Subaru Robin Power Products RGD5000 Manual de usuario

- -.-PARTS CATALOG

c5

c

Generafors

Model

RGD3700

@ FUJI HEAVY INDUSTRIES LTD.

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is

available only as a complete set or assembly.

Example :

If the reference number is marked with an asterisk and the description of the

part states that certain items are included, this means that those included items

cannot be ordered separately and must be purchased as a complete assembly.

2.

Description of interchangeability and execution columns

Example : Interchangeability column

Example : Execution column

Items interchangeable between the

new and old parts.

TX Items not interchangeable between

d the new and old parts.

Items conditionally interchangeable

3 between the new and old parts

which are subject to the description

in the execution column.

For use for Serial No. up to

o1oooo.

Serial No.

For use for Serial No. from

Example :

Interchangeable

Part Number

Part B

Part A

Part C

Part B

Part A

I

Part A

I

Part B

Part A

t

3

Execution Explanation

020000 -

015000 -

020000 -

- 030000

020000 -

This indicates that Part A changed to Part 6 for generators

with serial numbers from 20000, and that they are

interchangeable.

This indicates that Part A cahnged to Part B for generators

with serial numbers from 15000, and that they are not

interchangeable. Also, Part B changed to Part C for

generators with serial numbers from 20000 and that they

are interchangeable.

This indicates that Part A is a new part for generators with

serial numbers with from 20000.

This indicates that Part B is no longer used for generator

with serial numbers from 30001.

This indicates that Part A changed to Part B for generators

with serial numbers from 20000, and that they are

conditionally interchangeable. (See NOTE described at the

end of the section.)

c 
3.  The  contents  of  this  parts  catalog  are  subject  to  revision  without  notice. 
TO  INSURE  PROMPT  AND  ACCURATE  SERVICE. ALSO  THE  FOLLOWING  INFORMATION  MUST 
BE  GIVEN. 
1. State  exactly  the  quantity  of  each  part  and  its  part  numbers. 
2. Clearly  state  whether  parts  are  to  be  shipped  by  express,  freight  or  parcel  post. 
3. State  the  exact  mailing  address. 
CONTENTS 
Page 
GENERATOR  PARTS 
FIG. 1  GENERATOR 
....................................................................... 
1 
FIG. 2 
PIPE  FRAME  and  FUEL  TANK 
.................................................... 
3 
FIG. 3-  1  CONTROL  BOX  (220V,  240V) 
...................................................... 
5 
FIG. 3 - 2  CONTROL  BOX  (110V,  120V) 
..................................................... 
11 
FIG. 3-3  CONTROL  BOX  (110V/220V) 
..................................................... 
17 
FIG. 3 -4  CONTROL  BOX  (U.K 
50Hz-  110V,220V.  BS> 
..................................... 
..  21 
FIG. 3 - 5  CONTROL  BOX  (GERMANY.  50Hz-  220V) 
......................................... 
25 
FIG. 3 - 6  CONTROL  BOX  (50Hz-  220V.  WITH  SPECIAL 
RECEPTACLE) 
...................... 
29 
FIG. 3 - 7  CONTROL  BOX  (SWITZERLAND,  50Hz - 220V) 
..................................... 
33 
FIG. 3 -8  CONTROL  BOX  (AUSTRALIA.  50Hz-  240V) 
........................................ 
37 
FIG. 3 - 9  CONTROL  BOX  (FRANCE,  50Hz-  220V) 
........................................... 
41 
FIG. 4 
RECOIL  STARTER 
................................................................. 
45 
ENGINE  PARTS 
FIG. 5 
CRANKCASE 
...................................................................... 
47 
FIG. 6 
CYLINDER  and  CYLINDER  HEAD 
................................................. 
51 
FIG. 7 
CRANKSHAFT  and  PISTON 
....................................................... 
55 
FIG. 8 
CAMSHAFT  and  GOVERNOR 
...................................................... 
57 
FIG. 9 
FUEL  INJECTION  PUMP  and  NOZZLE 
............................................. 
61 
FIG. 10  FUEL  FILTER 
..................................................................... 
63 
FIG. 11 
AIR  CLEANER,  MUFFLER  and  CYLINDER 
BAFFLE 
................................. 
65 
FIG. 12  MUFFLER  (SPECIAL  TYPE) 
....................................................... 
67 
FIG. 13  STARTING  MOTOR 
................................................................ 
69 
FIG. 14  ACCESSORIES 
..................................................................... 
71 
OPTIONAL  PARTS 
FIG. 15  WHEEL,  HANDLE  and  HANGER 
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
73 

FIG. 1 GENERATOR

-1-

FIG.

1 GENERATOR

Ref.

No.

Parts Number

Description

lnterdrarysabili

ty

T t

Executiarl

I

21

385-50528-08

ROTOR, 1.

camp

Incld0s

i&w

2

1

I

2

354-58204-08

BALL BEARING

(8205-2RS)

1

c

I

I I

Ben orderiw parts : Always give the k&l, Specification and Serial Nurber of Generator.

FIG. 2 PIPE FRAME and FUEL TANK

For Ektric starter type

%-69

36

40

36

39

I

31

13

17

FIG. 2 PIPE FRAME and FUEL TANK

385-58063-08 1 PIPE FRAME.compl.

ercrlption

385-58582-08 1 SIDE PLATE.compl. Includes itea 3

I

ll

I

31 385-59176-08 [ LABEL (RGD3700)

1 1

1 41 011-00600-80 1 BOLT and WASHER ASS’Y

1 61 359-59933-08 1 FLANGE BOLT

I 21

I 71 385-54826-08 I ENGINE BASE. compl. I

11

I 81 228-15023-03 I VIBRATION ISOLATOR I 21

91 002-27100-00 f NUT

I 4

101 228-15024-03 I STOPPER

I 2

11 001-11081-20 I BOLT and WASHER ASS’Y

I 4

1 I

I

121 001-86085-00 t BOLT

I 4

I

131 002-37080-00 1 FLANGE NUT

I 9

14 385-54827-08 GENERATOR BASE, camp 1. 1

15 385-57053-08 RUBBER MOUNT 1

I I

161 001-13082-50 I BOLT and WASHER ASS’Y

I

I 2

I I

I

171 003-10080-00 1 WASHER

I

4

I

I I

181 385-54399-08 I EARTH CORD

I 1

19 228-60701-01 FUEL TANK, compl. 1

20 064-13600-10 FUEL FILTER 1

I

211 391-94001-03 I LABEL, brushless

I I

25) 356-59020-08 1 LABEL,fuel only

I

1 1

I

1 1

r-g 5i5-5

9248-08 I LABEL, fuel only

r-2d 3~s 5 - 5

9137-08 1 LABEL,caution

For FRANCE I 1 1

I 11

-26 385-59247~-08 LABEL, caution For FRAFCE 1

27 043-04300-15 FUEL TANK CAP, compl. 1

28 064-80007-00 FUEL GAUGE, compl. 1

-

rgyTl 4-y ~~

0500-40 1 SCREW,counter head

I 21

i.

13DlQ56-57045-08 1 RUBBER VIBRATION ISOLATOR

I

41

1 fill -385-54828-08 I BATTERY BASE For Electric starter type 1 I I

011-00600-20

FLANGE BOLT For Electric starter type 2

356-54316-08

BATTERY BOLT

For Electric starter type 2

002-17060-00 NUT

For Electric starter type 2

003-20060-00

SPRING WASHER

For Electric rtarter type 2

385-54382-08

BATTERY ANGLE

For Electric starter type 1

385-54383-08

BATTERY CORD (+)

For Electric starter type 1

385-54384-08

BATTERY CORD (-1

For Electric starter type 1

065-10000-90

BATTERY (NS40ZL)

For Optional parts 1

385-54416-08

BATTERY SUPPORT

For Electric starter type 2

41 376-39100-01 SCREW and WASHER ASS’ Y 1

42 056-60001-70 CLAMP 1

l&en ordering parts ; Always give the Haiel, Specification and 6eriaI Nurber of Generator.

-4-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

kor Oil sensor type

For Electric stmer type

.

-.

FIG. 3-l CONTROL BOX (22OV,

24OV)

lntardmunmhi I i t~v

z

Parts Number

lo.

