

To remove blades for sharpening or replacement,

remove the cover plate on deck of cutter near gear

box. Remove lock nut from blade bolt (left hand

threaded bolt).

NOTE: Inspect lock nut after removal and replace if

threads are damaged.

Always replace nut when replacing blade bolt. When

installing blades be sure and check blade bolt pivot

diameter for wear. Replace bolt if worn more than 1/

4 inch at any point. See Figure Mnt-R-0014. Install

blade bolts with partially worn side of bolt either

toward or away from center. Tighten lock nut to 600

ft. lbs.

Avoid personal injury. Blade and/or blade carrier removal should be done only with the

tractor engine shut off, key removed, in neutral, parking brake on, PTO disengaged, and the

cutter blocked in the raised position.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-18

MAINTENANCE

Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on

the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas.

Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the

broken part which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts whenever replacing the Blades.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-19

MAINTENANCE

CAST BLADE PAN INSPECTION

Blade bolt fit into carrier should be checked every time blades are changed. The blade bolt should fit into

carrier as a snug slip fit. If the blade bolt fit appears to be loose or sloppy, measure the square hole in carrier. If

the bottom of the square hole is 1/16” or greater than the square shoulder of the new blade bolt the carrier

should be replaced.

Failure to replace a worn blade carrier bushing as described above may lead to

catastrophic failure of the blade, blade bolt, and/or blade bolt nut resulting in the ejection of

the broken parts out from under the mower at tremendous speed and force which could

result in serious bodily injury or death.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-20

MAINTENANCE

CAST BLADE PAN REMOVAL

For the cast pan and for mowers with the optional round pan blade carrier installed, remove the six bolts and

washers attaching the carrier to the gearbox.

3100 SERIES FLANGED ADAPTER REMOVAL

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade

carrier is loosened. Insert long bar through blade bolt access hole with end against rotor bar. Strike opposite

end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat process.

CAST BLADE PAN INSTALLATION

For units with just the cast pan, position cast pan on the gearbox output flange and install six washers and

bolts. For mowers with the cast pan and round pan blade carrier already attached together, position pan on

gearbox output flange and install six washers and bolts. For mowers that have the cast pan already installed

and the optional round pan is to be added, remove the blades and corresponding hardware as well as the four

bolts and washers on the cast pan that are not in line with the blade holes. Position round pan on cast pan

lining up the blade holes and re-install the four bolts and washers. Re-install blades and corresponding

hardware making sure the square hole washer is installed between the blade and the pan (See Figure Ops-

1893 in ‘Cutting Component Inspection’ in the OPERATION SECTION). In all configurations, torque carrier

bolts to 160 ft-lbs.

Note: After a few hours of operation recheck torque on carrier bolts.

Operating the mower with a loose blade pan or holder can damage the gearbox output shaft.

To ensure proper seating between the cast blade pan and output flange, check and tighten

the carrier bolts after the first day of operation. Recheck the blade carrier attachment each

morning before operating. Grasp the carrier firmly with both hands and try to push and pull

the carrier with one hand while pulling and pushing with the other hand to try to rock or

oscillate the blade carrier. If the carrier is loose retighten the carrier bolts before operating

the mower.

Avoid personal injury. Do not work under cutter without support blocks to keep frame from

falling.

WHEEL HUB ASSEMBLY

The Wheel Hub Assemblies need to be lubricated

on a weekly basis. Figure MntP-R-0032.

(If applicable Only - 5100/5150)

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-21

MAINTENANCE

TIRES AND WHEELS

Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely

supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the Wheel.

When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in

the tire (See Assembly Section). Do not exceed 20 M.P.H. on Sectional Tires. When removing Airplane Tires,

let all of the air out of the tire before removing lug nuts or wheel bolts or nuts. Remove valve core to make

certain that there is no air pressure left in tube before separating wheel halves to dismount tires. DO NOT

LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO

PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY.

Do not exceed 15 MPH on Airplane.

Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI.

Tongue

The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or

cracking. Replace as needed. The Drawbar 1" Bolt fastens the mower to the tractor Drawbar. When the mower

is unhitched and this 1" Bolt is removed, examine for signs of cracking or wear. Replace the Drawbar 1" Bolt at

first sign of either problem. FIGURE Op-1155

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-22

MAINTENANCE

HIGH PRESSURE OIL LEAK HAZARD

HYDRAULIC HOSES

Replace pinched and broken Hydraulic Hoses at once. Tighten any Hydraulic Fitting with fluid leaking from it. If

fluid still leaks, loosen the fitting, apply a pipe thread compound to the threads and tighten. Care must be

exercised when tightening Hydraulic Fittings. Too much tightening can cause the fittings to crack and require

replacement fittings.

Although a small amount of oil will be present from bleeding at all Hydraulic Fittings, significant amounts of oil

leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out. Replace

the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost.

MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE

Do not operate this implement if the tractor hydraulic oil temperature exceeds 200°F

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS

PENERATING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system

pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

•REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.

WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

•USE paper or cardboard to search for leaks.

•DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.

• Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form

of injury.

PN HP01

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-23

MAINTENANCE

Flex Wing Hydraulic Cylinder Replacement Instructions

NOTE: Refer to the New Hose Layout Figures Mnt-R-0559 and Mnt-R-0560 on pages 5-22 & 5-23)

Wing Cylinders Removal and Replacement

Follow these Steps:

1. Clear the area of all personnel before lowering the wings.

2. From the tractor seat with your seat belt fastened around you, lower the implement wings to the ground. Do

Not attempt to replace the cylinder with the wings in the raised position.

3. Shut off the tractor, engage the parking brake, place the tractor transmission in the park position, and

remove the key before dismounting.

4. Block up the center and wing sections with blocks or jack stands

5. Release all oil pressure from the circuit by moving the valve control handles back and forward.

6. Remove the Implement Input Driveline from the tractor PTO shaft.

7. Remove the hydraulic hoses from tractor quick disconnects.

8. Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fittings.

9. Check to see that the cylinder is not under pressure by moving the cylinder pins by hand. The pins should

be loose. If the cylinder pins are in a bind and can not be moved the cylinder maybe under pressure. Make

sure the implement decks and axles are supported by blocks and then carefully remove pin attached to the

wing.

• Do Not allow any one or any part of your body to be underneath the implement wing.

• Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved.

10. Slowly loosen the hydraulic hose connection to the cylinder.

Note: It is critical that all air is completely removed from the hydraulic circuit. Any air that is trapped in the

system will cause slave cylinders to creep or leak-down as the air is compressed. If the levelness of the

wings seems to change, inspect the circuit for hydraulic leaks and/or the presence of air in the circuit. The

cylinders will only rephrase in the extended position.

11. Remove cotter pin from other cylinder pin and pull pin out as far as it will go, and remove the cylinder. (Due

to a tight clearance pin can not be fully removed) The cylinder may be heavy, use proper lifting techniques

to lift and handle the cylinder and if needed get assistance in lifting from another person.

12. Measure the distance between the cylinder pin holes and extend the new cylinder to that length before

installing.

13. Install the new cylinder in place and install both cylinder pins and retaining clips in place.

14. Reconnect hydraulic hose(s) to the cylinder, and tighten the fittings.

• Wing cylinder has a special adapter with a small hole drilled in it to control the lowering speed on the

wing. Make sure this adapter is installed. Without this adapter, the wing can fall rapidly.

15. Reconnect the implement hoses to the tractor.

16. Get into the Tractor seat and fasten your seat belt. Clear the area of all persons before attempting to raise

the wing. From the tractor seat, start the tractor and operate the control valve to raise the wing.

