Bush Hog Flex-Wing Rotary Cutter El manual del propietario

Marca: Bush Hog

Modelo: Flex-Wing Rotary Cutter

Categoría: Cortadoras de césped

Tipo: El manual del propietario

Published 07/16

Revised 11/18

Part No. 50076911

OPERATOR’S MANUAL

BUSH HOG

2501 Griffin Ave.

Selma, AL 36703

334-874-2700

www.bushhog.com

This Operator's Manual is an

integral part of the safe operation

of this machine and must be

maintained with the unit at all

times. READ,

UNDERSTAND, and

FOLLOW the Safety and

Operation Instructions contained

in this manual before operating

the equipment. C01-Cover_B

Important Operating

and Safety Instructions

are found in the Mower

Safety Video that can

be instantly accessed

on the internet at:

www.algqr.com/bve

$0.00

FLEX WING ROTARY CUTTER

2215R1, 2215RR1 - 540 RPM

12215R1, 12215RR1 - 1000 RPM

D813_2

D813_1

In order to reduce accidents and enhance the safe operation of mowers, Bush Hog, in cooperation with other

industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video

and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and

agricultural mowing equipment. It is important that Every Mower Operator

be educated in the operation of their

mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This

video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in

this important education.

Your Authorized Bush Hog Dealer may have shown this video and presented you a DVD Video when you

purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this

Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not

understand any of the instructions included in the video or operator’s manual or if you have any questions

concerning safety of operation, contact your supervisor, dealer or Bush Hog.

If you would like a VHS video tape of the video, please mail AEMVideo@alamo-group.com or Fax AEM VHS Video

at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E.

Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address,

mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use,

and the potential hazards before operating the equipment.

The information and material listed above along with this Operator’s Manual can assist you in meeting the OSHA

requirement for annual operator training.

OSHA TRAINING REQUIREMENTS

The following training requirements have been taken from Title 29, Code of Federal Regulations Part

1928.57 (a) (6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter the employer shall instruct

every employee who operates an agricultural tractor and implements in the safe operating practices and servicing

of equipment with which they are or will be involved, and of any other practices dictated by the work environment.

Bush Hog will provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format AEM/FEMA Mower Operator Safety Video

DVD Format AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:___________________________________Phone:

Requester Address:_________________________________________________

City:_______________________________

State:______________________________

Zip Code:__________________________

Mower Model: __________________________Serial Number:______________________________

Date Purchased:_________________________Dealer Salesperson:__________________________

Dealership Name:_______________________ Dealership Location:_________________________

Mail to:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMV[email protected]

To the Owner/Operator/Dealer

SERIAL NUMBER

DECAL LOCATION

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the

implement at all times. A Manual canister is provided on the implement where this manual can be properly stored.

If you lose or damage this manual a free replacement manual can be obtained from an authorized Bush Hog dealer

or by down loading the manual from the Bush Hog website www.bushhog.com

BEFORE YOU START!! READ, UNDERSTAND, and FOLLOW the information provided in this manual, the AEM

Mower Safety manual and the tractor operator's manual carefully to learn how to operate and service your machine

properly. Failure to do so could result in personal injury to you and bystanders. All implements with moving parts

are potentially hazardous. Every effort has been made to ensure that the machine is safe but operators must avoid

engaging in unsafe practices and follow the written instructions provided. The manufacturer has designed this

implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

SAFETY FIRST. Completely read and understand the safety section of this manual before operating this

equipment. Do not allow anyone to operate this equipment who has not fully read and understood this manual.

Contact your Dealer to explain any instructions that you do not fully understand.

The care you give your Bush Hog Implement will greatly determine your satisfaction with its performance and its

service life. Carefully read and follow the instructions in this manual to provide you with a thorough understanding

of your new implement and its intended use and service requirements.

All references made in this manual to right, left, front, rear, top or bottom are as viewed facing the direction of

forward travel with the implement properly attached to the tractor.

Replacement Parts information is located in a separate Parts Manual. Bush Hog mowers use balanced and

matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain

components, and bearings. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit"

parts do not consistently meet these specifications. The use of "will fit" parts may reduce mower performance, void

warranties, and present a safety hazard. Use genuine Bush Hog mower parts for economy and safety.

For future reference, record your Bush Hog product model number and serial number.

Dealer Telephone Model Number

Owner Purchase Date: Serial Number

DEALER to CUSTOMER Pre-Delivery/ Operation Instructions

Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are

applicable.Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety

equipment, safe operation, and maintenance, to review the Safety Signs on the implement (and tractor if possible),

and of Purchaser’s responsibility to train his/her operators’s in safe operation procedures.

IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be installed and maintained in

good repair.

• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and fas-

tened securely in place to prevent injuries from entanglement or thrown objects.

• HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as

instructed, stopping leaks, damage caused by operating with over-heated oil, caring for hoses, using hoses of

proper rating, maintaining the specified operating pressure and the potential hazard of oil’s penetrating the

skin.

• FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when

the head is lifted off ground and that operator is responsible to watch out for persons in the area. I have

explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and

telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can

contact power lines with resulting electrocution, injury or death and that operator is responsible for keeping

clear of such hazards.

PRE-DELIVERY SERVICE

CHECK AND ADJUST OR LUBRICATE AS REQUIRED

See Operator’s Manual for Details

Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete

LUBRICATION & HYDRAULICS



Gearbox (Oil Levels)

 Hydraulic Oil Level (External Tank)

 Tractor Hydraulic Oil Level

 Hydraulic Hoses (Not Kinked Tighten Connections)

 Front Pump Drive (Assembly Is Tight And Shaft Properly

Aligned)

MOWER



Spindle And Motor Bolts Properly Torqued

 Spindle Oil Level

 Blade Carrier Bolts Properly Torqued/Retaining Pin In

Place

 Mower Cutting Height And Level Adjusted

 Cutting Shaft Bearings Lubricated

 All Hardware Properly Torqued



Tire and Air Pressure/Lug Nuts (Correct Torque)

 Wheel Bearings (Check, Grease, and Preload)

ATTACHMENTS & INSTALLATION



Deflectors Front And Rear



Shredding Attachments

 Correct Blade Rotation Direction

 Axle Arms And Beams

 Tongue And Control Rods (Installed And Adjusted)

 All Bolts - Pins And Nuts (Proper Torque)

MOWER TO TRACTOR CONNECTIONS



Draw Bar Length (Check And Set)

 A-Frame Pivot & Links

 Control Rods (Adjusted Equal)

 Axle Height (Adjusted)

 Cutting Height (Adjust)



Mount Kit-Pre-Operation Check Complete

 Mower Wing (Adjust Level With The Center)

 Mower Wing (Check For Proper Raising Operation)

 C.V. Driveline (Check Max Turn Radius)

 Pull Type Hitch (Height Adjustment)

 Mounting Hardware Properly Torqued

SAFETY ITEM S



Protective Shields (Operation And Installation)

 Driveline Clutch (Torque Limiter) (Adjust And Run In)

 Safety Decals (Installed)

 Operator’s Manual (Supplied)

 Tractor PTO Shield (Installed)

 S.M.V. Emblem (Installed If Needed)

 Tongue Jack (Installation and Operation)



Safety Tow Chain (Installed)

 ADMA Driveline Safety Manual Supplied

 AEM Mower Safety Manual (Supplied in Canister)

 AEM Mower Safety Video has been shown to Purchaser

TABLE OF CONTENTS

SAFETY SECTION .........................................................1-1

GENERAL SAFETY INSTRUCTIONS AND PRACTICES ...........................................1-2

OPERATOR SAFETY.......................................................................1-3

CRUSHING HAZARDS .....................................................................1-4

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY.......................................1-5

THROWN OBJECTS HAZARDS . . ............................................................1-6

RUN OVER HAZARDS .....................................................................1-8

PTO ENTANGLEMENT HAZARDS ............................................................1-9

MOWER BLADE CONTACT HAZARDS .......................................................1-10

HIGH PRESSURE OIL LEAK HAZARD ........................................................1-10

ELECTRICAL & FIRE HAZARD . . . ..........................................................1-11

TRANSPORTING HAZARDS................................................................1-12

HAZARDS WITH MAINTENANCE OF IMPLEMENT..............................................1-13

PARTS INFORMATION ....................................................................1-15

Decal Location ...........................................................................1-16

Decal Description .........................................................................1-18

Federal Laws and Regulations...............................................................1-26

INTRODUCTION SECTION . .................................................2-1

Equipment Specifications 2215/12215 ..........................................................2-3

KEY OPERATION POINTS ..................................................................2-4

Operating Noise Level/Sound Pressure .........................................................2-4

ASSEMBLY SECTION ......................................................3-1

DEALER SET-UP INSTRUCTIONS . . . .........................................................3-2

ASSEMBLY ..............................................................................3-2

TONGU. .................................................................................3-3

LEVEL RODS .............................................................................3-3

TIRES AND WHEELS . .....................................................................3-4

TIRES AND WHEELS3-5 HYDRAULICS........................................................3-6

DRIVELINE ATTACHMENT TO IMPLEMENT . ...................................................3-8

CV DRIVELINE ...........................................................................3-8

CENTER DRIVELINE. . . . . . .................................................................3-8

WING DRIVELINE .........................................................................3-9

DRIVELINE ATTACHMENT ..................................................................3-9

OPERATION SECTION . . . . .................................................4-1

OPERATOR REQUIREMENTS ...............................................................4-3

TRACTOR REQUIREMENTS ................................................................4-4

ROPS and Seat Belt. . ......................................................................4-4

Tractor Safety Devices ......................................................................4-4

Tractor Horsepower ........................................................................4-5

Drawbar . . . ..............................................................................4-5

Tractor Hydraulics . ........................................................................4-5

Front End Weight ..........................................................................4-5

Power Take Off (PTO) ......................................................................4-6

Tire Spacing ..............................................................................4-6

GETTING ON AND OFF THE TRACTOR .......................................................4-7

Boarding the Tractor........................................................................4-7

Dismounting the Tractor . . . ..................................................................4-7

STARTING THE TRACTOR ..................................................................4-8

CONNECTING THE MOWER TO THE TRACTOR. ................................................4-9

Connecting Mower Tongue to the Tractor .......................................................4-9

Connecting Mower Hydraulic Lines to the Tractor ................................................4-10

SETTING THE MOWER....................................................................4-11

Setting Deck Height .......................................................................4-11

Setting Deck Pitch. ........................................................................4-13

DRIVELINE ATTACHMENT .................................................................4-14

Driveline Length Check ....................................................................4-14

Constant Velocity (CV) Driveline .............................................................4-16

PRE-OPERATION INSPECTION AND SERVICE ................................................4-17

Tractor Pre-Operation Inspection/Service ......................................................4-18

Mower Pre-Operation Inspection/Service.......................................................4-19

Cutting Component Inspection ...............................................................4-23

Blade Bolt Inspection.......................................................................4-25

DRIVING THE TRACTOR AND IMPLEMENT ...................................................4-28

Starting the Tractor........................................................................4-29

Brake and Differential Lock Setting ...........................................................4-29

Operating the Mower Wings . ................................................................4-29

Transport Position . . ......................................................................4-30

Operating Position.........................................................................4-30

Driving the Tractor and Cutter . ..............................................................4-31

OPERATING THE TRACTOR AND IMPLEMENT . . . .............................................4-33

Foreign Debris Hazards . . ..................................................................4-34

Bystanders/Passersby Precautions ...........................................................4-34

Engaging the Power Take Off (PTO) ..........................................................4-35

PTO RPM and Ground Speed ...............................................................4-36

Operating the Mower ......................................................................4-36

Right of Way (Highway) Mowing .............................................................4-40

Shutting Down the Implement ...............................................................4-41

DISCONNECTING THE MOWER FROM THE TRACTOR. . . . ......................................4-42

MOWER STORAGE.......................................................................4-43

TRANSPORTING THE TRACTOR AND IMPLEMENT . . . .........................................4-43

Tire and Wheels ..........................................................................4-45

Transporting on Public Roadways ............................................................4-45

Lighting & Marking of Agricultural Equipment - ANSI/ASE Standard 279.16 . . . .........................4-47

Hauling the

Tractor and Implement ...........................................................4-48

TROUBLE SHOOTING GUIDE . . . ...........................................................4-49

MAINTENANCE SECTION. . . . . . . ............................................5-1

HAZARDS WITH MAINTENANCE OF IMPLEMENT...............................................5-2

PARTS INFORMATION5-4 Lubrication .........................................................5-5

CENTER & WING GEARBOXES..............................................................5-6

DIVIDER GEARBOX .......................................................................5-6

MAIN CV DRIVELINE SAFETY SHIELD . . . .....................................................5-7

SLIP CLUTCH ADJUSTMENT ................................................................5-9

BLADE REMOVAL ........................................................................5-11

Blade Bolt Inspection ......................................................................5-12

BLADE HOLDER ASSEMBLY ...............................................................5-12

Blade Removal5-11 Installation ..............................................................5-13

WHEEL HUB ASSEMBLY5-12 TONGUE. . .....................................................5-14

HIGH PRESSURE OIL LEAK HAZARD ........................................................5-15

HYDRAULIC HOSES . . ....................................................................5-15

Flex Wing Hydraulic Cylinder Replacement Instructions ...........................................5-16

STORAGE ..............................................................................5-17

TABLE OF CONTENTS CONTINUED

Safety Section 1-1

SAFETY SECTION

SAFETY

2215/12215 07/16 Safety Section 1-2

SAFETY

GENERAL SAFETY INSTRUCTIONS AND PRACTICES

SAFETY

2215/12215 07/16 Safety Section 1-3

SAFETY

OPERATOR SAFETY

TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING:

• READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages.

• WEAR SAFETY GLASSES , safety shoes, hard hat, hearing protection and gloves when operating or

repairing equipment

• WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases.

• DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.

• DO NOT USE DRUGS or ALCOHOL before or while operating equipment.

• DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol.

• CONSULT medical professional for medication impairment side effects.

• STAY ALERT , prolonged operation can cause fatigue, STOP and REST.

GENERAL OPERATING SAFETY

VISIBILITY CONDITIONS WHEN MOWING:

• OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility.

• BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power

lines, debris and foreign objects.

GROUND SPEED WHEN MOWING:

• NORMAL SPEED range is between 2 to 5mph.

• ADJUST MOWING SPEED for terrain conditions and grass type, density and cut height.

• REDUCE MOWING SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, power

lines and to avoid debris and foreign objects.

INSECT INFESTATION

• Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING

or use enclosed tractor cab.

PTO SPEED:

• DO NOT EXCEED IMPLEMENT RATED PTO SPEED

• AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures.

SAFETY SIGNS:

• REPLACE missing, damaged or unreadable safety signs immediately.

PN OS01

SAFETY

2215/12215 07/16 Safety Section 1-4

SAFETY

CRUSHING HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER,

ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS lock in up position.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

WHEN RAISING OR LOWERING WINGS:

• Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled.

• Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over.

• KEEP BYSTANDERS CLEAR of area TO AVOID crushing.

• KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines.

LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement.

TO AVOID EQUIPMENT FALLING while working near or under lifted wings, components and

implements raised by 3-Pointed tractor hitch:

• SECURELY SUPPORT or block up raised equipment, wings and components.

• BLOCK UP and securely support equipment before putting hands, feet or body under raised equipment or lifted compo-

nents.

• KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up.

WHEN PARKING Implement and Tractor:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• NEVER leave implement unattended in a raised position.

TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT :

• NEVER ALLOW children to play on or around Tractor or Implement.

WHEN UNHITCHING IMPLEMENT:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• USE tongue jack to control implement tongue movement.

• USE tongue JACK to lift heavy implement tongues.

• AVOID overloading jack to prevent jack failure and injury.(Refer to Instructions in Operation Section)

BEFORE REMOVING Wing Retaining Lock:

• ATTACH hoses to tractor.

• FILL Wing Cylinders with oil. (Refer to Instructions in Operation Section)

• KEEP bystanders away before operating wings.

• LOWER WINGS slowly and carefully.

PN CH01

SAFETY

2215/12215 07/16 Safety Section 1-5

SAFETY

CONNECTING OR DISCONNECTING IMPLEMENT SAFETY

TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR

IMPLEMENT:

WHEN BACKING tractor to implement hitch:

• DO NOT ALLOW BYSTANDERS between tractor and implement.

BEFORE connecting and disconnecting implement hitch:

• STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.

WHEN connecting and disconnecting implement hitch:

• DO NOT crawl or walk under raised mower or wing.

• USE tongue JACK to lift heavy implement tongues to control implement tongue movement.

• AVOID overloading jack to prevent jack failure and injury.

(Refer to Instructions in Operation Section)

WHEN CONNECTING IMPLEMENT DRIVELINE:

TO AVOID implement driveline coming loose during operation:

• LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft.

• SECURELY seat yoke locking balls in PTO shaft groove.

• PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY

ATTACHED.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft (Refer to Instructions in Operation

Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

• Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause:

• Excessive vibration, thrown objects, blade and implement failures by doubling operating speed.

• Increased working length exposing unshielded driveline areas and entanglement hazards.

BEFORE REMOVING WING RETAINING LOCKS:

• ATTACH hoses to tractor.

• FILL Wing Cylinders with oil. (R

efer to Instructions in Operation Section)

• KEEP bystanders clear of area before operating wings.

• LOWER WINGS slowly and carefully.

DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD01

SAFETY

2215/12215 07/16 Safety Section 1-6

SAFETY

THROWN OBJECTS HAZARDS

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE

CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:

• KEEP bystanders 300 feet away

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands,

Side Skirts and Skid Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle.

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swing outside deck with great velocity:

1. MARK objects that cannot removed.

2. AVOID these objects when mowing.

HIGH GRASS and WEED AREA INSPECTION:

• INSPECT for and REMOVE any hidden large debris.

• MOW at Intermediate height

• INSPECT and remove remaining debris

• MOW at final height.

MOWER THROWN OBJECT SHIELDING:

• KEEP all thrown object shielding including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side

Skirts and Skid Shoes in place and in good condition when mowing.

• DO NOT OPERATE with any thrown object shielding missing, damaged or removed.

RIGHT OF WAY (Highway) MOWING

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks or greenbelt mowing or all other mowing where

human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,

2. RAISE CUTTING HEIGHT to 6 INCHES minimum,

3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,

4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground

while mowing.

PN TO01

SAFETY

2215/12215 07/16 Safety Section 1-7

SAFETY

THROWN OBJECTS HAZARD (CONTINUED)

MOWER OPERATION:

• DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material.

• USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area.

• Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or

use enclosed tractor cab.

• ADJUST mower sections or wing close and parallel to ground without exposing blades.

• ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs,

guard rails and fixed obstructions.

• DO NOT operate mower when mower wing(s) is raised or in transport position.

• STOP MOWING immediately if blades strike heavy objects, fixed structures, metal guard rails and con-

crete structures:

1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.

2. INSPECT and REPLACE any damaged blades.

3. CHECK blade carrier and REPLACE if damaged.

• DO NOT mow in standing water TO AVOID possible BLADE FAILURE.

• AVOID MOWING in reverse:

1. STOP PTO and back up mower.

2. LOWER mower, engage PTO and mow forward.

• STOP PTO and BLADES when raising wings or the mower to transport position.

• DO NOT ENGAGE PTO with mower in transport position.

• STOP mowing when EXCESSIVE VIBRATION occurs:

1. STOP PTO and tractor ENGINE.

2. INSPECT mower for vibration source.

3. REPLACE any damage parts and bent or damaged BLADES.

PN TO01-X

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SAFETY

2215/12215 07/16 Safety Section 1-9

SAFETY

PTO ENTANGLEMENT HAZARDS

KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR

DEATH:

STAY AWAY

and KEEP hands, feet and body AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

• ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.

PTO SHIELDING:

TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT:

• KEEP PTO shields,

integral driveline shields and input shields installed

• DO NOT OPERATE mower without shields and guards in place or missing

• REPAIR OR REPLACE if damage, broken or missing

• ALWAYS REPLACE GUARDS that have been removed for service or maintenance.

• Do Not use PTO or PTO guard as a step.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in

Operation Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft

• AVOID sharp turns or lift mower to heights to cause driveline "knocking".

• Lubricate driveshaft-telescoping components weekly.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by

doubling operating speed. Increased working length exposing unshielded driveline areas.

PN PE01

SAFETY

2215/12215 07/16

Safety Section 1-10

SAFETY

HIGH PRESSURE

OIL LEAK HAZARD

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS

PENERATING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system

pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

• REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.

WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

• USE paper or cardboard to search for leaks.

• DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.

• Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury.