Description IJ’ t

-

11 385-40606-08 CONTROL BOX ASS’ Y

For 220V 1

Includes items 2 thru 23, 25 thru 27, 33 thru 40 ad 46

-

11

385-40887-08 CONTROL BOX ASS’ Y 1

For 5ONz-2WV, Electric starter type

Includes iti 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47

-

11

385-40688-08 CONTROL BOX ASS’ Y 1

For 5Oik22OV, Oi 1 sensor type

lncludea itgls 2 thru 23,25 thru 27.33 thru 40, 44 thru 47

-

11 385-40689-08 CONTROL BOX ASS’ Y 1

For 22oV, Electric starter type with Oil sensor

I Includes iteas 2 thru 23, 25 ad 28 thru 47

-

B 1 ’ 385-40607-08 CONTROL BOX ASS’ Y For!%Ez-240V 1

Includea iteas 2 thru 23, 25 thru 27, 33 thru 40 and 45

A--

11 385-40690-08 CONTROL BOX ASS’ Y 1

For 503~24OV, Electric starter type

lncludea itees 2 thru 25, 27 thru 30, 33 thru 43,48 and 47

r

El 385-40691-08 CONTROL BOX ASS’ Y 1

For xltlz-24OV, Oil sensor type

lncludea iteur 2 thru 27, 33 thru 40 and 44 thru 47

. /

1

El

385-40692-08

CONTROL BOX ASS’ Y

For 5Mz-24OV, Electric starter type rith Oil aenaor

lncludeaiti2thru25and28thru47

1 386-43086-08 CONTROL BOX

1 386-43096-08 CONTROL BOX

For Electric starter type, Oil sensor type

For Electric starter type with Oil sensor

12

385-41434-08

CONTROL PANEL A ASS’ Y For 220V

lncludea items 3 thru 23 and 25 thru 27

12 385-41724-08 CONTROL PANEL A ASS’ Y

FOF 2WV, Electric starter type

Includes item8 3 thru 23, 25, 27 and 28

$2

385-41434-08

CONTROL PANEL A ASS’ Y

For 2WV, Oil 8en8or type

Includes itees 3 thru 23, 25 thru 27

i

r

-i

L

1

*2

385-41725-08

CONTROL PANEL A ASS’ Y 1

For 2WV, Electric starter type with Oil sensor

Includes iteas 3 thru 23, 25 and 28 thru 32

s2

385-41435-08

CONTROL PANEL A ASS’ Y

For !iOllz-24OV 1

Includes iters 3 thru 27

Len ordering parta ; Always give the lkdel, Specification ad Serial Nuaber of Generator.

-6-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

FIG. 3- 1 CONTROL BOX

(22OV, 24OVI

Interc+geability

I 111

Parts Number

Description

CONTROL PANEL A ASS’ Y

h )ti

‘t

Execution

1

For 50&24OV, Electric etarter type

lnclades iteas 3 thru 25 and 27 thru 33

CONTROL PANEL A ASS’ Y

For 5Otlz-249V, Oil a-r type

Includes iteas 3 thru 27

82

I

385-41435-08

c

l 2

385-41727-08

CONTROL PANEL A’ ASS’ Y

I 11

2 385-43893-08

821 385-43494-08

31 385-45651-08

3 389-45656-08

5 004-35030-60

6 320-75112-08

7 378-45736-08

10 004-35041-00

15 320-59855-08

18 320-59860-08

For Wtlz-24OV, Electric starter type with Oil sensor

1 I

lnclude~ iteas 3 thru 25 aad 28 thru 32

I I

CONTROL PANEL A For 229V

1

CONTROL PANEL A

For 24OV Includes i tea 24 1

NO-FUSE BREAKER (14A)

For 229V

1

c

NO-FUSE BREAKER (12A)

I

For 249V

I 1

4

SCREW and WASHER ASS’ Y

2

AC VOLTMETER (3OOV) 1

AC RECEPTACLE (25OV-15A)

SCREW and WASHER ASS’ Y

FUSE HOLDER (DC)

I

FUSE (1 OA)

I 1

171 363-45701-08

TERMINAL BOLT (Color:RED)

I 11

181 363-45700-08

TERMINAL BOLT(Color:BLACK) I

11

WING NUT

1 1

E

19 353-49901-08

W 356-49907-08

211 353-49902-08

22 332-00050-08

23 353-49903-08

SCREW 1 1

NUT 1

SPRING WASHER 2

WASHER 1 1

241

353-49035-08

LABEL (AC 24OV)

I

II

E

1

LABEL (DC BATTERY CHARGE ONLY) 1 1 25 363-49091-08

26 389-47552-08

27 355-57509-08

28 066-00002-50

GROMMET

I 11

I

GROMMET I 1

SW1 TCH

I

For Electric starter type I 1

291 385-45517-08 FUSE HOLDER

For Electric starter type I 1 I

WI 385-45518-08 FUSE (15A)

For Electric starter type I 1 I

32

351-45302’-08

I

LAMP, warning

I 11

k

For Electric starter type with Oil seasor

CONDENSER (2OccF)

CONDENSER BRACKET

SCREW and WASHER ASS’ Y

DIODE STACK ASS’ Y

SCREW and WASHER ASS’ Y

331 385-47541-08 2

4

35 380-47531-08

36 004-35041-00

37 389-59989-08

38 353-45804-08

39 353-59949-08

_

ordering

parts ; Aluaya

give the Nodel, Specification and Serial Nuaber of Generator.

3

1

I

1 1

-8-

FIG. 3- 1 CONTROL BOX (22OVn 24OV)

For Ektrii rtu

- 19

49

-9-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

Ref.

No.

Parts Number

Description

lnterchaageability

0’ ty

Execution

1 I

41 228-71920-01

REGULATOR, compl. For

Electric starter

type 1

42 001-11062-50

BOLT and WASHER ASS’

Y

2

I I

For Efectric starter typa

43 385-47321-08

CONNECTOR

For

Electric starter

type 1

44 228-76001-01

01 L SENSOR,

camp

1. For

Oil

aeaaor type

1

45 001-11063-50

BOLT and WASHER

ASS’

Y

2

For Oil BBnsor type

46 353-49904-08

SCREW

8

47 385-57511-08

GROMMET

1

For Oil aeaaor type or Electric starter type

48 385-59227-08

LABEL

For

5Oik226V

1

48 385-59228-08

LABEL

For

505z-24OV

1

48 385-59229-08

LABEL

For

66kZ26V

1

49 320-75122-08

AC PLUG (25OV-15A)

2

I I

I

Uhea o&riag parta ; Alaaya give the Mel, 6pecificatfoa aad Serial Nnabar of (leaerator.

-l0-

FIG. 3- 2 CONTROL BOX (11 OV,

12OV)

r

For Oil sensor type

J

For Electric startar type

3

FIG. 3- 2 CONTROL BOX (11 OV.

12OV)

mbility

iz

lo.

-

I1

Parts Number

385-40608-08

Dercription

CONTROL BOX ASS’ Y

For 1lOV

Iacluder iteea 2 thru

23, 25 tbru 27,

33 thru 40 and 46

Exeadon

ty

1

El

385-40693-08 CONTROL BOX ASS’ Y

For llOV, Electric starter type

Includes itees 2 thru 23.25.27 thru 30. 33 thru 43. 46. 47

CONTROL BOX ASS’ Y

For llOV, Oil senwx type

Includes iteur 2 thru 23.25 thru 27,33 thru 40, 44 thru 47

CONTROL BOX ASS’ Y

For 1109, Electric starter type with Oil sensor

Includes itew 2 thru 23, 25 and 23 thru 47

CONTROL BOX ASS’ Y For 6OEz-1ZOV

Includes im 2 thru 23, 25 thru 27, 33 thru 40 and 46

CONTROL BOX ASS’ Y

For 60&120V, Electric starter type

Includes iteu, 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47

385-40694-08

El

385-40695-08

385-40611-08

385-40696-08

*l 385-40697-08

CONTROL BOX ASS’ Y

For 6OiIz-l%JV, Oil wmsor type

Includee im 2 thru 23,25 thru 27,33 thru 40, 44 tbru 47

*1

365-40898-08

CONTROL BOX ASS’ Y

For 6CHIz-12OV, Electric starter type with Oil sensor

Includes itees 2 thru 23, 25 and 23 thru 47

CONTROL BOX

For Electric starter type, Oil sensor type

For Electric starter type with Oil sensor

CONTROL PANEL A ASS’ Y

For 1lOV

Includea iti 3 thru 23 and 25 thru 27

CONTROL PANEL A ASS’ Y

For llOV, Electric starter type

Includes items 3 thru 23, 25, 27 and 28

1

386-43086-08

388-43096-08 I

385-41436-08

*i

385-41728-08

385-41436-08

CONTROL PANEL A ASS’ Y

For llOV, Oil sensor type

Includes items 3 thru 23 and 25 thru 27

CONTROL PANEL A ASS’ Y

For llOV, Electric starter type with Oil sensor

Includes iteea 3 thru 23, 25 and 28 thru 32

*i

*:

385-41729-08

CONTROL PANEL A ASS’ Y

For 6OlIz-120V

Includes itees 3 thru 23 and 25 thru 27

385-41439-08

men ordering parts ; Always give the Hodel, Specification and Serial Number of Generator.

- 12-

FIG. 3- 2 CONTROL BOX (11 OV,

12OV)

For Oil sensor type

1

For Electric starter type

30

29

For Electric starter typm

.