17. Look for sign of oil leak. If an oil leak exists, shut the tractor down and remove all oil pressure in the lines by

moving the valve control handles back and forward.

• Retighten any lose fittings or connections.

• If a hose is leaking, replace the hose with a new hose.

18. If there are no leaks raise and lower the wing completely at least three full cycles to remove any air trapped

in the circuit.

19. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil.

20. If the wing is to remain in the raised position attached the wing transport lock.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-24

MAINTENANCE

Phasing Cylinder Removal and Replacement

NOTE: Refer to the New Hose Layout Figures Mnt-R-0559 and Mnt-R-0560 on the following pages)

Follow These Steps:

1. Clear the area of all personnel before lowering the wings.

2. From the tractor seat with your seat belt fastened around you, lower the entire mower to the ground

including the wings. Do Not attempt to replace the cylinder with the wings in the raised position or with the

mower off the ground unsupported.

3. Shut off the tractor, engage the parking brake, place the tractor transmission in the part position, and

remove key before dismounting.

4. Release all oil pressure from the circuit by moving the valve control handles back and forward.

5. Remove the Implement Input Driveline from the tractor PTO shaft.

6. Remove the hydraulic hoses from tractor quick disconnects.

7. Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fittings.

8. Check to see that the cylinder is not under pressure by moving the cylinder pins by hand. The pins should

be loose. If the cylinder pins are in a bind and can not be moved the cylinder maybe under pressure.

• Do Not allow any one or any part of your body to be underneath the implement wing.

• Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved.

9. Slowly loosen the hydraulic hose connection to the cylinder. Since these are double acting cylinders oil will

slowly seep out of the cylinder port when hose is being removed.

10. Remove the other cylinder pin and remove the cylinder. The cylinder may be heavy, use proper lifting

techniques to lift and handle the cylinder pin holes and extend the new cylinder to that length before

installing.

11. Measure the distance between the cylinder pin holes and extend the new cylinder to that length before

installing.

12. Install the new cylinder in place and install both cylinder pins and retaining clips in place.

13. Reconnect hydraulic hoses to the cylinder, and tighten the fittings.

14. Reconnect the implement hoses to the tractor.

15. Get into the tractor seat and fasten your seat belt. Clear the area of all persons before attempting to raise

the wing. From the tractor seat, start the tractor and operate the control valve to lower the tires.

16. Look for sign of oil leak. If an oil leak exists, shut the tractor down and remove all oil pressure in the lines by

moving the valve control handles back and forward.

• Retighten any lose fittings or connections.

• If a hose is leaking, replace the hose with a new hose.

17. Follow steps in rephrasing the lift cylinders

18. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-25

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-26

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-27

MAINTENANCE

REPHASING SUSPENSION LIFT CYLINDERS

A rephasing lift system is a group of cylinders connected together in series. The biggest diameter cylinder is

the master cylinder and is connected to a series of slave cylinder(s) which get progressively smaller in

diameter. The cylinders must get smaller in diameter to make up for the loss in oil volume due to the cylinder

rod. The volume of oil in the rod end of the master cylinder is nearly equal to the volume of oil in the base end

of the slave cylinder. This keeps the strokes of the master and slave cylinder(s) operating together.

When the rephasing cylinders are fully extended, oil is able to flow through the cylinders. This allows the

system to bleed itself of air without having to loosen or “Crack” fittings and hoses. It also allows the cylinders to

reset or “Rephase” so the cylinders will operate together.

1. Lower wings on the mower.

2. Verify that the cylinders are connected in series. A hose comes from tractor to the base (extend port) of the

master cylinder. A hose from the master cylinder rod end (retract port) goes to the base or ram end of the

slave cylinder, etc.

3. Verify that the series cylinders get progressively smaller in diameter, such as 4 inch (102mm) master

cylinders on the mainframe section and 3-3/4 inch (95mm) slave cylinders on the wing frame. Physically

measure the cylinders. Do not rely on stampings or markings.

4. Raise the implement and hold the tractor lever until all cylinders are fully extended. Continue to hold the

lever 1-2 minutes to purge any remaining air.

5. Lower mower so deck is 1-2” above the ground.

6. Turn off tractor.

7. Disconnect hydraulic hoses from the tractor.

8. Measure each cylinder dimension “A”.

9. Let the mower stand for 15 minutes and re-measure cylinder length dimension “A”.

10. Check to see if the valve of “A” has changed more than 3/8” (10 mm). If so, locate and replace leaking

cylinder.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-28

MAINTENANCE

Troubleshooting Guide for Rephasing Cylinder Systems

Rephase the cylinder lift system prior to troubleshooting by raising the unit completely and holding the tractor

valve in the UP position for 5-10 seconds. This procedure purges the system of any trapped air and

synchronizes the cylinders with the rods completely extended. Unhook hoses from tractor then follow the chart

below.

Symptom Probable Cause Remedy

Center (1) Settles and

Wings (2) and (3) Rise

Defective Piston Seal

in Cylinder

Replace Piston

Seals in Cylinder

Wing (2) Settles and

Wing (3) Rises Slowly

Defective Piston Seals in

Cylinder (2) or Oil is leaking

between Piston and Rod

Replace Piston Seals in

Cylinder (2) and/or tighten

Piston on Rod

Wing (3) Settles Defective Piston Seals in

Cylinder (3) or Oil is leaking

between Piston and Rod

Replace Piston Seals in

Cylinder (3) and/or tighten

Piston on Rod

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-29

MAINTENANCE

SKID SHOES

Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be caused

by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the

ground. Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to

early frame failure on the mower. Replace worn Skid Shoes as required.

STORAGE

Your rotary cutter represents an investment from which you should get the greatest possible benefit. Therefore,

when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum

amount of work will be required to put it back into operation for the next season. The following are suggested

storage procedures:

1. Thoroughly clean the cutter.

2. Lubricate the cutter as covered in Maintenance Section.

3. Tighten all bolts and pins to the recommended torque.

4. Check the cutter for worn or damaged parts. Make replacements immediately.

5. Store the cutter in a clean, dry place with the cutter housing resting on blocks.

6. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to

this chart to determine the grade of bolts and the proper torque except when specific torque values are

assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL*

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine

oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are

used. This applies to both UNF fine and UNC coarse threads.

MAINTENANCE

APEX/EPIC/ICON 04/16 Maintenance Section 5-30

MAINTENANCE

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-26

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-25

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-24

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-23

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-22

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-21

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-20

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-19

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-18

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-17

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-16

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-15

SEGURIDAD

Descripción de Calcomania

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-14

SEGURIDAD

INFORMACIÓN DE PARTES

NOTA: Si necessita un manual completamente en español por favor de ponerse en contacto a;

Translations, dirección 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529

INFORMACIÓN DE PARTES

Las cortadoras RHINO usan balanciadas y componentes de systema seleccionado para los portadores de

cuchillas, cuchillas, eje de cortar, navaja, suspensiones de navajas, los rodillos, los componentes de línea

motriz, y cojinetes. Estas partes son echas y probadas a la especificaciones de RHINO. Partes que no son

auténticas no regularmente llegan con estas especificaciones. El uso de partes que no son auténticas puede

reducir el funcionamiento de la cortadora, anular garantias, y presentar un peligro de seguridad. Use partes

de cortadora auténticas de RHINO por economía y seguridad.

(SPRM-1 SP)

CONTACTE A SU DISTRIBUIDOR RHINO

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-13

SEGURIDAD

RIESGOS CON EL MANTENIMIENTO DEL IMPLEMENTO

MANTENGA LOS IMPLEMENTOS EN BUENAS CONDICIONES DE FUNCIONAMIENTO, A TRAVÉS DE UN

SERVICIO, REPARACIÓN O MANTENIMIENTO APROPIADO.