PN HP01

SAFETY

2215/12215 07/16 Safety Section 1-11

SAFETY

ELECTRICAL & FIRE HAZARD

TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN

WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES:

• INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines,

cables and Utility, Municipal, or other type structure.

• KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions.

• DO NOT allow mower to contact with any Utility, Municipal, or type of structures and obstructions.

• CALL 811 and 1-800-258-0808 to identify buried utility lines.

FIRE PREVENTION GUIDELINES while Operating, Servicing, and Repairing Mower and Tractor to

reduce equipment and grass fire Risk:

• EQUIP Tractor with a FIRE EXTINGUISHER

• DO NOT OPERATE mower on a tractor equipped with under frame exhaust

• DO NOT SMOKE or have open flame near Mower or Tractor

• DO NOT DRIVE into burning debris or freshly burnt area

• AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock.

• ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating.

• CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes.

• SHUT OFF ENGINE while refueling.

PN EF01

SAFETY

2215/12215 07/16 Safety Section 1-12

SAFETY

TRANSPORTING HAZARDS

TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT:

• KEEP transport speed BELOW 20 mph to maintain control of equipment.

• REDUCE SPEED on inclines, on turns and in poor towing conditions.

• DO NOT TOW with trucks or other vehicles.

• USE only properly sized and equipped tractor for towing equipment.

• FOLLOW all local traffic regulations.

TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS:

• ONLY TRANSPORT with tractor with ROPS in the raised position.

• USE properly sized and equipped tractor that exceeds implement weight by at least 20%.

• KEEP 20% of tractor weight on front wheels to maintain safe steering.

BEFORE TRANSPORTING OR TOWING IMPLEMENT:

TRACTOR INSPECTION:

• CHECK steering and braking for proper operation and in good condition.

• CHECK SMV sign, reflectors, stop lights, tail lights and hazard lights for proper operation and visibility behind unit.

• CHECK that your driving vision is not impaired by tractor, cab, or implement while seated in tractor seat.

• ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions.

PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING:

ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS:

• RAISE MOWER and ENGAGE center axle cylinder transport stops or pins.

• RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins.

• ATTACH implement SAFETY CHAIN to tractor.

• REMOVE any cut material collected on mower deck.

DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR

TOWING:

BRAKING TESTS:

• INSTALL center axle cylinder transport stops or pins.

• Observe STOPPING distances increases with increased speeds.

• DETERMINE the maximum safe transport speed that does not exceed 20 mph.

DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND:

• TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds.

• USE REDUCED turning speeds in sharp turns to avoid equipment turning over.

WHEN TOWING OR TRANSPORTING EQUIPMENT:

• Always WEAR SEAT BELT when operating or transporting mower.

• USE low speeds to avoid overturn with raised wings.

• USE low spee

ds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads.

• TURN ON tractor FLASHING WARNING LIGHTS.

• ALLOW clearance for implement swing while turning.

KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions.

PN TH01

SAFETY

2215/12215 07/16 Safety Section 1-13

SAFETY

HAZARDS WITH MAINTENANCE OF IMPLEMENT

SAFETY

HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED

2215/12215 07/16

Safety Section 1-14

SAFETY

2215/12215 07/16 Safety Section 1-15

PARTS INFORMATION

SEE YOUR BUSH HOG DEALER

Bush Hog mowers use balanced and matched system components for blade carriers, blades, cutter shafts,

knives, knife hangers, rollers, drive train components, and bearings. These parts are made and tested to

Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of

“will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine

Bush Hog mower parts for economy and safety.

(SPBH-1)

SAFETY

2215/12215 07/16 Safety Section 1-16

SAFETY

2215/12215 07/16 Safety Section 1-17

ITEM PART NO. QTY TYPE DESCRIPTION

1. 50035289 1 Storage Tube Manual Storage Tube

2. 50074259 1 Decal Made In USA

3. D614

Danger Decal Thrown Objects

4. D546 4 Danger Decal Multi Hazard

5. D587 1 Decal, Lubrication Lubrication

6. D549 1 Danger Decal Operation

D555

2 Danger Decal Crushing Hazard, Transport Latch

8. D813 1 Danger Decal Multilingual

9. 91443 2 Decal, Important Important Instructions

10. D559 1 Warning Genuine Bush Hog Parts

11. D551 2 Warning,Blade Rotation CCW Blade Rotation

12. D552

Warning,Blade Rotation CW Blade Rotation

13. 50061049 2 Decal. Logo Bush Hog Logo

14. 50031214 2 Reflector Red Reflector

15. 50031212 6 Reflector Amber Reflector

16. D565 2 Danger Decal Crushing Hazard, Wing Drop

17. D553 1 Warning Decal Pull Type Unit Hazard

18. D547 1 Danger Decal 540 RPM Operation Decal

19. D548 1 Danger Decal 1000 RPM Operation Decal

20. 87340 1 Important Decal Driveline Lubrication

21. 50076893 1 Model Decal 2215 Model Decal

50076894 1 Model Decal 12215 Model Decal

22. 50065309 2 Decal, Logo Bush Hog Logo Decal

23. 94359 1

SMV Plackard Slow Moving Vehicle

SAFETY

2215/12215 07/16 Safety Section 1-18

Decal Description

SAFETY

2215/12215 07/16 Safety Section 1-19

SAFETY

2215/12215 07/16 Safety Section 1-20

SAFETY

2215/12215 07/16 Safety Section 1-21

SAFETY

2215/12215 07/16 Safety Section 1-22

SAFETY

2215/12215 07/16 Safety Section 1-23

SAFETY

2215/12215 07/16 Safety Section 1-24

SAFETY

2215/12215 07/16 Safety Section 1-25

D813_2

D813_1

SAFETY

2215/12215 07/16

Federal Laws and Regulations

This section is intended to explain in broad terms the conc ept and effect of federal laws and regulations concerning

employer and employee equipment operators. This section is not intended as a legal interpretation of the law and

should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employ ment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov

Operator instructions. At the time of initial assignment and at leas t annually thereafter, the employer shall

instruct every employee who operates an agricultural tr actor and implements in the safe operating practices

and servicing of equipment with which th ey are or will be involved, and of any other practices dictated by the

work environment.

Keep all guards in place when the machine is in operation;

Permit no riders on equipment

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, exc ept where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the

machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional RO PS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one unde r the age of 16 may operate power machinery. It is your responsibility to

know what these regulations are in your own area or situat ion. (Refer to U.S. Dept. of Labor, Employment Standard

Administration, Wage & Home Division, Child Labor Bulletin #102.)

Safety Section 1-26

SAFETY

Introduction Section 2-1

INTRODUCTION SECTION

INTRODUCTION

2215/12215 07/16 Introduction Section 2-2

INTRODUCTION

Indicates an imminently hazardous situation tha t, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation th at, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not stri ctly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

are pleased to have you as a Bush Hog customer. Your Rotary Cutter has been carefully designed with

care and built with quality materials by skilled workers to give maximum service with minimum down time. This

manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary

cutter in top operating condition. Careful use and timely service saves extensive repairs and costly down time

losses. Please read this manual thoroughly. Understand what each control is for and how to use it.

Bush Hog typically offers two types of shielding to protect the operator, passerby, livestock, and property from

thrown objects...single chain guards, and double chain guards. Shielding should be selected based on the

intended use of the mower. Double chain guards or deflectors should be used for highway, right-of-way, parks

or green belt mowing or all other mowing where human dwellings, vehicles, or livestock could be within 300

feet of the mower. Chain guards are more durable, provide a longer service life and require less maintenance

and replacement than deflectors. Single chain guards may be sufficient for agriculture and other mower use

only where passers by or property are not within 300 feet of the mower during operation.

No shielding is 100% effective in preventing thrown objects. The possibility of injury and property damage from

this hazard can be substantially reduce by selecting proper shielding, maintaining the mower and shielding in

good operational condition, inspecting the area for foreign debris before mowing, operating the mower at a

minimum cutting height of 6", and keep unprotected persons at a minimum distance of 300 feet from them

mower at all times during operation.

Safety is of primary importance to the owner/operator and to the manufacturer. Observe all safety precautions

decaled on the machine and noted throughout the manual for safe operation of implement. If any assistance or

additional information is needed, contact your authorized Bush Hog dealer. The owner/operator/dealer should

know and understand the Safety Messages before assembly and be aware of the hazards of operating this

cutter during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

INTRODUCTION

2215-12215 07/16 Introduction Section 2-3

INTRODUCTION

Equipment Specifications 2215/12215

Cutting Width 15’ Blade Tip Speed

Transport Width 86” 540 PTO rpm 16,286 FPM

Transport Height 81” 1000 PTO rpm 15,800 FPM

Overall Length 169”

Cutting Height 2 14”

Blades

HP Required (min) 60 PTO HP Blades 1/2” x 4” Uplift

Blades Overlap 6”

Cutting Capacity (max) 3 1/2”

Hitch Perma Level

Gearbox Rating

Wing Flex Up 87°

Transfer 250HP

Wing Flex Down 22°

Center & Wings 210 HP

Weight 4,584 lbs.

Overall Width 187”

Tires

Tractor PTO 540 RPM/1000 RPM

Laminated, Aircraft, Foam Filled Aircraft

Deck Thickness 10 Gauge

Tongue Weight 1,506 lbs.

PTO Driveline

Cat 6 (540 RPM) Cat 6 (1000 RPM)

WING Cat 4 Cat 4

NOTE: All references made in this manual to right, left, front, rear, top or bottom are as

viewed facing the direction of forward travel with implement properly attached to tractor.

The Bush Hog Model 2215/12215 Flex Wing Rotary Cutter is designed primarily for

weed, grass, and brush to 3-1/2” diameter and consists of a center unit with two

variable position wings together having a cutting width of 15 feet. Wing operating

angles and machine cutting height are independently controlled using hydraulic

cylinders. A self-leveling linkage maintains a level cutter height. PTO is split at the

center gearbox and supplied to each of the blade gearboxes. Each blade gearbox has

two free-swinging uplift blades designed for light mowing. Free-swinging blades reduce

the shock of impact when a stationary object is hit. Slip clutches are installed on each

gearbox for additional protection. Front and rear discharge shields are included as

standard equipment.

INTRODUCTION

2215/12215 07/16 Introduction Section 2-4

INTRODUCTION

KEY OPERATION POINTS

• Cutting performance and distribution are best when cutter is level from side to side. Mower front to rear

pitch should be 1” or less.

• In extra heavy material, rear chains will allow better discharge and better distribution than solid rear

deflectors or bands.

• Never operate the Flexwing below full PTO speed of 540 or 1000 rpm.

• For good distribution, the distribution baffles must be used.

• Make sure PTO driveline slip clutches are not frozen and are properly adjusted.

• To reduce uneven grass cutting and streaking.

- make sure tractor rear tire spacing is a minimum of 60” between the inside of the tires.

- make sure blades are not bent and are in good condition.

- reduce ground speed to allow more cutting time.

• If Tractor engine is lugging down, shift tractor to a lower gear

• ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT

POSITION.

• For maximum performance and service life, Always use Genuine Bush Hog replacement parts.

Operating Noise Level/Sound Pressure

WARRANTY INFORMATION

In addition to the standard Limited Warranty shown on the facing page, Bush Hog also provides:

1. A FIVE-YEAR (60 months) LIMITED WARRANTY* on GEARBOX components provided they have been properly

maintained† and have not been subjected to abuse or mis-use except as limited below.

* WARRANTY LIMITATIONS - GEARBOX

A. Users' Gearboxes may be rebuilt by Bush Hog or replaced by new or rebuilt Gearboxes at the option of Bush Hog.

1. ONE-YEAR (12 months) LIMITED WARRANTY** on the DRIVELINE components provided they have

been properly maintained† and have not been subjected to abuse or mis-use.

2. * *WARRANTY LIMITATIONS - DRIVELINE

A. Warranty is ONE-YEAR (12 MONTHS) fo r DRIVELINE SHIELDS except that evidence of wear from contact with

other parts on the shield voids this warranty.

B. Shield Bearings are wearing parts and are not warrantable.

C. Slip-Clutch Disks are wearing parts and are not warrantable. Evidence of “burning up” Slip Clutch Plates due to

improper adjustment will void warranty on Slip Clutch Parts.

† NOTE - “properly maintained” specifically includes, but is not limited to:

A) Running Gearboxes with the proper amount of the correct lubricant.

B) Adjusting Slip Clutches correctly to provide proper protection for Driveline and Gearbox Components.

C) Properly lubricate all driveline components as specified.

D) Maintaining proper bearing preload on all gearbox shafts.

The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB (A) below

the levels from typical Agricultural tractors used to power and transport this machine. Therefore, the Noise

emission values given by the OEM of the Agricultural tractor used to power and transport this machine would

be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended

applications.

INTRODUCTION

2215/12215 07/16 Introduction Section 2-5

INTRODUCTION

LIMITED WARRANTY

THIS LIMITED WARRANTY SHALL NOT APPLY:

1. To vendor items which carry their own warranties, such as engines, tires, and tubes.

2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.

3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole

judgment of Bush Hog such use affects its performance, stability or reliability.

4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which, in

the sole judgment of Bush Hog, affects its performance, stability or reliability.

5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,

worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure.

6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in

the company’s sole judgment is a wear item.

NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED

WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN

WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, 2501 GRIFFIN AVE., SELMA, ALABAMA

36703.

Record the model number, serial number and date

purchased. This information will be helpful to your

dealer if parts or service are required.

MAKE CERTAIN THE WARRANTY

HAS BEEN FILED WITH BUSH HOG

SELMA, ALABAMA

MODEL NUMBER _________________________

SERIAL NUMBER _________________________

DATE OF RETAIL SALE ____________________

Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized

Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one

(1)year for non-commercial, state and municipalities’ use and ninety (90) days for commercial use from date of

retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or

replacement of defective parts.

Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for

ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment

warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an

authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any

equipment or parts which are claimed to have been defective in material or workmanship.

DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES

Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all warranties,

implied or expressed,

INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE

and any liability for incidental and consequential damages with respect to the sale or

use of the items warranted. Such incidental and consequential damages shall include but not be limited to:

Transportation charges other than normal freight charges; cost of installation other than cost approved by

Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income;

rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment

or parts resulting from acts beyond the control of Bush Hog.

Assembly Section 3-1

ASSEMBLY SECTION

ASSEMBLY

2215/12215 07/16 Assembly Section 3-2

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

ASSEMBLY

The mower as received from the factory is virtually completely assembled and requires minimum time to

complete assembly and is ready for sale.

On a fully assembled unit, do not release the Wing Lock Pin until the hoses are attached to

the tractor and the Wing Cylinders are filled with oil. Always keep bystanders away while

raising and lowering the wings.

To lower the wings, hook the hydraulic hoses to the tractor. From the Operators

Seat use the tractor hydraulic control levers to fill wing cylinders with oil (Refer to

Operation Section). Keep coworkers and bystanders away from the implement

while filling. For implements with the wings in the raised or transport position, filling

the cylinders should raise the wings slightly and loosen the wing lock pin. DO NOT

release the wing lock pin if there is a force on the lock. Use tractor hydraulic control

levers to lower the wing(s). Continue to hold the control lever until both wings are

down and the wing cylinders are fully retracted or extended. Continue to cycle the

cylinders several times by raising and lowering the wings fully to remove any

trapped air. If there is sponginess during the raising cycle, this may indicate that air

is entrapped in the hydraulic circuit. Continue to cycle the cylinders until all

sponginess is removed.

The implement wings should lower slowly when they are allowed to float down and

are not powered down. This is a safety feature built into the system. If the wings fall

rapidly, have the cylinders repaired before operating the implement.

Asm-0004

Select a suitable work area large enough to allow for lowering of the wings. Use extreme caution when connecting

the mower to the tractor. The mower should be securely resting at ground level or sitting on blocks. Keep hands

and feet from under the mower deck and clear of pinch points between the tractor and mower.

The unit comes with all axles and axle arms attached and tires on the center unit. Wing tires will need to be

attached to the wing axle arms and if the unit has dual wheel center axle arms, two tires will be assembled to these

axle arms.

ASSEMBLY

2215/12215 07/16 Assembly Section 3-3

ASSEMBLY

Tongue

LEVEL RODS

Hose Holder Rod

Tongue

Assembly

Jackstand

Cotter Pin

Flatwasher

Slotted

Casting

End

Cotter

Flatwasher

Center Axle

Non Slotted

Casting

Leveling Rod

During shipping tongue may be tilted back toward unit.

Roll tongue down into working position. Pin jack stand to

tongue.

Pin the leveling rods assemblies to the tongue using

pin, flatwasher and cotter pins shipped with assembly.

The slotted casting end should be attached to the

tongue (Position for greasing). It may be necessary to

raise the tongue slightly for the attachment of the

leveling rod. Connect the opposite end to the center

axle weldment using the pin and cotter pins shipped in

the leveling rod assembly. Attach hose holder rod to

tongue using 5/8” x 2” bolt, nut, flat washer and

lockwasher.

ASSEMBLY

2215/12215 07/16 Assembly Section 3-4

ASSEMBLY

TIRES AND WHEELS

Center

Axle Arms

RH Wing

Axle Arm

LH Wing

Axle Arm

1.Mount wheels on hubs securing with lug nuts.

NOTE: When using laminated tires and airplane

tires, the flat side of the lug nut should be

against the rim. When using automotive rims, the

tapered side of the lug nut should be against the

rim.

2.Attach turnbuckles adjustment links to the center

and wing axles using 1” x 4” bolts, flatwashers, and

nuts.

Grease Fiff ngs

Center Axle

Wing Axle

Turnbuckle

3. There are two styles of tires available for this machine.

Aircraft tires and Laminated tires. When using the Aircraft

Tires on this machine attach the axle cylinder to the upper hole

of the cylinder lug because of the larger tire diameter. Attach

the axle cylinder to the lower hole when using the laminated

tires.

The cylinder base end should be attached to the cylinder lug

on the base frame and the rod end to the pivot lug on the

center axle.

Axle Cylinder

Pin cylinder in lower

hole for laminated tires.

Pin cylinder in upper

holes for aircraft tires.

Cylinder Lug

ASSEMBLY

2215/12215 07/16 Assembly Section 3-5

ASSEMBLY

TIRES AND WHEELS

Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely

supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the wheel.

There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE

OR WHEEL, such as automotive tires and rims. DO NOT EXCEED THE MAXIMUM SPEED FOR EACH

TYPE OF TIRE. As excessive speed can cause damage to the machine, tire, and wheel

When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments

in the tire and install as shown in Figure Asm-R-0127. Do not exceed 20 M.P.H. on Laminated Tires. When

removing Airplane Tires, let all of the air out of the tire before removing lug nuts or wheel bolts or nuts.

Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to

dismount tires. DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM

TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE

SERIOUS BODILY INJURY. Do not exceed 20 M.P.H. on Airplane or Rib Implement Tires. Maximum airplane

tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed implement tires to

manufacturer rated PSI as shown on the tire sidewall.

ASSEMBLY

2215/12215 07/16 Assembly Section 3-6

ASSEMBLY

Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance

Section.

* Before loosening the airplane wheel bolts, make sure to relieve all air pressure from tire.

HYDRAULICS

Failure to match valve to tractor hydraulic system by using incorrect plug will cause damage

to tractor.

Plumb hydraulic cylinders as shown. Figure Asm-R-0483 and Asm-R-0484 (Hydraulic Hoses are supplied for

attachment to three tractor remotes.) Plugs are supplied to adapt value for either an open or closed center

tractor hydraulic system. Consult your tractor dealer to determine which type system your tractor has. Use tie

straps to secure hydraulic hoses to leveling rod.

ASSEMBLY

2215/12215 07/16 Assembly Section 3-7

ASSEMBLY

PLUMBING FOR 2215 and 12215

All versions of the 2215 and 12215 flexwing cutter are shipped from the factory with plumbing

attached. Be sre to check all the fittings prior to use, to make sure they are tight. Fittings for

attaching to the tractor remotes or independent valves should be purchased locally to match

the application.

To tractor hydraulic remotes or independent valve

IMPORTANT

DURING OPERATION THE HYDRAULIC VALVE

WING LEVERS MUST BE LOCKED INTHE FLOAT

POSITION TO AVOID DAMAGE TO THE

CYLINDERS AND AXLES

ASSEMBLY

2215/12215 07/16 Assembly Section 3-8

ASSEMBLY

DRIVE LINE ATTACHMENT TO IMPLEMENT

CV Joint

To Tractor

PTO

Power Divider

Gearbox

CV DRIVE LINE

1. Secure the opposite end to the power divider

gearbox using the tapered pin and locknut.

Tighten nut to 30 ft. lbs.

2. Install drive line with the CV body attaching to

the tractor PTO.

