Simplicity 040438-02 Guía de instalación

Marca: Simplicity

Modelo: 040438-02

Tipo: Guía de instalación

100/150/200 Amp Automatic

Transfer Switch

with Service Disconnect and

Symphony™ II Power Management System

Installation Manual

Questions?

Help is just a moment away!

Call: Transfer Switch Helpline

800-743-4115 Monday - Friday 8:00 AM - 5:00 PM Central Time

NOT

for

REPRODUCTION

2 BRIGGSandSTRATTON.COM

Thank you for your purchase of this Briggs & Stratton® automatic transfer switch. This product is designed for use with specific home

standby generators and may not function with generators or remote modules produced by other manufacturers. Seek a qualified electrical

professional to determine applicability of this equipment to equipment manufactured by others. When operated and maintained according to

the instructions in this manual, your system will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with this system and how to avoid them.

We have made every effort to provide for a safe, streamlined and cost-effective installation. As each installation is unique, it is impossible

to know of and advise of all conceivable procedures and methods by which installation might be achieved. We do not know all possible

hazards and/or the results of each possible method or procedure. It is important that you read and understand these instructions thoroughly

before attempting to install or operate this equipment. Save these original instructions for future reference.

This transfer switch and optional remote modules require professional installation before use. Refer to the Installation section of this manual

and the installation instructions packaged with the remote modules for instructions on installation procedures. Only licensed electrical

contractors should install transfer switches and remote modules. Installations must strictly comply with all applicable federal, state and local

codes, standards and regulations. Your installer should follow the instructions completely.

Where to Find Us

You never have to look far to find Briggs & Stratton support and service for your system. Consult your Yellow Pages. There are many

authorized service dealers who provide quality service. You can also contact Technical Service by phone at 800-743-4115 between 8:00 AM

and 5:00 PM CT, or click on Find a Dealer at BRIGGSandSTRATTON.COM, which provides a list of authorized dealers.

For Future Reference

Please fill out the information below and keep with your receipt to assist in unit identification for future purchase issues.

Transfer Switch Remote Module Remote Module Remote Module Remote Module

Model Number

Revision

Serial Number

Date Purchased

PRIORITY N/A

Remote Module Remote Module Remote Module Remote Module Remote Module Remote Module

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for

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Table of Contents

Important Safety Instructions .............................4

Installation..........................................5

Home Owner Responsibilities ..........................................5

Owner Orientation ...................................................5

Installing Dealer/Contractor Responsibilities...............................5

Equipment Description ...............................................5

Delivery Inspection ..................................................6

Mounting Guidelines .................................................6

Power Wiring Interconnections ........................................11

Supervisory Control Terminals ........................................12

System Setup .....................................................14

Setting Dipswitches.................................................14

Remote Module Setup...............................................15

Testing the Automatic Transfer Switch ..................................15

Te sting the Symphony™ II Power ManagementSystem.....................16

Controls ...........................................17

Operation..........................................17

Symphony™ II Power Monitor (Optional) ................................17

Enclosure Door ....................................................17

Status LED’s ......................................................18

Remote Module LED Status Indicators ..................................19

Troubleshooting .....................................21

Transfer Switch Schematic Diagram .......................22

Transfer Switch Wiring Diagram ..........................23

Product Specfications .................................24

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Important Safety Instructions

SAVE THESE INSTRUCTIONS - This manual contains important

instructions that should be followed during installation of

the equipment.

Safety Symbols and Meanings

The safety alert symbol indicates a potential personal injury

hazard. A signal word (DANGER, WARNING, or CAUTION) is used

with the alert symbol to designate a degree or level of hazard

seriousness. A safety symbol may be used to represent the type of

hazard. The signal word NOTICE is used to address practices not

related to personal injury.

DANGER indicates a hazard which, if not avoided, will result in

death or serious injury.

WARNING indicates a hazard which, if not avoided, could result

in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could result

in minor or moderate injury.

NOTICE addresses practices not related to personal injury.

The manufacturer cannot possibly anticipate every possible

circumstance that might involve a hazard. The warnings in this

manual, and the tags and decals affixed to the unit are, therefore,

not all-inclusive. If you use a procedure, work method or operating

technique that the manufacturer does not specifically recommend,

you must satisfy yourself that it is safe for you and others. You

must also make sure that the procedure, work method or operating

technique that you choose does not render the equipment unsafe.

Electrical Shock

Read Manual

Save These Instructions

NOTICE Only qualified electricians should attempt installation

of this equipment, which must strictly comply with applicable

codes, standards and regulations.

WARNING Certain components in this product and related

accessories contain chemicals known to the State of California

to cause cancer, birth defects, or other reproductive harm. Wash

hands after handling.

WARNING Shock Hazard. Installing low and high voltage

wire in same conduit could result in death or serious.

• Do not run low and high voltage wire in the same conduit unless

the insulation rating on ALL wiring is rated for 600V. See NEC

for more information.

WARNING Shock Hazard. Failure to properly ground

equipment could cause electrocution resulting in death

or seriousinjury.

• Do not touch bare wires.

• Do not use equipment with worn, frayed, bare or otherwise

damaged wiring.

• Do not handle electrical cords while standing in water, while

barefoot, or while hands or feet are wet.