ANTES DE REALIZAR TAREAS DE SERVICIO, REPARACIÓN Y MANTENIMIENTO DEL IMPLEMENTO:

ASEGURE EL EQUIPO PARA EL SERVICIO

BLOQUE LOS RIESGOS POTENCIALES DE ENERGÍA;piezas giratorias, componentes levantados, presión hidráulica.

• APAGUE EL MOTOR Y EL PTO, coloque el freno de mano, descienda el implemento, espere a que se detengan todas las partes

móviles y quite la llave antes de bajarse del tractor.

• COLOQUE el implemento sobre el suelo o trabe de manera segura los equipos elevados. Utilice bloques grandes sobre suelo

blando o húmedo.

• CIERRE FIRMEMENTE Y TRABE las alas del implemento levantado.

• TRABE LA LENGUA DEL IMPLEMENTO con bloques grandes y el gato de remolque. NO gateé o trabajar debajo del implemento

solo sostenido por el gato de remolque.

• EMPUJE y JALE la palanca del Cilindro Hidráulico Remoto para liberar la presión hidráulica.

• DESCONECTE las mangueras hidráulicas de implemento del tractor.

• DESCONECTE la línea de conducción del IMPLEMENTO del EJE DE PTO del tractor.

USE GAFAS DE SEGURIDAD y GUANTES PROTECTORES y siga todos los PROCEDIMIENTOS DE SEGURIDAD al realizar

tareas de servicio, reparación y mantenimiento sobre el implemento:

•Siempre USE GUANTES protectores al manipular las hojas, cuchillas, bordes filosos o un componente desgastado con bordes

filosos.

•Siempre USE GUANTES y GAFAS DE SEGURIDAD al reparar componentes en caliente

• EVITE EL CONTACTO con tanques de aceite hidráulico, bombas, motores, válvulas y superficies de conexión de mangueras

calientes.

• SUJETE FIRMEMENTE o TRABE EN POSICIÓN ELEVADA todos los implementos, bastidores y componentes elevados antes de

trabajar sobre los equipos que se encuentran debajo.

• DETENGA el movimiento de todos los implementos y APAGUE EL MOTOR DEL TRACTOR antes de realizar ninguna tarea.

• USE una escalera o gradas elevadas para alcanzar áreas altas del equipo a las que no se pueda acceder desde la tierra.

• ASEGÚRESE de estar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar tareas.

• SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes, solventes, limpiadores y otros agentes químicos.

• NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos.

• NO modifique o altere el implemento, las funciones o componentes.

• NO SUELDE o repare los componentes de la cortadora. Esto puede causar vibraciones y fallas de los componentes que se

desprendan de la cortadora.

REALICE LAS TAREAS DE SERVICIO, REPARACIÓN, LUBRICACIÓN Y MANTENIMIENTO QUE SE DESCRIBEN EN LA

SECCIÓN DE MANTENIMIENTO DEL IMPLEMENTO:

• INSPECCIONE el implemento para detectar sujeciones sueltas, partes gastadas o rotas, ajustes sueltos o con filtraciones, que los

pasadores tengan chavetas y arandelas, y las partes móviles para detectar el desgaste.

• REEMPLACE todas las partes gastadas o rotas con repuestos autorizados.

• LUBRIQUE la unidad tal como se especifica en el cronograma de lubricación.

• NUNCA lubrique, ajuste o quite material mientras el equipo está en funcionamiento o movimiento.

• AJUSTE todas las tuercas y pernos tal como se especifica.

INSPECCIÓN DE CUCHILLAS:

• REEMPLACE las cuchillas dobladas, dañadas, agrietadas o rotas inmediatamente por cuchillas nuevas.

• EVITE fallas de las cuchillas y que vuelen trozos de cuchillas. NO enderece, suelde o suelde con superficies rígidas.

INSPECCIÓN DE PROTECTORES DE SEGURIDAD, GUARDAS Y DISPOSITIVOS DE SEGURIDAD:

• MANTENGA en su lugar y en buen estado todos los deflectores, protectores de cadena, protectores de acero, cubiertas de caja de

engranajes, cubiertas integrales de PTO, bandas, faldones laterales y zapatas antideslizantes.

• REEMPLACE cualquier protector, cubierta o dispositivo de seguridad faltante, roto o gastado.

• El escape del motor, al igual que algunos de sus componentes, y determinados elementos del vehículo contienen o emiten agentes

químicos que el estado de California ha determinado que causan cáncer, defectos de nacimiento y otros daños reproductivos.

• Las terminales de baterías y los accesorios relacionados contienen plomo y componentes de plomo, que el estado de California ha

determinado son químicos que causan cáncer, defectos de nacimiento u otros daños reproductivos.

PN HM01 SP

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APEX/EPIC/ICON 04/16 Sección de Seguridad 1-12

SEGURIDAD

RIESGOS EN TRANSPORTE

PARA EVITAR LESIONES GRAVES O LA MUERTE AL REMOLCAR O TRANSPORTAR EQUIPOS:

• MANTENGA la velocidad de transporte POR DEBAJO DE 20 millas por hora para mantener el control del equipo.

• REDUZCA LA VELOCIDAD en terreno inclinado, en las curvas y en condiciones de remolque desfavorables.

• NO REMOLQUE camiones u otros vehículos

• USE un tractor de tamaño adecuado y equipado en función del equipo de remolque.

• SIGA todas las reglamentaciones de tránsito locales.

REQUISITOS DEL TRACTOR PARA REMOLCAR O TRANSPORTAR IMPLEMENTOS:

• SÓLO TRANSPORTE en el tractor con el mecanismo ROPS (antivuelco) en posición elevada.

• USE un tractor de tamaño adecuado y equipado, que supere el peso del implemento en al menos un 20%

• MANTENGA EL 20% del peso del tractor en las ruedas frontales para mantener la dirección en forma segura.

ANTES DE TRANSPORTAR O REMOLCAR EL IMPLEMENTO:

INSPECCIÓN DEL TRACTOR:

• VERIFIQUE la dirección y los frenos para asegurarse el correcto funcionamiento y las condiciones adecuadas.

• VERIFIQUE LLEVAR EL AVISO DE SMV, los reflectores y las luces de advertencia para la adecuada operación y

visibilidad detrás de la unidad.

• VERIFIQUE que no haya impedimentos a la visión mientras conduce, en el tractor, la cabina o el implemento, sentado

en el asiento del tractor.

• AJUSTE su posición de conducción, los espejos y el transporte del implemento para tener una visión clara para

condiciones de conducción y tránsito.

PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE:

COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD:

• ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central

• ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores.

• AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor.

• QUITE todo material cortado que se acumule en la plataforma de la cortadora.

DETERMINAR LAS CARACTERÍSTICAS DE DETENCIÓN DEL TRACTOR Y EL IMPLEMENTO PARA EL

TRANSPORTE O REMOLQUE:

PRUEBAS DE FRENADO:

• FRENE a velocidades en aumento.

• Observe las distancias de DETENCIÓN con el aumento de velocidad.

• DETERMINE la velocidad de transporte máxima segura que no supere las 20 millas por hora.

DETERMINE LA VELOCIDAD DE GIRO MÁXIMA ANTES DE OPERAR EN CARRETERAS O TERRENO

IRREGULAR:

• PONGA A PRUEBA el equipo aumentando lentamente la velocidad en las curvas para determinar si se puede operar a

mayor velocidad.