3. Pull on each drive line section to make certain it

is securely attached.

4. Do not chain the CV bell shielding.

ASSEMBLY

2215/12215 07/16 Assembly Section 3-9

ASSEMBLY

WING DRIVELINE

NOTE: The Wing driveline is assembled to the unit at the fa ctory and these instructions are for reinstallation,

should it be removed for repair. Follow reverse order for driveline removal.

1. Remove Access Hole Cover to ha ve access to inside of shield.

2. Install wing drivelines, attachin g clutch to wing gearboxes. Secure driveline with tapered pin, lockwasher

and nut. Tighten to 30 ft. lbs. Pull on each driveline to make certain it is securely attached.

3. On each clutch, loosen eight nuts retaining clutch springs 1/3 turn or until spring can be turned with fingers.

4. With tractor at idle speed, engage tractor PTO driv e 2 - 3 seconds. Each clutch should slip without turning

blades.

5. Re-tighten nuts to within 1/64” or original position. Initial spring length for the clutches is 1.27”.

Failure to retighten nuts to original position may cause damage to implement and/or tractor

due to improper slip clutch torque setting.

DRIVE LINE ATTACHMENT

Transfer

Gearbox

Wing Driveline

Tapered Pin

Wing

Gearbox

Access Hole

Cover

Wing

Driveline

Slip Clutch and Tapered Pin

located inside of shielding.

The drive line yoke and tractor PTO shaft must be

dirt free and greased for attachment.

To connect the mower driveline to the tractor PTO

output shaft, pull the driveline yoke collar back and

align the grooves and splines of the yoke with

those of the PTO shaft. Push the drive line yoke

onto the PTO shaft, release the locking collar, and

position the yoke until the locking collar balls are

seated onto the PTO shaft. Push and pull the

drive line back and forth several times to ensure a

secure attachment. OPS-R-0003_I

Many of the equipment components are HEAVY (60 lbs or greater) and Special Lifting

Procedures are recommended. Use lifting assistance such as mechanical assistance, two

people, and proper lifting techniques when connecting or installing the drive shaft to reduce

the possibility of back injuries.

Operation Section 4-1

OPERATION SECTION

OPERATION

2215/12215 07/16 Operation Section 4-2

OPERATION

BUSH HOG 2215/12215 ROTARY MOWER

OPERATION INSTRUCTIONS

READ, UNDERSTAND, and FOLLOW the following Safety Messag es. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad.

(SG-3)

Bush Hog rotary mowers are manufactured with quality material by skilled workers. These mowers are

designed to cut grass, weeds, small brush and other vegetative material up to 2” diameter in areas such as

pastures and along highway right-of-ways. The mower is equipped with protective deflectors and/or chain

guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100%

effective. All shields, guards, deflectors, and chains equipped on the unit must be maintained on the mower in

good operational condition.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every

reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the

mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are

within 300 feet of the unit unless:

• All THROWN OBJECT SHIELDING including, Chain guards, Steel Guards, Bands, Side Skirts and Skid

Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed

• PASSERS BY are inside enclosed vehicle.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower

use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in

explaining the operation of a rotary mower. Some pictures may show shields removed for purposes of clarity.

NEVER OPERATE this implement without all shields in place and in good operational condition. The operator

must be familiar with the mower and tractor operation and all associated safety practices before operating the

mower and tractor. Proper operation of the mower, as detailed in this manual, will help ensure years of safe

and satisfactory use of the mower

IMPORTANT: To avoid mower damage, re torque all bolts after the first 10 hours of operation. Re tighten blade

carrier retaining nut on gearbox lower shafts to 450 ft. lbs.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND

IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a full

explanation. Pay close attention to all safety signs and safety messages contained in this manual and those

affixed to the implement and tractor. OPS-U- 0001

OPERATION

2215/12215 07/16 Operation Section 4-3

OPERATION

1. OPERATOR REQUIREMENTS

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Always Wear Safety Glasses

• Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operat-

ing conditions) OPS-U- 0002

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and

understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor

operation and all associated safety practices. In addition to the safety messages contained in this manual,

safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this

equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

DO NOT use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult a

medical professional regarding any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertness or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influence of drugs or alcohol.

(SG-27)

OPERATION

2215/12215 07/16 Operation Section 4-4

OPERATION

2. TRACTOR REQUIREMENTS

Tractor Requirements and Capabilities

• ASABE approved CAB with Protective Structure and seat belt.

• Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting,

PTO master shield

• Tractor Horsepower -Minimum ........ 60 HP

Drawbar............................................14” length fo r 540 unit; 16” or 20” length for 1000 RPM unit.

• Drawbar Vertical Load Minimum ..... 1396 lbs.

• Hydraulics........................................ 3 Hydraulic Ports are required - Without Remote Valve

2 Hydraulic Ports are required - With Remote Valve

• Front End Weights............................As needed to maintain 20% weight on front axle

• Power Take Off ................................540 RPM 1-3/8” - 6-Spline, 1000 RPM 1-3/8” - 21-Spline or

• Tire Wheel Spacing..........................Set tires minimu m width of 60” from inside to inside of tires.

2.1 ROPS and Seat Belt

2.2 Tractor Safety Devices

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take

Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the

mower with a tractor that does not meet the following requirements may cause tractor or mower damage and

be a potential danger to the operator and passers by.

The tractor must be equipped with a Factory Cab and seat belt to protect the operator from falling from the

tractor and being crushed or run over by the tractor and/or implement resulting in serious injury or death. Only

operate the tractor while seated in the operator’s seat with the seatbelt securely fastened around the operator

OPS-U- 0051

If transporting or operating the tractor and implement near a public roadway, the tractor must be equipped with

proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear ofthe

unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning

signals are obscured. Maintain all manufacturer equipped safety shields and guards. Always replace shields

and guards that were removed for access to connect, service, or repair the tractor or implement. Never

operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

•

OPERATION

2215/12215 07/16 Operation Section 4-5

OPERATION

3. Tractor Horsepower

3.1 Drawbar

3.2 Tractor Hydraulics

3.3 Front End Weight

The horsepower required to operate the mower depends on several operating factors including the vegetation

to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most

mowing conditions, the 1815 mower requires a tractor with a minimum of 60 HP. Operating the mower with a

tractor that does not have adequate power may damage the tractor engine. Exceeding 120 HP may cause

mower damage by overpowering the unit in heavy cutting conditions.

Constant Velocity and Standard Driveline.

Position the length of the drawbar from the end of the

tractor PTO shaft to the drawbar hitch hole according

to the operating speed of the mower. If the mower isa

540 RPM unit, position the drawbar length from shaft

end to hitch hole at 14”. For 1000 RPM mowers, set

the drawbar length at 16” for 21 spline1-3/8” mowers.

Do not use PTO adapters. Use of PTO adapters will

invalidate your warranty.

The mower center section and each wing are positioned with hydraulic cylinders that are operated by the

tractor hydraulic pump. The tractor must have a minimum of 2 hydraulic control valves devoted to the mower

unless the tractor is fitted with a 3-spool control valve (extra equipment).

A 3-spool control valve is required if the tractor is equipped with a single valve and is recommended for those

with two valves so that the center section and each wing can be controlled independent of one another. Refer

to the Assembly Section of this manual for properly equipping the tractor with a 3-spool control valve. Tractors

equipped with three hydraulic ports can position the center section and each wing independently with no extra

equipment. If the tractor is equipped with only two hydraulic ports and a 3-spool control valve is not used, the

wings cannot be operated independently and will raise and lower at different speeds.

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end

weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front

end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights

and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005

OPERATION

2215/12215 07/16 Operation Section 4-6

OPERATION

3.4 Power Take Off (PTO)

3.5 Tire Spacing

Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors

operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the

mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.

Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 20 or 21-

spline shaft. Note: Refer to the tractor owner’s manual for instructions to change PTO speeds on models that

operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an

over-running clutch must be used between the PTO output shaft and the driveline of the mower. An

authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006_A

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO.

Use of an adapter can double the operating speed of the Implement resulting in excessive

vibration, thrown objects, and blade and implement failure. Adapter use will also change the

working length of the driveline exposing unshielded driveline areas. Serious bodily injury

and/or equipment failure can result from using a PTO adapter. Consult an authorized

dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Never operate the Tractor and Mower if the Implement input driveline is directly connected

to the Tractor transmission. Tractor braking distances can be substantially increased by the

momentum of the rotating Mower blades driving the Tractor transmission even though the

Tractor clutch has been disengaged. Install an over running clutch between the Tractor

PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-16)

Do not connect the PTO driveline to the tractor or operate the implement unless the

implement is securely connected to the tractor.

Tractor tires should be set a minimum of 60”

(1.5m) apart measured from inside of tire to inside

of tire. Refer to the tractor Operator’s Manual or

consult an authorized dealer for instructions to

change tractor tire spacing. OPS-R- 0062

OPERATION

2215/12215 07/16 Operation Section 4-7

OPERATION

4. GETTING ON AND OFF THE TRACTOR

4.1 Boarding the Tractor

4.2 Dismounting the Tractor

Before getting onto the tractor, the operator must read and completely understand the implement and tractor

operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for

a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the tractor is moving. Mount

the Tractor only when the Tractor and all moving parts are completely

stopped.

(SG-12)

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control

levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt

around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be

seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra

riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or

implement. Usually, 16-17 year-old children who are mature and responsible

can operate the implement with adult supervision, if they have read and

understand the Operator’s Manuals, been trained in proper operation of the

tractor and Implement, and are physically large enough to reach and operate

the controls easily.

(SG-11)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake,

idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor

engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never

leave the seat until the tractor, its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud,

ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support

and never rush or jump off the tractor. OPS-U- 0009

OPERATION

2215/12215 07/16 Operation Section 4-8

OPERATION

5. STARTING THE TRACTOR

Essential Tractor Controls:

• Locate the light control switch.

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers.

Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neutral.

Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and

belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental co ntact with the tractor transmission to prevent sudden

and unexpected tractor movement. OPS-U-0028

BEFORE leaving the tractor seat lower the implement, set the parking

brake and/or set the tractor transmission in parking gear, disengage the

PTO, stop the engine, remove the key, and wait for all moving parts to

stop. Place the tractor shift lever into a low range or parking gear to

prevent the tractor from rolling. Never dismount a Tractor that is moving

or while the engine is running. Operate the Tractor controls from the

tractor seat only.

(SG-9)

The operator must have a complete understanding of the placement, function, and operational use of all tractor

controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for

tractor operation instructions if needed.

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health.

(SG-23)

Start tractor only when properly seated in the Tractor seat. Starting a tractor

in gear can result in injury or death. Read the Tractor operators manual for

proper starting instructions.

(SG-13)

OPERATION

2215/12215 07/16 Operation Section 4-9

OPERATION

6.1 Connecting Mower Tongue to the Tractor

Safety Tow Chain

6. CONNECTING THE MOWER TO THE TRACTOR

Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at

ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points

between the tractor hitch arms and mower pins. OPS-R-0001

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches.

(S3PT-15)

1. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length.

2. Using the parking jack, position the tongue clevis to the height of the tractor drawbar. Adjust the mower

tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue

to the deck.

3. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with

the mower tongue clevis. Turn off the tractor engine, place the tractor in park, and set the parking brake

before dismounting.

4. To attach the mower, place two 1” flatwashers

(1) positioned under top lip of tongue clevis and

to the top of drawbar. Insert a 1” diameter grade

5 or 8 bolt (3) through clevis and drawbar and

retain in position with a 1” locknut (4).Tighten the

locknut securely but do not over-tighten which

could spring or break the clevis. NEVER attach

mower to the tractor with a pin not having a nut.

5. Securely attach the mower safety chain to the

tractor drawbar or drawbar support frame.

6. Lower the jack until the tongue is completely

supported by the drawbar. Remove jack from the

tongue and place on storage bracket of mower.

If the mower is towed on a public roadway, a safety chain with tensile strength equal to or greater than the

gross weight of the mower must be connected between the tractor and mower. This will help control the

implement in the event the tongue becomes disconnected from the drawbar. Make sure the chain is attached

to a secure location on the tractor and not to an intermediate support. After connecting both ends of the safety

chain, drive the tractor to the right and left to check for proper chain length. Adjust length as necessary and

allow only enough slack in the chain to make a maximum turn in both directions. Use chain intermediate

support on tractor drawbar to minimize chain slack. When not in use, store the safety chain to protect it from

mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one or more links

or end fittings are broken, stretched or otherwise damaged or deformed.

OPERATION

2215/12215 07/16 Operation Section 4-10

OPERATION

6.2 Connecting Mower Hydraulic Lines to the Tractor

Operating Mower Hydraulics with Three Tractor Hydraulic Ports

Operating Mower Hydraulics with Two Tractor Hydraulic Ports

Operating the Mower Hydraulics with a 3-Spool Hydraulic Control Valve (Extra Equipment)

IMPORTANT: Scan this QR Code with your smart phone to link to the PAMI Safe

Implement Hitching Manual for more information on correctly connecting agricultural

tractors to implements. Or type in your internet browser the following web address:

www.algqr.com/hme

Ops-0008-MISC

With the tractor shut down and secured in position, relieve hydraulic pressure from the tractor by moving the

control levers back and forth several times or placing the levers in the float position. When connecting the

mower hydraulic lines, keep hoses, quick couplers, and swivels free of contamination. Never leave a

disconnected hose end open and cap the tractor hydraulic outlet ports when not in use. If the tractor ports or

mower hydraulic hose ends become contaminated, wipe clean with a rag before connecting.

Connect one hose into each hydraulic port. Connect lines to correspond with position of hydraulic control

llevers.

The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control

valve and the center section with the remaining control valve. Ensure that the operator is aware that each wing

cannot be controlled independently nor will they raise and lower simultaneously.

Ensure the valve matches the hydraulic operating system of the tractor (open or closed center). Refer to the

Assembly Section for additional information on equipping the tractor with a 3-spool control valve.

Mount the valve bank to a tractor fender or other accessible location. Connect valve bank inlet and outlet lines

to outlets of the same tractor hydraulic port. Connect the mower hydraulics to the control valve bank with the

pond with the left and right wing.

To activate the 3-spool hydraulic control valve, tie the tractor’s hydraulic control lever back to keep hydraulic oil

continuously fed to the valve bank.

OPERATION

2215/12215 07/16 Operation Section 4-11

OPERATION

Hydraulic Line Support

After connecting the mower hydraulic lines to the tractor, support the hoses with the equipped brackets. Ensure

that hoses do not contact the driveline, do not bind while turning, and do not become pinched or kinked.

Hydraulic

Cylinder Priming

Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport lock pins to lower the

mower wings. Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position

until the cylinders fully retract (wing cylinders) and extend (center cylinder). Place control levers in the float

position and repeat process a second time. Ensure wings are entirely supported by the cylinders before

removing the transport lock pins. NEVER drive out bar pins and NEVER remove bars that have tension on

them.

7. SETTING THE MOWER

Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make

a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of

uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most

damaging shock loads and will cause damage to the mower and drive. Blades contacting the ground may

cause o bjects to be thrown out from under the mower deck. Always avoid operating the mower at a height

which causes the blades to contact the ground. OPS-U- 0010

7.1 Setting Deck Height

LEVELING DECK CENTER SECTION

Never work under the Implement, the framework, or any lifted

component unless the Implement is securely supported or blocked up

to prevent sudden or inadvertent falling which could cause serious

injury or even death.

(SG-14)

1. Park the tractor and mower on a level surface.

2.Remove the stop collars from center section hy-

draulic cylinder and lower the mower so the skid

shoes are resting on the ground. Leave the mower

attached to the tractor.

3.Shut down the tractor, place the transmission in

park, and set the parking brake before dismount-

ing the tractor.

4. Level the mower deck front to rear by adjusting the

leveling rods linking the tongue to the rear axle.

DO NOT allow feet or other body parts underneath

the mower when making adjustments. To adjust

rod length, loosen the jamnuts at the clevis con-

nected to the axle. To lower the front of the cutter,

lengthen the rods and to raise the front, shorten

the rods. DO NOT unscrew the rods to the point

that either rod threaded ends becomes discon-

nected which will cause the mower to fall. Re-

tighten jamnuts when deck is leveled.

5.IMPORTANT: Alternate adjustments between

rods and adjust at equal lengths to maintain equal tension. Improper adjustments may cause rods to snap

or bend.

6. After desired adjustment is attained tighten the jam nuts against the clevises.

7. Board the tractor and raise the cutter to check the level of the machine. Note: Some minor adjusting may be

necessary, If so repeat steps 2-6 making minor adjustments as needed.

8.Once the center deck is adjusted to satisfaction, raise the machine and replace the stop collars removed

earlier to maintain the desired cutting height. Proceed to the next process LEVELING WING SECTIONS WITH

CENTER,

Stop Collars

Clevis End

OPERATION

2215/12215 07/16 Operation Section 4-12

OPERATION

Wings should be adjusted before use if they are not level with center deck section. Lower cutter until skids on

center section are approximately 1-2 inches off ground. Remove wing transport lock pin(s) and place in pin

storage hole. (Ops-1874) Lower wing(s) to ground allowing weight to rest on wheel(s). If wing(s) are not level

(parallel) to center section, loosen jam nut and turn turnbuckle body to adjust. (Ops-1875) Adjust shorter to

raise the wing outside edge and longer to lower the wing outside edge. It may be necessary to use wing lift

cylinder to relieve pressure from the linkage retaining pin. Tighten jam nut.

LEVELING

WING SECTIONS WITH CENTER

OPERATION

2215/12215 07/16 Operation Section 4-13

OPERATION

7.2 Setting Deck Pitch

Lower Horse Power - Better Fuel Efficiency

Increase Mulching

To increase fuel efficiency and lower horse power

requirements for mower operation, the mower

should be operated with the deck approximately

1"or less LOWER IN THE FRONT THAN THE

REAR. Operating the mower at this pitch will allow

the mower to cut the grass only once and requires

less work from the tractor.

To increase mulching of the grass or crop material

during mower operation, the mower should be

operated with the deck approximately 3/4" HIGHER

IN THE FRONT THAN THE REAR.

Operating the mower at this pitch will allow the

mower to cut the grass twice and can result in a

more even cut and improved distribution of the cut

material.

IMPORTANT:

Adjust the leveling rods the same amount and

maintain equal tension in the rods. Improper

adjustment may cause rods to snap or bend. Re

tighten the jamnuts after the deck pitch has been

set. OPS-U-0041_A

OPERATION

2215/12215 07/16 Operation Section 4-14

OPERATION

8.1 Driveline Length Check

8. DRIVELINE ATTACHMENT

The driveline yoke and tractor PTO shaft must

bedirt free and greased for attachment. To connect

the mower driveline to the tractor PTO output

shaft, pull the driveline yoke collar back andalign

the grooves and splines of the yoke with thoseof

the PTO shaft. Push the driveline yoke onto the

PTO shaft, release the locking collar, and position

the yoke until the locking collar balls are seated

onto the PTO shaft. Push and pull the driveline

back and forth several times to ensure a secure

attachment. OPS-R-0003_A

When attaching the Implement input driveline to the Tractor PTO, it is important that the

connecting yoke spring activated locking collar slides freely and the locking balls are seated

securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth

several times to ensure it is securely attached. A driveline not attached correctly to the

Tractor PTO shaft could come loose and result in personal injury and damage to the

Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not

bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates

the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out

can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and

through the support bearings or downward onto the PTO shaft, breaking it off. A broken

driveline can cause personal injury.

(S3PT-18)

When fitting the mower to the tractor, the telescoping driveline must be inspected to ensure that at its most

compressed position, the profiles do not “bottom out”, and when at its farthest extended position, there is

sufficient engagement between the profiles to operate safely. At its shortest length, there must be at least a

1”clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a

minimum profile engagement of 6” must be maintained for a Constant Velocity (CV) tube type driveline and a

minimum engagement of 6” for non-CV solid shaft drivelines.

OPERATION

2215/12215 07/16 Operation Section 4-15

OPERATION

NOTE: If tractor has a 540 RPM PTO, adjusting to a 16 inch position will gain additional 2 inches of telescoping

length.

“Bottoming Out” Check Procedure

• Disconnect driveline from the tractor and slide

the profiles together until fully compressed.

• Place a mark on the inner shield 1/8” from the

end of the outer shield and reattach the

driveline to the PTO shaft.

• With the PTO NOT TURNING, slowly drive the

tractor with mower attached through the

sharpest turn possible and watch shaft

movement. With the PTO NOT TURNING,

slowly drive the tractor with the mower attached

through the most severe terrain conditions

expected and watch shaft movement.