• If you must work around a unit while it is operating, stand on an

insulated dry surface to reduce shock hazard.

• Do not allow unqualified persons or children to operate or

service equipment.

• In case of an accident caused by electrical shock, immediately

shut down all sources of electrical power and contact local

authorities. Avoid direct contact with the victim.

WARNING Shock Hazard. Equipment contains high voltage

that could cause electrocution resulting in death or

seriousinjury.

• Do not operate this equipment imprudently, carelessly or neglect

its maintenance.

NOTICE Improper treatment of equipment could damage it and

shorten its life.

• Use equipment only for intended uses.

• If you have questions about intended use, ask dealer or contact

Briggs & Stratton Power Products.

• Do not expose equipment to excessive moisture, dust, dirt, or

corrosive vapors.

• Remain alert at all times while working on this equipment. Never

work on the equipment when you are physically or

mentally fatigued.

• If connected devices overheat, turn them off and turn off their

circuit breaker/fuse.

WARNING Shock Hazard. Failure to properly wire equipment could

cause electrocution resulting in death or seriousinjury.

• DO NOT connect the ground conductor to the neutral connection in the

remote module.

• All modules must have a dedicated neutral connection.

NOT

for

REPRODUCTION

Installation

We sincerely appreciate your patronage and have made significant

effort to provide for a safe, streamlined and cost-effective

installation. Because each installation is unique, it is impossible

to know of and advise the trade of all conceivable procedures and

methods by which installation might be achieved. Neither could we

know of possible hazards and/or the results of each method

or procedure.

For these reasons, only current licensed electrical professionals

should attempt system installations. Installations must strictly

comply with all applicable codes, industry standards and

regulations.

Your equipment is supplied with this Installation Manual and a

separate Operator’s Manual. These are important documents and

should be retained by the owner after the installation has

been completed.

Every effort has been made to make sure that the information

in this manual is both accurate and current. However, the

manufacturer reserves the right to change, alter or otherwise

improve the system at any time without prior notice.

Home Owner Responsibilities

To help you make informed choices and communicate effectively

with your installation contractor(s), read and understand Owner

Orientation before contracting or starting your

equipment installation.

To arrange for proper installation, contact the store at which you

purchased your equipment, your dealer, or your utility

power provider.

The equipment warranty is VOID unless the system is installed by

licensed electrical professionals.

Owner Orientation

The illustrations provided are for typical circumstances and are

meant to familiarize you with the installation options available with

your system.

Local codes, appearance, and distances are the factors that must

be considered when negotiating with an installation professional.

As the distance from the existing electrical service increases,

compensation in wiring materials must be allowed for. This is

necessary to comply with local codes and overcome electrical

voltage drops.

These factors will have a direct effect on the overall price of your

equipment installation.

Your installer must check local codes AND obtain permits before

installing the system.

 • Readandfollowtheinstructionsgiveninthismanual.

 • Followaregularscheduleincaringforandusingyour

equipment, as specified in this manual.

Installing Dealer/Contractor Responsibilities

 • ReadandobservetheImportantSafetyInstructions.

 • Readandfollowtheinstructionsgiveninthismanual.

 • Theinstallermayneedtoprovideappropriateratedcontactors

based on loads to be controlled.

 • Discusswithownertheirloadprioritypreferencestodecide

on remote module priority settings.

 • Checkfederal,stateandlocalcodesandauthorityhaving

jurisdiction, for questions on installation.

 • Ensuregeneratorisnotoverloadedwithselectedloads.

If you need more information about the transfer switch, call

800-743-4115, between 8:00 AM and 5:00 PM CT.

Equipment Description

The transfer switch is designed to transfer selected loads found

in normal residential installations to standby power in the event

of a primary power outage. The load is connected either to utility

power (normal) or home standby power (generator). The transfer

switch monitors utility and generator voltages and will automatically

connect loads to the appropriate source of power.

The Symphony™ II Power Management System is highly flexible

and utilizes individual high and low voltage modules that can be

mounted anywhere between the home’s main distribution panel and

the managed appliance. Designed to communicate via your home’s

existing power wiring, the power demand and priority sequence of

up to 8 appliance loads are relayed back to the standby generator,

effectively preventing generator overload while expanding power

range and performance. The system is scalable and additional

relays can be added as a homeowner’s power management needs

change over time.

Only a licensed electrician should complete a home standby

installation. Service conduit and conductors can be wired directly

from the watt-hour meter to the transfer switch. A separate service

entrance disconnect and associated wiring is not required when

installed per applicable federal, state and local codes, standards

andregulations.

Major components of the transfer switch are a 2 pole utility

disconnect circuit breaker, a 2 pole generator disconnect circuit

breaker, a 2 pole double throw transfer switch, transfer switch

control circuit board, Symphony II power management system

control circuit board, fused utility terminals and interconnecting

wiring. All of these components are housed in a NEMA3R

enclosure that is suitable for both indoor and outdoor installations.

The transfer switch is solenoid-operated from utility or generator

inputs and contain suitable mechanical and electrical interlock

switches to eliminate the possibility of connecting the utility service

to the generator output. It has ratings capable of switching full

utility power into the residence. In addition, a manual override lever

is provided for the transfer function.