• USE MENORES velocidades de giro en las curvas pronunciadas para evitar el vuelco.

AL REMOLCAR O TRANSPORTAR EL EQUIPO:

•Siempre USE EL CINTURÓN DE SEGURIDAD al operar o transportar la cortadora.

• USE bajas velocidades para evitar el vuelco con las alas elevadas.

• USE bajas velocidades y dirección gradual en las curvas, colinas, o en superficies irregulares o poco uniformes, y en

carreteras mojadas.

• ENCIENDA LAS BALIZAS DE ADVERTENCIA del tractor.

• TENGA EN CUENTA el espacio necesario para el vaivén del implemento en las curvas.

MANTENGA todas las alas elevadas a 3 metros (10 pies) o una mayor distancia de todos los cables de

alimentación y obstrucciones elevadas.

PN TH01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-11

SEGURIDAD

RIESGOS ELÉCTRICOS Y DE FUEGO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR CONTACTO ELÉCTRICO AL

TRABAJAR CERCA DE CABLES ELÉCTRICOS, LÍNEAS DE GAS Y DE SERVICIOS:

• INSPECCIONE el área de corte para que no interfiera con cables de alimentación eléctricos subterráneos,

obstrucciones, líneas de gas, cables y servicios, estructuras municipales o de otro tipo.

• MANTENGA todas las alas elevadas a 3 metros (10 pies) o una mayor distancia de todos los cables de

alimentación y obstrucciones elevadas.

• NO ponga en contacto la cortadora con ninguna estructura u obstrucción de servicios o municipales.

• LLAME AL 811 y al 1-800-258-0808 para identificar cables de servicios subterráneos.

PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación, reparación y servicio de la cortadora y el

tractor, a fin de reducir el riesgo de incendio del equipo y de la vegetación:

• El tractor debe estar EQUIPADO CON MATAFUEGOS

• NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor

• NO FUME ni acerque fuego directo a la cortadora o el tractor

• NO CONDUZCA sobre residuos encendidos o en áreas recientemente quemadas

• EVITE LA FORMACIÓN DE CHISPAS al no permitir que la hoja de la cortadora entre en contacto con objetos

sólidos como metal o roca.

• AJUSTE LOS EMBRAGUES DESLIZANTES para evitar el deslizamiento excesivo y el calentamiento de la

placa del embrague.

• LIMPIE todo resto de hierba o residuo acumulado alrededor de las líneas de conducción de la cortadora, los

embragues deslizantes y cajas de cambios.

• APAGUE EL MOTOR al cargar combustible.

PN EF01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-10

SEGURIDAD

RIESGO DEL CONTACTO A LAS CUCHILLAS DE CORTADORA

RIESGO DE FILTRACION DE ACEITE HIDRÁULICO DE ALTA PRESIÓN

MANTÉNGASE LEJOS DE LAS CUCHILLAS GIRATORIAS PARA EVITAR LESIONES GRAVES

O LA MUERTE POR CONTACTO CON LA CUCHILLA:

• MANTÉNGASE LEJOS y NO ACERQUE LAS MANOS, LOS PIES y EL CUERPO a las cuchillas giratorias, líneas

de conducción y partes hasta que todos los elementos móviles se hayan detenido.

• NO ponga las manos o los pies debajo de las plataformas de la cortadora

• DETENGA las CUCHILLAS giratorias antes de elevar la plataforma de la cortadora o las alas

• DETENGA la cortadora, EXAMÍNELA Y PRESTE ATENCIÓN A LOS SONIDOS antes de acercarse a la cortadora

para asegurarse de que se haya detenido todo el movimiento giratorio.

PN MB01 SP

PARA EVITAR LESIONES GRAVES O LA MUERTE POR PENETRACIÓN DE FILTRACIONES DE

ACEITE HIDRÁULICO DE ALTA PRESIÓN:

•NO OPERE el equipo con filtraciones de aceite o combustible.

• MANTENGA todas las mangueras hidráulicas, líneas y conexiones en BUEN ESTADO y AJUSTADAS antes de

aplicar presión al sistema.

• LIBERE LA PRESIÓN HIDRÁULICA antes de desconectar las líneas o trabajar en el sistema.

• QUITE y reemplace la manguera si sospecha que tiene filtraciones. Solicite al distribuidor que verifique si hay

filtraciones.

LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES.

AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS:

• SIEMPRE USE gafas de seguridad y guantes impenetrables.

• USE papel o cartón para verificar si hay filtraciones.

• NO USE las manos o partes del cuerpo para detectar filtraciones.

• MANTENGA las manos y el cuerpo LEJOS de los orificios de clavijas y boquillas de eyección de fluido hidráulico.

• El fluido hidráulico puede causar gangrena si no es extirpado quirúrgicamente de inmediato por un médico

especializado en este tipo de lesiones.

PN HP01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-9

SEGURIDAD

RIESGO DE ENREDO POR EL PTO

MANTÉNGASE ALEJADO DE LAS LÍNEAS DE CONDUCCIÓN Y OTROS ELEMENTOS

GIRATORIOS PARA EVITAR LESIONES GRAVES O LA MUERTE:

MANTÉNGASE LEJOS

y NO ACERQUE las manos, los pies y el cuerpo a las cuchillas giratorias, líneas de

conducción y partes hasta que todos los elementos móviles se hayan detenido.

• DETENGA la cortadora, EXAMÍNELA Y PRESTE ATENCIÓN A LOS SONIDOS antes de acercarse a la cortadora

para asegurarse de que se haya detenido todo el movimiento giratorio.

• LOS ELEMENTOS GIRATORIOS SIGUEN ROTANDO una vez apagada la PTO.

PROTECCIÓN DE LA PTO:

PARA EVITAR LESIONES GRAVES O LA MUERTE POR ENREDO AL OPERAR EL IMPLEMENTO:

• MANTENGA instalados los protectores, las cubiertas integrales de las líneas de conducción y las cubiertas de

entrada

• NO OPERE la cortadora si los protectores o cubiertas no están bien colocados o faltan.

• REEMPLACE O REPÁRELOS si faltan, están dañados o rotos

• SIEMPRE REEMPLACE LOS PROTECTORES que se han quitado para tareas de reparación o mantenimiento.

PARA EVITAR que la línea de conducción se rompa durante las operaciones:

• VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios

del implemento.

• Las líneas de conducción demasiado cortas se pueden soltar o romper.

• Las líneas de conducción demasiado largas pueden tocar el suelo.

Un ensamblaje telescópico de la línea de conducción que toque el suelo no se deslizará y se solidificará.

• Si la línea de conducción toca el suelo, puede atravesar los cojinetes de soporte y romper el eje de PTO.

• EVITE hacer curvas pronunciadas o elevar la cortadora a alturas que puedan hacer caer la línea de conducción.

• Lubrique los componentes telescópicos del eje de transmisión en forma semanal.

COMUNÍQUESE CON EL DISTRIBUIDOR

si la línea de conducción del implemento no coincide con el eje de

PTO del tractor:

• NO UTILICE UN ADAPTADOR DE PTO.

El uso de un adaptador de PTO puede causar vibración excesiva, caída de objetos, fallas de las cuchillas y el

implemento como consecuencia de la duplicación de la velocidad operativa. El aumento de la longitud de trabajo

puede exponer áreas desprotegidas de la línea de conducción.

PN PE01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-8

SEGURIDAD

RIESGO DE ATROPELLO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR CAÍDA DEL TRACTOR O ATROPELLO

DEL EQUIPO:

• USE tractores equipados con SISTEMA ANTIVUELCO (ROPS) y CINTURONES DE SEGURIDAD para las

operaciones de corte.