FIG. 3- 2 CONTROL BOX (11 OV, 12OV)

II

~terchauaeahilitu

Parts Number

Description

+

385-41730-08

CONTROL PANEL A ASS’ Y

For 60&120V, Electric starter type

Includes itewa 3 thru 23. 25. 27 and 26

t:

i

385-41439-08

CONTROL PANEL A ASS’ Y

For 3OJk12OV, Oil aeuaor type

Includes itewa 3 thru 23 aad 25 thru 37

i

385-41731-08

CONTROL PANEL A ASS’ Y

i

For 50&12OV, Electric starter type with Oil aeusor

Inciudea itewa 3 thru 23. 25 aud 23 thru 32

385-43395-08

385-43396-08

385-45661-08

004-35030-60

320-75127-08

378-45737-08

357-45703-08

004-35041-00

379-49933-08

320-59855-08

320759860-08

363-45701-08

363-45700-08

353-49901-08

356-49907-08

353-49902-08

332-00050-08

353-49903-08

353-49037-08

363-49091-08

389-47552-08

355-57509-08

066-00002-50

385-45517-08

385-45518-08

351-45302-08

CONTROL PANEL A

For 1lOV

CONTROL PANEL A

For 12OV Iacludea itea 24

NO-FUSE BREAKER (27A)

SCREW and WASHER ASS’ Y

AC VOLTMETER (15OV)

AC RECEPTACLE (125V-15Al

AC RECEPTACLE (125V-30A, ‘l’VISl’iAX6)

SCREW and WASHER ASS’ Y

FUSE HOLDER (DC)

FUSE (1 OA)

TERMINAL BOLT (Color : RED)

TERMINAL BOLT(Color:BLACK)

WING NUT

SCREW

NUT

SPRING WASHER

WASHER

LABEL (AC 12OVJ

LABEL(DC BATTERY CHARGE ONLY)

GROMMET

SWITCH

For Electric starter

FUSE HOLDER

For Electric starter type

FUSE (15A)

For Electric starter type

LAMP, warning

For Electric starter type with Oil sensor

CONDENSER (20&F)

CONDENSER BRACKET

SCREW and WASHER ASS’ Y

DIODE STACK ASS’ Y

i

'i

i

'i

z

i

-i

i

385-47541-08

380-47531-08

004-35041-00

389-59989-08

353-45804-08

-2

7

-

?

i

II I

+

Execution

I

II

H---l

Whew ordering parts : Always give the Model, Specification and Serial Nuwber of Generator.

- 14-

FIG. 3- 2 CONTROL BOX (11 OV, 120V)

For Oil sensor WPO

For Electric starter type

m

29

1

FIG. 3- 2 CONTROL BOX (1 lOV, 12OV)

Int~whm~h~fit”

give the

Specification Serial Auaber Generator.

-16-

FIG. 3- 3

CONTROL BOX ( 11 OV /

220V)

-.

FIG. 3- 3 CONTROL BOX (11 OV/

22OVl

Ref.

Parts Number

NO.

Description

Q’ t

Bl 385-40609-08

CONTROL BOX ASS’ Y

For llOV/22OV 1

Includes im 2 thrw 27, 33 tbzw 40 and 46

81 385-40699-08 CONTROL BOX ASS’ Y 1

For llOV/22OV, Electric starter type

Includes itewa 2 thru 25, 27 thru 39, 33 thru 43,46 and 47

@l 385-40700-08 CONTROL BOX ASS’ Y 1

For llOV/22OV, Oil sensor type

Includwa itewa 2 thru 27, 33 thru 40 and 44 thru 47

rl 385-40701-08 CONTROL BOX ASS’ Y 1

For llOV/22oV, Electric starter type with Oil sensor

lncltxlea iters 2 thru 25 and 28 thru 47

1 386-43086-08 CONTROL BOX 1

1 386-43096-08 CONTROL BOX 1

For Electric starter type, Oil aenaor type

For Electric starter type with Oil aenaor

*2 385-41437-08

CONTROL PANEL A ASS’ Y

For llOV/22OV 1

For llOV/22OV, Electric starter type

For llOV/22OV, Oil aenaor type

For llOV/22OV, Electric starter type with Oil sensor

10 004-35041-00 SCREW and WASHER ASS’ Y :

11 379-49933-08 SCREW and WASHER ASS’ Y :

12 004-35041-00 SCREW and WASHER ASS’ Y :

15 320-59855-08 FUSE HOLDER (DC)

1

16 320-59860-08 FUSE (1 OA)

1

17 363-45701-08 TERMINAL BOLT (Co 1 or : RED)

18 363-45700-08 TERMINAL BOLT(Color:BLACK)

19 353-49901-08 WING NUT

/hen ordering parts ; Always give the Hodel, Specification and Serial Nuwher of Generator.

- 18-

FIG. 3 - 3

CONTROL

BOX ( 11 OV /

22OW

For Oil sensor type

For Electric starter typs

FIG.3-3 CONTROL BOX

(llOW22OV)

c

Interchangeability

Ref.

NO.

Parts Number

Description

1’ t)

Executiou

20 356-49907-08

SCREW

1

21 353-49902-08

NUT

22 332-00050-08

SPRING WASHER

353-49903-08

1 WASHER

24

356-45612-08

SWITCH. full power

25

363-49091-08

LABELCDC BATTERY

CHARGE

ONLY)

28 389-47552-08

GROMMET

27 355-57509-08

GROMMET

28 066-00002-50 SWITCH

For Electric

starter type

29 385-45517-08

FUSE HOLDER For Electric starter type

30 385-45518-08 FUSE (15A)

For Electric starter type

32 351-45302-08 LAMP, warning

For Electric starter type with Oil sensor

33

385-47541-08

CONDENSER (20uF)

35 380-47531-08

36 004-3504 l-00

37 389-59989-08

38 353-45804-08

39 353-59949-08

41 228-71920-01

42 001-11062-50

CONDENSER BRACKET

SCREW and WASHER ASS* Y

SCREW and WASHER ASS’ Y

DIODE STACK ASS’ Y

SCREW and WASHER ASS’ Y

REGULATOR, compl. For Electric starter type

BOLT and WASHER ASS’ Y

For Electric starter type

385-47321-08

CONNECTOR For Electric starter type

228-76001-01

01 L SENSOR, camp 1. For Oil sensor type

001-11063-50

BOLT and WASHER ASS’ Y

For Oil sensor type

353-49904-08 SCREW

47 385-57511-08

GROMMET

For Oil sensor type or Electric starter type

365-59233-08 1 LABEL

For 5OHz-1 lOV/22OV

385-59234-08 1 LABEL

For 8OHz-1 lOV/22OV

491 320-75176-08 1 AC PLUG(125V-15A)

501 353-45705-08 1 AC PLUG(250V-30A.TWIST LOCK)

511 320-75176-08 1 AC PLUG(250V-15A)

1

2

1

8

1

Uhen ordering parts ; Always give the Model, Specification and Serial Nuwber of Generator.

-20-

FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 11

OV/ 22OW

BS)

I

34

For Electric starter type

I

For Oil sensor type

I

0-l ‘. .44

For Electric starter typr

r

For Electric starter type

A-

l

-21-

FIG. 3-4 CONTROL BOX (U.K., 50Hz- llOV/22OV, BS)

seability

Inter&

Ref

No.

*l

-

*I

Parts Number

Description

Execution

I I

CONTROL BOX ASS’ Y

1

385-40702-08

Includes itews 2 thru 27. 33 thru 40 and 46

CONTROL BOX ASS’ Y

1

For Electric starter type

Includes itews 2 thru 25,2’7 thru 30, 33 thru 43, 46 and 47

CONTROL BOX ASS’ Y

For Oil sensor type 1

Includes itews 2 thru 27, 33 thru 40 and 44 thru 47

385-40703-08

*l

-

*l

-i

-

*2

-

*2

-

22

385-40704-08

CONTROL BOX ASS’ Y

For Electric starter type with Oil sensor

Includes itews 2 thru 25 and 2% thru 47

385-40705-08

CONTROL BOX

I 11

386-43097-08

386-43098-08

CONTROL BOX

For Electric starter type, Oil sensor type

For Electric starter type with Oil sensor

1

r

385-41734-08

CONTROL PANEL A ASS’ Y

Includes itews 3 thru 13, 24, 26 and 27

CONTROL PANEL A ASS’ Y

For Electric starter type

Includes itews 3 thru 13, 24, 27 and 28

CONTROL PANEL A ASS’ Y

For Oil sensor type

Includes itews 3 thru 13, 26 and 27

385-41735-08

385-4 1734-08

*2 385-41736-08 CONTROL PANEL A ASS’ Y

For Electric starter type with Oil sensor

Includes itees 3 thru 13, 24 and 28 thru 32

1

2

385-43471-08

CONTROL PANEL A

I 11

3 356-45642-08

NO-FUSE BREAKER (14AX21

I 11

5 004-35030-80 SCREW and WASHER ASS’ Y

I 41

6 320-75127-08

AC VOLTMETER (15OVl

I 11

7

353-45725-08

AC RECEPTACLE (11 OV-16A)

I 11

8

353-45731-08

AC RECEPTACLE (11 OV-32A)

I 11

9 353-45727-08

iii

363-49933-08

11

380-49944-08

12

002-17040-00

-ii

002-17050-00

15

320-59855-08

-ii

320-59860-08

17

363-45701-08

Is

363-45700-08

NUT 4’

FUSE HOLDER (DC) 1

FUSE (1 OA) 1

TERMINAL BOLT (Co 1 or : RED)

1

TERMINAL BOLT(Color:BLACK)

11-1

19

353-49901-08

WING NUT 1 11

A

#en ordering parts ;

Always give the kdel, Specification and Serial Number of Generator.