• If the distance between the mark and the outer

shield becomes less than 2” at any point there is a potential problem bottoming out the driveline and the

driveline should be replaced with shorter driveline. Contact your local dealer or Technical Service for

proper directions. OPS-R-0004_J

Engagement Check Procedure

• With the driveline attached, position the mower to the point where the telescoping driveline is at its maximum

extension. Completely shut down the tractor and secure in position.

• Mark the inner driveline shield 1/8” from the end of the outer shield.

• Disconnect the driveline from the tractor and separate the two driveline halves.

• Measure the distance from the mark to the end of the innerprofile. This length is the amount the driveline profiles were

engaged.

• If the engaged length is less than 6”, the shaft is considered too short and should be replaced with a longer shaft.

Consult an authorized dealer to purchase the required driveline length.

NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operator must be made

aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move

drawbar to 16” or 20” position for required clearance. OPS-R-0005_O

OPERATION

2215/12215 07/16 Operation Section 4-16

OPERATION

8.2 Constant Velocity (CV) Driveline

CV Driveline Maximum Angle Check Procedure

For mowers equipped with a Constant Velocity (CV) driveline, the maximum turning angle between the tractor

and mower must be determined to ensure the joint angle does not over-extend which can cause CV joint

damage. Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at

angles up to 80°. Angles greater than 80° can result in mechanical damage to the CV joint and mower

driveline.

The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance

Section. Failure to properly lubricate the joint will result in accelerated wear and joint component failure.

• With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make

a hard left turn until there is approximately a 1" clearance between the left rear tractor tire and mower

frame or tongue.

• Stop and completely shut down the tractor. Place the tractor in Park and apply the Parking Brake before

dismounting.

• Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and

then angle the CV joint to its maximum angle. A minimum difference of 10 degrees between the centerline

of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled. If the joint

cannot be angled at least 10°, there is a potential problem of over-angling the joint while making sharp

turns.

• Solutions: To ensure the joint is not damaged, check the following:

Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower.

Move the tractor rear tires wider apart to limit the tractor turning radius.

Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning

radius that maintains a safe operating angle and note this position to the operator. OPS-R-0006_B

OPERATION

2215/12215 07/16 Operation Section 4-17

OPERATION

9. PRE-OPERATION INSPECTION AND SERVICE

The Constant Velocity PTO driveline is HEAVY (70 lbs or greater) and Special Lifting

Procedures are recommended. Use lifting assistance such as mechanical assistance, two

people, and proper lifting techniques when connecting or installing the driveshaft to reduce

the possibility of back injuries.

Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline

which will cause accelerated wear and breakage of drive train components and could result

in possible injury from the separated Driveline sections.

(SRM-04)

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This

includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and

functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals

any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as

soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and

repair cost can be avoided. OPS-U-0029

Always disconnect the main PTO Driveline from the Tractor before performing service on the

Implement. Never work on the Implement with the tractor PTO driveline connected and

running. Rotating Parts, Blades or Drivelines could turn without warning and cause

immediate entanglement, injury or death.

(S3PT-11)

DO NOT allow any person under a folded wing unless wing is securely

locked up or supported. DO NOT approach the Implement unless the

Tractor is turned off and all motion has ceased. Never work under the

frame work, or any lifted component unless the implement is securely

supported or blocked up. A sudden or inadvertent fall by any of these

components could cause serious injury or even death.

(STI-03)

Periodically inspect all moving parts for wear and replace when necessary

with authorized service parts. Look for loose fasteners, worn or broken

parts, and leaky or loose fittings. Make sure all pins have cotter pins and

washers. Serious injury may occur from not maintaining this machine in

good working order.

(SG-21)

OPERATION

2215/12215 07/16 Operation Section 4-18

OPERATION

9.1 Tractor Pre-Operation Inspection/Service

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

Refer to the tractor operator’s manual to ensure a

complete pre-operation inspection and scheduled

service is performed according to the

manufacturers recommendations. The following

are some of the items that require daily service

and inspection:

OPERATION

2215/12215 07/16 Operation Section 4-19

OPERATION

9.2 Mower Pre-Operation Inspection/Service

Before each mower use, a complete inspection and service is required to ensure the mower is in a good and

safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To

ensure the mower is ready for operation, conduct the following. OPS-R-0007

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,

WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR

OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY

CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

• Ensure the manual canister is secured to the

equipment with the operator’s manual inside.

• Ensure all safety signs are in place and legible.

Replace missing, damaged, and illegible

decals. OPS-U- 0011

All Safety Shields, Guards and Safety devices including (but not

limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox

Shields, PTO integral shields, and Retractable Door Shields should

be used and maintained in good working condition. All safety

devices should be inspected carefully at least daily for missing or

broken components. Missing, broken, or worn items must be

replaced at once to reduce the possibility of injury or death from

thrown objects, entanglement, or blade contact.

(SGM-3)

The operator’s manual and safety signs affixed on

the unit contain important instructions on the safe

and proper use of the equipment. Maintain these

important safety features on the implement in

good condition to ensure the information is

available to the operator at all times.

OPERATION

2215/12215 07/16 Operation Section 4-20

OPERATION

• Ensure the mower hitch is securely attached to

the tractor drawbar with a proper size bolt and

secured nut.

• Ensure that a properly rated safety tow chain is

equipped securing the mower to the tractor.

• Check that the main driveline is securely

attached to the tractor and the clamping cone is

seated in the groove of the PTO shaft

• Ensure the divider drivelines are secure at both

ends. OPS-R-0008_J

• Ensure chain guards and/or rubber deflectors

are in position and not damaged. Replace worn,

broken, and missing sections immediately.

• Ensure the driveline integral shields are in good

condition and rotate freely.

• Inspect that all bolts and screws are in position

and are properly torqued. OPS-R-0009

• Ensure the tractor PTO master shield is in

place, lowered and in good condition.

• Ensure each mower slip clutch shield is

secured in place and in good condition.

• Ensure the driveline slip clutches are properly

adjusted and the friction plates are not frozen

together. Reference the Maintenance Section

for proper slip clutch maintenance. OPS-R-

0010

OPERATION

2215/12215 07/16 Operation Section 4-21

OPERATION

Dip Stick Fluid Level Check

Vent Plug

• Perform scheduled lubrication as specified in

the maintenance section.

• Inspect each gearbox oil level removing level

indicator plug. The oil should be level with the

mark on the dipstick. Replenish if needed.

Replace the plug. A low oil level is a warning

sign that the gearbox may be cracked or its

seal is damaged and needs to be replaced.

• Ensure all gearbox vents are in place and free

from clogs. OPS-R-0011_P

• Inspect blades and blade bolts for looseness

and excessive wear. Make sure the mower is

securely blocked up before crawling beneath.

Replace damaged, worn, and missing blades

as complete sets to maintain rotary balance.

• Ensure carrier hub nuts are tightened with the

cotter pin inserted and spread.

• Inspect the condition of the deck skid shoes

and the skid shoe attaching hardware.

OPS-R-0012

• Ensure each hydraulic cylinder is installed and

retained correctly. Ensure the proper size pins

are used to retain the cylinders in place and

are secured with pins.

• Check for hydraulic oil leaks on the cylinders,

along the hydraulic lines, and at tractor

hydraulic ports.

IMPORTANT: DO NOT use your hands to check

for oil leaks. Use a piece of heavy paper or

cardboard to check for hydraulic oil leaks.

OPS-R-0013_J

OPERATION

2215/12215 07/16 Operation Section 4-22

OPERATION

• Ensure that the mower is equipped and

secured with wing transport locks.

• Check the condition of the wing hinge pins.

• Check the condition of the mower axle

suspension spring.

• Inspect mower tire condition, wheel bearings,

and lug nut torque. OPS-R-0014_G

OPERATION

2215/12215 07/16 Operation Section 4-23

OPERATION

9.3 Cutting Component Inspection

Inspect blade pan and blade assembly for the following:

OPS-U-0031

OPERATION

2215/12215 07/16 Operation Section 4-24

OPERATION

Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier

IMMEDIATELY if either blade has:

• Become bent or deformed from it’s original shape or

• Any cracks are visible, or

• Deep gouges in the blade’s surface are present, or

• Gouges or chipped areas in the cutting edge are larger than 1/2”(12.7mm), or

• The material on the leading edge has been worn away by more than 1/2(12.7mm)”

Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the

broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032

GEARBOX

MOUNTING

HARDWARE

Operating the mower with loose blade hardware will damage the blade holder or blades and

can result in blade breakage or blade fastener failure. Broken blades or bolts can be thrown

out from under the mower for distances up to 300 feet. When the blades are replaced, the

fastening hardware must be replaced. Check and re-tighten the blade hardware after the first

eight hours of operation. In severe cutting conditions, recheck the blade carrier and blade

bolt torque every 50 hours.

To help prevent structural damage caused by loose hardware, tighten gearbox mounting

hardware as specified. Check the fastener torque after first 8 hours of use and every 50

hours thereafter.

OPERATION

2215/12215 07/16 Operation Section 4-25

OPERATION

9.4 Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on

the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas.

Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of

the broken part which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037

OPERATION

2215/12215 07/16 Operation Section 4-26

OPERATION

Rotary Mower PRE-OPERATION Inspection

Mower ID#

Date:

Make Shift

Operator’s Signature:

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The Operator’s Manual is in the canister on the mower

All safety decals are in place and legible

The tongue/hitch connection bolts & pins are tight

There are no cracks in tongue or hitch

The tow chain is secured to the tractor & mower

The hydraulic cylinders pins are tight

There are no leaking or damaged hoses

The mower deck is clear of cut grass and debris

Chain guards/deflectors are in place & in good condition

Driveline/gearbox shields are in good condition

Driveline clutches are in good condition; not frozen

Driveline telescoping members & U-joints are lubricated

Driveline yokes are securely attached to PTO & mower

Gearbox mounting bolts are tight

Gearbox oil is at the proper level

Blade carrier retaining nut is tight

Blades are not chipped, cracked or bent

Blade bolts are tight

Wheel lug nuts are tight

Transport locks are in good condition

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

IMPORTANT: Scan

this QR Code for an

electronic copy of this

inspection sheet.

Before conducting the inspection, make sure the tractor engine is off, all

rotation has stopped and the tractor is in park with the parking brake

engaged. Make sure the mower is resting on the ground or securely blocked

up and all hydraulic pressure has been relieved.

OPERATION

2215/12215 07/16 Operation Section 4-27

OPERATION

Tractor PRE-OPERATION Inspection

Tractor ID#:________________________Make:________________________

Date:______________________________Shift:________________________

Operator’s Signature:___________________________________________________

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The flashing lights function properly

The SMV Sign is clean and visible

The tires are in good condition with proper pressure

The wheel lug bolts are tight

The tractor brakes are in good condition

The steering linkage is in good condition

There are no visible oil leaks

The hydraulic controls function properly

The ROPS or ROPS Cab is in good condition

The seatbelt is in place and in good condition

The 3-point hitch is in good condition

The drawbar pins are securely in place

The PTO master shield is in place

The engine oil level is full

The brake fluid level is full

The power steering fluid level is full

The fuel level is adequate

The engine coolant fluid level is full

The radiator is free of debris

The air filter is in good condition

DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT

Before conducting the inspection, make sure the tractor engine is off, all

rotation has stopped and the tractor is in park with the parking brake

engaged. Make sure the mower is resting on the ground or securely blocked

up and all hydraulic pressure has been relieved.

OPERATION

2215/12215 07/16 Operation Section 4-28

OPERATION

10. DRIVING THE TRACTOR AND IMPLEMENT

Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and

precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the

weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while

driving the tractor with an attached implement, review the following. OPS-U- 0012

This Implement may be wider than the Tractor. Be careful when operating or transporting

this equipment to prevent the Implement from running into or striking sign posts, guard rails,

tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles.

(S3PT-12)

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and

how it handles before transporting on streets and highways. Make sure the Tractor steering

and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for

you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly

to determine the stopping characteristics of the Tractor and Implement. As you increase

the speed of the Tractor the stopping distance increases. Determine the maximum transport

speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after

you determine that the equipment can be operated at a higher speed. Use extreme care

and reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum turning speed for you and this equipment before

operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control

the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes

or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy.

(SG-19)

OPERATION

2215/12215 07/16 Operation Section 4-29

OPERATION

10.1 Starting the Tractor

10.2 Brake and Differential Lock Setting

10.3 Operating the Mower Wings

The procedure to start the tractor is model

specific.Refer to the tractor operator’s manual for

startingprocedures for your particular tractor.

Consult anauthorized dealer if the starting

procedure isunclear. Ensure the 3-point control

lever is in thelowered position and the PTO is

disengaged beforestarting the tractor. OPS-U-

0033

Make sure the tractor brakes are in good operating

condition. Tractor brakes can be set to operate

independently allowing single rear wheel braking

action or locked together to provide simultaneous

rear wheel braking. FOR MOST DRIVING AND

OPERATING CONDITIONS, THE BRAKE PEDALS

SHOULD BE LOCKED TOGETHER TO PROVIDE

THE MOST EFFECTIVE BRAKING ACTION.

Always disengage the tractor differential lock when

turning. When engaged the differential lock will

prevent or limit the tractor from turning. During

normal cutting conditions, locking the differential

provides no benefit and should not be used. OPS-

U- 0013

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes.

When operating down a hill or on wet or rain slick roads, the braking distance increases;

use extreme care and reduce your speed in these conditions. When operating in traffic,

always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic

around you and watch out for the other guy.

Wings are positioned with hydraulic cylinders. It is recommended that the tractor be equipped with three

hydraulic ports or a 3-spool control valve be used so that each section can be controlled independently. Ensure

the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until

the cylinders fully retract (wings) and extend (center). Only operate the mower with both wings fully lowered,

NEVER operate the mower with a raised wing. Wait until the blades are at a complete stop before raising

wings. OPS-R-0015

OPERATION

2215/12215 07/16 Operation Section 4-30

OPERATION

10.4 Transport Position

10.5 Operating Position

To raise mower wings, drive the unit to a level area

and retract the wing hydraulic cylinders. DO NOT

raise wings with the mower positioned on an

embankment or other inclined position to prevent

overturning the mower. After the wings are fully

raised, install transport lock pins to prevent wings

from inadvertently falling. NOTE: If the transport

lock pins can not be easily installed, lower the

mower wings and remove rod end of cylinder and

adjust the rod clevis in or out to match the transport

lock pins.

The center of gravity is raised and the mower more

prone to tipping when the wings are in the raised

position. When transporting, raise the center

section high enough to clear ground obstacles.

OPS-R-0016_F

When the Wings are folded for transport, the center of gravity is raised and the possibility of

overturn is increased. Drive slowly and use extreme caution when turning on hill sides.

Overturning the Implement could cause the Implement to overturn the Tractor and vice

versa resulting in serious injury or even death. Never fold wings on a

hillside...theImplement or unit may overturn.

(STI-02)

To lower the wings, remove the transport lock pins

and secure pins on storage bracket. DO NOT drive

out transport lock pins. The wing cylinder may

need to be retracted to remove tension for lock pin

removal. After removing lock pins, extend wing

hydraulic cylinders and fully lower wings.

The valves operating wing cylinders should be

placed in the float position while mowing to allow

the mower to follow the contour of uneven terrain

and to prevent the wings from creeping up. When

extending a wing over a ditch for mowing, place the

control valve lever detents in the center position.

This will give the mower more stability and prevent

the opposite wing from raising. DO NOT operate

the mower with the valves in the detent position for

extended periods of time to prevent deck frame

damage. OPS-R-0017_G

OPERATION

2215/12215 07/16 Operation Section 4-31

OPERATION

Crossing Ditches and Steep Inclines

10.6 Driving the Tractor and Cutter

Use extreme care when lowering or unfolding the implement’s wings. Make sure no

bystanders are close by or underneath the wings. Allow ample clearance around the

implement when folding or unfolding the wings. Use extreme caution around buildings or

overhead power lines.

(S3PT-05)

Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the

tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering

control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent

the operator from stopping quickly during an emergency. If the power steering or engine ceases operating,

stop the tractor immediately as the tractor will be difficult to control.

Drive the tractor with the 3-Point lift arms in the raised position and lock the control lever in the transport

detent position to prevent damage to the mower driveline and tongue when turning.

Perform turns with the tractor and mower at slow

speeds to determine how the tractor with an

attached mower handles a turn. Determine the

safe speed to maintain proper control of the tractor

when making turns. When turning with a towed

implement, the overall working length of the unit is

increased. Allow additional clearance for the

mower when turning.

To avoid overturns, drive the tractor with care and at

safe speeds, especially when operating over rough

ground, crossing ditches or slopes, and turning

corners. Tractor wheel tread spacing should be

increased when working on inclines or rough

ground to reduce the possibility of tipping. Use

extreme caution when operating on steep slopes.

Keep the tractor in a low gear when going downhill.

DO NOT coast or free-wheel downhill.

OPS-R-0018

OPERATION

2215/12215 07/16 Operation Section 4-32

OPERATION

When crossing ditches with steep banks or going up

sharp inclines, it is possible that the main driveline

inner profile will penetrate into the outer housing to its

maximum depth until the assembly becomes

solid(driveline is at its extreme shortest length). This

type of abusive operation can cause serious damage

to the tractor and mower drive by pushing the PTO

into the tractor and through the support bearings or

downward onto the PTO shaft, breaking it off.

Damage resulting from over-collapse of the driveline’s inner profile and its outer housing

may allow the driveline to come loose from the Tractor which could cause bodily injury to the

operator or bystanders and/or extensive damage to the Tractor or Implement.

OPS-R-0020

When confronted with an incline or ditch, do not

approach from an angle which is perpendicular or

straight on as damaged to over collapse of the

driveline may occur. When crossing such terrain,

the implement should be fully lowered for a lower

center of gravity and added stability. OPS-R-0021

OPERATION

2215/12215 07/16 Operation Section 4-33

OPERATION

11. OPERATING THE TRACTOR AND IMPLEMENT

Inclines and ditches should be approached along

aline which is at an angle as shown. This type of

path will reduce the possibility of over-collapse of

the driveline and resulting damage. If the gradient

is so steep that such an approach increases the

possibility of a tractor roll-over, select an alternate

crossing path.

When operating the tractor and mower across

slopes and inclines, through ditches, and other

uneven terrain conditions, it is important to maintain

sufficient deck to ground clearance. Blade contact

with the ground may cause soil, rocks and other

debris to be thrown out from under the mower

resulting in possible injury and/or property damage.

Ground contact also produces a severe shock load

on the mower drive and to the mower blades

resulting in possible damage and premature wear.

OPS-R-0022

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND

IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and

understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These

manuals must be read and explained to any operator who cannot read. Never allow someone to operate the

implement and tractor without complete operating instructions. Before starting any operation, the operator

must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure

safety to the operator, bystanders, and equipment. Special attention should be paid to foreign debris, rough

terrain, steep slopes, and passersby and animals in the area.

OPS-U- 0015

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before mowing.

Foreign objects should be removed from the site to prevent machine

damage and/or bodily injury or even death. Any objects that cannot be

removed must be clearly marked and carefully avoided by the operator.

Stop mowing immediately if blades strike a foreign object. Repair all

damage and make certain rotor or blade carrier is balanced before

resuming mowing.

(SGM-05)

OPERATION

2215/12215 07/16 Operation Section 4-34

OPERATION

11.1 Foreign Debris Hazards

Remove Foreign Material

Raise Mower over solid objects

11.2 Bystanders/Passersby Precautions

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the

operating parts of the mower head. These items could then swing outside the housing at

greater velocities than the blades. Such a situation is extremely hazardous and could result

in serious injury or even death. Inspect the cutting area for such objects before mowing.

Remove any like object from the site. Never allow the cutting blades to contact such

items.

(SGM-06)

Before mowing, inspect the area to make sure

there are no foreign objects that the mower blades

could hit or become entangled with. Remove all

foreign objects and debris. If objects are too big to

remove, mark them clearly and be sure to prevent

the mower blades from contacting them. If you hit

a solid object or foreign debris, stop the mower

and tractor at once. Immediately idle the engine

speed and disengage the PTO. Wait for all mower

rotating motion to stop, then raise the mower and

move the tractor and implement off the object.

Inspect the area and remove, or mark the location

of the debris. Inspect the condition of the mower

and make any needed repairs immediately. Make

sure the blades are not damaged and the carrier is

balanced before resuming operation.