• MANTENGA EL SISTEMA ROPS trabado en posición vertical.

• SÓLO ENCIENDA el tractor sentado en el asiento del tractor.

• SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos.

• SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor.

• NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento.

AL SUBIR Y BAJAR DEL TRACTOR:

• • SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos.

• • APAGUE EL MOTOR Y LA TDF, coloque el freno de mano, descienda del implemento, espere a que se detengan

todas las partes móviles y quite la llave antes de bajarse del tractor. PN RO01 SP

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APEX/EPIC/ICON 04/16 Sección de Seguridad 1-7

SEGURIDAD

RIESGO DE OBJECTOS LANZADOS Continuado

OPERACIÓN DE LA CORTADORA:

• NO exceda la capacidad de corte nominal de la cortadora, ni corte elementos que no sean vegetación.

• USE CABINAS DE TRACTOR CERRADAS cuando haya dos o más cortadoras operando en un mismo sector.

• No opere la cortadora en áreas susceptibles al ataque de abejas o insectos, salvo que USE PRENDAS

PROTECTORAS o una cabina de tractor cerrada.

• AJUSTE las secciones de la cortadora o la ala cercana y paralela al suelo sin exponer las cuchillas

• AJUSTE LA ALTURA de corte para EVITAR EL CONTACTO DE LAS CUCHILLAS con objetos sólidos, como

alambres, piedras, postes, cordones, guardarrailes y obstrucciones fijas.

• NO opere la cortadora con la(s) ala(s) elevada(s) o en posición de transporte.

• DETENGA LA CORTADORA de inmediato si las cuchillas entran en contacto con objetos pesados, estructuras fijas,

guardarrailes de metal y estructuras de cemento:

1. LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad.

2. INSPECCIONE y REEMPLACE las cuchillas dañadas.

3. VERIFIQUE el equilibrio del porta cuchillas y REEMPLÁCELO si está dañado.

• NO opere la cortadora en agua PARA EVITAR una posible FALLA DE LAS CUCHILLAS.

• EVITE OPERAR LA CORTADORA en reversa:

1. DETENGA EL PTO y retroceda la cortadora.

2. DESCIENDA la cortadora, encienda el PTO y corte hacia adelante.

• DETENGA EL PTO y las CUCHILLAS al elevar las alas o la cortadora a posición de transporte.

• NO ENCIENDA EL PTO con la cortadora en posición de transporte.

• DETENGA la cortadora cuando se produzca VIBRACIÓN EXCESIVA:

1. DETENGA EL PTO Y EL MOTOR del tractor.

2. INSPECCIONE la cortadora para detectar la fuente de la vibración

3. REEMPLACE toda parte dañada o las CUCHILLAS dobladas o dañadas.

PN TO01-X SP

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SEGURIDAD

RIESGO DE OBJECTOS LANZADOS

LAS CORTADORAS GIRATORIAS PUEDEN ARROJAR OBJETOS A 90 METROS (300 PIES) O MÁS EN

CONDICIONES ADVERSAS.

PARA EVITAR LESIONES GRAVES O LA MUERTE AL OPERADOR O TRANSEÚNTES COMO CONSECUENCIA DE OBJETOS

ARROJADOS:

• MANTENGA a los transeúntes a 100 metros de distancia (300 pies)

NO OPERE LA CORTADORA SI HAY PERSONAS A MENOS DE 100 METROS(300 PIES), SALVO QUE:

• Todos los PROTECTORES CONTRA OBJETOS ARROJADOS estén colocados y en buen funcionamiento al operar la cortadora,

entre los que se incluyen los deflectores frontales y traseros, los protectores de cadena, los protectores de acero, las bandas, los

faldones laterales y las zapatas antideslizantes.

• Las partes de la cortadora o la ala estén ajustadas cerca y paralelas al suelo, sin exponer las cuchillas.

• Se ha inspeccionado el ÁREA DE CORTE y se han quitado todos los materiales extraños y residuos.

• LOS TRANSEÚNTES estén en el interior de un vehículo cerrado.

ANTES DE OPERAR LA CORTADORA, INSPECCIONE EL ÁREA PARA DETECTAR LA POSIBILIDAD DE OBJETOSQUE

PUEDAN SER LANZADOS:

• QUITE residuos, piedras, cables, alambres, objetos metálicos y cualquier otro objetos extraños del área.

Los alambres, cables, sogas, cadenas y objetos metálicos pueden ser arrojados o salir desprendidos de la plataforma a

gran velocidad:

1. MARQUE los objetos que no se puedan quitar.

2. EVITE estos objetos cuando use la cortadora.

INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS:

• INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño.

• PASE LA CORTADORA a una altura intermedia

• INSPECCIONE y quite el residuo restante

• PASE LA CORTADORA a la altura final

PROTECCIÓN CONTRA OBJETOS ARROJADOS DE LA CORTADORA:

• MANTENGA todos los protectores contra objetos arrojados en su lugar y en buen funcionamiento al operar la cortadora, entre los

que se incluyen los deflectores frontales y traseros, los protectores de cadena, los protectores de acero, las bandas, los faldones

laterales y las zapatas antideslizantes.

• NO OPERE LA CORTADORA si falta algún protector contra objetos arrojados, o si éstos están dañados.

DERECHO DE PASO (autopista) CON LA CORTADORA

• UTILICE PROTECTORES DE CADENA DOBLES para autopistas, derecho de paso, parques o cortes en cinturón verde donde

pueda haber viviendas, vehículos o ganado dentro de los 100 metros (300 pies) de la cortadora.

• Ninguna protección ofrece una eficacia del 100% en la prevención de objetos arrojados. Para reducir la posibilidad de que se pro-

duzcan lesiones:

1. MANTENGA LOS PROTECTORES DE LA CORTADORA, los faldones laterales, la zapatas antideslizantes y las cuchillas en

buen estado de funcionamiento,

2. ELEVE LA ALTURA DE CORTE a 15 CM (6 PULGADAS) como mínimo,

3. INSPECCIONE EL ÁREA con cuidado antes de pasar la cortadora para ELIMINAR el posible riesgo de OBJETOS

ARROJADOS,

4. NUNCA PERMITA QUE LAS CUCHILLAS EN MOVIMIENTO ENTREN EN CONTACTO CON OBJETOS SÓLIDOS como

alambres, piedras, postes, cordones, guardarrailes o el suelo.

PN TO01 SP

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APEX/EPIC/ICON 04/16 Sección de Seguridad 1-5

SEGURIDAD

SEGURIDAD DE CONECTAR O DESCONECTAR IMPLEMENTO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR APLASTAMIENTO POR EL TRACTOR O

IMPLEMENTO:

• AL DAR MARCHA ATRÁS el tractor hacia el enganche del implemento:

• NO PERMITA QUE HAYA PERSONAS entre el tractor y el implemento

ANTES de conectar y desconectar el enganche del implemento:

• APAGUE EL MOTOR DEL TRACTOR, coloque la palanca en “estacionar", ponga el freno de mano y saque la llave.

Al conectar y desconectar el enganche del implemento:

• NO se agache o camine debajo de la cortadora o la ala en posición elevada.

• USE el GATO con lengüeta para elevar lengüetas de implementos pesados a fin de controlar el movimiento de la lengüeta del

implemento.

• EVITE recargar el gato para evitar una falla de éste y una lesión al operador.