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The transfer switch control board has active circuits sensing utility

and generator voltages. It creates a signal for generator start-up,

switch transfer and retransfer when utility is restored. The transfer

switch control board provides status LED’s to indicate the power

source available.

The Symphony™ II power management system control board

contains a test button, a status LED and eight priority load LED’s. It

creates and sends signals to optional remote modules, instructing

them when to add (turn power on) or shed (turn power off) the

managedload.

The Symphony II system power line carrier technology has been

rigorously tested and has proven to be very robust. However,

certain types of devices and appliances in the home generate

‘noise’ on the power line. Such devices may include non-residential

fluorescent ballasts, dimmers, speed controls (lighting and fans),

bathroom equipment, kitchen equipment, power tools, phone

chargers, and power supplies. These types of devices have the

greatest impact on power line communication when located close

to a remote module.

AM broadcast radio, X10, power line carrier (PLC), uninterrupted

power supply (UPS), transient voltage surge suppression (TVSS)

systems, and power filter technology may also cause the Symphony

II system to not operate as intended. They may cause interference

with the Symphony II system during standby power operation.

If it is determined that power line noise is causing a communication

issue with the Symphony II system, the following changes may

remedy the issue.

 • Havecommercial(nonconsumeruse)fluorescentballasts

replaced with residential use ballasts.

 • HaveaEMI/RFIfilterinstalledinseriesandnearthe

problematic device.

 • Havetheremotemodulerewiredtotheoppositepowerline

(Line 1 or Line 2) from that of the problematic device.

 • RefertoTroubleshootingsection.

The optional 50 Amp remote module is designed for control by

the Symphony II system to add or shed appliance loads connected

to it based on a user-defined priority setting. This remote module

manages 120VAC or 240VAC, single or double pole loads up to

50 amperes. The remote module’s relay state is normally open. Its

components are housed in a NEMA4 enclosure suitable for indoor

and outdoorinstallations.

The optional low voltage remote module is designed for control

by the Symphony II system to add or shed an air conditioner, heat

pump, or low voltage contactor controlled loads based on a user-

defined priority setting. The remote module is housed in a NEMA4

enclosure suitable for indoor and outdoor installations.

Delivery Inspection

After opening the carton, carefully inspect the transfer

switch components for any damage that may have occurred

duringshipment.

If loss or damage is noted at time of delivery, have the person(s)

making delivery note all damage on the freight bill and affix his

signature under the consignor’s memo of loss or damage. If loss

or damage is noted after delivery, contact the carrier for claim

procedures. Missing or damaged parts are not warranted.

Shipment contents:

 • Automatictransferswitch

 • Installationandoperator’smanuals

 • Currenttransformers(2)

Optional components:

 • 50Ampmodule

 • Lowvoltagemodule(singleordualmodels)

 • Symphony™IIpowermonitor

To be supplied by installer:

 • Connectingwireandconduit

 • Variousspecialtytools/equipment

Mounting Guidelines

The transfer switch system circuitry is enclosed in a NEMA Type3R

enclosure suitable for indoor/outdoor use. Guidelines for mounting

the enclosure include:

 • Installenclosureonafirm,sturdysupportingstructure.

 • Thetransferswitchenclosuremustbeinstalledwith

minimum NEMA3R hardware for conduit connections.

 • Topreventswitchcontactdistortion,levelandplumbthe

enclosure. This can be done by placing washers between the

enclosure and the mounting surface.

 • NEVERinstalltheswitchorremotemoduleswhereany

corrosive substance might drip onto the enclosure.

 • Protecttheswitchatalltimesagainstexcessivemoisture,

dust, dirt, lint, construction grit and corrosivevapors.

A typical automatic transfer switch installation is depicted on

the next page. Examples of remote module installations are also

shown. It is best if the transfer switch is mounted near the utility

meter, either inside or outside. The remote module can be located

anywhere between the main distribution panel and its connected

load, either inside or outside. The remote module must be

accessible for service. Discuss layout suggestions/ changes with

the owner before beginning the system installation process

NOTICE Before drilling conduit entry holes, or any other holes,

cover and protect the switch and electronics to prevent dirt and

metal fragments from entering the mechanical and electrical

components. Failure to do so may result in damage or malfunction

of the switch.

NOTICE Use a vacuum to clean any dirt or metal shavings inside

the transfer switch. Do not use a blower or compressed air to clean

the inside of the transfer switch because debris may become lodged

in the electrical and mechanical components causing damage or

malfunction.

NOT

for

REPRODUCTION

Main

Distribution

Panel

Transfer Switch

w/ Service

Disconnect and

Symphony System

Hot Water

Heater

Air

Conditioner

Generator

Watt -

Hourmeter

Service Disconnect

Optional

50A Remote

Module

Optional

LV Remote

Module

Branch

Circuits

A/C Thermostat

To thermostat and heat pump

or air handler, or air conditioner,

or furnace, or HVAC.

Example of 240VAC air conditioner load controlled

by thermostat. Thermostat controlled by low

voltage remote module.

{

Example of thermostat controlled by low voltage

remote module. Power can be supplied from a

120VAC and neutral source powered by

the generator.

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8 BRIGGSandSTRATTON.COM

Distribution Panel

L1 IN

Dual Low

Voltage Module

Low Voltage

Control Wiring

To thermostat and heat pump

or air handler, or air conditioner,

or furnace, or HVAC.