Always wear your seat belt securely fastened and

only operate the tractor and mower with the ROPS

in the raised position. If the tractor or mower hits

atree stump, rock, or bump, a sudden movement

could throw you off of the seat and under the

tractor and/or mower. The seat belt is your best

protection from falling off the tractor and the ROPS

provides protection from being crushed during a

tractor roll-over. OPS-R-0023

If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once,

idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past

the300 foot distance. OPS-R-0024

OPERATION

2215/12215 07/16 Operation Section 4-35

OPERATION

11.3 Engaging the Power Take Off (PTO)

Rotary Mowers are capable under adverse conditions of throwing

objects for great distances (300 ft (100 m) or more) and causing

serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERS BY ARE WITHIN 300 Feet (100 m) UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable

condition;

-Mower sections or Wings are running close to and parallel to the ground without

exposed Blades;

-Passers by are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans,

glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be

struck by the blades, the area should be: inspected and large debris removed, mowed at

an intermediate height, inspected, closely with any remaining debris being removed, and

mowed again at desired final height. (This will also reduce power required to mow,

reduce wear and tear on the Mower drive train, spread cut material better, reduce

streaking, and make the final cut more uniform).

(SRM 01)

Before engaging the PTO, make certain that the area is clear of bystanders and passers by. The implement

must be completely lowered and the deck positioned at a safe operating height. NEVER engage the PTO with

the implement in the raised position. Set the tractor engine speed at approximately 1,000 RPM before

engaging the PTO. Shift the PTO control to the on position, and slowly increase the engine speed until the

PTO is operating at the rated speed. If you hear unusual noises or see or feel abnormal vibrations, disengage

the PTO immediately. Inspect the implement to determine the cause of the noise or vibration and repair the

abnormality. OPS-U- 0027

Do not let the Blades turn when the Mower Deck is raised for any

reason, including clearance or for turning. Raising the Mower deck

exposes the Cutting Blades which creates a potentially serious hazard

and could cause serious injury or even death from objects thrown from

the Blades.

(SRM-07)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up.

(SGM-09)

OPERATION

2215/12215 07/16 Operation Section 4-36

OPERATION

11.5 Operating the Mower

11.4 PTO RPM and Ground Speed

Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut.

Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower

at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or

the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground

speed. Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut. If

it becomes necessary to temporarily regulate engine speed, increase or decrease the throttle gradually.

Ground speed is achieved by transmission gear selection and not by the engine operating speed. The

operator may be required to experiment with several gear range combinations to determine the best gear and

range which provides the most ideal performance from the mower and most efficient tractor operation. As the

severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to

maintain the proper operating PTO speed. OPS-R-0025

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Mow at the speed that you can safely operate and control the tractor and mower. The correct

mowing speed depends on terrain condition and grass type, density, and height of cut.

Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when

operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or

when debris and foreign objects are to be avoided.

(SGM-07)

Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must

be equipped with a ROPS cab.

The mower is designed to cut vegetation up to 2”(50.8mm) in diameter. Sharp blades will produce a cleaner

cut and require less power. Travel at a speed that allows the mower sufficient time to cut through the

vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor. Choose a

driving pattern that provides the maximum pass length and minimizes turning.

Under certain conditions, tractor tires may roll some grasses down preventing them from being cut at the same

height as the surrounding area. When this occurs, reduce the tractor ground speed while maintaining the

operating speed of the mower. A slower ground speed will permit grasses to at least partially rebound and be

cut. Taking a partial cut and/or reversing the direction of travel may also help produce a cleaner cut. Check tire

spacing as noted in Tractor Operators Manual.

Avoid mowing in the reverse direction when possible. In situations where the mower must be backed to access

areas to be cut, make sure there are no persons or other foreign debris behind the mower before mowing in

reverse. When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor

and mower control is maintained.

OPERATION

2215/12215 07/16 Operation Section 4-37

OPERATION

Do not mow with two machines in the same ar

closed.

ea except with Cab tractors with the windows

(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires

while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.

Periodically shut down the Tractor and Mower and clean clippings and collected debris from

the mower deck.

(SGM-12)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at

least300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you

can clearly see and identify passers by, steep slopes, ditches, drop-offs, overhead

obstructions, power lines, debris and foreign objects. If you are unable to clearly see these

type of items discontinue mowing.

(SGM-1)

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when maneuvering in reverse. Mow only

at a slow ground speed where you can safely operate and control the tractor and mower.

Never mow an area that you have not inspected and removed debris or foreign

material.

(SGM-08)

OPERATION

2215/12215 07/16 Operation Section 4-38

OPERATION

When you get to the end of a pass, slightly raise

the mower (2-4”) before turning. Never raise the

mower entirely while the blades are turning. If the

mower must be raised higher than 12” from ground

level, disengage the tractor PTO and wait for all

mower rotation to come to a complete stop before

proceeding to raise the mower. NEVER raise the

mower wings while the blades are turning.

When turning, the angle between the tractor and

mower should not be so great that a clattering of

the U-joints occurs. Sharp turns can cause

premature failure of the joints and place pressure

on the tractor PTO shaft and could cause extensive

mechanical damage to the mower and tractor.

If the mower is operated in conditions that require

frequent sharp turning, the mower should be

equipped with a Constant Velocity driveline. CV

joints enable the tractor PTO shaft and mower

driveline to be angled safely up to 80 degrees with

no damage to the mower or driveline. OPS-R-0027

Do not let the Blades turn when the Mower Deck is raised for any reason,

including clearance or for turning. Raising the Mower deck exposes the

Cutting Blades which creates a potentially serious hazard and could

cause serious injury or even death from objects thrown from the Blades.

(SRM-07)

Stay alert and watch for trees, low hanging limbs,

power lines, and other overhead obstacles and solid

ground objects while you are operating. Use care

to avoid hitting these items

. OPS-R-0028

OPERATION

2215/12215 07/16 Operation Section 4-39

OPERATION

When mowing across uneven areas such as road shoulders, ditch edges, and other uneven terrain, position

mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt

which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear

or damage to these components. Blades contacting the ground may cause objects to be thrown out from

under the mower deck. Always avoid operating the mower at a height or position which may cause the blades

to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade

wear and possible blade component failure. OPS-R-0029

OPERATION

2215/12215 07/16 Operation Section 4-40

OPERATION

11.6 Right of Way (Highway) Mowing

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks, greenbelt mowing, or all other mowing

where human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING in good operational condition,

2. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes:

Replace or repair worn or damaged guards.

3. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or

damage blades. Always replace blade bolts and nut s when replacing blades. Make sure the blade

bolts are properly tightened.

4. RAISE CUTTING HEIGHT to 6 INCHES minimum.

5. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.

6. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails,

or ground while mowing.

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE

CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN

OBJECTS:

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swung outside deck with great velocity:

1. MARK objects that cannot be removed.

2. AVOID these objects when mowing.

STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including Front and Rear Deflectors, Chain Guards, Steel Guards,

Bands, Side Skirts and Skid Shoes are in place and in good condition when mowing.

• Mower sections or wings are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle. OPS-U-0040

OPERATION

2215/12215 07/16 Operation Section 4-41

OPERATION

11.7 Shutting Down the Implement

12. DISCONNECTING THE MOWER FROM THE TRACTOR

Use extreme care to keep feet and hands from under the mower and clear of any pinch points.

OPS-R-0030_G

To shut down attached mower head, first bring the

tractor to a complete stop. Decrease engine RPM to

idle then disengage cutter head. The mower head

will come to a complete stop within a suitable

amount of time. Do not engage or disengage the

cutter heads at a high RPM unless there is an

emergency situation.

Park the tractor on a level surface, place the

transmission in park or neutral and apply the parking

brake, lower the attached implement to the ground,

shut down the engine, remove the key, and wait for

all motion to come to a complete stop before exiting

the tractor. OPS-U- 0016

Before disconnecting the mower, the PTO must be disengaged and blade rotation at a complete stop. Move

the mower to a level storage location and lower the center section and both wings to the ground. If the mower

will be stored with the wings in the raised position, install both wing transport lock pins. If the mower is not

resting securely on the ground, block the mower up securely before attempting to disconnect it from the

tractor.

Always shut the Tractor completely down, place the transmission in park, and set the

parking brake before you or anyone else attempts to connect or disconnect the Implement

and Tractor hitches.

(S3PT-15)

OPERATION

2215/12215 07/16 Operation Section 4-42

OPERATION

Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift

the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the

tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue

Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with

possible serious bodily injury or even death.

(STI-04)

When disconnecting the mower the tractor should

be completely shut down and secured in position.

Relieve hydraulic pressure by moving the control

levers back and forth several times. Lower the

parking jack and raise the mower until the tongue

clevis is no longer resting on the tractor drawbar

and is supported solely by the jack. The jack

should be in a near vertical position with the

ground and can be adjusted by loosening the

positioning nut and moving the jack up to 15

degrees in each direction. Also make sure that

the jack foot is securely resting at ground level or

securely supported by a block before raising the

mower. Once the mower tongue is being

supported entirely by the jack, remove the hitch

bolt, locknut, and washers. Remove the hydraulic

hoses from the tractor and secure to the mower to

prevent contact with dirt.

After disconnecting the mower hitch, remove the

mower driveline from the tractor PTO shaft. Place

the driveline in its storage bracket to prevent it

from contacting mud or dirt which can contaminate

the universal joint bearings and shorten the life of

the driveline.

After the driveline has been removed from the

tractor, place the PTO master shield back in the

operating position. OPS-R-0031

OPERATION

2215/12215 07/16 Operation Section 4-43

OPERATION

13. MOWER STORAGE

• Thoroughly clean all debris off the mower to

prevent damage from rotting grass and stand-

ing water.

• Lubricate all mower grease points and fill gear-

box oil levels as detailed in the maintenance

section.

• Tighten all bolts and pins to the recommended

torque.

• Check the mower for worn and damaged

parts. Perform repairs and make replace-

ments immediately so that the mower will be

ready for use at the start of the next season.

• Store the mower in a clean, dry place with the

mower housing resting securely on blocks or

at ground level.

• Keep the driveline yoke from sitting in water,

dirt and other contaminants.

• Use spray touch-up enamel where necessary

to prevent rust and maintain the appearance of

the mower.

OPS-R-0032_H

14. TRANSPORTING THE TRACTOR AND IMPLEMENT

It is recommended that the mower be stored with the center section and both wings fully lowered to ground

level. If the mower is stored with the wings in the raised position, select a level area and install wing transport

lock pins to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor. Properly

preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help

ensure years of dependable service. The following are suggested storage procedures:

It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower

and/ortractor damage. If the mower sits outside for an extended period of time or is exposed to rain and/or

humid air, the clutch lining plates must be inspected to ensure they are not frozen together from rust or

corrosion. If the mower has been exposed to such conditions, at the start of each mowing season, and any

time it is suspected that the slip clutch plates may be frozen together, readjust the slip clutch as detailed in

Seasonal Clutch Maintenance of the maintenance section in this manual.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Inadvertent contact with controls can cause the

Implement to shift or fall crushing themselves or others.

(SG-25)

Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind

when you finish working in an area. Therefore, the operator must employ good judgement and safe operation

practices when transporting the tractor and implement between locations. By using good judgement and

following safe transport procedures, the possibility of accidents while moving between locations can be

substantially minimized. OPS-U- 0017

OPERATION

2215/12215 07/16 Operation Section 4-44

OPERATION

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death.

(SG-10)

Before transporting the tractor and mower, idle the

tractor engine, disengage the PTO and wait for all

mower moving parts to come to a complete stop.

Once all mower parts are completely stopped, raise

the mower to transport height. NOTE: When

raising the mower, maintain at least 1” clearance

between the driveline and mower deck. If additional

mower deck height is needed for safe transport,

disconnect the driveline from the tractor and secure

its end to the mower deck. The mower can then be

raised to the maximum lift height. OPS-R-0033

If the tractor’s hydraulic pump is not independent of

the tractor PTO, or if the tractor PTO has to be run

to have hydraulic power, disconnect the mower

driveline from the tractor PTO output shaft. Secure

the driveline to the mower deck to prevent driveline

damage or loss during transport. OPS-R-0034

Before transporting the tractor on a public roadway

or boarding a trailer for transport, the tractor brake

pedals should be locked together. Locking the

pedals ensures that both wheels brake

simultaneously while stopping, especially when

making an emergency stop. Use extreme caution

and avoid hard applications of the tractor brakes

when towing heavy loads at road speeds. Never

tow the implement at speeds greater than 20 MPH

(32 kph). OPS-U- 0018

OPERATION

2215/12215 07/16 Operation Section 4-45

OPERATION

Tire Size and Matching requirements - Center Axle

Tire assemblies when mounted on center axle duals should always be within limits listed.

Laminated Tires - Maximum difference between tire diameters on a center axle should be 1/2 inch or less.

Foam Filled Airplane Tires - Ma ximum difference between ti re diameters on a center axle should be 1 inch or

less.

When replacing a tire assembly on center axle always check diameters to make sure tires fall within allowed

range for maximum tire and wheel life. It may be necessary to move one or more tires from wing axles to

remain within size limit.

14.1 Tire and Wheels

Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the

mower is frequently transported between locations. OPS-R-0035_D

14.2 Transporting on Public Roadways

Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the

mower will not be transported for long distances on roadways. Transport speed for laminated tires should not

exceed 15 MPH. Excessive speed can cause damage to the machine and tire sections. Laminated tires must

be installed such that the rubber segments lay with the ground.

Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor

must be equipped with all required safety warning features including a SMV emblem and flashing warning

lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive

drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side

view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slower

speed. Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire

width and/or extends beyond your lane of the road. Make sure that a proper size safety tow chain is secured

between the tractor, flex arm and mower before entering a public road. Secure the center section at a safe

transport height by placing additional stroke control spacers on the center axle cylinder and then lower the

mower. Secure the mower wings in the raised position with the transport lock pins. OPS-R-0036_E

OPERATION

2215/12215 07/16 Operation Section 4-46

OPERATION

Only tow the Implement behind a properly sized and equipped Tractor

which exceeds the weight of the Implement by at least 20%. DO NOT

tow the Implement behind a truck or other type of vehicle. Never tow the

Implement and another Implement connected in tandem. Never tow the

Implement at speeds over 20 MPH.

(STI-06)

Never allow children or other persons to ride on the Tractor or

Implement.Falling off can result in serious injury or death.

(SG-10)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such

a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local traffic

regulations.

(SG-6)

The SMV (Slow-Moving Vehicle) emblem is

universal symbol used to alert drivers of the

presence of equipment traveling on roadways at a

slow speed. SMV signs are a triangular bright

orange with reflective red trim for both easy day

and night visibility. Make sure the SMV sign

isclean and visible from the rear of the unit before

transporting the tractor and implement on a public

roadway. Replace the SMV emblem if faded,

damaged, or no longer reflective. OPS-U- 0020

Make sure that all tractor flashing warning lights,

headlights, and brake/tail lights are functioning

properly before proceeding onto public roads.

While newer model tractors have plenty of lighting

to provide warning signals and operating lighting,

most older models are only equipped with operating

lights. Consult an authorized tractor dealer for

lighting kits and modifications available to upgrade

the lighting on older tractor models. OPS-U- 0021

OPERATION

2215/12215 07/16 Operation Section 4-47

OPERATION

14.3 Lighting & Marking of Agricultural Equipment - ANSI/ASE Standard 279.16

When operating on public roads, have

consideration for other road users. Pull to the side

of the road occasionally to allow all following traffic

to pass. Do not exceed the legal speed limit set in

your country for agricultural tractors. Always stay

alert when transporting the tractor and implement

on public roads. Use caution and reduce speed I

fother vehicles or pedestrians are in the area. OPS-

U- 0022

Reduce speed before turning or applying the

brakes. Ensure that both brake pedals are locked

together when operating on public roads. OPS-U-

0023

To meet the standards set forth by ANSI/ASE this machine is shipped from the factor equipped with lighting

attached to the rear of the machine to promote safety when transporting on public roads. When transporting

on roadways with the wings folded the lighting on the rear of the tractor will be blocked from view of rear

approaching vehicles. The lighting on the attached machine will compensate for the blocked tractor lighting.

Lighting on the trailing equipment plugs into the 7 Pin receptacle located on the rear of the tractor. Some

tractors may not be equipped with receptacle. It is highly recommended that a 7 Pin receptacle be

installed by a qualified technician on models that do not have a receptacle in order to safely transport

this equipment on public roadways.

OPERATION

2215/12215 07/16 Operation Section 4-48

OPERATION

14.4 Hauling the Tractor and Implement

Enhancement Module

Located on

SMV Mount Bracket

7 Pin

Plug

7 Pin Receptacle Located

on Rear of Tractor

Tail Light

Assemblies

Before transporting a loaded tractor and implement, measure the height and width dimensions and gross

weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the

areas that will be traveled through.

Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an

authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty

straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie

down locations as specified by the tractor manufacturer.

Arrange the chains so that when tightened, the chains are pulling downward and against themselves.

Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension.

Use extreme care when attaching and removing the securing devices as the extreme tension involved when

released has the potential to inflict serious injury.

While hauling the tractor and implement, make occasional stops to check that the tractor and implement have

not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking,

sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the

load.

OPERATION

2215/12215 07/16 Operation Section 4-49

OPERATION

15. TROUBLE SHOOTING GUIDE

Problem Possible Cause Remedy

Excessive Vibrations Check Gearbox bolts. Tighten if loose.

Check for loose nuts on Tighten if loose.

Blade holder and Blades

Check for bent output shaft. Replace shaft if bent.

If shaft is bent oil will normally

leak from the bottom seal.

Check to see if blades are Free blades so they swing

free swinging.

Check for even wear on each Weigh blades. Weight should be

blade tip. Were both blades within 1 oz. Always replace both blades

changed at the same time?

Blade Broken. Replace blades, in sets.

Blade carrier bent. Replace carrier.

Blade hub not properly Remove hub, check tapered spline

seated on shaft shaft, clean and replace.

New Blade or bolts matched Replace blades or bolts in sets

Drivelines not phased correctly. Replace Drivelines.

Implement & tractor yokes must

be in line.

Gearbox Overheating Low on lubricant. Fill to level plug.

Improper type lubricant. Replace with EP85W-

140.

Excessive trash build-up Remove trash.

around gear box

Bearing or gears set up improperly Consult your dealer.

Gearbox Noisy Rough gears. Run in or change gears.

Worn bearing. Replace bearing

Gear Box Leaking Damaged oil seal Replace Seal.

Bent shaft. Replace oil seal and shaft.

Shaft rough in oil seal area. Replace or repair shaft.

Oil seal installed wrong. Replace seal.

Oil seal not sealing in the housing. Replace seal or use a sealant

on OD of seal.

Oil level too high. Drain oil to proper level.

Sand hole in casting. Replace castings or gearbox.

Gasket damaged. Replace gasket.

Bolts loose. Tighten bolts.

Clutch Slips Excessively Clutch linings badly worn or Repair clutch per maintenance

plates warped. section of manuals.

Too much power for clutch. Reduce ground speed and material

intake.

Oil on facings. Replace facings.

Friction facings glazed. Clean with emery cloth.

OPERATION

2215/12215 07/16 Operation Section 4-50

OPERATION

Uneven Cut Excessive ground speed. Reduce ground speed.

Blades worn, dull, or bent. Replace blades.

(Refer to "Maintenance" section).

Mower not level side to side. Adjust. (Refer to "Assembly" section)

Improper height adjustment. Adjust Mower height.

(Refer to "Assembly" section)

Low tractor tire pressure on one side.Adjust tire pressure.

(Refer to your tractor

operator's manual)

Turning too fast. Reduce ground speed when turning.

Tractor tires push grass down. Adjust your tractor wheel spacing.

(Refer to "Operation" section)

Damaged Mower pan. Repair or replace as necessary.

Uncut Material Excessive ground speed Reduce ground speed.

RPM too low Use full PTO speed.

(Refer to your tractor

operator's manual)

Improper blade for direction of cut. Install blades so rotation is correct.

Poor Shredding Excessive ground speed. Raise the front of Mower relative to the

rear to hold and circulate material

longer. (Refer to the "Operation

Section-Setting the Mower-

Setting Deck Height”) Reduce ground

speed.

Cutting too high. Lower cutting height. (Refer to the

"Operation Section-Setting the Mower-

Setting Deck Pitch”)

Windrowing or Uneven Material heavy and lush. Raise the front of Mower relative to the

Material Distribution rear. (Refer to the "Operation Section-

Setting the Mower- Setting Deck

Height”)

Excessive ground speed Reduce ground speed.

Conditions too wet. Wait for conditions to dry. Reduce

ground speed.

Maintenance Section 5-1

MAINTENANCE SECTION

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-2

MAINTENANCE

HAZARDS WITH MAINTENANCE OF IMPLEMENT

MAINTENANCE

2215/12215 07/16

Maintenance Section 5-3

HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-4

PARTS INFORMATION

NOTE: Some guards and shields have been removed from the illustrations and pictures for instructional clarity.

DO NOT operate implement without all shields and guards in place and in good condition.