AL CONECTAR LA LÍNEA DE CONDUCCIÓN DEL IMPLEMENTO:

PARA EVITAR que la línea de conducción del implemento se suelte durante la operación:

• LUBRIQUE el anillo de cierre del resorte del yugo para asegurarse de que se deslice libremente sobre el eje de PTO

• ASEGURE las bolas de cierre del yugo en la muesca del eje de PTO.

• PRESIONE y JALE DE LA LÍNEA DE CONDUCCIÓN del EJE DE TOMA DE FUERZA(PTO) del tractor y del implemento para

asegurarse de que estén FIRMEMENTE SUJETADOS

PARA EVITAR que la línea de conducción se rompa durante las operaciones:

• VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento.

• Las líneas de conducción demasiado cortas se pueden soltar o romper.

• Las líneas de conducción demasiado largas pueden tocar el suelo.

• Un ensamblaje telescópico de la línea de conducción que toque el suelo no se deslizará y se solidificará.

• Si la línea de conducción toca el suelo, puede atravesar los cojinetes de soporte y romper el eje de PTO.

COMUNÍQUESE CON EL DISTRIBUIDOR si la línea de conducción del implemento no coincide con el eje de TDF del tractor:

• NO UTILICE UN ADAPTADOR DE PTO.

• El uso de un adaptador de PTO puede ocasionar:

• Vibración excesiva, caída de objetos, fallas de la hoja y el implemento como consecuencia de la duplicación de la velocidad opera-

tiva.

• Mayor extensión de trabajo, lo que deja expuestas áreas desprotegidas de la línea de conducción e implica el riesgo de enredo con

otros objetos.

ANTES DE QUITAR LAS TRABAS DE RETENCIÓN DE LAS ALAS:

• CONECTE las mangueras al tractor

• LLENE los cilindros de las alas con lubricante

• MANTENGA a los transeúntes lejos del área antes de operar las alas

• DESCIENDA LAS ALAS de manera lenta y cuidadosa.

NO conecte la cortadora a un tractor con la TDF directamente conectada a la transmisión del tractor.

PN CD01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-4

SEGURIDAD

RIESGO DE APLASTAMIENTO

PARA EVITAR UNA LESIÓN GRAVE O LA MUERTE POR CAÍDA DEL TRACTOR, O EL APLASTAMIENTO,

VUELCO Y APLASTAMIENTO DE UN EQUIPO POR LA CAÍDA DE UNA ALA O UN IMPLEMENTO:

• USE tractores equipados con SISTEMA ANTIVUELCO (ROPS) y CINTURONES DE SEGURIDAD para las operaciones de corte.

• MANTENGA EL SISTEMA ROPS trabado en posición vertical.

• SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos.

• SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor.

AL ELEVAR O DESCENDER LAS ALAS:

• Eleve o descienda las alas SÓLO CUANDO ESTÉ SENTADO en el asiento del tractor, con el cinturón de seguridad ajustado.

• Eleve o descienda las alas SÓLO cuando la lengüeta del implemento esté firmemente ajustada a la barra de tracción del tractor

PARA EVITAR el vuelco del implemento.

• MANTENGA A LOS TRANSEÚNTES FUERA del área de operación PARA EVITAR accidentes por aplastamiento.

• MANTENGA suficiente espacio libre alrededor de los implementos y alas PARA EVITAR el contacto con edificios o cables

elevados.

Los equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de

control.

PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas, los componentes e

implementos elevados por un enganche de tractor de 3 puntos:

• SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos, alas y componentes elevados.

• BLOQUEE EN POSICIÓN VERTICAL y sujete con firmeza el equipo antes de poner las manos, los pies o el cuerpo debajo

de los equipos o componentes elevados.

• MANTENGA A LOS TRANSEÚNTES LEJOS de las alas dobladas hasta que estén bloqueadas o trabadas en posición

vertical.

AL ESTACIONAR el implemento y el tractor:

• DESCIENDA el implemento, TRABE o BLOQUEE las partes elevadas antes de alejarse del equipo.

• NUNCA deje un implemento sin atención en posición elevada.

PARA EVITAR LA CAÍDA O EL APLASTAMIENTO DE NIÑOS POR EL EQUIPO:

• NUNCA DEJE que los niños jueguen sobre el tractor o los implementos, ni en sus alrededores.

AL DESENGANCHAR EL IMPLEMENTO:

• DESCIENDA el implemento, TRABE o BLOQUEE las partes elevadas antes de alejarse del equipo.

• USE el gato de la lengüeta para controlar el movimiento de la lengüeta del implemento

• USE el GATO de le lengüeta para elevar lengüetas de implementos pesados.

• EVITE recargar el gato para evitar falla al gato y una lesión al operador.

ANTES DE QUITAR LAS TRABAS DE RETENCIÓN DE LAS ALAS:

• CONECTE las mangueras al tractor

• LLENE los cilindros de las alas con lubricante

• MANTENGA a los transeúntes lejos del área de funcionamiento de las alas

• DESCIENDA LAS ALAS de manera lenta y cuidadosa.

PN CH01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-3

SEGURIDAD

SEGURIDAD DEL OPERADOR

PARA EVITAR LESIONES GRAVES O LA MUERTE, SIGA LAS SIGUIENTES INSTRUCCIONES:

• LEA, COMPRENDA y SIGA las instrucciones del Manual del Operador, al igual que las Advertencias y Mensajes de

Seguridad.

• USE GAFAS DE SEGURIDAD, calzado protector, casco, protección auditiva y guantes al operar o reparar el equipo

• USE un aparato de respiración apropiado al operar en condiciones polvorientas a fin de evitar contraer

enfermedades respiratorias.

• NO USE prendas sueltas o joyas que se puedan enredar con las partes giratorias y causar una lesión.

• NO CONSUMA DROGAS o ALCOHOL antes o durante la operación del equipo.

• NO PERMITA que nadie opere el equipo bajo los efectos negativos de las drogas o el alcohol.

• CONSULTE a un médico para conocer los efectos desfavorables de la medicación sobre los sentidos.

• MANTÉNGASE ALERTA, la operación prolongada puede causar fatiga. HAGA UNA PAUSA y DESCANSE.

SEGURIDAD DE OPERACIÓN GENERAL

CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA:

• OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros (100

yardas).

• DEBE PODER VISUALIZAR e identificar transeúntes, terrenos empinados, pozos, desniveles, obstrucciones

elevadas, cables de alimentación, residuos y objetos extraños.

VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA:

• El rango de VELOCIDAD NORMAL es de entre 2 y 5 millas por hora.

• AJUSTE LA VELOCIDAD DE CORTE según las condiciones del terreno y el tipo de césped, la densidad y la altura

del corte.

• REDUZCA LA VELOCIDAD DE CORTE al acercarse a inclinaciones empinadas, pozos, desniveles, obstrucciones

elevadas, cables de alimentación y para evitar residuos y objetos extraños.

INFESTACIÓN CON INSECTOS

• No opere en áreas susceptibles al ataque de abejas o insectos, salvo que USE PRENDAS PROTECTORAS o una

cabina de tractor cerrada.

VELOCIDAD DE PTO:

• NO EXCEDA LA VELOCIDAD DE PTO NOMINAL DEL IMPLEMENTO

• EVITE superar las velocidades nominales de PTO, porque puede causar roturas en la línea de conducción o fallas

de las cuchillas.

SEÑALES DE SEGURIDAD:

• REEMPLACE cualquier señal de seguridad faltante, dañada o ilegible.