-

22

-

FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 1 lOV/ 22OV, BS)

-

23

-

r

\

c

0

201 358-49907-08 1 SCREW

211 353-49902-08 1 NUT

221 332-00050-08 1 SPRING WASHER

231 353-49903-08 1 WASHER

241 355-45613-08 1 SWITCH. full Dower I 11

25 353-49036-08 LABEL (DC OUT) 1

26 389-47552-08 GROMMET 1

27 355-57509-08 GROMMET 1

281 066-00002-50 1 SWITCH For Electric starter type I 1 I

291 385-45517-08 1 FUSE HOLDER

For Electric starter type 1 1

361 385-45518-08 ] FUSE(15A)

For Electric starter type 1 1

32 351-45302-08

I

LAMP, warning 1

For Electric starter tvDe with Oil sensor I I

331 385-47541-08 1 CONDENSER(20fiF)

I 21

351 380-47531-08 1 CONDENSER BRACKET

I

41

381 004-35041-00 I SCREW and WASHER ASS’Y I 31

37 389-59989-08 SCREW and WASHER ASS’ Y 1

36 353-45804-08 DIODE STACK ASS’ Y 1

39 353-59949-08 SCREW and WASHER ASS’ Y 1

I I

41 228-71920-01 REGULATOR, camp 1. For Electric starter type 1

42 001-11062-50 BOLT and WASHER ASS’Y 2

I

For Electric starter type

I I

I

431 385-47321-08 1 CONNECTOR

For Electric starter type I 1

FIG. 3- 4 CONTROL BOX (UK., SOHz- 1 lUv/220v, Bs)

Interchaageability

Ref.

Parts Number

No.

Description

P’ ty Execution

I

I I

&en ordering parts : Always give the Hodel, Specification and Serial Number of Generator.

441 228-76001-01 I OIL SENSOR, compl. ForOilsensortype

I 11

45 001-11063-50

BOLT and WASHER ASS’ Y 2

For Oil sensor type

461 353-49904-08 1 SCREW

47 385-57511-08 GROMMET

1

For Oil sensor type or Electric starter type

I I

-481 385-59233-08 1 LABEL

I 11

491 353-45726-08 1 AC PLUG(llOV-16Al

I2

50 353-45732-08 AC PLUG (llOV-32A) 1

51 353-45728-08 AC PLUG (240V-16A) 1

I

-24-

FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz-

22OV)

For Electric atarter type

-

25

-

FIG. 3- 5 CONTROL BOX (GERMANY. 5UHz- 22OV)

Interchhili tv

Ref.

Parts Number

No.

Description

P’ ty

Execution

*1 385-40710-08

CONTROL BOX ASS’ Y

1

Includes itews 2 thru 27, 33 thru 40 and 48

*l 385-40711-08

CONTROL BOX ASS’ Y

1

For Electric starter type

Includes itess 2 thru 25,27 thru 30, 33 thru 43, 48

and 47

*1 385-40712-08

CONTROL BOX ASS’ Y For Oil sensor type 1

Includes itews 2 thru 27, 33 thru 40 and 44 thru 47

*1 385-40713-08

CONTROL BOX ASS’ Y

1

For Electric starter type with Oil sensor

Includes iteas 2 thru 25 and 28 thru 47

1 386-43086-08

CONTROL BOX

1

1 386-43096-08

CONTROL BOX

1

For Electric starter type,Oil sensor type

For Electric starter type with Oil sensor

*2 385-41740-08

CONTROL PANEL A ASS’ Y 1

Includes im 3 thru 27

*2 385-41741-08

CONTROL PANEL A ASS’ Y

1

For Electric starter type

Includes itews 3 thru 25, 27 and 28

$2

385-41740-08 CONTROL PANEL A ASS’ Y 1

For Oil sensor type

Includes itews 3 thru 27

82 385-41742-08

CONTROL PANEL A ASS’ Y

1

For Electric starter type with Oil sensor

when ordering parts ; Always give the Model, Specification and Serial Nuder of Generator.

-26-

FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV)

-

27

-

.

__-.

-._

(r

FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz-

22OV)

Interchaageabilitv

Ref.

I I

Parts Number

No.

Description

bl I

‘t

$

Execution

1 I I

231 353-49903-08 1 WASHER

Ill 1

I

251 383-49091-08 1 LABEL(DC BATTERY CHARGE ONLY) 11

1281 389-47552-08 1 GROMMET

I 11

1271 355-57509-08 I GROMMET

I

11

1281 066-00002-50 I SWITCH

For Electric starter type

I

11

1291 385-45517-08 I FUSE HOLDER

For Electric starter type

I

11

30 385-45518-08 FUSE (15A) For Electric starter type 1

32 351-45302-08 LAMP, warning 1

For Electric starter type with Oil seasor

33 385-47541-08 CONDENSER (2OrcF) 2

35 380-47531-08 CONDENSER BRACKET 4

36 004-35041-00 SCREW and WASHER ASS’ Y 3

37 389-59989-08 SCREW and WASHER ASS’ Y 1

38 353-45804-08 DIODE STACK ASS’ Y 1

39 353-59949-08 SCREW and WASHER ASS’ Y 1

1411 228-71920-01 1 REGULATOR, cdmpl. ForElectricstartertype] 11

42 001-11062-50

I I

I

BOLT and WASHER ASS’ Y 2

For Electric starter type I I

43 385-47321-08 CONNECTOR For Electric starter type 1

44 228-78001-01 OIL SENSOR, compl. For Oil seasor type 1

45 001-11063-50 BOLT and WASHER ASS’ Y 2

For Oil sensor type

46 353-49904-08 SCREW 8

47 385-57511-08 GROMMET 1

For Oil sensor type or Electric starter type

48 385-59227-08 LABEL 1

c

Uhea ordering parts ; Always give the Hodel, Specification and Serial Number of Ceaerator.

- 28 -

FIG. 3- 6 CONTROL BOX (50Hr- 22OV, WITH SPECIAL RECEPTACLE)

FIG. 3- 6 CONTROL BOX (50Hr 22OV. WITH SPECIAL RECEPTACLE)

Ref.

No.

Parts Number

Description

Interchang&ility

Y

Execution

*l 385-40714-08

I

CONTROL BOX ASS’ Y

1

Includes iters 2 thru 27, 33 thru 40 and 46

I

385-40715-08

CONTROL BOX ASS’ Y

For Electric starter type

1

385-40716-08

*l 385-40717-08

Includes i-s 2 thru 25,2’7 thru 30, 33 thru 43, 46 and 47

CONTROL BOX ASS’ Y

For Oil sensor type 1

Includes iters 2 thru 27, 33 thru 46 and 44 thru 47

CONTROL BOX ASS’ Y

1

For Electric starter type with Oil sensor

Includes iters 2 thru 25 and 28 thru 47

CONTROL BOX

1

CONTROL BOX

1

For Electric starter type,Oil ssesor type

.

For Electric starter type with Oil sensor

CONTROL PANEL A ASS’ Y I

Includes itsss 3 thru 27

E

11 386-43086-08

1 386-43096-08

L

*2 385-41743-08

L

82 385-41744-08

CONTROL PANEL A ASS’ Y

1 1

For Electric starter type

Includes iteas 3 thru 25, 27 and 28

82

I

385-41743-08 CONTROL PANEL A ASS’ Y

For Oil sensor type

1

Includes iteas 3 thru 27

*2

385-41745-08 CONTROL PANEL A ASS’ Y

1 l

For Electric starter type with Oil sensor

Includes itees 3 thru 25 and 28 thru 32

I

CONTROL PANEL A

1 1

NO-FUS-Ed BREAKER (20A)

6 320-75112-08

7 358-45718-08

10 363-49930-08

13 002-17040-00

I

,

1

t

I

NUT

I 4

c

,

151 320-59855-08

FUSE HOLDER (DC)

t-

-161 320-59860-08

171 363-45701-08

FUSE (1 OA)

1

TERMINAL BOLT (Co 1 or : RED) 1

TERMINAL BOLT(Color:BLACKl 1

WING NUT 1

SCREW 1

NUT 1

1

18 363-45700-08

19 353-49901-08

F

201

356-49907-08

21

353-49902-08

22 332-00050-08

SPRING WASHER

1 2

I

231 353-49903-08

WASHER

Ii

Rten ordering parts

Always give the kdel, Specification and Serial #unbar of Generator.