Example of two 240VAC air conditioner

loads controlled by thermostat.

Thermostats controlled by dual low

voltage remote module.

To thermostat and heat pump

or air handler, or air conditioner,

or furnace, or HVAC.

Example of 240VAC heat pump load

controlled by a dual low voltage

remote module.

NOT

for

REPRODUCTION

L2 IN

L2 OUT

L1 IN

L1 OUT

Neutral IN

Neutral OUT

L2 IN

L2 OUT

L1 IN

L1 OUT

Neutral IN

Neutral OUT

Example of two 120VAC loads

controlled by 50Amp remote

module.

Example of one 240VAC

load controlled by 50Amp

remote module.

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10 BRIGGSandSTRATTON.COM

L2 IN

L2 OUT

L1 IN

L1 OUT

Neutral IN

Neutral OUT

Distribution Panel

Example of one 240VAC load controlled

by 50Amp remote module using a 3-wire

installation procedure.

NOT

for

REPRODUCTION

Power Wiring Interconnections

NOTICE Improper installation could cause damage to the circuit

boards and shorten their life. Installing circuit boards in live

circuits will damage the board and is not covered by warranty.

ALWAYS disconnect ALL sources of power prior to servicing.

• Remove all power prior to installing this equipment. Failure to

do so could cause internal damage to the board when making

electrical connections.

• Turn generator to OFF position.

• Turn off utility power to the standby generator and

transferswitch.

All wiring must be the proper gauge, properly supported and

protected by conduit. All wiring should be done per applicable

federal, state and local codes, standards and regulations. Obey

wire type and torque specifications printed on the terminal blocks,

neutral/ground connectors, and installation instructions.

Use installer supplied 600VAC or greater copper or aluminum wire

of a gauge that complies with the latest version of the National

Electric Code to complete the following connections between utility

power, transfer switch, generator, main distribution panel, and

optional remote modules. Apply the necessary correction factors

and wire size calculations.

1. Set generator’s circuit breaker to OFF position.

2. Set generator’s system switch to OFF position.

3. Remove 15 Amp fuse from generator control panel.

4. Turn off utility power to the standby generator and

transfer switch.

5. Connect utility service to transfer switch’s utility

service disconnect circuit breaker terminals marked

“UTILITYCONNECTION”.

6. Connect utility service neutral to transfer switch

neutralterminal.

7. Connect main distribution panel feeder conductors to transfer

switch terminals marked “LOADCONNECTION”.

8. NOTICE Connect main distribution panel neutral to transfer

switch neutral terminal.

9. Connect main distribution panel ground to transfer switch

“GND” terminal.

Assure grounding electrode conductor is connected and

bonded per applicable federal, state and local codes,

standards and regulations.

10. Connect feeder conductors from transfer switch breaker

“GENERATOR CONNECTION” terminals to generator circuit

breaker LINE1 and LINE2 terminals. Each conductor must

pass through hole of current transformer before

making connection.

11. Plug current transformer leads into “CT1” and “CT2”

terminals (C) on transfer switch control board.

240V

120V

Neutral

Ground

To Transfer Switch

Line 1 Neutral

Ground

Line 2

Generator

Circuit

Breaker

CT1

CT2

DPSW2

DPSW1

WARNING Shock Hazard. Installing low and high voltage

wire in same conduit could result in death or serious.

• Do not run low and high voltage wire in the same conduit unless

the insulation rating on ALL wiring is rated for 600V. See NEC

for more information.

WARNING Shock Hazard. Failure to properly wire equipment could

cause electrocution resulting in death or seriousinjury.

• DO NOT connect the ground conductor to the neutral connection in the

remote module.

• All modules must have a dedicated neutral connection.

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for

REPRODUCTION

12 BRIGGSandSTRATTON.COM

12. Connect conductor from transfer switch neutral terminal to

generator NEUTRAL terminal. Observe generator control panel

labeling for terminalidentification.

13. Connect conductor from transfer switch “GND” terminal to

generator control panel “GROUND” terminal.

Assure generator equipment grounding conductor is

connected per applicable federal, state and local codes,

standards and regulations.

14. Using minimum #14 AWG conductors, connect the transfer

switch “UTILITY 240 VAC” terminals (A) to generator’s “240

VAC” terminals via two-pole connector (B) supplied with

generator.

NOTICE TxRx and TxRx GND communication wiring must be connected

for the Symphony II System to

operate properly.

15. Using minimum #18 AWG twisted pair copper or aluminum

conductors, no greater than 200 ft. in length, 300 volt

75°C-90°C, connect “T/R” and “GND” terminals on transfer

switch control board (B) to the generator’s control panel (A)

“TxRx” and “TxRx GND” terminals via ten pin connector or

eight pin terminal. Count down to the proper pin location on

the generator control board since visual alignment with its

decal can bemisleading:

16. Install optional remote modules using the installation

instructions provided with each module. Set each module to

the agreed-upon priority setting.

17. Tighten all wire connections/fasteners to proper torque.

See label inside transfer switch enclosure or values listed in

remote module installation instructions for proper

torque values.