PN OS01 SP

SEGURIDAD

APEX/EPIC/ICON 04/16 Sección de Seguridad 1-2

SEGURIDAD

INSTRUCCIONES DE SEGURIDAD Y PRÁCTICAS GENERALES

El mejor operador es un operador cuidadoso. La seguridad es de importancia fundamental para el fabricante,

y también debería serlo para el propietario u operador. La mayoría de los accidentes se pueden evitar

prestando suma atención al equipo, al ambiente circundante, y tomando algunas precauciones. La primera

sección de este manual incluye una lista de Mensajes de Seguridad que deben observarse para contribuir a

la protección del operador y otras personas frente a lesiones o la muerte. Lea con atención estos Mensajes

de Seguridad antes de ensamblar, operar o reparar este Implemento. Este equipo sólo debe ser operado por

personas que hayan leído el manual, responsables y calificadas, que sepan cómo hacerlo de manera

responsable.

El Símbolo de Alerta de Seguridad se utiliza en combinación con una Señal Verbal, tal como la

que se muestra a continuación, en todo este manual y en los autoadhesivos adheridos a los

equipos. El Símbolo de Alerta de Seguridad significa:

“¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU SEGURIDAD ESTÁ EN JUEGO!” El Símbolo y

la Señal Verbal tienen el objetivo de advertir al propietario/operador sobre un riesgo inminente y

el grado de lesión que se puede producir al operar este equipo.

Indica una situación peligrosa inminente que, de no ser evitada, OCASIONARÁ la

MUERTE O UNA LESIÓN MUY GRAVE.

Indica una situación peligrosa inminente que, de no ser evitada, PODRÍA OCASIONAR la

MUERTE O UNA LESIÓN MUY GRAVE.

Indica una situación peligrosa inminente que, de no ser evitada, PODRÍA OCASIONAR

UNA LESIÓN MENOR.

Identifica instrucciones o procedimientos específicos que, de no observarse

estrictamente, podrían ocasionar daños o la destrucción de la maquinaria, los accesorios

o el entorno.

NOTA: Identifica aspectos de particular interés para lograr una operación o reparación más eficiente y

conveniente.

LEA CON ATENCIÓN Y RESPETE los siguientes Mensajes de Seguridad. Si no se

siguen cuidadosamente las advertencias e instrucciones indicadas en este Manual y en

los Mensajes de Seguridad del implemento, se pueden producir lesiones graves o la

muerte. Siempre siga las instrucciones de este manual y use el sentido común para evitar

situaciones peligrosas.

NOTA: Si desea obtener una traducción de esta sección de seguridad en alguno de los siguientes idiomas,

comuníquese con: Translations, a la dirección 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-

9529; La Sección de Seguridad está disponible en español, portugués, francés, alemán, ruso.

PN GS01 SP

Adopte todas las medidas habituales para trabajar en forma segura y, sobre

todo, recuerde que la seguridad depende de USTED. Sólo USTED puede

impedir una lesión grave o la muerte a causa de prácticas no seguras.

Sección de Seguridad 1-1

SECCIÓN DE SEGURIDAD

Instrucciones de operaciones antes de la entrega del DISTRIBUIDOR al CLIENTE

El distribuidor deberá informar al comprador de este producto las condiciones, disposiciones y procedimientos de

garantía aplicables; informar la responsabilidad del comprador de capacitar a sus operadores para la operación

segura; revisar el contenido del Manual del Operador, incluido el equipo de seguridad, la operación segura y el

mantenimiento; y revisar las Señales de Seguridad que se encuentran en el implemento (y en el tractor, de ser

posible).

• IMPLEMENTOS: He explicado que los deflectores, protectores de cadena o faldones sólidos se deben

mantener en buenas condiciones de reparación y se deben instalar, excepto en zonas donde personas,

vehículos, ganado u otros bienes no corran peligro por objetos arrojados, y en los casos en que dichos

equipos de seguridad impedirían un desempeño razonable de la cortadora en su tarea asignada.

• LÍNEAS DE CONDUCCIÓN: Me he asegurado de que todos los protectores de líneas de conducción, de caja

de engranajes y otros están en buenas condiciones de reparación y firmemente sujetados para prevenir

lesiones por enredo u objetos arrojados.

• MÁQUINAS HIDRÁULICAS: He explicado la necesidad de usar aceite hidráulico limpio, cambiar los filtros

según las instrucciones, detener filtraciones, prevenir daños por operar con aceite demasiado caliente, cuidar

las mangueras, usar mangueras del tipo correcto, mantener la presión operativa especificada y prevenir el

posible riesgo de que el aceite penetre en la piel.

• IMPLEMENTOS PLEGABLES: He explicado que no es posible proteger contra objetos arrojados cuando el

cabezal está elevado del suelo y que el operador es responsable de verificar que no existan personas en las

inmediaciones. He explicado que el brazo o cabezal de cortadora elevado puede entrar en contacto con

obstrucciones elevados y dañar cables y líneas telefónicas, y posiblemente causar lesiones. He explicado que

el brazo o cabezal extendido, o el brazo retraído, puede entrar en contacto con cables de alimentación y

causar lesiones o la muerte por electrocución, y que el operador es responsable de evitar dichos riesgos.

SERVICIO ANTES DE LA ENTREGA

VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO

Consulte los detalles en el Manual del Operador

Inspección realizada – Garantía y procedimientos de seguridad explicados – Instalación realizada

LUBRICACIÓN E HIDRÁULICA

 Caja de engranajes (niveles de aceite)

 Nivel de aceite hidráulico (tanque externo)

 Nivel de aceite hidráulico del tractor

 Mangueras hidráulicas (no retorcidas y ajustadas)

 Propulsor de bomba frontal (conjunto ajustado y eje

bien alineado)

CORTADORA

 Pernos de husillo y motor bien ajustados

 Nivel de aceite del husillo

 Pernos de porta cuchillas bien ajustados/pasadores de

retención colocados

 Nivel y altura de corte de la cortadora ajustados

 Cojinetes del eje de corte lubricados

 Todas las piezas metálicas bien ajustadas

 Presión de aire y neumáticos/tuercas de rueda (bien

ajustadas)

 Cojinetes de rueda (verificar, engrasar y hacer carga

previa)

ACCESORIOS E INSTALACIÓN

 Deflectores frontales y traseros

 Accesorios de trituración

 Sentido de giro de las hojas correcto

 Vigas y brazos de eje

 Lengüeta y barras de control (instaladas y ajustadas)

 Todos los pernos, pasadores y tuercas (ajuste

correcto)

CONEXIONES DE CORTADORA A TRACTOR

 Longitud de barra de enganche (verificar y fijar)

 Pivote y conexiones de bastidor en A

 Barras de control (ajustadas iguales)

 Altura de eje (ajustar)

 Altura de corte (ajustar)

 Verificación de pre-operación de kit de montaje

 Aleta de cortadora (ajustar nivel con el centro)

 Aleta de cortadora (verificar operación de elevación

correcta)

 Líneas de conducción C.V. (verificar radio de giro máx.)