-30-

FIG. 3- 6 CONTROL BOX (50Hz- 22OV, WITH SPECIAL RECEPTACLE)

FIG. 3- 6 CONTROL 60X (50Hz-220V, WiTH SPECIAL RECEPTACLE)

25 363-49091-08

LABEL (DC BATTERY

CHARGE

ONLY) 1

26 389-47552-08 GROMMET 1

27 355-57509-08 GROMMET 1

b

281 066-00002-50 1 SWITCH

For Electric starter type 1

291 385-45517-08 1 FUSE HOLDER

For Electric starter type 1

1301 385-45518-08 1 FUSE (15Al

For Electric starter type 1 1 1

32 351-45302-08

I I

LAMP, warning

1

For Electric starter type with Oil sensor

I I

1331 385-47541-08 1 CONDENSER(20fiFl

351 380-47531-08 1 CONDENSER BRACKET

I 4

%I 004-35041-00 1 SCREW and WASHER ASS’ Y

13

37 389-59989-08 SCREW and WASHER ASS’ Y 1

38 353-45804-08 DIODE STACK ASS’ Y 1

38 353-59949-08 SCREW and WASHER ASS’ Y 1

41 228-71920-01 REGULATOR. comn 1. For Electric starter type 1

1421 001-11062-50 1 BOLT and WASHER ASS’Y

I 2t

I I I For Electric starter true I I

1431 385-47321-08 1 CONNECTOR For Electric starter type I 1 I

1441 228-76001-01 I OIL SENSOR,compl.

For Oil seusor typa I 1 I

45 001-11063-50

I I

BOLT and WASHER ASS’ Y 2

For Oil sensor type

I I

Rhea ordering parts ; Always give the Hodel, Specification aud Serial Nuwber of Generator.

46 353-49904-08 SCREW 8

47 385-57511-08 GROMMET 1

For Oil sensor type or Electric starter type

48 385-59227-08 LABEL

1

-

32

-

FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz-

220V)

For Oil sensor type

For Ekatric starter type

30

29

.

-

FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50tiz-

22OV)

Intedangeability

Ref.

Parts Number

Execution

No.

Description

0’ ty

*l 385-40718-08 CONTROL BOX

ASS’ Y

1

Includes iters 2 thru

2’7, 33 thru 40 and 48

*l 385-40719-08 CONTROL BOX

ASS’ Y

1

For Electric starter type

Includes i-s 2 thru

25.27 thru 30, 33 thru 43, 48 and 47

*l 385-40720-08 CONTROL BOX ASS’ Y

For Oil sensor type 1

Includes iti 2 thru

27, 33 thru 40 and 44 thru 47

81 385-40721-08 CONTROL BOX

ASS’ Y

1

For Electric starter type with Oil sensor

Nhen ordering parts

: Always give the Model, Specification and Serial Number of Generator.

FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz- 22OV)

:I I

39 I

For Electric starter typo

I

i

- --- , I=

1251 363-49091-08 1 LABEL(DC BATTERY CHA-RGE ONLY)-l?)

1261 389-47552-08 i GROMMET

I 11

1 !Z’7l 355-57509-08 I GROMMET

I

11

I I I

For Electric starter type with Oil seusor

I I

I

’

281 066-00002-50 1 SWITCH

For Electric starter type

_.

I 1

29 385-45517-08

FUSE HOLDER

For Electric starter type 1

30 385-45518-08 FUSE (15A) For Electric starter type 1

32 351-45302-08 LAMP, warning 1

33 385-47541-08 CONDENSER (20pF) 2

35 380-47531-08 CONDENSER BRACKET 4

36 004-35041-00 SCREW and WASHER

ASS’

Y 3

3’7 389-59989-08

SCREW and WASHER ASS’ Y 1

I

381 353-45804-08 1 DIODE STACK ASS’ Y

I 1

~1r-l

1391 353-59949-08 I SCREW and WASHER ASS’Y

1411 228-71920-01 I REGULATOR, compl. ForElectricstartertypeI 11

1431 385-47321-08 1 CONNECTOR

42 001-11062-50

I I

BOLT and WASHER ASS’ Y

2

For Electric starter type

I I

For Electric starter type I 1 1

4i 228-76001-01

OIL SENSOR, compl. For Oil seasor typa 1

45 001-11063-50 BOLT and WASHER ASS’ Y 2

For Oil sensor type

48 353-49904-08 SCREW 8

FIG. 3- 7 CONTROL BOX WWTZERLANO, 50Hr

22OV)

lnterchaageability

47 385-57511-08

I I

I

GROMMET 1

For Oil sensor true or Electric starter true

I I

1481 385-59227-08 I LABEL

I

11

When ordering parts ; Always give the bdel, Specification aud Serial Number of Generator.

- 36 -

FIG. 3- 8 CONTROL BOX (AUSTRALIA, 50Hz- 24OV)

I

For Oil sensor type

1

FIG. 3- 8 CONTROL BOX (AUSTRALIA, !5Of=lz- 24OV)

Interchauseabilitv

Description

CONTROL BOX ASS’ Y

Includes

item 2 thru 27, 33 thru 46

and 46

CONTROL BOX ASS’ Y

For Electric starter type

Includes

items 2 thru 25.27 thru 30.

33 thru 43, 48 and 47

CONTROL BOX ASS’ Y

For Oil sensor type

Includes

items 2 thru 27. 33 thru

40 and 44 thru 47

81 385-40724-08

*l 385-40725-08

1 386-43086-08

CONTROL BOX ASS’ Y

For Electric starter type with Oil sensor

Includes item 2 thru 25 and 28 thru 47

CONTROL BOX

For Electric starter type, Oil sensor type

For Electric starter type with Oil sensor

CONTROL PANEL A ASS’ Y

Includes items 3 thru 27

CONTROL PANEL A ASS’ Y

For Electric starter type

Includes itens 3 thru 25 and 28

CONTROL PANEL A ASS’ Y

For Oil sensor type

Includes items 3 thru 27

1 386-43096-08

*2

385-41749-08

*2

385-41750-08

*2 385-41749-08

I

82

1385-41751-08

CONTROL PANEL A ASS’ Y

For Electric starter type with Oil sensor

Includes items 3 thru 25 and 28 thru 32

21 385-43723-08 1 CONTROL PANEL A

I I

31 388-45652-08 1 NO-FUSE BREAKER (20A)

id I

51 004-35030-60 1 SCREW and WASHER ASS’Y

L

6 320-75112-08

AC VOLTMETER (3OOV)

1

7 353-45719-08

AC RECEPTACLE (25OV-15A1

2

10 004-35041-00

SCREW and WASHER ASS’ Y

4

13~~002~17040-00 1 NUT

15

320-59855-08

FUSE HOLDER (DC)

1

320-59860-08

FUSE (1 OA)

1

363-45701-08

TERMINAL BOLT (Color:RED)

1

363-45700-08

TERMINAL BOLT (Color:BLACKl

1

353-49901-08

WING NUT

1

356-49907-08

SCREW

1

353-49902-08

NUT

1

332-00050-08

SPRING WASHER

2

353-49903-08

WASHER

1

16

17

18

19

20

-

21

22

23

Ii

rhen ordering parts ;

Always give the keel, Specification and Serial Number of Generator.

-

38

-

FIG. 3- 8 CONTROL BOX t AUSTRALlA, 50Hz-

24OW

I

For Oil sensor type

For Ektric starter type

For Electric I--

tvmwith Oilmnsor

I

- 39 -

FIG. 3- 8 CONTROL BOX (AUSTRALIA. 50Hz-

24OV)

Interchangeability

Ref.

No.