Lubrication

SEE YOUR BUSH HOG DEALER

PARTS INFORMATION

Bush Hog mowers use balanced and matched system components for blade carriers, blades, cutter shafts,

knives, knife hangers, rollers, drive train components, and bearings. These parts are made and tested to

Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use

of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine

Bush Hog mower parts for economy and safety.

(SPBH-1)

Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected. Only a

minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and

trouble free operation.

Always disengage the PTO before raising the Rotary Cutter for transporting or making

adjustments.

Do not let excess grease collect on or around parts, particularly when operating in sandy areas. The

accompanying illustration shows lubrication points. The chart gives the frequency of lubrication in hours,

based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

Add EP85W-140 oil, if necessary, to bring oil level to full indicator line on dipstick. Capacity of center and wing

gearboxes is 3 quarts, 6ozs. (3L). Capacity of power divider gearbox is 1 quart, 29 oz. (1.8L). Use N.L.G.I #2

type grease for all locations designated with grease gun. Be sure to clean the fitting thoroughly before using

grease gun. Failure to maintain proper lubrication will result in damage to U-joints, gearbox, and/or drive shaft.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-5

Mower Grease & Oil Points

Driveline

Input Driveline 8 Hours

Main Telescoping Tube 8 Hours

Wing Telescoping Tube 8 Hours

Shield Bearings 8 Hours

Gearbox

Left Gearbox 8 Hours

Right Gearbox 8 Hours

Center Gearbox 8 Hours

Divider Gearbox 8 Hours

Tailwheel

Wheel Hubs 120 Hours

Axe Pivot 8 Hours

Tongue Pivot 8 Hours

Miscellaneous

Wing Turnbuckle 40 Hours

Leveling Rod Links 40 Hours

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-6

CENTER & WING GEARBOXES

DIVIDER GEARBOX

Add oil, if necessary, to bring oil level to check plug located on side of housing. FIGURE MntP-R-0189

Use EP85W-140 oil. Capacity of power divider gearbox is 1 quart, 29ozs. (1.8L).

Vent Plug

Dip Stick

Fluid Level Check

CENTER and WING

GEARBOXES

The Gearboxes have been filled with lubricant to the proper Level prior to shipment. However, you should

check the oil level before each use.

The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking. Add

EP85W-140 oil, if necessary, to bring oil level to the proper level on the dipstick. Capacity of center and

wing gearboxes is approximately 149 oz. (4.7 QT). FIGURE MntP-R-0282.

Do not over-fill. If gearboxes are filled above the Dipstick level, Pressure under working

conditions may cause grease seals to leak.

DIVIDER GEARBOX

Vent Plug

Check Plug

Drain Plug

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-7

MAIN CV DRIVELINE SAFETY SHIELD

To remove the outer CV cone, remove the locking screws from shield cone. Remove cone over yoke. Figure

Mnt-R-0038 Remove bearing ring and remove the locking screws from inner shield cone. Figure Mnt-R-0038.

Turn inner cone to assembly position and remove half shield. Remove bearing ring. FIGURE MNT-R-0038.

To assemble outer CV driveline, grease yoke groove and inner profile tube. Attach bearing ring on groove with

recesses facing profile tube. FIGURE MNT-R-0039. Slide on half shield with cone. Turn cone until it engages

correctly. FIGURE MNT-R-0039. Tighten locking screws. Grease bearing groove in double yoke. FIGURE

MNT-R-0039. Insert bearing ring. Slide guard cone for double yoke over cam from the connecting end. Make

sure holes for screws are visible. FIGURE MNT-R-0039. Tighten locking screws. FIGURE MNT-R-0039.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-8

CAT IV WING DRIVELINE SHIELDS

To remove the main inner driveline shield, Remove the locking scre ws. Align the bearing tabs with the cone

pockets. FIGURE Mnt-0026. Remove the half-guard and remove the bearing ring. FIGURE Mnt-R-0012.

Inspect the driveline shield for worn areas or cracks. If the shield has any den ts or cracks, replace the Shield.

While the Shields are off, examine the Driveline for signs of abnormal wear, bent or twisted shafts, or cracks in

the shafts or tubes. Check to see t hat the Drivelines telescope easily. If the Drivelines do not telescope prop-

erly or show signs of abnormal wear, the shaft should be repaired or replaced.

To assemble the main inner driveline shield, grease the yoke groove and inner profile tube. Attach the bearing

ring in groove with recesses facing profile tube. FIGURE Mnt-0027. Slide on the half shield. Turn the cone until

it engages correctly. Install locking screws. FIGURE Mnt-0028.

IMPORTANT!

Check that Guard

Missing decal on steel

under inner guard and

Rotating Driveline

Decal are firmly

affixed, undamaged

and readable. If not,

replace.

IMPORTANT: Scan this QR Code with your smart phone to link to the ADMA

Driveline Safety Manual for more information on the safe use of a driveline during

normal operation and maintenance. Or type in your internet browser the following

web address: www.algqr.com/dme

Ops-0009-MISC

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-9

SEASONAL CLUT CH MAINTENANCE

1. Loosen eight nut retaining clutch springs 1/3 turn or until spring can be turned with fingers.

2. With Tractor at idle speed, engage tractor PTO drive for 2-3 seconds. Clutch should slip without turning

blades. If clutch does not slip, contact your authorized Bush Hog dealer.

3. Retighten nuts to within 1/64” of original position. Initial spring lengths are shown in Figure Mnt-R-

0476.

Failure to retighten spring nuts to original position may cause damage to implement and/or

tractor due to improper slip clutch torque setting.

Do not over-tighten nut and cause spring to become solid as this will cause shaft to fail.

SLIP CLUTCH ADJUSTMENT

It is important that the clutches slip when an obstacle or load heavier than the clutch setting is

encountered.Therefore, if the machine sits outside longer than 30 days and is exposed to rain and/or humid air

it isimportant to make sure that the clutch lining plates are not rusted/frozen together. Before using the cutter

usethe following procedure to make sure the clutch will slip and give the overload protection required.

The slip clutch is factory present to the correct torque for protecting implement and tractor. Periodic

adjustment is recommend. Should adjustment be needed, first check to be sure all spring lengths are the

same. Initial spring lengths are shown in Figure Mnt-R-0476. If necessary, adjust nut on an spring that is

unequal. Adjust all eight spring retaining nuts 1/3 of a turn (2 flats on a nut) and check clutch slippage. If

further adjustment is necessary, do so in 1/3 turn increments. Adjust only to provide sufficient torque to prevent

slippage under normal conditions. Occasional slippage is normal for drive train protection. If satisfactory

results cannot be obtained consult your Bush Hog dealer.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-10

BLADE SERVICING

• Manually wiggle the blade carriers to check for any looseness.

• Re tighten any loose parts.

• Recheck torque every 50 hours.

NOTE: Replace Blades in pairs after no more than 1/2" notch wear. Use only genuine Bush Hog replacement

blades!

Inspect blades before each use to determine that they are properly installed and in good condition. Replace

any blade that is bent, excessively nicked, worn, or has any other damage. Small nicks can be ground out

when sharpening.

Use only original equipment blades on this cutter. They are made of special heat-treatedalloy

steel. Substitute blades may not meet specifications and may fail in a hazardous manner that

could cause injury.

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR

WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE

BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM

THROWN BLADES.

(SGM-10)

Operating with loose blade hardware will damage the blade holder and blades. When ever

the blades have been removed or replaced, the hardware must be re tightened after the first

eight hours of operation. On new units check blade hardware and the blade nut torque after

first 8 hours.

Operating with loose blade holder will damage the blade holder and output shaft, two initial

tightenings are required. Re tighten after one hour and again after the day of operation. In

severe cutting conditions or commercial use, a daily inspection is required.

To help prevent structural damage caused by loose hardware, tighten gear case hardware

as specified. Check torque after first 8 hours of use and every 50 hours thereafter.

Inspect Blades daily for abnormal wear. If Blades have a notch worn into the leading edge at

the lower bend more than a 1/2” DEEP (due to running in gravel and/or the ground),

REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY. Failure to replace such

abnormally worn blades may lead to catastrophic failure of the blade and ejection of the

broken part with tremendous force which may cause bodily injury or death.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-11

BLADE SHARPENING

BLADE REMOVAL

NOTE: Replace Blades in pairs after no more than 1/2" notch wear!

Always sharpen both blades at same time to maintain balance. Follow original sharpening pattern as shown in

FIGURE Mnt-R-0008. Always sharpen blades by grinding. DO NOT heat and pound out edge. Do not sharpen

blade to a razor edge, but leave a 1/16" blunt edge. Do not sharpen back side of blade.

IMPORTANT: When sharpening blades, grind each blade the same amount to maintain balance. The

difference in blade weights should not exceed 1 ounce. Unbalanced blades will cause excessive vibration

which can damage gear box bearings. Vibration may also cause structural cracks in cutter housing.

Never work under equipment supported by a hydraulic device because it may drop if the

control is actuated (even with the engine stopped) or in the event of hose failure, etc.

Always use a secure support for equipment which must be serviced while in the raised

position.

It is not necessary to remove the complete blade

holder assembly to replace the blades. Blade bolts

are accessible through a hole in the top of the cutter

deck. Always replace both blades on a spindle using

two blades having the same weight. Use only genuine

Bush Hog replacement blades.

1. Remove nuts from blade bolts. A blade nut socket

(Part No. 6432) can be bought at your Bush Hog

dealer and used with an adjustable wrench (not

supplied) to remove blade nut. Blade nut can also

be removed with a 1-11/16 ”socket.

2. Inspect blade bolt shoulder for wear. Replace if

necessary.

3. Assemble new blades to blade holder using blade

bolts, nuts and lockwashers. Refer to BLADE

ROTATION DIAGRAM for blade placement.

Tighten nuts to 450ft./lbs if lubed,600 ft./lbs. if dry.

Strike blade bolt head with heavy hammer to seat,

then re tighten.

4. Check to be sure blades swing 360º freely. If blades will not swing freely, remove, locate problem, and

repair. Operating cutter when blades will not swing freely will cause excessive vibration, damaging

implement.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-12

Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for ab normal wear. REPLACE BOTH BLADE BOLTS on

the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas.

Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the

broken part which may cause serious bodily injury or death.

BLADE HOLDER ASSEMBLY

Removal

Avoid personal injury. Blade and/or blade carrier removal should be done only with the

tractor engine shut off, key removed, in neutral, parking brake on, PTO disengaged, and the

cutter blocked in the raised position.

1. Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the

blade carrier is loosened.

2. Align blade bolt with access hole in top of cutter deck. Use long bar inserted through blade bolt access

hole with end against blade bar. Strike opposite end of bar with sledge hammer. Rotate blade carrier 180

degrees and repeat process.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-13

Installation

NOTE: After a few hours of operation always recheck blade carrier retaining nut torque.

WHEEL HUB ASSEMBLY

The Wheel Hub Assemblies need to be lubricated every 120

hours. FIGURE MntP-R-0032 .

1. Align the blade holder so the cotter pin hole is positioned 90º to the blade bar (for ease of installing the

cotter pin).

2 .Place blade holder assembly, washer, and retaining nut on lower shaft. Torque nut to 450 ft. lbs. Strike the

head of the blade bolt with a sledge hammer on one side and then the other. this will help seal the pan to

the gearbox output shaft. Always recheck the torque of the nut after using the sledge hammer.

3. Install cotter pin. It may be necessary to tighten nut slightly to install cotter pin. Always tighten slightly more

so that the cotter pin may be installed. Do not “Back Off” on the nut to align slots with hole.

Operating the mower with a loose blade pan or holder can damage the taper connection on

the gearbox output shaft. To ensure proper seating between the blade holder and output

shaft check and tighten the retaining nut after the first day of operation. Recheck the blade

carrier attachment each morning before operating. Grasp the carrier firmly with both hands

and try to push and pull the carrier with one hand while pulling and pushing with the other

hand to try to rock or oscillate the blade carrier. If the carrier is loose retighten the retaining

nut before operating the mower.

Avoid personal injury. Do not work under cutter without support blocks to keep frame from

falling.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-14

TIRES AND WHEELS

TONGUE

Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely

supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the Wheel.

When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in

the tire (See Assembly Section). Do not exceed 15 M.P.H. on Sectional Tires. When removing Airplane Tires,

let all of the air out of the tire before removing lug nuts or wheel bolts or nuts. Remove valve core to make

certain that there is no air pressure left in tube before separating wheel halves to dismount tires. DO NOT

LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO

PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY.

Do not exceed 15 M.P.H. on Airplane or Rib Implement Tires.

Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI.

The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or

cracking. Replace as needed. The Drawbar 1" Bolt fastens the mower to the tractor Drawbar. When the

mower is unhitched and this 1" Bolt is removed, examine for signs of cracking or wear. Replace the Drawbar

1" Bolt at first sign of either problem. FIGURE Op-1155

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-15

HIGH PRESSURE OIL LEAK HAZARD

HYDRAULIC HOSES

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS

PENERATING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system

pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

• REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.

WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

• USE paper or cardboard to search for leaks.

• DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.

• Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury.

PN HP01

Replace pinched and broken Hydraulic Hoses at once. Tighten any Hydraulic Fitting with fluid leaking from it. If

fluid still leaks, loosen the fitting, apply a pipe thread compound to the threads and tighten. Care must be

exercised when tightening Hydraulic Fittings. Too much tightening can cause the fittings to crack and require

replacement fittings. Although a small amount of oil will be present from bleeding at all Hydraulic Fittings,

significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the

Cylinder is worn out. Replace the seals in the Cylinder immediately before the Cylinder is damaged or too

much hydraulic fluid is lost.

MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE

Do not operate this implement if the tractor hydraulic oil temperature exceeds 200°F

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-16

Flex Wing Hydraulic Cylinder Replacement Instructions

Implement Cylinders Removal and Replacement

Follow these Steps:

1. Clear the area of all personnel before lowering the wings.

2. From the tractor seat with your seat belt fast ened around you, Lower the implement wings to the

ground.

• Do Not attempt to replace the cylinder with the wings in the raised position.

3. Shut off the tractor, engage the parking brake, plac e the tractor transmission in the park position, and

remove the key before dismounting.

4. Block up the center and wing sections with blocks or jack stands.

5. Release all oil pressure from the circuit by moving the valve controls handles back and forward.

6. Remove the Implement Input Driveline from the tractor PTO shaft.

7. Remove the hydraulic hoses from tractor quick disconnects.

8. Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fittings.

9. Check to see that the cylinder is not under pressure by moving the cylinder pins by hand. The pins

should be loose. If the cylinder pins are in a bind and can not be moved the cylinder may be under

pressure. Make sure the implement decks and axles are supported by blocks and then carefully

remove one of the cylinder pins.

• Do Not allow any one or any part of your body to be underneath the implement wing.

• Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved.

10. Slowly loosen the hydraulic hose connection to the cylinder.

11. Remove the other cylinder pin and remove the cylinder. The cylinder maybe heavy, use proper lifting

techniques to lift and handle the cylinder and if needed get assistance in lifting from another person.

12. Measure the distance between the cylinder pin holes and extend the new cylinder to that length before

installing.

13. Install the new cylinder in place and install both cylinder pins and retaining clips in place.

14. Reconnect hydraulic hose(s) to the cylinder, and tighten the fittings.

• Wing cylinders have a special adapter with a small hole drilled in it to control the lowering speed on

the wing. Make sure this adaptor is installed. Without this adaptor, the wing can fall rapidly.

15. Reconnect the implement hoses to the tractor.

16. Get into the Tractor seat and fasten your seat belt. Clear the area of all persons before attempting to

raise the wing. From the tractor seat, start the tractor and operate the control valve to raise the wing.

17. Look for sign of oil leak. If an oil leak exists, sh ut the tractor down and remove all oil pressure in the

lines by moving the valve control handles back and forward.

• Re-tighten any lose fittings or connections.

• If a hose is leaking, replace the hose with a new hose.

18. If there are no leaks raise and lower the wing comp letely at least three full cycles to remove any air

trapped in the circuit.

19. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil.

20. If the wing is to remain in the raised position attached the wing transport lock pins.

MAINTENANCE

2215/12215 07/16 Maintenance Section 5-17

SKID SHOES

STORAGE

Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be caused

by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the

ground. Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to

early frame failure on the mower. Replace worn Skid Shoes as required.

Your rotary cutter represents an investment from which you should get the greatest possible benefit. Therefore,

when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum

amount of work will be required to put it back into operation for the next season. The following are suggested

storage procedures:

1. Thoroughly clean the cutter.

2. Lubricate the cutter as covered in Maintenance Section.

3. Tighten all bolts and pins to the recommended torque.

4. Check the cutter for worn or damaged parts. Make replacements immediately.

5. Store the cutter in a clean, dry place with the cutter housing resting on blocks.

6. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.

MAINTENANCE

2215/12215 07/16

Maintenance Section 5-18

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to

this chart to determine the grade of bolts and the proper torque except when specific torque values are

assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL

*NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal

engineoil. They do not apply if special graphited or molydisulphide greases or other extreme pressure

lubricants are used. This applies to both UNF fine and UNC coarse threads.

MAINTENANCE

SEGURIDAD

Sección de Seguridad 1-27

SEGURIDAD

D813 2

D813 1

SEGURIDAD

Sección de Seguridad 1-26

SEGURIDAD

Sección de Seguridad 1-25

SEGURIDAD

Sección de Seguridad 1-24

SEGURIDAD

Sección de Seguridad 1-23

SEGURIDAD

Sección de Seguridad 1-22

SEGURIDAD

Sección de Seguridad 1-21

SEGURIDAD

Sección de Seguridad 1-20

SEGURIDAD

Sección de Seguridad 1-19

SEGURIDAD

Sección de Seguridad 1-18

SEGURIDAD

Sección de Seguridad 1-17

Descripción de Calcomanía

SEGURIDAD

Sección de Seguridad 1-16

SEGURIDAD

INFORMACIÓN DE PARTES

NOTA: Si necessita un manual completamente en español por favor de ponerse en contacto a;

Translations, dirección 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529

INFORMACI

N DE PARTES

Las cortadoras BUSH HOG usan balanciadas y componentes de systema seleccionado para los portadores

de cuchillas, cuchillas, eje de cortar, navaja, suspensiones de navajas, los rodillos, los componentes de línea

motriz, y cojinetes. Estas partes son echas y probadas a la especificaciones de BUSH HOG. Partes que no

son auténticas no regularmente llegan con estas especificaciones. El uso de partes que no son auténticas

puede reducir el funcionamiento de la cortadora, anular garantias, y presentar un peligro de seguridad. Use

partes de cortadora auténticas de BUSH HOG por economía y seguridad.

(SPBH-1 SP)

CONTACTE A SU DISTRIBUIDOR BUSH HOG

SEGURIDAD

Sección de Seguridad 1-15

SEGURIDAD

RIESGOS CON EL MANTENIMIENTO DEL IMPLEMENTO Continuado

MANTENGA LOS IMPLEMENTOS EN BUENAS CONDICIONES DE

FUNCIONAMIENTO, A TRAVÉS DE UN SERVICIO, REPARACIÓN O

MANTENIMIENTO APROPIADO.

REALICE LAS TAREAS DE SERVICIO, REPARACIÓN, LUBRICACIÓN Y MANTENIMIENTO QUE SE

DESCRIBEN EN LA SECCIÓN DE MANTENIMIENTO DEL IMPLEMENTO:

•

INSPECCIONE el implemento para detectar sujeciones sueltas, partes gastadas o rotas, ajustes sueltos o

con filtraciones, que los pasadores tengan chavetas y arandelas, y las partes móviles para detectar el

desgaste.

•

REEMPLACE todas las partes gastadas o rotas con repuestos autorizados.

•

LUBRIQUE la unidad tal como se especifica en el cronograma de lubricación.

•

NUNCA lubrique, ajuste o quite material mientras el equipo está en funcionamiento o movimiento.

•

AJUSTE todas las tuercas y pernos tal como se especifica.

INSPECCIÓN DE CUCHILLAS:

•

REEMPLACE las cuchillas dobladas, dañadas, agrietadas o rotas inmediatamente por cuchillas nuevas.

•

EVITE fallas de las cuchillas y que vuelen trozos de cuchillas. NO enderece, suelde o suelde con

superficies rígidas.

INSPECCIÓN DE PROTECTORES DE SEGURIDAD, GUARDAS Y DISPOSITIVOS DE SEGURIDAD:

•

MANTENGA en su lugar y en buen estado todos los deflectores, protectores de cadena, protectores de

acero, cubiertas de caja de engranajes, cubiertas integrales de PTO, bandas, faldones laterales y

zapatas antideslizantes.

•

REEMPLACE cualquier protector, cubierta o dispositivo de seguridad faltante, roto o gastado.