 Enganche de tracción (ajuste de altura)

 Piezas metálicas de montaje bien ajustadas

ELEMENTOS DE SEGURIDAD

 Protectores (operación e instalación)

 Embrague de línea de conducción (limitador de ajuste)

(ajustar y poner en marcha)

 Autoadhesivos de seguridad (colocados)

 Manual del Operador (entregado)

 Protector de TDF del tractor (instalado)

 Emblema S.M.V. (instalado de ser necesario)

 Gato con lengüeta (instalación y operación)

 Cadena de remolque de seguridad (instalada)

 Manual de Seguridad de Línea de Conducción ADMA

(entregado)

 Manual de Seguridad de Cortadora AEM (entregado en

porta manual)

 Se mostró el Video de Seguridad de Cortadora AEM al

comprador

Alamo Group Ag. Division está dispuesto a suministrar un (1) Video de

Prácticas de Seguridad para Cortadoras AEM

Por favor enviar: Video de Seguridad para el Operador de Cortadoras AEM/FEMA – formato VHS

Video de Seguridad para el Operador de Cortadoras AEM/FEMA – formato DVD

Manual del Operador de la Cortadora

Manual de Seguridad del Operador de la Cortadora AEM

Nombre del solicitante:___________________________Teléfono:___________________

Dirección del solicitante:______________________________________

Ciudad:_____________________________

Estado:_____________________________

Código postal:________________________

Modelo de cortadora:___________________Número de serie:_______________________

Fecha de compra:_____________________Vendedor del distribuidor:_________________

Nombre del distribuidor:________________ Dirección del distribuidor:_________________

Enviar por correo a:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

O enviar por fax a:

(830) 372-9529

O enviar por correo electrónico a:

[email protected]

A fin de reducir la tasa de accidentes y mejorar la operación segura de las cortadoras, Alamo Group

Ag Division se ha asociado con otros fabricantes de la industria para desarrollar el video y la guía de Prácticas

de Seguridad para Cortadoras Industriales y Agrícolas AEM/FEMA.

El video explica a los operadores de tractores y cortadoras las prácticas seguras que deben adoptar cuando

utilizan cortadoras industriales y agrícolas. Es importante que todos los operadores de cortadoras aprendan

cómo operar sus equipos de corte y puedan reconocer los posibles peligros que pueden surgir al operar una

cortadora. Este video, en conjunto con el manual del operador de la cortadora y los mensajes de advertencia

que se encuentran en la cortadora, serán muy útiles para complementar este aprendizaje tan importante.

Es posible que su distribuidor autorizado de Rhino le haya mostrado este video y le haya entregado una copia

en DVD cuando adquirió su cortadora. Si usted o algún operador de cortadora no vio el video: mire el video, lea

este Manual del Operador, y complete la Guía del Video antes de operar su cortadora nueva. Si no comprende

alguna de las instrucciones del video o del manual del operador, o si tiene alguna pregunta acerca de la

operación segura, comuníquese con su supervisor, con el distribuidor o con Alamo Group Ag.

Si desea recibir una copia del video en VHS, envíe un mensaje de correo electrónico a AEMVideo@alamo-

group.com o un fax al (830) 372-9529, o envíe por correo una copia rellenada del formulario que se encuentra al

dorso de esta página a AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155, y solicite la versión en VHS.

Indique su nombre, dirección postal, modelo de cortadora y número de serie.

Cada uno de los operadores debe recibir capacitación para cada equipo (tractor y cortadora), comprender el uso

previsto, y comprender los posibles peligros antes de operar el equipo.

La informacion y material mecionado en la informacion anterior junto con el Manual de Operador puede asistir

en cumplir con los requisitos de OSHA para el entrenamiento anual del Operador.

REQUISITOS DE ENTRENAMIENTO DEL OSHA

Los seguientes requisitos de entrenamiento se an tomoda del Titulo 29, código de la pieza de

regulaciones federales 1928.57 (a) (6). www.osha.gov

Instrucciones del operador. A la hora de la asignación inicial y por lo menos anualmente después de eso, el

empleador mandará a cada empleado quien opera un tractor agricola o implemento en las practicas de

operación segura y el mantenimiento de el equipo con el cual el empleado esté, o estará implicado y de

cualquier otras prácticas dictados por el ambiente laboral.

Al propietario/operador/distribuidor

Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con

la unidad siempre. El implemento incluye un porta manual donde se puede guardar el manual de manera

adecuada. Si el manual se extravía o se daña, puede solicitar otra copia sin cargo a un distribuidor autorizado de

Rhino o descargarlo del sitio web de Rhino (www.servis-rhino.com).

ANTES DE COMENZAR LEA, COMPRENDA y SIGA la información incluida en este manual, el Manual de

Seguridad de la Cortadora AEM y el manual del operador del tractor para conocer cómo operar la máquina y

realizar tareas de servicio correctamente. De lo contrario, podría sufrir lesiones u ocasionar lesiones a terceros.

Todos los implementos con partes móviles son potencialmente peligrosos. Cada esfuerzo ha sido hecho para

asegurar que la màquina esté segura, pero los operadores deben evitar entrar en prácticas peligrosas y seguir las

instrucciones escritas que son proporcionadas. El fabricante ha diseñado este implemento para ser usado con

todos sus equipos de seguridad correctamente sujetados para minimizar la probabilidad de accidentes.

LA SEGURIDAD PRIMERO. Lea con atención la totalidad de la sección de seguridad de este manual antes de

operar el equipo. No permita que nadie opere el equipo sin haber leído y comprendido la totalidad de este manual.

Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del

todo.

Los cuidados que brinde a su Implemento Rhino determinarán en gran medida su satisfacción con el desempeño

y la vida útil del equipo. Lea con atención y siga las instrucciones de este manual para comprender cabalmente su

nuevo implemento, su uso previsto, y sus requisitos de servicio.

Todas las referencias que se hacen en este manual a derecha, izquierda, frontal, trasero, arriba y abajo

corresponden a la perspectiva en el sentido del desplazamiento hacia delante con el implemento correctamente

sujetado al tractor.

La información sobre repuestos se encuentra por separado en el Manual de Partes. Las cortadoras Rhino utilizan

componentes del sistema equilibrados y coincidentes para porta cuchillas, cuchillas, ejes de corte, hojas, ganchos

para hojas, rodillos, componentes de los engranajes, y cojinetes. Estas partes se fabrican y se prueban según las

especificaciones de Rhino. Las partes compatibles no genuinas no siempre cumplen con estas especificaciones.

El uso de partes no genuinas puede perjudicar el desempeño de la cortadora, anular la garantía y presentar un

riesgo para la seguridad. Use partes genuinas Rhino para ahorrar dinero y maximizar la seguridad.

Para referencia futura, registre el número de modelo y el número de serie de RHINO que ha adquirido.

Distribuidor: Teléfono: Modelo:

Dueño:

Fecha de compra:

Número de serie:

Placa de Número de Serie

APEX/EPIC/ICON

SERIES

Models 3100, 3150, 4105, 4150

4155, 5100, 5150

Publicado en 04/16 Parte nº. 00791627C

MANUAL DE OPERADOR

RHINO

1020 S. Sangamon Ave.

Gibson City, IL 60936

800-446-5158

Correo electronico: [email protected]

CORTADORA/TRITURADORA GIRATORIA DE ELEVACIÓN

DEL NIVEL MECÁNICAS CON ALETA FLEXIBLE

Este Manual del Operador es

una parte esencial de la

operación segura de esta

máquina y se debe mantener con

la unidad siempre. LEA

ENTIENDA

, y SIGA las

Instrucciones de Seguridad y

Operación contenidas en este

manual antes de operar el

equipo.

C01-Cover SP_R

Importantes instrucciones

de operación y las

instrucciones de seguridad

se encuentran en el video

Cortacésped Sobre

Seguridad que se puede

acceder instantáneamente

en el internet en:

www.algqr.com/rvs

$0.00

RHINO 5000 Series Manual de usuario

Marca: RHINO

Modelo: 5000 Series

Categoría: Cortadoras de césped

Tipo: Manual de usuario

Este manual también es adecuado para

Descargar PDF

informe

En otros idiomas

English: RHINO 5000 Series User manual

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