Supervisory Control Terminals

To avoid undesirable operation, we recommend loads be managed

only with low voltage or 50 Amp remote modules. Do not use the

transfer switch control board supervisory control terminals

(if present).

The illustration on the following page shows a completed transfer

switch installation. Your actual layout will vary.

Illustration callouts are:

A - From utility watt-hour meter

B - Current transformers

C - Transfer switch

D - Symphony™ II system control board

E - T/R and GND to Generator

F - Transfer switch control board

G - Neutral terminal

H - Neutral bus

J - Ground bus

K - Main distribution panel

L - UTILITY 240VAC to Generator

M - Two pin connector or Two pin terminal block

N - Ten pin connector or Eight pin terminal block

P - Generator circuit breaker

R - Generator

S - Generator Neutral terminal

T - Generator Ground terminal

U - Transfer switch ground terminal

V - Load connection to distribution panel

W - Generator disconnect circuit breaker

X - Utility disconnect circuit breaker

Y - Utility connection

Z - Generator connection

NOT

for

REPRODUCTION

Typical Transfer Switch shown

LINE1

LINE2

240

VAC

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14 BRIGGSandSTRATTON.COM

System Setup

You must perform the following before operating the system:

 • Ifgeneratorisinstalledinanarearegularlysubjectedto

temperatures below 40°F (4°C), select a 50 second warm up

time by moving jumper JP2 (C) installed on transfer switch

control board from ‘20’ position to ‘50’position.

 • SettheDPSW1(A) and DPSW2 (B) dipswitches on the

transfer switch control board to match the kW rating of the

home standby generator, as described in SettingDipswitches.

Setting Dipswitches

Dipswitches are used to adjust control board operation based

on generator capacity. DPSW1 and DPSW2 switches are set to

correspond to total system kW rating. Dipswitch DPSW1 (A) has

units of 1,000 watts; Dipswitch DPSW2 (B) has units of

10,000 watts.

Set dipswitches with power removed from the transfer switch to

ensure proper control system operation. If dipswitches are set

when power is present at transfer switch, a power reset needs to be

performed before the new dipswitch settings will take effect. Power

reset is when all power is removed from the transfer switch and

then reintroduced after 30 seconds.

NOTICE An FC_8 will occur on standby generator control board if

dipswitches are not properly established as

noted above.

The “On” position for the dipswitches is the switch number ON

THE TRANSFER SWITCH CONTROL BOARD, not on the switch. For

example, for an 18,000 watt generator, set DPSW2 dipswitch 10 to

“On” position. Set DPSW1 dipswitch 8 to “On” position. 10,000 plus

8000 equals 18,000 watts.

Set only one switch to “On” position

on DPSW1 andDPSW2.

Refer to following chart for proper switch selection(s).

NOTICE

Air density is less at high altitudes, resulting in less

available engine power. Specifically, engine power will decrease 3.5%

for each 1,000 feet (300 meters) above sea level and 1% for each 10°

F (5.6°C) above 77°F (25°C). Generators located in these conditions

must have the transfer switch programmed appropriately for this

power decrease.

NOTICE Use extreme caution when setting dipswitches or

damage to control board will result.

• Use a pencil or small piece of plastic to set the dipswitch.

• NEVER use a screwdriver or any type of metal object to set

dipswitches.

CT1

CT2

DPSW2

DPSW1

CA B

kW Rating

Generator

DPSW

#1 “ON”

Position

DPSW

#2 “ON”

Position

7kW 7 0

8kW 8 0

9kW 9 0

10kW* 0 10

11kW* 1 10

12kW 2 10

13kW* 3 10

14kW 4 10

15kW 5 10

16kW 6 10

17kW 7 10

18kW 8 10

19kW 9 10

20kW 0 20

30kW 0 30

45kW 5 40

48kW 8 40

50kW 0 50

60kW 0 60

* For generators with a rating that includes 500 Watts, round down to

next lowest rating

(example: 13.5 kW set to 13kW)

NOT

for

REPRODUCTION

Remote Module Setup

Each remote module features a priority selector (D) that permits

control of load-add or load-shed sequence. Priority number is

identified on clear protective barrier. Diagrams of each module are

shown in Status LED’s, later in this manual. Priority 1 is the highest

priority - devices set to this priority will be the first load(s) added or

last load(s) shed in a load management situation. Priority 8 is the

lowest priority.

Priority 9 and 10 are lockouts. Remote module(s) set to these

priorities will remain unpowered during any utility poweroutage. An

unlimited amount of remote modules can be assigned to priority

9 or 10.

In consultation with the homeowner, set each remote module’s

priority selector switch to the desired priority position. Assign a

different priority to each remote module for optimum operation.

Testing the Automatic Transfer Switch

Turn the utility service disconnect circuit breaker feeding the

transfer switch contactor to the OFF position. The system’s

automatic sequence described below will initiate. To return to utility

power, turn the utility service disconnect circuit breaker to the

ON position.

Utility Fail

The generator senses when utility voltage is below 70percent of

nominal. Engine start sequence is initiated after 6second time

delay.

Engine Warm-Up

Time delay to allow for engine warm-up before transfer. Use jumper

on transfer switch control board to select delay of

20seconds or 50 seconds.