Operar, dar servicio y mantener este equipo puede exponerlo a productos químicos como

gasolina, combustible diesel, lubricantes, productos derivados del petróleo, gases de

escape de motores, monóxido de carbono y ftalatos, que el Estado de California considera

que causan cáncer y defectos de nacimiento y otros daños reproductivos. Para minimizar

la exposición, evite respirar el escape, no haga funcionar el motor en ralentí excepto

cuando sea necesario, haga el mantenimiento de su vehículo en un área bien ventilada y

use guantes o lávese las manos frecuentemente cuando realice el mantenimiento de su

vehículo. Los postes de la batería, terminales y accesorios relacionados contienen plomo

y compuestos de plomo, productos químicos que en el estado de California son conocidos

por causar cáncer, defectos de nacimiento y otros daños reproductivos. Para obtener más

información, vaya a www.P65Warnings.ca.gov. Este sitio web, operado por la Oficina de

Evaluación de Peligros para la Salud Ambiental de California, proporciona información

sobre estos químicos y cómo las personas pueden estar expuestas a ellos.

PN HM02 SP

SEGURIDAD

Sección de Seguridad 1-14

SEGURIDAD

RIESGOS CON EL MANTENIMIENTO DEL IMPLEMENTO

MANTENGA LOS IMPLEMENTOS EN BUENAS CONDICIONES DE

FUNCIONAMIENTO, A TRAVÉS DE UN SERVICIO, REPARACIÓN O

MANTENIMIENTO APROPIADO.

ANTES DE REALIZAR TAREAS DE SERVICIO, REPARACIÓN Y MANTENIMIENTO DEL IMPLEMENTO:

ASEGURE EL EQUIPO PARA EL SERVICIO

BLOQUE LOS RIESGOS POTENCIALES DE ENERGÍA;piezas giratorias, componentes levantados,

presión hidráulica.

•

APAGUE EL MOTOR Y EL PTO, coloque el freno de mano, descienda el implemento, espere a que se

detengan todas las partes móviles y quite la llave antes de bajarse del tractor.

•

COLOQUE el implemento sobre el suelo o trabe de manera segura los equipos elevados. Utilice bloques

grandes sobre suelo blando o húmedo.

• CIERRE FIRMEMENTE Y TRABE las alas del implemento levantado.

• TRABE LA LENGUA DEL IMPLEMENTO con bloques grandes y el gato de remolque. NO gateé o

trabajar debajo del implemento solo sostenido por el gato de remolque.

•

EMPUJE y JALE la palanca del Cilindro Hidráulico Remoto para liberar la presión hidráulica.

• DESCONECTE las mangueras hidráulicas de implemento del tractor.

•

DESCONECTE la línea de conducción del IMPLEMENTO del EJE DE PTO del tractor.

USE GAFAS DE SEGURIDAD y GUANTES PROTECTORES y siga todos los PROCEDIMIENTOS DE SEGURIDAD al realizar

tareas de servicio, reparación y mantenimiento sobre el implemento:

• Siempre USE GUANTES protectores al manipular las hojas, cuchillas, bordes filosos o un componente

desgastado con bordes filosos.

• Siempre

USE GUANTES y GAFAS DE SEGURIDAD al reparar componentes en caliente

•

EVITE EL CONTACTO con tanques de aceite hidráulico, bombas, motores, válvulas y superficies de

conexión de mangueras calientes.

•

SUJETE FIRMEMENTE o TRABE EN POSICIÓN ELEVADA todos los implementos, bastidores y componentes

elevados antes de trabajar sobre los equipos que se encuentran debajo.

•

DETENGA el movimiento de todos los implementos y APAGUE EL MOTOR DEL TRACTOR antes de realizar

ninguna tarea.

•

USE una escalera o gradas elevadas para alcanzar áreas altas del equipo a las que no se pueda acceder

desde la tierra.

•

ASEGÚRESE de estar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar

tareas.

•

SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes, solventes, limpiadores y otros

agentes químicos.

•

NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos.

•

NO modifique o altere el implemento, las funciones o componentes.

•

NO SUELDE o repare los componentes de la cortadora. Esto puede causar vibraciones y fallas de los

componentes que se desprendan de la cortadora.

PN HM01 SP

SEGURIDAD

Sección de Seguridad 1-13

SEGURIDAD

RIESGOS EN TRANSPORTE

PARA EVITAR LESIONES GRAVES O LA MUERTE AL REMOLCAR O TRANSPORTAR EQUIPOS:

• MANTENGA la velocidad de transporte POR DEBAJO DE 20 millas por hora para mantener el control del equipo.

• REDUZCA LA VELOCIDAD en terreno inclinado, en las curvas y en condiciones de remolque desfavorables.

• NO

REMOLQUE camio nes u otros vehículos

• USE un tractor de tamaño adecuado y equipado en función del equipo de remolque.

• SIGA todas las reglamentacio nes de tránsito locales.

REQUISITOS DEL TRACTOR PARA REMOLCAR

O TRANSPORTAR IMPLEMENTOS:

• SÓLO TRANSPORTE en el tractor con el mecanismo ROPS (antivuelco) en posición elevada.

• USE un tractor de tamaño adecuado y equipado, que supere el peso del implemento en al menos un 20%

• MANTENGA EL 20% del peso del tractor en las ruedas frontales para mantener la

dirección en forma segura.

ANTES DE TRANSPORTAR O REMOLCAR EL IMPLEMENTO:

INSPECCIÓN DEL TRACTOR:

• VERIFIQUE la dirección y los frenos para asegurarse el correcto funcionamiento y las condiciones adecuadas.

• VERIFIQUE LLEVAR EL AVISO DE SMV, los reflectores y las luc

es de advertencia para la adecuada operación y

visibilidad detrás de la unidad.

• VERIFIQUE que no haya impedimentos a la visión mientras conduce, en el tractor, la cabina o el implemento, sentado

en el asiento del tractor.

• AJUSTE su posición de

conducción, los espejos y el transporte del implemento para tener una visión clara para

condiciones de conducción y tráns ito.

PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE:

COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD:

• ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central

• ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores.

• AJUSTE L A CADENA DE SEGURIDAD del implemento al tractor.

• QUITE todo material cortado que

se acumule en la plataforma de la cortadora.

DETERMINAR LAS CARACTERÍSTICAS DE DETENCIÓN DEL TRACTOR Y EL IMPLEMENTO PARA EL

TRANSPORTE O REMOLQUE:

PRUEBAS DE FRENADO:

• FRENE a velocidades en aumento.

•Observe las distancias de DETENCIÓN con el aumento de velocidad.

• DETERMINE la velocidad de transporte máxima segura que no supere las 20 millas por hora.

DETERMINE LA VELOCIDAD DE GIRO MÁXIMA ANTES DE OPERAR EN CARRETERAS O TERRENO

IRREGULAR:

• PONGA A PRUEBA el equipo aumentando lentamente la velocidad en las curvas para determinar si se puede operar a

mayor velocidad.

• USE MENORES velocidades de giro en las curvas pronunciadas para evitar el vuelco.

AL REMOLCAR O TRANSPORTAR EL EQUIPO:

• Siempre USE EL CINTURÓN DE SEGURIDAD al operar o transportar la cortadora.

• USE bajas velo cidades para evitar el vuelco con las alas elevadas.

• USE bajas velo cidades y dirección gradual en las curvas, colinas, o en superficies irregulares o poco uniformes, y en

carreteras mojad

as.

• ENCIENDA LAS BALIZAS DE ADVERTENCIA del tractor.

• TENGA EN CUENTA el espacio necesario para el vaivén del implemento en las curvas.

MANTENGA todas las alas elevadas a 3 metros (10 pies) o una mayor distancia de todos los cables de

alimentación y obstrucciones elevadas.

PN TH01 SP

SEGURIDAD

Sección de Seguridad 1-12

SEGURIDAD

RIESGOS ELÉCTRICOS Y DE FUEGO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR CONTACTO ELÉCTRICO AL

TRABAJAR CERCA DE CABLES ELÉCTRICOS, LÍNEAS DE GAS Y DE SERVICIOS:

• INSPECCIONE el área de corte para que no interfiera con cables de alimentación eléct ricos subterráneos,

obstrucciones, líneas de gas, cables y servicios, estructuras munic

ipales o de otro tipo.

• MANTENGA todas las alas elevadas a 3 metros (10 pies) o una mayor distancia de todos los cables de

alimentación y obstrucciones elevadas.

• NO ponga en contacto la cortadora con ninguna estructura u obstrucción de servicios o municipales.

• LLAME AL 81

1 y al 1-800-258-0808 para identificar cables de servicios subterráneos.

PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación, reparación y servicio de la cortadora y el

tractor

, a fin de reducir el riesgo de incendio del equipo y de la vegetación:

•El tractor debe estar EQUIPADO CON MATAFUEGOS

• NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor

• NO FUME ni acerque fuego directo a la cortadora o el tractor

• NO

CONDUZCA sobre residuos encendidos o en áreas recientemente quemadas

• EVITE LA FORMACIÓN DE CHISPAS al no permitir que la hoja de la cortadora entre en contacto con objetos

sólidos como metal o roca.

• AJUSTE LOS EMBRAG

UES DESLIZANTES para evitar el deslizamiento excesivo y el calentamiento de la

placa del embrague.

• LIMPIE todo resto de hierba o residuo acumulado alrededor de las líneas de conducción de la cortadora, los

embragues deslizantes y cajas de cambios.

• APAG

UE EL MOTOR al cargar combustible.

PN EF01 SP

SEGURIDAD

Sección de Seguridad 1-11

SEGURIDAD

RIESGO DE FILTRACION DE ACEITE HIDRÁULICO DE ALTA PRESIÓN

PARA EVITAR LESIONES GRAVES O LA MUERTE POR PENETRACIÓN DE FILTRACIONES DE

ACEITE HIDRÁULICO DE ALTA PRESIÓN:

•NO OPERE el equipo con filtraciones de aceite o combustible.

• MANTENGA todas las mangueras hidráulicas, líneas y conexiones en BUEN ESTADO y AJUSTADAS antes de

aplicar presión al sistema.

• LIBERE LA PRESIÓN HIDRÁULIC

A antes de desconectar las líneas o trabajar en el sistema.

• QUITE y reemplace la manguera si sospecha que tiene filtraciones. Solicite al distribuidor que verifique si hay

filtraciones.

LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES.

AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS:

• SIEMPRE USE gafas de seguridad y guantes impenetrables.

• USE papel o cartón para verificar si hay filtraciones.

• NO USE las manos o partes del cuerpo para detectar filtraciones.

• MANTENGA las manos y el

cuerpo LEJOS de los orificios de clavijas y boquillas de eyección de fluido hidráulico.

•El fluido hidráulico puede causar gangrena si no es extirpado quirúrgicamente de inmediato por un médico

especializado en este tipo de lesiones. PN HP01 SP

SEGURIDAD

Sección de Seguridad 1-10

SEGURIDAD

RIESGO DEL CONTACTO A LAS CUCHILLAS DE CORTADORA

MANTÉNGASE LEJOS DE LAS CUCHILLAS GIRATORIAS PARA EVITAR LESIONES GRAVES

O LA MUERTE POR CONTACTO CON LA CUCHILLA:

• MANTÉNGASE LEJOS y NO ACERQUE LAS MANOS, LOS PIES y EL CUERPO a las cuchillas giratorias, líneas

de conducción y partes hasta que todos los elementos móviles se hayan detenido.

• NO pong

a la

s manos o los pies debajo de las plataformas de la cortadora

• DETENGA las CUCHILLAS giratorias antes de elevar la plataforma de la cortadora o las alas

• DETENGA la cortadora, EXAMÍNELA Y PRESTE ATENCIÓN A LOS SONIDOS antes de acercarse

a la cortadora

para a

segurarse de que se haya detenido todo el movimiento giratorio.

•

Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora, APAGUE EL MOTOR DEL TRACTOR ,

desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga. Coloque el tractor en posición de estacio

namiento , ponga el freno de

estaciona

miento y retire la llave antes de abandonar el asiento del operador. Despejar la obstruc-

ción antes de proceder con la siega. Asegúrese de mantener los pies y las manos alejadas de las cuchillas de la

cortadora . Si se eleva las alas del cortacésped o segadoras para acceder a la obstrucción, enganche las trabas de

cierre y bloque con seguri

dad la cortadora antes de colocar cualquier parte del cuerpo por debajo de la segadora .

PN MB01 SP

SEGURIDAD

Sección de Seguridad 1-9

SEGURIDAD

RIESGO DE ENREDO POR EL PTO

MANTÉNGASE ALEJADO DE LAS LÍNEAS DE CONDUCCIÓN Y OTROS ELEMENTOS

GIRATORIOS PARA EVITAR LESIONES GRAVES O LA MUERTE:

MANTÉNGASE LEJOS

y NO ACERQUE las manos, los pies y el cuerpo a las cuchillas giratorias, líneas de

conducción y partes hasta que todos los elementos móviles se hayan detenido.

• DETENGA la cortadora, EXAMÍNELA Y PRESTE ATENCIÓN A LOS SONIDOS antes de acercarse a la cortadora

para asegurarse de que se haya detenido todo el movimiento giratorio.

• LOS ELEMENTOS GIRATORIOS SIGUEN ROTANDO una vez apagada la PTO.

PROTECCIÓN DE LA PTO:

PARA EVITAR LESIONES GRAVES O LA MUERTE POR ENREDO AL OPERAR EL IMPLEMENTO:

• MANTENGA instalados los protectores, las cubiertas integrales de las líneas de conducción y las cubiertas de

entrada

• NO OPERE la cortadora si los protectores o cubiertas no están bien colocados o faltan.

• REEMPLACE O REPÁRELOS si faltan, están dañados o rotos

• SIEMPRE REEMPLACE LOS PROTECTORES que se han quitado para tareas de reparación o mantenimiento.

PARA EVITAR que la línea de conducción se rompa durante las operaciones:

• VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios

del implemento.

•Las líneas de conducción demasiado cortas se pueden soltar o romper.

•Las líneas de conducción demasiado largas pueden tocar el suelo.

Un ensamblaje telescópico de la línea de conducción que toque el suelo no se deslizará y se solidificará.

• Si la línea de conducción toca el suelo, puede atravesar los cojinetes de soporte y romper el eje de PTO.

• EVITE hacer curvas pronunciadas o elevar la cortadora a alturas que puedan hacer caer la línea de conducción.

•Lubrique los componentes telescópicos del eje de transmisión en forma semanal.

COMUNÍQUESE CON EL DISTRIBUIDOR

si la línea de conducción del implemento no coincide con el eje de

PTO del tractor:

• NO UTILICE UN ADAPTADOR DE PTO.

El uso de un adaptador de PTO puede causar vibración excesiva, caída de objetos, fallas de las cuchillas y el

implemento como consecuencia de la duplicación de la velocidad operativa. El aumento de la longitud de trabajo

puede exponer áreas desprotegidas de la línea de conducción.

PN PE01 SP

SEGURIDAD

Sección de Seguridad 1-8

SEGURIDAD

RIESGO DE ATROPELLO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR CAÍDA DEL TRACTOR O ATROPELLO

DEL EQUIPO:

•USE tractores equipados con SISTEMA ANTIVUELCO (ROPS) y CINTURONES DE SEGURIDAD para las

operaciones de corte.

•MANTENGA EL SISTEMA ROPS trabado en posición vertical.

• SÓLO ENCIENDA el tractor sentado en el asiento del tractor.

• SIEMPR

E ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos.

• SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor.

• NUNCA LLEVE A OTRAS PERSONAS en

el tractor o implemento.

AL SUBIR Y BAJAR DEL TRACTOR:

•• SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos.

•• APAGUE EL MOTOR Y LA TDF, coloque el freno de

mano, descienda del implemento, espere a que se detengan

todas las partes móviles y quite la llave antes de bajarse del tractor. PN RO01 SP

SEGURIDAD

Sección de Seguridad 1-7

SEGURIDAD

RIESGO DE OBJECTOS LANZADOS Continuado

OPERACIÓN DE LA CORTADORA:

• NO exceda la capacidad de corte nominal de la cortadora, ni corte elementos que no sean vegetación.

• USE CABINAS DE TRACTOR CERRADAS cuando haya dos o más cortadoras operando en un mismo sector.

• No opere la cortadora en áreas susceptibles al ataque de abejas o insectos, salvo que US

E PRENDAS

PROTECTORAS o una cabina de tractor cerrada.

• AJUSTE las secciones de la cortadora o la ala cercana y paralela al suelo sin exponer las cuchillas

• AJUSTE LA ALTURA de corte para EVITAR EL CONTACTO DE LAS CUCHILLAS con objetos sólidos, com

alambres, piedras, postes, cordones, guardarrailes y obstrucciones fijas.

• NO opere la co rtadora con la(s) ala(s) elevada(s) o en posición de transporte.

• DETENGA LA CORTADORA de inmediato si las cuchillas entran en contacto con objetos p esados

, estructuras fijas,

guardarrailes de metal y estructuras de cemento. Apague el motor del tractor, desenganche la toma de fuerza y

esperar a que todo movimiento de rotación se detenga. Coloque el tractor en posición de estacionamiento , ponga el

freno de

estacionamiento y retire la llave antes de abandonar el asiento del operado

r.:

1. LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad.

2. INSPECCIONE y REEMPLACE las cuchillas dañadas.

3. VERIFIQUE el equilibrio del porta cuchillas y REEMPLÁCELO si está dañado.

• NO opere la co rtadora en ag

ua PARA EVITAR una posible FALLA DE LAS CUCHILLAS.

• EVITE OPERAR LA CORTADORA en reversa:

1. DETENGA EL PTO y retroceda la cortadora.

2. DESCIENDA la cortadora, encienda el PTO y corte hacia adelante.

• DETENGA EL PTO y las CUCHILLAS al elevar las alas o la cortadora a posición de transporte.

• NO ENCIEN

DA EL PTO con la cortadora en posición de transporte.

• DETENGA la cortadora cuando se produzca VIBRACIÓN EXCESIVA:

1. DETENGA EL PTO Y EL MOTOR del tractor.

2. INSPECCIONE la cortadora para detectar la fuente de la vibración

3. REEMPLACE toda parte dañad

a o las CUCHILLAS dobladas o dañadas.

PN TO01-X SP

SEGURIDAD

Sección de Seguridad 1-6

SEGURIDAD

RIESGO DE OBJECTOS LANZADOS

LAS CORTADORAS GIRATORIAS PUEDEN ARROJAR OBJETOS A 90 METROS (300 PIES) O MÁS EN

CONDICIONES ADVERSAS.

PARA EVITAR LESIONES GRAVES O LA MUERTE AL OPERADOR O TRANSEÚNTES COMO

CONSECUENCIA DE OBJETOS ARROJADOS:

• MANTENGA a los transeúntes a 100 metros de distancia (300 pies)

NO OPERE LA CORTADORA SI HAY PERSONAS A MENOS DE 100 METROS(300 PIES), SALVO QUE:

•Todos los PROTECTORES CONTRA OBJETOS ARROJADOS estén colocados y en buen funcionamiento al operar la cortadora,

entre los que

e incluyen los deflectores frontales y traseros, los protectores de cadena, los protectores de acero, las bandas, los

faldones laterales y las zapatas antideslizantes.

•Las partes de la c

ortadora o la ala estén ajustadas cerca y paralelas al suelo, sin exponer las cuchillas.

• Se ha inspeccionado el ÁREA DE CORTE y se han quitado todos los materiales extraños y residuos.

• LOS TRANSEÚNTES e

stén en el interior de un vehículo cerrado.

ANTES DE OPERAR LA CORTADORA, INSPECCIONE EL ÁREA PARA DETECTAR LA POSIBILIDAD DE OBJETOSQUE

PUEDAN SER LANZADOS:

• QUITE residuos, piedras, cables, alambres, objetos metálicos y cualquier otro objetos extraños del área

Los alambres, cables, sogas, cadenas y objetos metálicos pueden ser arrojados o salir desprendidos de la plataforma a

gran velocidad:

No permita que las cuchillas de la cortadora entren en contacto con cadáveres de animales en descomposición o otros

materiale

s peligrosos. Las cuchillas de la cortadora podr

ían arrojar materiales peligrosos y biològicos de la cortadora,

exponiendo al operador y personas presentes a riesgos de salud. Siempre use el equipo de protección personal

(PPE) aprobado por OSHA cuando limpie o retire material pot

encialmente peligroso de equipo.

1. MARQUE los objetos que no se puedan quitar.

2. EVITE estos objetos cuando use la cortadora.

INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS:

• INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño.