Parts Number

Description

241 353-49035-08 1 LABEL(AC24OV)

1 1

25 363-49091-08

LABEL (DC BATTERY CHARGE ONLY) 1

26 389-47552-08 GROMMET 1

27 355-57509-08 GROMMET 1

28 066-00002-50 SWITCH For Electric starter

type

1

29 385-45517-08 FUSE HOLDER For Electric starter type 1

30 385-45518-08 FUSE (15A) For Electric starter

type

1

32 351-45302-08

LAMP, warning

For Electric starter type with Oil seasor

331 385-47541-08 1 CONDENSER(ZOfiF)

351 380-47531-08 1 CONDENSER BRACKET

381 004-35041-00 I SCREW and WASHER ASS’Y

I

31

371 389-59989-08 1 SCREW and WASHER ASS’Y

I 11

381 353-45804-08 I DIODE STACK ASS’Y

I

11

31

353-59949-08

I

SCREW and WASHER ASS’Y

I 11

228-71920-01

I REGULATOR, compl. For Electric starter type I

1 I

42 001-11062-50 BOLT and WASHER ASS’ Y

2

For Electric starter type

I I

431 385-47321-08 I CONNECTOR

For Electric starter tvpe

I

1

I

44 228-76001-01 OIL SENSOR, compl. For Oil seesor type 1

45 001-11063-50 BOLT and WASHER ASS’ Y 2

For Oil sensor type

48 353-49904-08

SCREW 8

471 385-57511-08 1 GROMMET

For Oil sensor type or Electric starter type

48 385-59227-08

LABEL

1

When ordering parts ; Always give the kdel, Specification and Serial hber of Generator.

-40-

FIG. 3- 9 CONTROL BOX (FRANCE. 50X2-

22OV)

I

For Oil sensor type

I

LI

--

FIG. 3- 9 CONTROL BOX (FRANCE. ‘BOHz-

22OV)

_ _

f-

‘\

-----

--a--,

Ref.

No.

Parts Number

Description

1’ t)

+

Execution

*l 385-40965-08 CONTROL BOX ASS’ Y 1

Includes itews 2 thru 27, 33 thru 46 and 46

*l 385-40966-08 CONTROL BOX ASS’ Y

1

For Electric starter type

Includes iteas 2 thru 25,27 thru 30, 33 thru 43, 48 and 47

81 385-40928-08 CONTROL BOX ASS’ Y For Oil swnsor type 1

Includes itews 2 thru 27, 33 thru 40 and 44 thru 47

*l 385-40967-08 CONTROL BOX ASS’ Y 1

For Electric starter type with Oil sensor

Includes it.ews 2 thru 25 and 28 thru 47

1 386-43086-08 CONTROL BOX 1

1 386-43096-08 CONTROL BOX 1

For Electric starter type,,Oil sensor type

For Electric starter type with Oil sensor

82 385-41965-08 CONTROL PANEL A ASS’ Y 1

Includes iters 3 thru 27

*2 385-41966-08

CONTROL PANEL A ASS’ Y

1

For Electric starter type

Includes itews 3 thru 25, 27 and 28

*2 385-41929-08 CONTROL PANEL A ASS’ Y 1

For Oil sensor type

Includes itews 3 thru 27

*2 385-41967-08

CONTROL PANEL A ASS’ Y

1

For Electric starter type with Oil sensor

17 363-45701-08 TERMINAL BOLT (Color:RED) 1

18 363-45700-08 TERMINAL BOLT(Color:BLACK) 1

19 353-49901-08 WING NUT 1

20 356-49907-08 SCREW 1

21 353-49902-08 NUT 1

22 332-00050-08 SPRING WASHER 2

~&en ordering parts ; Always give the kdel, Specification and Serial Nuabar of Generator.

-

42

-

FIG. 3- 9 CONTROL BOX (FRANCE, 50Hz-

22OV)

r

For Electric starter type

FIG. 3 - 9 CONTROL BOX (FRANCE. 50Hz- 22OV)

--w-m-.

-a-* -,

Ref.

No.

Parts Number

Description

1’ ty

Execution

23 353-49903-08

WASHER

1

26 389-47552-08

GROMMET

1

27 355-57509-08

GROMMET

1

28 066-00002-50

SWITCH For Electric

starter type 1

29 385-45517-08

FUSE HOLDER For Electric

starter

type

1

30 385-45518-06

FUSE (15A) For Electric

starter type 1

32 351-45302-08

LAMP, warning

1

For Electric starter type with Oil sensor

For Oil sensor type or Electric starter

type

When ordering parts ; Always give the Nodel, Specification and Serial Number of Generator.

FIG. 4 RECOIL STARTER

-

45

-

FIG. 4 RECOIL STARTER

Ref.

No.

Parts Number

Description

*1 228-50110-00

RECOIL STARTER ASS’ Y

Intexdangdili ty

P’ ty

Executiw

1

f 21 106-50116-08

Includes iters 2 thru 11

SPIRAL SPRING

1

I

1 3 107-50121-08

4 228-50110-08

5 206-50101-08

6 106-50128-18

7

106-50132-08

8 106-50137-18

I

01 106-50144-18

10 106-50185-18

11 106-50186-08

12 011-00600-10

REEL compl.

1

STATER ROPE

1

STATER KNOB, camp 1.

1

RATCHET

2

FRICTION SPRING

1

RETURN SPRING

1

FRICTION PLATE

1

THRUST WASHER I 11

CLIP

FLANGE BOLT

I-

I

I I

when ordering parts ; Ahays give the Hodel, Specification and Serial Number of Generator.

- 46 -

FIG. 5 CRANKCASE

For Oil sensor type

-

47

-

FIG. 5 CRANKCASE

lnter&aage&ility

Description

3’ ty

Execution

Ref.

I

Parts Number

No.

*l

228-10110-01

CRANKCASE, camp 1.

For Recoil starter type

1

Includes iteas 2 thru 7 aad 51

81 228-10112-01

CRANKCASE, camp 1. 1

For Electric starter type

Includes iteas 2 thru 7. 8 and 51

CRANKCASE, compl.

I ‘I

For Oil seasor type

I I

Includes itews 2 thru 8

CRANKCASE,

camp

1. 1

For Electric starter type with Oil sensor

I I

Includes iteas 2 thru 0

MAIN BEARING 1

2 228-15802-03

2 228-15803-03

MAIN BEARING, under size 0. 25mm 1

MAIN BEARING, under size 0. 5mm 1

TENSION BOLT 1 2

I

3) 228-18001-11

TENSION BOLT 2

PIPE KNOCK

1

DOWEL PIN

4

SPRING PIN

2

SWITCH ASS’ Y, oil pressure

1

For Oil sensor type

STUD

For Electric starter type 2

THRUST BEARING 1

L

811 I228-11501-11

BEARING HOUSING Includes itea 12

I

E

12) 044-04000-20

OIL SEAL

131 228-l 5004-03 GASKET. t-0. 1

I 11

13) 228-l 5005-03

GASKET, t-0. 2

I 11

131 228-15006-03

GASKET, t=O. 3

I 11

141 228-15014-03

‘0”

RING. bearing housing

I 11

/

*15

228-11406-01

GEAR CASE COVER, compl.

Includes i teas 16 thru 19

1

I I

161 04 l-05000-1 1

BLIND PLATE

1

BALL BEARING

1

STUD

3

F

STUD

E

201 228-15007-03

GASKET, case cover (t-0. 5)

I 11

211 228-11601-03

OIL PAN I 11

221 228-l 5008-03

23) 228-26001-01

241 228-25001-03

GASKET, oil pan (t-1. 2)

BALANCER COVER

GASKET, balancer cover

give the kdel, Specification give the kdel, Specification and Serial Number of Generator.

and Serial Number

-

of Generator.

when ordering

parts ; Always

-48-

FIG. 5 CRANKCASE

For Oil smsor tvw

- 49 -

_

.

_-

-.

..___

-

28 021-32000-10

GASKET

1

30 009-02120-00

FILLER

1

I

-

31

003-70120-00

GASKET, aluminum

1

32

228-64301-00

OIL FILTER ASS’Y

1

33 024-03000-10

‘0” RING

1

34 228-63601-01

OIL GAUGE. compl.

1

I

-

35 001-13088-50

BOLT and WASHER

ASS’

Y

4

38 001-13086-50

BOLT and WASHER

ASS’

Y 3

37 001-13082-00

BOLT and WASHER

ASS’

Y

6

-r

38

001-13084-00

BOLT and WASHER

ASS’

Y 2

39 001-13085-50

BOLT and WASHER

ASS’

Y 2

42 980-05060-10

BOLT and WASHER

ASS’

Y 13

43 014-90600-70

ADJUSTING SCREW

1

44 002-18060-00

NUT

2

I

451 041-12200-10 1 BLIND PLUG

I

I 1

I I

481 228-73147-01 1 WIRE 11, compl.

I

I 1

,

491 150-75201-03 1 CLAMP

I

For Oil sensor type I 1

50 001-10061-00

BOLT and WASHER ASS’ Y

1

For Oil sensor type

FIG. 5 CRANKCASE

Description

1511 212-15008-13 1 BLIND PLUG

I&en ordering prts : Always give the Hodel, Specification and Serial Nuaber of Generator.

FIG. 6 CYLINDER and CYLINDER HEAD

16

5

3

13,

I

I 3’

32

-51-

FIG. 6 CYLINDER and CYLINDER HEAD

lnt*rchanaprhi 1 i tw

I . . -* -m--r* a a “,

Ref.

No.