Transfer

Transfer from utility to generator supply occurs after voltage is

above set levels. The transfer switch control board LED lights will

change from green (utility) to red (generator) and the Symphony II

status light will change blink status from Blink Blink_Pause_Blink

Blink to Blink_Pause_Blink. Minimum engine run time is 5 minutes

after transfer.

Load Management

Five minutes after transfer to generator power, the remote modules

energize connected load(s) if generator power is available, starting

with the highest priority (1) through the lowest priority (8). There is

a 10 second delay between each sequential activation.

The P1 through P8 LED’s (A) on the Symphony II control board will

illuminate to show loads being added.

Loads connected to remote modules set to priorities 9 and 10

remain off for the duration of a utility power outage.

Utility Pickup

Voltage pickup level is 80 percent of nominal voltage.

Retransfer

Retransfer from generator to utility power is approximately 10

seconds after utility voltage supply is above pickup level and

minimum run time is completed. All remote module(s) will remain

OFF for five minutes after the power transfer.

Engine Cool Down

Engine will run for 60 seconds after retransfer.

WARNING Shock Hazard. Equipment contains high voltage

that could cause electrocution resulting in death or

serious injury.

• Testing must only be performed by qualified personnel.

• Do not operate this equipment imprudently, carelessly or neglect

its maintenance.

NOT

for

REPRODUCTION

16 BRIGGSandSTRATTON.COM

Te sting the Symphony™ II Power ManagementSystem

The Symphony II system can be tested under either utility power

or generator power. Only one priority LED and associated remote

module will be powered (ON) at a time during test mode.

 • IfTESTisnotpressedagainwithin4minutesANDtestingis

being done under utility power, all managed loads will resume

operation under utility power after a five minute delay.

 • IfTESTisnotpressedagainwithin4minutesANDtestingis

being done under generator power, managed loads will be

added in the priority order set for eachload.

The test procedure in generator mode is as follows:

1. Turn the utility service disconnect circuit breaker feeding the

transfer switch contactor to the OFFposition.

2. After transfer to generator power, verify communication LED

is green on each remote module.

3. Press the TEST button (B) on the Symphony II system control

board. The Symphony II system control board priority 1 LED

turn ON.

4. Verify signal was received by remote module set to priority

one. Follow the test guidelines for each module:

50 Amp Module: Relay contacts will be closed. Relay and

communication LED’s will be green. Appliance/load will

have power.

Low Voltage Module (Single or Dual): Verify continuity

across low voltage control wiring contacts (A).

Communication LED will be green. Appliance/load will

have power.

5. Press the TEST button on the Symphony II system control

board. The priority 1 LED and load connected to remote

module set to priority 1 will turn OFF.

50 Amp Module: If off, relay LED status is off.

Communication LED status is green.

Low Voltage Module (Single or Dual): If off, low voltage

communication LED status is green. Continuity will not be

measured across low voltage contacts.

The priority 2 LED (D) and load connected to remote module

set to priority 2 will turn ON. Repeat step 4 for each priority

number being managed.

6. Each subsequent press of the TEST button cycles to the next

lower priority, through priority 8. After priority 8, press TEST

button one time to exit test mode. The system will reset and

be ready to add loads in 5 minutes.

7. To return to utility power, turn the utility disconnect circuit

breaker to the ON position. All managed loads will be turned

off and turn back on after 5 minutes.

LED

Closed

Open

WARNING Shock Hazard. Equipment contains high voltage

that could cause electrocution resulting in death or

serious injury.

• Testing must only be performed by qualified personnel.

• Do not operate this equipment imprudently, carelessly or neglect

its maintenance.

NOT

for

REPRODUCTION

Controls

Other than a Manual Override lever, there are no operator controls

because this is an automatic transfer switch. The manual override

is to be used only by licensed professionals. Information on handle

use can be obtained by calling Technical Service at 800-743-4115.

Operation

To select automatic transfer operation, do the following:

1. In transfer switch, set utility disconnect circuit breaker

to ON position.

2. In transfer switch, set generator disconnect circuit breaker to

ON position.

3. Install 15 Amp fuse in generator’s control panel.

4. Set generator’s circuit breaker to ON position.

5. Set generator’s system switch to AUTO position.

The system will now be in automatic operation mode.

When the generator is providing power to the transfer switch, the

transfer switch control board is constantly monitoring generator

power and communicating with the Symphony II system

control board.

The Symphony II system will control up to 8 priorities, with priority

9 and 10 as lockouts. When total generator load meets a preset

value, the Symphony II system control board will start shedding

loads, starting with the lowest priority (highest number) load. The

Symphony II system will add or shed managed loads based on the

generator output capacity and priority settings.

The Symphony II system waits 10 seconds between adding

or shedding each load to permit the system to stabilize. If too

much load demand is seen, the Symphony II system will shed all

managed loads quickly to prevent the generator from overloading.

Once the load demand has stabilized, the Symphony II system will

re-load the generator after a 5 minute delay, as describedabove.

There is a minimum five minute delay between the time utility

power is lost and priority 1 loads are energized by the

Symphony II system.

Be aware that managed heating element energy loads (such as

electric range burners, oven, or space heaters) that were ON

when utility power was lost, will be ON when the generator begins

supplying power. It is advised that the owner check all such

managed devices to ensure they are turned OFF before generator

power appears.