• PASE LA CORTADORA a una altura intermedia

• INSPECCIO

NE y

quite el residuo restante

• PASE LA CORTADORA a la altura final

PROTECCIÓN CONTRA OBJETOS ARROJADOS DE LA CORTADORA:

• MANTENGA todos los protectores contra objetos arrojados en su lugar y en buen funcionamiento al operar la cortadora, entre los

que se incluyen los defle

ctores

frontales y traseros, los protectores de cadena, los protectores de acero, las bandas, los faldones

laterales y las zapatas antideslizantes.

• NO OPERE LA CORTADORA si falta algún protector contra obj

etos arrojados, o si éstos están dañados.

DERECHO DE PASO (autop ista) CON LA CORTADORA

• UTILICE PROTECTORES DE CADENA DOBLES para autopistas, derecho de paso, parques o cortes en cinturón verde donde

pueda haber viviendas, vehículos o ganado dentro de los 100 metros (30

pies) de la cortadora.

• Ninguna protección ofrece una eficacia del 100% en la prevención de objetos arrojados. Para reducir la posibilidad de que se pro

duzcan lesiones:

1. MANTENGA LOS PROTECTORES DE LA CORTADORA, los faldones laterales, la zapatas antideslizant es y las cuchillas en

buen estado de funcionamiento,

2. ELEVE LA

ALTURA DE CORTE a 15 CM (6 PULGADAS) como mínimo,

3. INSPECCIONE EL ÁREA con cuidado antes de pasar la cortadora para ELIMINAR el posible riesgo de OBJETOS

ARROJADOS,

4. NUNCA PERMIT

A QUE LAS CUCHILLAS EN M

OVIMIENTO ENTREN EN CONTACTO CON OBJETOS SÓLIDOS como

alambres, piedras, postes, cordones, guardarrailes o el suelo.

PN TO01 SP

SEGURIDAD

Sección de Seguridad 1-5

SEGURIDAD

SEGURIDAD DE CONECTAR O DESCONECTAR IMPLEMENTO

PARA EVITAR LESIONES GRAVES O LA MUERTE POR APLASTAMIENTO POR EL TRACTOR O

IMPLEMENTO:

• AL DAR MARCHA ATRÁS el tractor hacia el enganche del implemento:

• NO PERMITA QUE HAYA PERSONAS entre el tractor y el implemento

ANTES de conectar y descon ectar el enganche del implemento:

• APAGUE EL MOTOR DEL TRACTOR, coloque la palanca en “estacionar", ponga el freno de

mano y saque la llave.

Al conectar y desconectar el enganche del implemento:

• NO se agache o camine debajo de la cortadora o la ala en posición elevada.

• USE el GATO con lengüeta para elevar lengüetas de implementos pesados a fin de controlar el movimiento de la

lengüet

a del

implemento.

• EVITE recargar el gato para evitar una falla de éste y una lesión al operador.

AL CONECTAR LA LÍNEA DE CONDUCCIÓN DEL IMPLEMENTO:

PARA EVITAR que la línea de conducción del implemento se suelte durante la operación:

• LUBRIQUE el anillo de cierre del r

esorte del yugo para asegurarse de que se deslice libremente sobre el eje de PTO

• ASEGURE las bolas de cierre del yugo en la muesca del eje de PTO.

• PRESIONE y JALE DE LA LÍNEA DE CONDUCCIÓN del EJE DE TOMA DE FUERZA(PTO) del tractor y del implemento para

asegurarse de que estén FIRMEMENTE SUJETADOS

PARA EVITAR que la líne

de conducción se rompa du rante las operaciones:

• VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento.

•Las líneas de conducción demasiado cortas se pueden soltar o romper.

•Las líneas de conducción demasia

largas pueden tocar el suelo.

•Un ensamblaje telescópico de la línea de conducción que toque el suelo no se deslizará y se solidificará.

• Si la línea de conducción toca el suelo, puede atravesar los cojinetes de soporte y romper el eje de PT

COMUNÍQUESE CON EL DISTRIBUIDOR si la línea de conducción del implemento no coincide con el eje de TDF del tractor:

• NO UTILICE UN ADAPTADOR DE PTO.

• El uso de un adaptador de PTO puede ocasionar:

•Vibración excesiva, caída de objetos, fallas de la hoja y el implemento como consecuencia de la duplicación de la v

elocidad opera

tiva.

•Mayor extensión de trabajo, lo que deja expuestas áreas desprotegidas de la línea de conducción e implica el riesgo de enredo con

otros objetos.

ANTES DE QUITAR LAS TRABAS DE RETENCIÓN DE LAS ALAS:

• CONECTE las mangueras al tractor

• LLENE los cilindros de las alas con lubricante

• MAN

TENGA a l

os transeúntes lejos del área antes de operar las alas

• DESCIENDA LAS ALAS de manera lenta y cuidadosa.

NO conecte la cortadora a un tractor con la TDF directamente conectada a la transmisión del tractor.

PN CD01 SP

SEGURIDAD

Sección de Seguridad 1-4

SEGURIDAD

RIESGO DE APLASTAMIENTO

PARA EVITAR UNA LESIÓN GRAVE O LA MUERTE POR CAÍDA DEL TRACTOR, O EL APLASTAMIENTO,

VUELCO Y APLASTAMIENTO DE UN EQUIPO POR LA CAÍDA DE UNA ALA O UN IMPLEMENTO:

• USE tractores equipados con SISTEMA ANTIVUELCO (ROPS) y CINTURONES DE SEGURIDAD para las operaciones de corte.

• MANTENGA EL SISTEMA ROPS trabado en posición vertical.

• SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos.

• SÓLO OPE

RE el tractor y el equipo sentado en el asiento del tractor.

• EN CASO DE EMERGENCIA , apague el motor del tractor , desenganche la toma de fuerza y esperar a que todo movimiento de

rotación se detenga. Coloque el tractor en posición de estacionamiento , ponga el freno de

estacionamiento y retire la llave antes

de abandonar el asiento del operador.

AL ELEVAR O DESCENDER LAS ALAS:

• Eleve o descienda las alas SÓLO CUANDO ESTÉ SENTADO en el asiento del tractor, con el cinturón de seguridad ajustado.

• Eleve o descienda las alas SÓLO cua

ndo la lengüeta del implemento esté firmemente ajustada a la barra de tracción del tractor

PARA EVITAR el vuelco del implemento.

• MANTENGA A LOS TRANSEÚNTES FUERA del área de operación PARA EVITAR accidentes por aplastamiento.

• MANTENGA suficiente espacio libre alrededor de los implementos y alas PARA EVITAR el contacto con ed

ificios o cables

elevados.

Los equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de

control.

PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas, los com

ponentes e

implementos elevados por un enganche de tractor de 3 puntos:

• SUJETE CON FIRMEZA o bloquee en posición vertical todo s los equipos, alas y componen tes elevados.

• BLOQUEE EN POSICIÓN VERTICAL y sujete con firmeza el equipo antes de poner las manos, los pies o el cu

erpo debajo

de los equipos o componentes elevados.

• MANTENGA A LOS TRANSEÚNTES LEJOS de las alas dobladas hasta que estén bloqueadas o trabadas en posición

vertical.

AL ESTACIONAR el implemento y el tractor:

• DESCIENDA el implemento, TRABE o B LOQUEE las partes elevadas antes de alejarse del equipo.

• NU

NCA deje un implemento sin atención en posición elevada.

PARA EVITAR LA CAÍDA O EL APLASTAMIENTO DE NIÑOS POR EL EQUIPO:

• NUNCA DEJE que los niños jueguen sobre el tractor o los implementos, ni en sus alrededores.

AL DESENGANCHAR EL IMPLEMENTO:

• DESCIENDA el implemento, TRABE o BLOQUEE las partes elevadas antes de alejarse del equipo.

• USE el gato d

e la lengüeta para controlar el movimiento de la lengüeta del implemento

• USE el GATO de le lengüeta para elevar lengüetas de imp lementos pesados.

•

EVITE recargar el gato para evitar falla al gato y una lesión al opera

dor.

ANTES DE QUITAR LAS TRABAS DE RETENCIÓN DE LAS ALAS:

• CONECTE las mangueras al tractor

• LLENE los cilindros de las alas con lubricante

• MANTENGA a los transeúntes lejos del área de funcionamiento de las alas

• DESCIENDA LAS ALAS de manera lenta y cuidadosa.

PN CH01 SP

SEGURIDAD

Sección de Seguridad 1-3

SEGURIDAD

SEGURIDAD DEL OPERADOR

PARA EVITAR LESIONES GRAVES O LA MUERTE, SIGA LAS SIGUIENTES INSTRUCCIONES:

• LEA, COMPRENDA y SIGA las instrucciones del Manual del Operador, al igual que las Advertencias y Mensajes de

Seguridad.

• USE GAFAS DE SEGURIDAD, calzado protector, casco, protección auditiva y guantes al operar o reparar el equipo

• USE un aparato de respiración apropiado al operar en condiciones polvorientas a fin de evitar contraer

enfermedades respiratorias.

• NO USE prendas sueltas o joyas que se puedan enredar con las partes gi

ratorias y causar una lesión.

• NO CONSUMA DROGAS o ALCOHOL antes o durante la operación del equipo.

• NO PERMITA que nadie opere el equipo bajo los efectos negativos de las drogas o el alcohol.

• CONSULTE a un médico para conocer los efectos desfavorables de la medi

cación sobre los sentidos.

• MANTÉNGASE ALERTA, la operación prolongada puede causar fatiga. HAGA UNA PAUSA y DESCANSE.

SEGURIDAD DE OPERACIÓN GENERAL

CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA:

• OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros (100

yardas).

• DEBE PODER VISUALIZAR e identificar transeúntes, terrenos empinados, pozos, desnivel

es, obstrucciones

elevadas, cables de alimentación, residuos y objetos extraños.

VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA:

• El rango de VELOCIDAD NORMAL es de entre 2 y 5 millas por hora.

• AJUSTE LA VELOCIDAD DE CORTE según las condiciones del

terreno y el tipo de césped, la densidad y la altura

del corte.

• REDUZCA LA VELOCIDAD DE CORTE al acercarse a inclinaciones empinadas, pozos, desniveles, obstrucciones

elevadas, cables de alimentación y para evitar residuos y objetos extraño

INFESTACIÓN CON INSECTOS

• No opere en áreas susceptibles al ataque de abejas o insectos, salvo que USE PRENDAS PROTECTORAS o una

cabina de tractor cerrada.

VELOCIDAD DE PTO:

• NO EXCEDA LA VELOCIDAD DE PTO NOMINAL DEL IMPLEMENTO

• EVITE superar las velocidades nominales de PTO, porque puede causar roturas en la línea de conducción o fallas

de las cuchillas.

SEÑALES DE SEGURIDAD:

• REEMPLACE cualquier señal de seguridad faltante, daña

da o ilegible. PN OS01 SP

SEGURIDAD

Sección de Seguridad 1-2

SEGURIDAD

INSTRUCCIONES DE SEGURIDAD Y PRÁCTICAS GENERALES

El mejor operador es un operador cuidadoso. La seguridad es de importancia fundamental para el fabricante,

y también debería serlo para el propietario u operador. La mayoría de los accidentes se pueden evitar

prestando suma atención al equipo, al ambiente circundante, y tomando algunas precauciones. La primera

sección de este manual incluye una lista de Mensajes de Seguridad que deben observarse para contribuir a

la protección del operador y otras personas frente a lesiones o la muerte. Lea con atención estos Mensajes

de Seguridad antes de ensamblar, operar o reparar este Implemento. Este equipo sólo debe ser operado por

personas que hayan leído el manual, responsables y calificadas, que sepan cómo hacerlo de manera

responsable.

El Símbolo de Alerta de Seguridad se utiliza en combinación con una Señal Verbal, tal como la

que se muestra a continuación, en todo este manual y en los autoadhesivos adheridos a los

equipos. El Símbolo de Alerta de Seguridad significa:

“¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU SEGURIDAD ESTÁ EN J UEGO!” El Símbolo y

la Señal Verbal tienen el objetivo de advertir al propietario/operador sobre un riesgo inminente y

el grado de lesión que se puede producir al operar este equipo.

Indica una situación peligrosa inminente que, de no ser evitada, OCASIONARÁ la

MUERTE O UNA LESIÓN MUY GRAVE.

Indica una situación peligrosa inminente que, de no ser evitada, PODRÍA OCASIONAR la

MUERTE O UNA LESIÓN MUY GRAVE.

Indica una situación peligrosa inminente que, de no ser evitada, PODRÍA OCASIONAR

UNA LESIÓN MENOR.

Identifica instrucciones o procedimientos específicos que, de no observarse

estrictamente, podrían ocasionar daños o la destrucción de la maquinaria, los accesorios

o el entorno.

NOTA: Identifica aspectos de particular interés para lograr una operación o reparación más eficiente y

conveniente.

LEA CON ATENCIÓN Y RESPETE los siguientes Mensajes de Seguridad. Si no se

siguen cuidadosamente l

as advertencias e instrucciones indicadas en este Manual y en

los Mensajes de Seguridad del implemento, se pueden producir lesiones graves o la

muerte. Siempre siga las instrucciones de este manual y use el sentido común para evitar

situaciones peligrosas.

Los pictogramas se utilizan a lo largo de este manual para ayudar a que su atención visual se centre en los

problemas de seguridad.

NOTA: Si desea obtener una traducción de esta sección de seguridad en alguno de los siguientes idiomas,

comuníquese con: Translations, a la dirección 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-

9529; La Sección de Seguridad está disponible en español, portugués, francés, alemán, ruso.

PN GS01 SP

Adopte todas las medidas habituales para trabajar en forma segura y, sobre

todo, recuerde que la seguridad depende de USTED. Sólo USTED puede

impedir una lesión grave o la muerte a causa de prácticas no seguras.

Sección de Seguridad 1-1

SECCIÓN DE SEGURIDAD

Instrucciones de operaciones antes de la entrega del DISTRIBUIDOR al CLIENTE

El distribuidor deberá informar al comprador de este producto las condiciones, disposiciones y procedimientos de

garantía aplicables; informar la responsabilidad del comprador de capacitar a sus operadores para la operación

segura; revisar el contenido del Manual del Operador, incluido el equipo de seguridad, la operación segura y el

mantenimiento; y revisar las Señales de Seguridad que se encuentran en el implemento (y en el tractor, de ser

posible).

• IMPLEMENTOS: He explicado que los deflectores, protectores de cadena o faldones sólidos se deben

mantener en buenas condiciones de reparación y se deben instalar, excepto en zonas donde personas,

vehículos, ganado u otros bienes no corran peligro por objetos arrojados, y en los casos en que dichos

equipos de seguridad impedirían un desempeño razonable de la cortadora en su tarea asignada.

• LÍNEAS DE CONDUCCIÓN: Me he asegurado de que todos los protectores de líneas de conducción, de caja

de engranajes y otros están en buenas condiciones de reparación y firmemente sujetados para prevenir

lesiones por enredo u objetos arrojados.

• MÁQUINAS HIDRÁULICAS: He explicado la necesidad de usar aceite hidráulico limpio, cambiar los filtros

según las instrucciones, detener filtraciones, prevenir daños por operar con aceite demasiado caliente, cuidar

las mangueras, usar mangueras del tipo correcto, mantener la presión operativa especificada y prevenir el

posible riesgo de que el aceite penetre en la piel.

• IMPLEMENTOS PLEGABLES: He explicado que no es posible proteger contra objetos arrojados cuando el

cabezal está elevado del suelo y que el operador es responsable de verificar que no existan personas en las

inmediaciones. He explicado que el brazo o cabezal de cortadora elevado puede entrar en contacto con

obstrucciones elevados y dañar cables y líneas telefónicas, y posiblemente causar lesiones. He explicado que

el brazo o cabezal extendido, o el brazo retraído, puede entrar en contacto con cables de alimentación y

causar lesiones o la muerte por electrocución, y que el operador es responsable de evitar dichos riesgos.

SERVICIO ANTES DE LA ENTREGA

VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO

Consulte los detalles en el Manual del Operador

Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada

LUBRICACIÓN E HIDRÁULICA

 Caja de engranajes (niveles de aceite)

 Nivel de aceite hidráulico (tanque externo)

 Nivel de aceite hidráulico del tractor

 Mangueras hidráulicas (no retorcidas y ajustadas)

 Propulsor de bomba frontal (conjunto ajustado y eje

bien alineado)

CORTADORA

 Pernos de husillo y motor bien ajustados

 Nivel de aceite del husillo

 Pernos de porta cuchillas bien ajustados/pasadores de

retención colocados

 Nivel y altura de corte de la cortadora ajustados

 Cojinetes del eje de corte lubricados

 Todas las piezas metálicas bien ajustadas

 Presión de aire y neumáticos/tuercas de rueda (bien

ajustadas)

 Cojinetes de rueda (verificar, engrasar y hacer carga

previa)

ACCESORIOS E INSTALACIÓN

 Deflectores frontales y traseros

 Accesorios de trituración

 Sentido de giro de las hojas correcto

 Vigas y brazos de eje

 Lengüeta y barras de control (instaladas y ajustadas)

 Todos los pernos, pasadores y tuercas (ajuste

correcto)

CONEXIONES DE CORTADORA A TRACTOR

 Longitud de barra de enganche (verificar y fijar)

 Pivote y conexiones de bastidor en A

 Barras de control (ajustadas iguales)

 Altura de eje (ajustar)

 Altura de corte (ajustar)

 Verificación de pre-operación de kit de montaje

 Aleta de cortadora (ajustar nivel con el centro)

 Aleta de cortadora (verificar operación de elevación

correcta)

 Líneas de conducción C.V. (verificar radio de giro máx.)

 Enganche de tracción (ajuste de altura)

 Piezas metálicas de montaje bien ajustadas

ELEMENTOS DE SEGURIDAD

 Protectores (operación e instalación)

 Embrague de línea de conducción (limitador de ajuste)

(ajustar y poner en marcha)

 Autoadhesivos de seguridad (colocados)

 Manual del Operador (entregado)

 Protector de TDF del tractor (instalado)

 Emblema S.M.V. (instalado de ser necesario)

 Gato con lengüeta (instalación y operación)

 Cadena de remolque de seguridad (instalada)

 Manual de Seguridad de Línea de Conducción ADMA

(entregado)

 Manual de Seguridad de Cortadora AEM (entregado en

porta manual)

 Se mostró el Video de Seguridad de Cortadora AEM al

comprador

Bush Hog está dispuesto a suministrar un (1) Video de Prácticas de

Seguridad para Cortadoras AEM

Por favor enviar: Video de Seguridad para el Operador de Cortadoras AEM/FEMA – formato VHS

Video de Seguridad para el Operador de Cortadoras AEM/FEMA – formato DVD

Manual del Operador de la Cortadora

Manual de Seguridad del Operador de la Cortadora AEM

Nombre del solicitante:___________________________________Teléfono:__________________________

Dirección del solicitante:___________________________________________________

Ciudad:_____________________________________

Estado:_____________________________________

Código postal:________________________________

Modelo de cortadora:____________________________Número de serie:____________________________

Fecha de compra:______________________________ Vendedor del distribuidor:______________________

Nombre del distribuidor:__________________________Dirección del distribuidor:______________________

Enviar por correo a:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

O enviar por fax a:

(830) 372-9529

O enviar por correo electrónico a:

AEMV[email protected]

2215R1, 2215RR1

12215R1, 12215RR1

Publicado en 07/16 Parte nº. 50076911

Revised 11/18

MANUAL DE OPERADOR

BUSH HOG

2501 Griffin Ave.

Selma, AL 36703

334-874-2700

Correo electronico:

www.bushhog.com

CORTADORA/TRITURADORA GIRATORIA DE

ELEVACIÓN DEL NIVEL MECÁNICAS CON ALETA FLEXIBLE

Este Manual del Operador es

una parte esencial de la

operación segura de esta

máquina y se debe mantener

con la unidad siempre. LEA

ENTIENDA

, y SIGA

las

Instrucciones de Seguridad y

Operación contenidas en este

manual antes de operar el

equipo.

C01-Cover SP_B

Importantes

instrucciones de

operación y las

instrucciones de

seguridad se encuentran

en el video Cortacésped

Sobre Seguridad que se

puede acceder

instantáneamente en el

internet en:

www.algqr.com/bvs

$0.00

Bush Hog Flex-Wing Rotary Cutter El manual del propietario

Marca: Bush Hog

Modelo: Flex-Wing Rotary Cutter

Categoría: Cortadoras de césped

Tipo: El manual del propietario

Descargar PDF

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English: Bush Hog Flex-Wing Rotary Cutter Owner's manual

Bush Hog Flex-Wing Rotary Cutter El manual del propietario

Bush Hog Flex-Wing Rotary Cutter El manual del propietario

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