Parts Number

Description

R’ ty

Execution

1 228-12401-12

CYLINDER UNIT

1

2 228-15011-03 ‘0” RING, cylinder 1

3 228-15012-13 SPACER, cylinder (t-0. 1) 1

3 228-15013-13 SPACER, cylinder (t-0. 2) 1

=4 228-13110-01 CYLINDER HEAD, comp.1. 1

Includes i teas 5 thru 8

5 228-14202-03

VALVE GUIDE

2

ker cover

When ordering parts : Always give the Hodel, Specification and Serial Number of Generator.

-

52

-

FIG 6 CYLINDER

and CYLINDER HEAD

. .-. - -. --.- ----

_..._ -

h

‘\

\ I

i

I

39

37

-

53

-

FtG. 6 CYLINDER and CYLINDER HEAD

Interchangeability

002-18060-00 1 NUT

1 4

When ordering parts : Always give tbe Hodel. Specification and Serial Wurber of Generator.

FIG. 7 CRANKSHAFT and PISTON

-

55

-

.

_,-

.

c

FIG. 7 CRANKSHAFT and PISTON

Interc@geability

Ref.

No.

Parts Number

Description

Y t

Execution

1 228-23401-23 PISTON, S. T. D 1

1 228-23402-23 PISTON, over size 0. 25mm 1

1 228-23403-23 PISTON, over size 0. 5mm 1

8 228-23501-07 PISTON RING SET, S. T. D 1

t-

Includes itees 2 thru 4

* 228-23502-07 PISTON RING SET, over size 0.25 88 1

I

1

I I

I--

Includes itess 2 thru 4

* I

228-23503-07 I PISTON RING SET,over size 0.5 88 I Includes iteus 2 thru 4 I 1

51 228-23301-03 1 PISTON PIN I II

I

61 056-52100-10 1 CLIP

I 21

I

‘71 228-20101- 11 1 CRANKSHAFT, compl.

Includes im 8 and 9 1 1 I

81 060-04000-30 1 BALL BEARING

I 1t

*lO 228-22501-00

I I

CONNECTING ROD ASS’ Y

1

Includes itees 11 and 12 I I

12 228-23001-03 CONNECTING ROD BOLT 2

13 228-22801-13 LARGE END BEARING, S. T. D 2

13 228-22802-13 LARGE END BEARING, undersize0.25n 2

1

131 228-22803-13 I LARGE END BEARING, undersizeO.Sn 1 2

I

141 228-22420-03 1 FLYWHEEL

For Recoii starter type 1 1

*14

228-22421-01

FLYWHEEL, compl. For Electric starter type 1

Includes i tees 15 thou 17

I I

F

l5-1 228-71001-03 1 RING GEAR

I

For Electric starter type 1~ 1 I

16 228-25003-03 PIPE KNOCK For Electric starter type 4

17 004-L 1082-50 SCREW For Electric starter

I

type 4

t

I

181 005-30072-01 1 KEY

1 1

181 017-32600-10 1 LOCK NUT

I 11

t

201 020-52600-12 t LOCK WASHER I 11

21 228-24402-13 DRIVING SHAFT 1

22 003-20100-00 SPRING WASHER 4

23 001-67103-00 BOLT 4

24 228-17821-03 ADAPTER, generator 1

25 001-13082-50 BOLT and WASHER ASS’ Y 4

E

I

1

I

I I I

I

Uhen ordering parts ; Always give the Hodel, Specification and Serial Number of Generator.

- 56 -

FIG.8 CAMSHAFT and GOVERNOR

For Oil sensor type

1

FIG. 8 CAMSHAFT and

GOVERNOR

c

.

c

No.

Parts Number

Description

*1 228-31604-00

CAMSHAFT ASS* Y

1

I I

Includea iteas 2, 3 and 4 thru 6

I I

81 228-31604-01

CAMSHAFT, camp

1. Includes i teas 4 thru 6 1

82 228-33222-01

CAMSHAFT

GEAR, c

omp 1. Include8 item 8 1

3 005-32042-01 WOODRUFF KEY I

25) 228-42310-02 1 GOVERNOR LEVER 2 UNIT

261 003-10100-00 1 WASHER

I 11

271 003-13080-00 I CLIP

281 004-35051-20 I SCREW and WASHER ASS’Y

291 002-18060-00 1 NUT

301 001-13062-00 1 BOLT and WASHER ASS’Y

I 21

311 228-45001-33 1 START SPRING

I 11

32) 228-42501-23 1 GOVERNOR SPRING

I 11

33 228-42901-01 CONTROL LINK, compl. 1

34 228-43311-11 SPEED CONTROL 1, compl. 1

35 006-26100-50 ‘0” RING 1

S 023-00800-10 SPACER

1

37 021-70800-10

FRICTION WASHER

1

38 003-10080-00 WASHER 2

3 002-28080-00 NUT 2

40 056-50400-10 CLIP 1

41 228-35006-03 GASKET, muffler 1

42 228-40151-01 CONTROL PANEL, compl. 1

I

431 228-92109-03 1 LABEL,operation

1 1

228-92111-03 LABEL, operation For FRANCE 1

228-43361-01 SPEED CONTROL 2, compl. 1

228-45301-01 LINK PIVOT 1

227-43601-03 KNOB 1

228-45005-01 CONTROL SPRING 1

L-

E

I=

E

Imu ordering parts ; Always give the kdel, Specification and Serial Number of Generator.

-

58

-

FIG. 8 CAMSHAFT and GOVERNOR

1

For Oil sensor type

5

4

\\

- 59 -

c

FIG. 8 CAMSHAFT and GOVEWUOR

Interchangeability

escription

48 Oil-50500-IO BOLT 2

49 004-31063-50 SCREW 1

50 020-00800-90 WASHER 1

511 228-45021-01 1

BRACKET, pivot

For Oil sensor type 1

52 228-45020-01 ROD For Oil sensor type 1

53 005-10301-50

COTTER PIN

For Oil sensor type I

54 228-75901-11 BRACKET BASE For Oil sensor tvDe 1

55 228-75801-11 BRACKET, solenoid For Oil sensor type 1

58 024-10300-10 GROMMET For Oil sensor type 1

*57 228-75701-00 SOLENOID COVER ASS’ Y 1

I I I

For Oil sensor type

I I

I I I

Includes im 87

I I

1581 011-00600-60 I FLANGE BOLT ForOilsensortvDe

I 41

i 601 056-30000-10 I WIRE BAND

581 228-75004-10 1 SOLENOID ASS’ Y

I I

611 228-46110-11 1 LINK, compl.

62 228-45301-01 LINK PIVOT

63 021-70800-10 FRICTION WASHER

64 111-45501-03 NYLON BUSH

85 003-10080-00 WASHER

88 002-18060-00 NUT

67 228-75005-03 SPONGE

For Oil sensor type

I 1 I

For Oil sensor type 1

__

For Oil sensor type 1 1

For Oil sensor type 1

For Oil sensor type 2

For Oil sensor type 1

I

For Oil . sensor tye. 1

For Oil sensor type -’ 1

l&en or&ring parts ; Always give the Ho&l, Specification and Serial Nuaber of Generator.

-60-

FIG. 9 FUEL INJECTION PUMP and NOZZLE

1

-33

. ;.

e!iL

._

:.

40

/

-61

-

-.

c

Interchangeability

Ref.

No.

Parts Number

Description

a’ ty

Execution

*lI 228-63101-00 1 INJECTION PUMP ASS’Y

I 11

Includes i tees 2 thru 21

3 228-63102-08

PLUNGER ASS’ Y

1

4 228-63103-08 DELIVERY VALVE 1

5 222-63104-08 SPRING,delivery valve 1

6 222-63105-08 GASKET 1

8 228-63105-08

I

'0" RING 1

181 228-63112-08 1 EYE BOLT

I -

I 1

19 222-63116-08 GASKET 2

20 228-63113-08 BOLT 1

211 211-63212-08 1 GASKET

I

11

1221 228-63201-10 1 NOZZLE ASS’Y

Includes itezs 23 thru 30 1 1

301 228-63211-08 1 NOZZLE

I 11

311 228-65017-03 I GASKET, pump (t-0. 1)

311 228-65022-03 1 GASKET, pump (t-0. 21

311 228-65018-03 1 GASKET, pump (t-0. 3)

1 1

~1

228-65004-03 1 GASKET.nozzle

I

11

331 228-63301-01 1 INJECTION PIPE,compl.

1 1

341 228-66001-01

I

BRACKET.nozzle

I II

351 002-18080-00 1 NUT

I 31

381 003-20080-00 I SPRING WASHER

I 31

371 002-18060-00 I NUT

I

21

38 003-20060-00 SPRING WASHER 2

40 222-65006-03 GROMMET 1

FIG. 9 FUEL INJECTION PUMP and NOZZLE

when ordering parts ; Aleays give the Model, Specification and Serial Nueber of Generator.