Managed devices like clothes dryers that require pressing a START

button will not resume operation unless the START button is

pressed after generator power begins.

Symphony™ II Power Monitor (Optional)

For your convenience, a Symphony II Power Monitor is available,

which provides a visual “on/off” status of each managed appliance/

load. A series of LED lights are ON when an appliance has

generator power and OFF when the appliance is in a shed mode or

does not have power. When on generator power, the consumer can

see which appliances are beingmanaged.

A decal is provided that can be labeled with the managed

appliances/loads and placed next to each priorityLED.

The monitor is plugged into any convenient standard outlet within

the home and constantly receives system status via the power

line communication technology utilized by the Symphony II Power

Management System during generator power.

Enclosure Door

To open transfer switch door, press the spring-loaded door lock to

the right and pull down on the door.

To close and latch door, push door closed against enclosure. While

in this position, push door upwards. This will cause the spring-

loaded door lock to engage and latch the door in place. Enclosure

door MUST be closed and latched at all times except when system

is being serviced.

NOT

for

REPRODUCTION

18 BRIGGSandSTRATTON.COM

Status LED’s

Described below are the system’s LED indicators and the conditions

each LED color represents:

Transfer Switch Control Board

STATUS LED

RED (A) means GENERATOR power is present.

GREEN (B) means UTILITY power is present.

Symphony II System Control Board

STATUS LED (C)

Single Blink-Pause means unit is operating on GENERATORpower.

Double Blink–Pause means unit is operating on UTILITYpower.

PRIORITY LIGHTS/LED’s (D & G)

When green LED is lit, indicates that optional remote module set to

that priority is supplying power to connected load during generator

power.

When not lit, indicates that optional remote module set to that

priority is set to OFF (being managed and Symphony II System is

not allowing power to the unit).

All lights/LED’s are OFF when utility power is present.

Symphony II Power Monitor (Optional)

POWER LIGHT (E)

When lit, indicates that monitor

detects outlet power.

When not lit, indicates that no

power is present at outlet.

COMM (communication status)

LIGHT (F)

When lit, indicates that unit

is receiving signals from the

Symphony II controller.

When not lit, indicates that utility

power is present or a fault in

Symphony II controller.

CT1

CT2

DPSW2

DPSW1

A B

312113

LED

C D

NOT

for

REPRODUCTION

Remote Module LED Status Indicators

Symphony II System does not communicate or manage appliances/

loads when utility power is present.

NOTICE When looking at LED’s, make sure you look straight on

and not at an angle.

Low Voltage (Single and Dual) Models

LED is for signal communication status (F).

Utility power present:

 • NormalState

- Orange LED - No communication and appliances/loads

cannot be managed by Symphony II System

 • ProblemState(seeTroubleshooting)

- No LED - No power to low voltage control board; verify

correct wiring

- Green LED - Broken LED; replace low voltage module

- Red LED - Fault in system; verify current transformer

connections, verify terminations on orange and yellow

communication wires

Generator power present:

 • NormalState

- Green LED - Signal communication detected and

appliances/loads can be managed after 5 minute delay

 • ProblemState(seeTroubleshooting)

- No LED - No power to low voltage control board; verify

correct wiring

- Orange LED - Signal communication not detected; verify

correct wiring

- Red LED - Fault in system; verify current transformer

connections, verify terminations on orange and yellow

communication wires

A - Low Voltage Control Wiring Terminal Contacts

B - Priority Selector

C - Communication LED

D - Neutral Connection

E - Power/Line Connection

F - Status LED

G - Plastic Barrier

NOT

for

REPRODUCTION

20 BRIGGSandSTRATTON.COM

50 Amp Model

LED’s are for signal communication status and relay position

status.

Utility power present:

 • NormalState

Relay Position Status LED (C)

- Green LED - Relay is closed; power available to appliance/

load

Signal Communication Status LED (D)

- Orange LED - No communication and appliances/loads

cannot be managed by Symphony II System

 • ProblemState(seeTroubleshooting)

Relay Position Status LED (C)

- No LED - Power not available to managed appliance/load;

5 minute delay has not expired, verify correct wiring

- Red LED - 50 Amp relay contacts in incorrect state;

replace 50 Amp module

Signal Communication Status LED (D)

- No LED - No power to 50 Amp control board; verify

correct wiring

- Green LED - Broken LED; replace 50 Amp module

- Red LED - Fault in system; verify current transformer

connections, verify terminations on orange and yellow

communication wires

Generator power present:

 • NormalState

Relay Position Status LED (C)

- Green LED - Relay is closed; power available to appliance/

load

- No LED - Relay open, no power, Symphony II is

managing load

Signal Communication Status LED (D)

- Green LED - Signal communication detected and

appliances/loads are being managed after 5 minute delay

 • ProblemState(seeTroubleshooting)

Relay Position Status LED (C)

- No LED - Power not available to managed appliance/load;

5 minute delay has not expired, verify correct wiring

- Red LED - 50 Amp relay contacts in incorrect state;

replace 50 Amp module

Signal Communication Status LED (D)

- No LED - No power to 50 Amp control board; verify

correct wiring

- Orange LED - Signal communication not detected; verify

correct wiring

- Red LED - Fault in system; verify current transformer

connections, verify terminations on orange and yellow

communication wires

When Calling for Assistance

You must have the Model Number and Serial Number from each

transfer switch or remote module ID label at hand if it is necessary

to contact a local service center regarding service or repair. Obtain

this information from the unit ID labels located on or inside device.