- 62 -

FIG. 10 FUEL FILTER

23

u

25

-P+¶

\

P

-

63

-

r

.

c

I

1 Inclndes itees 1 thru 11

I I

81 228-62109-08 1 ‘0” RING

I 11

91 228-62110-08 1 ELEMENT

121 001-13086-50 1 BOLT and WASHER

I 11

8141 228-62629-01 1 FUEL PIPE 29. compl.

I ‘I

I

Includes items 15 thrn 17 and 21

I’I

I

15 228-65007-03

BANJO 3

1

18 085-10400-00

RUBBER PIPE (4. 5#X9+X270mm)

1

17 085-10400-00

RUBBER PIPE (4. 5#XB#Xl70mm)

1

*18 228-62611-01

FUEL PIPE 11, compl.

1

Includes items 19, 30

and 22

19 052-10500-12

BANJO

1

20 085-10600-00

RUBBER PIPE

(69X12#X250mm)

1

21 056-10800-10

HOSE CLAMP

4

22 056-11100-20

HOSE CLAMP

4

23 085-10600-00

RUBBER PIPE (6#X12+X150mm)

1

24 228-67010-01

CLAMP, camp 1.

1

25 228-65012-03

PURSE LOCK 2

1

28 053-00800-10

BANJO BOLT

1

29 003-00080-00

GASKET, a 1 umi num

2

FIG. 10 FUEL

FllTER

i l&rchangeabili ty

f

1

Ref.

Parts Number

No.

Description

!Y ty

Execution

81

228-62106-00

FUEL FILTER ASS’ Y

1

I I

31

056-60001-70

CLAMP

1

I

I I

Uhen ox&ring parts ; Always give the kdel, Specification and Serial Number of Generator.

-64-

FIG. 11 AIR CLEANER, MUFFLER and CYLINDER BAFFLE

8

29

@d

-

65

-

FIG. 11 AIR CLEANER, MUFFLER and CYLINDER SAFFLE Interchanleabilfty

Ref.

Parts Number

No.

Description

P’ ty

Executicm

1.11 231-32601-00 1 AIR CLEANER ASS’ Y lncludesiteas2thru8~ 11

*3 228-32600-08 ELEMENT, compl. Includes itee 4 1

4 228-32720-08 PACKING 1

5 228-32710-08 OIL PAN 1

I I I

61 228-32601-18 [ ELEMENT 1 1

I

1 71 228-92302-03 1 LABEL,air cleaner

I 11

7 228-92303-03 LABEL, air cleaner For FRANCE 1

8 228-35009-03 CAP, air cleaner 1

1 -91 020-00600-20 1 WASHER

I 11

101 980-05060-10 1 BOLT and WASHER ASS’Y

[ 1

211 002-17050-00 NUT 1 1

271 228-55005-03 RUBBER 1 2

28 228-55004-03 FIN DAMPER 2

29 011-00600-20 FLANGE BOLT 2

,

When ordering parts

: Always give the Raiel, Specification and Serial Nurher of Generator.

-

66

-

FIG-

12 MUFFLER (SPECIAL

TYPE)

FOR LOW NOISE TYPE

12

FOR WITH SPARK ARRESTER

-

67

-

1 41 228-37001-01 I TAIL PIPE, compl.

I 61 228-37301-01 1 SPARK ARRESTER.comnl.

I 1

1 228-30302-01

MUFFLER,

compl.

For Spark arrester

1

2 228-34260-01 MUFFLER COVER, camp 1. For Lw noise 1

2 228-34201-11

MUFFLER

COVER,

camp

1. For Spark arrester

1

I

31 228-35019-01 1 MUFFLER BRACKET

For La noise

1 1

For b noise r 1

41 228-37010-01 1 TAIL PIPE,compl.

For Spark arrester 1

51 228-37201-11 I BAND, compl.

For Lorr noise

1 1

71 228-35017-03 1 GASKET,tail pipe

For Spark arrester1 2

For Lar noise

1 61

91 001-13081-60 I BOLT and WASHER ASS’Y

For LRI noise 1

10 001-13082-00 BOLT and WASHER ASS’ Y For Lcw noise 1

11 001-13062-50 BOLT and WASHER ASS’ Y For lar noise 1

For

Spark

arrester

1 81 011-00600-10 1 FLANGE BOLT

1 81 011-00600-10 1 FLANGE BOLT For Spark arrester I- 4 I

1121 001-13061-60 1 BOLT and WASHER ASS’Y

I 21

FIG. 12 MUFFLER (SPECIAL TYPE)

escrlption

t

I

I -

1

I I I I I

When orderiug parts ; Always give the lbiel, Specification aud Serial Nusber of &aerator.

-

68

-

FIG. 13 STARTING MOTOR

- 69 -

r

.

c

I

Includes i teas 1 thru ~6. 29 and 30

I I

1 210-70532-08 ARMATURE ASS’ Y 1

2 210-70533-08 THRUST WASHER KIT 1

3 210-70534-08 PINION STOPPER SET

1

*4

I210-70535-08 1 FIELD COIL ASS’Y

Includes iteas 5 and 6 1

5 210-70508-08 POLE CORE SET SCREW

4

6 210-70539-08 BRUSH (+)

2

*7 210-70538-08 BRUSH HOLDER ASS’ Y

1

Includes itens 8 and 9

8 210-70540-08

BRUSH (-1

2

I

-

91 210-70541-08 1 BRUSH SPRING

I 4

I

ill 210-70542-08 1 REAR COVER METAL

I

1

12 210-70543-08 CENTER PLATE 1

13 210-70544-08 PINION ASS’ Y 1

*I4 I210-70545-08 1 GEAR CASE ASS’Y

Includes im 15

-L-l

151 210-70547-08 1 GEAR CASE METAL

I

1 1

161 210-70546-08 1 SHIFT LEVER KIT

1

17) 210-70548-08 1 MAGNETIC SWITCH ASS’Y

I 11

FIG. 13 STARTING MOTOR

Ref.

No.

Parts Number

Description

*l

210-70502-10

STARTING MOTOR ASS’ Y

*18 210-70550-18 DUST COVER KIT

lnclndes iters 19 thrn 21, 25 and 26

221 210-70549-08 1 THROUGH BOLT

I 21

271 093-20080-00 1 SPRING WASHER

I 21

281 002-18080-00 1 NUT

I 21

341 210-70551-08

I

BLIND COVER

I 11

Uhen ordering parts ; Always give the Hcdel, 6pecification and Serial Nuaber of 6enerator.

- 70 -

FIG. 14 ACCESSORIES

6

-71-

FIG. 14 ACCESSORIES

Part8 Number

1

I

I I

When ordering parts ;

Always

give the Hakl, Specification and Serial Number of Generator.

- 72 -

FIG. 15 WHEEL, HANDLE and HANGER

6

I-

7

FIG. 15 WHEEL, HANDLE and HANGER

Ref.

No.

Parts Number

Description

1 385-56561-08

SHAFT.

comn

1. (2-whee

1)

Interch~~iiiy

1’ ty

Execution

1

1 16

_

450-00009-90

LARGE

WHEEL

2

385-56562-08

HANDLE

1

Includes itea

5

1

385-56563-08

HANDLE

2

Includes item

5

1

385-56517-08

CLIP

2

380-56548-08

BRACKET, handle

4

385-56564-08

HANDLE GUIDE

1

I

385-54387-08 1 WASHER

I -

I 2

I

385-54388-08 1 COTTER PIN

I -

I 2

385-54457-08

SHAFT, compl. (4-wheel) 1

385-54389-08

WHEEL

4

I

385-54390-08 1 WASHER

I -

I 4

I

385-54391-08 1 COTTER PIN

I -

I 4

I

385-54394-08 1 HANGER KIT

I -

I 1

385-54395-08

BRACKET, hanger

2

001-14081-60

BOLT and WASHER ASS’ Y

For 2-rheel 4

001-14061-60 1 BOLT and WASHER ASS’Y

I

For 4-ubeel 1 8

002-17080-00 1 NUT

I

For i-wheal 1 8

011-00600-30 1 FLANGE BOLT

I

For 2+eal 1 2

001-14082-00 1 BOLT and WASHER ASS’Y For kbeel 1 4

001-14082-00 1 BOLT and WASHER ASS’Y For HMCER 1 4

when orderiug parts ; Alrays give the Hodel, Specification

and

Serial Nuebar of Generator.

.

I

c

@FUJI HEAVY INDUSTRIES LTD.

-

INDUSTRIAL PRODUCTS DIV.

Subaru Bldg.

l-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan

PHONE ; (Tokyo 3) 3347-2420

FACSIMILE ; (Tokyo 3) 3347-2418

PRINTED IN JAPAN

JUNE 1988

Subaru Robin Power Products RGD5000 Manual de usuario

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Subaru Robin Power Products RGD5000 Manual de usuario

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