For convenience, record the information on the inside front cover of

this manual.

To contact Briggs & Stratton call 800-743-4115, between 8:00 AM

and 5:00 PM CT.

Installation Inspection

Before placing the system into service, inspect the entire installation

carefully.

This completes the installation and startup instructions. The

operator’s manual provides full details on Operation, Maintenance,

and Troubleshooting for the Automatic Transfer Switch.

L2 IN L2 OUT

L1 IN

L1 OUT

NEUTRAL

OUT

A - Priority Selector

B - 50 Amp Relay

C - Relay Status LED

D - Signal Communication LED

E - Neutral Connection

F - Load Connection

G - Power/Line Connection

EFG

NOT

for

REPRODUCTION

Troubleshooting

Problem Cause Correction

Au tomatic transfer switch does not

transfer to generator

1. Generator breaker open.

2. Generator voltage not acceptable.

3. Generator disconnect circuit breaker open in

transfer switch.

1. Reset generator circuit breaker.

2. Refer to generator manual.

3. Reset generator disconnect circuit breaker

in transfer switch.

Au tomatic transfer switch does not

transfer to utility

1. Utility disconnect circuit breaker open in

transfer switch.

2. Utility voltage not acceptable.

1. Reset utility disconnect circuit breaker in

transfer switch.

2. Wait for utility voltage to return tonormal.

Ge nerator is still running after switch

transfers to utility power

Engine cool down period. Engine should stop after 1 minute.

Ge nerator or supervised loads (air

conditioner, etc.) are operating

improperly when generator is

supplyingpower

1. Remote modules are not operatingcorrectly.

2. Too much load on generator.

3. Current transformer not connected.

4. Broken current transformer.

5. Communication lost due to power line noise.

6. Communication lost between transfer switch

and Symphony II control boards.

1. Five minute delay timer has notexpired.

2. Decrease load to generator.

3. Contact local authorized servicecenter.

4. Contact local authorized servicecenter.

5. Verify fluorescent ballasts are rated for

residential use only. If not, replace with

residential ballast.

Install noise filter in series and close to

problematic device.

Rewire remote module to opposite

power line (L1 or L2) from that of

problematic device.

6. Contact local authorized servicecenter.

Ge nerator is still running after utility

power is restored

1. Minimum engine run time has notelapsed.

2. Fuse(s) in transfer switch isdefective.

1. Wait five minutes for transfer switch to

retransfer to utility power.

2. Contact local authorized servicecenter.

Re lay modules do not close after

fiveminutes

1. Too much load on generator.

2. Communication interruption.

3. Priority set to 9 or 10.

1. Decrease load to generator.

2. Reset utility disconnect circuit breaker in

transfer switch and wait five minutes

(turn OFF breaker for ten seconds then

turn it back ON).

3. Appliance will not turn on during standby

power. Contact local authorized service

center to change priority setting.

Re lay modules do not open during

transfer and retransfer

Communication interruption. Contact local authorized service center.

Sy mphony II system control board

status LED does not change

illumination blinking pattern for

utility or generator power.

1. TxRx and TxRx GND communication wires are

not connected between the generator and

transfer switch.

2. TxRx and TxRx GND communication wires

are connected incorrectly between the

generator and transfer switch.

3. TxRx and TxRx GND communication wires

affected by electrical noise interference.

1. Contact local authorized servicecenter.

2. Contact local authorized servicecenter.

3. Contact local authorized servicecenter.

NOT

for

REPRODUCTION

22 BRIGGSandSTRATTON.COM

Transfer Switch Schematic Diagram

MAIN

BREAKER PANEL

NOT

for

REPRODUCTION

Transfer Switch Wiring Diagram

MAIN

BREAKER

PANEL

NOT

for

REPRODUCTION

24 BRIGGSandSTRATTON.COM

Automatic Transfer Switch

Product Specfications

Model 071048

Rated Maximum Load Current

a 25°C (77°F)* ..............................................................100 Amps

Rated AC Voltage. ..............................................................250 Volts

Poles ............................................................................................... 2

Frequency ................................................................................60 Hz

Fault Current Rating ..........22,000 RMS Symmetrical Amperes on Utility Side

................................. 10,000 RMS Symmetrical Amperes on Generator Side

Normal Operating Range ...............-28.8°C (-20°F) to 40°C (104°F)

Weight ........................................................................27 kg (59 lbs)

Model 071049

Rated Maximum Load Current

a 25°C (77°F)* ..............................................................200 Amps

Rated AC Voltage. ..............................................................250 Volts

Poles ............................................................................................... 2

Frequency ................................................................................60 Hz

Fault Current Rating ..........25,000 RMS Symmetrical Amperes on Utility Side

................................. 10,000 RMS Symmetrical Amperes on Generator Side

Normal Operating Range ...............-28.8°C (-20°F) to 40°C (104°F)

Weight ........................................................................28 kg (63 lbs)

This transfer switch is a UL Listed device.

Model 071054