Wacker Neuson FUE 2/048/240 Manual de usuario

Marca: Wacker Neuson

Modelo: FUE 2/048/240

Tipo: Manual de usuario

Este manual también es adecuado para

FUE 1/048/240

El convertidor Wacker Neuson FUE 2/048/240 es un dispositivo portátil y liviano que proporciona energía confiable para vibradores internos Wacker de alta frecuencia. Con una entrada monofásica de 100 V, 50-60 Hz, el convertidor genera una salida trifásica de 48 V, 240 Hz, lo que permite un arranque suave y el uso completo de la capacidad de salida. El convertidor cuenta con protección contra cortocircuitos, fallas a tierra y exceso de temperatura, lo que garantiza un funcionamiento seguro y confiable.

Operator´s Manual

Converter

FUE .../048/240

0200379en 004

12.2009

Manufacturer

Wacker Neuson SE

Preußenstraße 41

80809 München

www.wackerneuson.com

Tel.: +49-(0)89-354 02-0

Fax: +49-(0)89-354 02-390

Translation of the original operator’s manual in German

1 Foreword

This operator's manual contains information and procedures for the safe opera-

tion and maintenance of your Wacker Neuson machine. In the interest of your

own safety and to prevent accidents, you should carefully read through the safety

information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair

work. Such work should be carried out by Wacker Neuson service or authorized

specialists.

The safety of the operator was one of the most important aspects taken into con-

sideration when this machine was designed. Nevertheless, improper use or in-

correct maintenance can pose a risk. Please operate and maintain your Wacker

Neuson machine in accordance with the instructions in this operator's manual.

Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!

Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

No part of this publication may be reproduced in any form or by any means, elec-

tronic or mechanical, including photocopying, without the expressed written per-

mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and

form not authorized by Wacker Neuson represents an infringement of copyright

and will be prosecuted.

We expressly reserve the right to make technical modifications – even without

special notice – which aim at further improving our machines or their safety stan-

dards.

Table Of Contents

1. Foreword 3

2. Safety instructions 5

2.1 General ..................................................................................................5

2.2 Operation ...............................................................................................5

2.3 Safety checks ........................................................................................6

2.4 Maintenance ..........................................................................................7

2.5 Transport ...............................................................................................7

2.6 Maintenance checks ..............................................................................7

3. Technical data 8

4. Description 9

4.1 Field of application ................................................................................9

4.2 Description of function ...........................................................................9

4.3 Switching on the converter ....................................................................9

4.4 Connecting equipment (e.g. internal vibrators) .....................................9

4.5 Switching off the inverter .....................................................................10

4.6 Connecting the inverter to power generating units (generators) .........10

5. Maintenance 11

5.1 Maintenance schedule ........................................................................11

5.2 Repair instructions ...............................................................................11

6. Diagram 13

7. Diagram 14

8. Disposal 15

8.1 Environmentally friendly reuse ............................................................15

EC - Conformity-Certificate 17

DIN EN ISO 9001 Certificate 19

Safety instructions

SV00051GB.fm 5

2. Safety instructions

for 3-phase frequency and voltage converters

2.1 General

2.1.1 Converters may only be operated by persons who

∗ are at least 18 years of age

∗ are physically and mentally fit for this job

∗ have been instructed in operating with converters and proved their

ability for the job to the employer

∗ may be expected to carry out the job they are charged with carefully.

The persons must be assigned the job of operating converters by the

employer.

2.1.2 Converters may only be operated if the operating instructions of the

manufacturer relating to the specific product and these safety

instructions are observed.

2.1.3 The persons entrusted with the operation of converters are to be

familiarised with the necessary safety precautions relating to the

machine. In case of unusual applications the contractor must compile

and issue the necessary additional instructions.

2.2 Operation

2.2.1 The actuation (control) elements and safety equipment must not be

inadmissibly tampered with or their operation prevented.

2.2.2 It must be ensured that the converter is only connected to the voltage

and frequency specified on the nameplate. Choose correct cross

section for extension cords.

2.2.3 Before the converter is commissioned, the machine must be installed

in a stable condition to prevent it from unintentionally tipping over,

slipping or falling.

Safety instructions

SV00051GB.fm 6

2.2.4 The inverter may only be connected to electric power supplies fitted

with residual current devices (RCD). Current impulse sensitive

protection measures according to DIN 0664 standards or universally

current sensitive should be used as RCD protection measures.

2.2.5 The converter must not to be switched on and off by inserting the plug

into the socket or pulling it out. This also applies to the equipment to

be connected to the converter.

2.2.6 The power supply cable of the converter must not be used to pull the

plug out of the socket.

2.2.7 The power supply cable of the external vibrator must not be used to

pull the plug out of the socket.

2.2.8 Electric equipment and material may only be used if they comply with

the operational and local safety requirements. They must be in proper

conditions and they must be maintained in this condition.

2.2.9 It is forbidden to operate converters in hazardous environments.

2.3 Safety checks

2.3.1 Before starting operation, the operator has to check that all control and

safety devices function properly.

2.3.2 Check electric cables regularly for damage.

2.3.3 Converters may only be operated with all the safety equipment.

2.3.4 If defects in the safety equipment or other defects are detected which

impair the safe operation of the internal vibrator, the supervisor is to be

notified without delay.

2.3.5 The machine must to be switched off immediately in case of defects

jeopardizing the operational safety of the equipment.

Danger to life

Safety instructions

SV00051GB.fm 7

2.4 Maintenance

2.4.1 Only use original spare parts. Modifications to this machine including

the adjustment of the maximum engine speed set by the manufacturer

are subject to the express approval of WACKER. In case of

nonobservance all liabilities shall be refused.

2.4.2 The converter is to be disconnected from the mains supply for

maintenance and repair work.

2.4.3 Work on the electric parts of the machines may only be carried out by

skilled technicians.

2.4.4 The green/yellow protective earth conductor of the connection cable

must be longer so that it does not become detached if the strain relief

clamp fails. There is a danger to life and limb if this connection is

broken. After repair work, check protective earth conductor for

continuity.

2.4.5 All safety devices must be reinstalled properly immediately after

maintenance and repair jobs have been completed.

2.5 Transport

2.5.1 For loading and transporting converters with lifting devices, suitable

attachments are to be provided at the specified attachment points.

2.5.2 On transport vehicles converters are to be secured against slipping or

tipping over.

2.6 Maintenance checks

2.6.1 According to the conditions and frequency of use, converters have to

be checked for safe operation at least once every 6 monts by skilled

technicians, such as those found at WACKER service stations, and be

repaired if necessary.

Please also observe the corresponding rules and regulations valid in your

country.

Technical data

TD00721GB.fm 8

3. Technical data

FUE 1/048/240 FUE 2/048/240

Item no. 0007978 0007979

Length x width x height mm: 345 x 212 x 245

Operating weight (mass) kg: 7,8 8

Input ratings

Alternating current V: 100 1

Ratend current A: 13 19

Frequency Hz: 50-60

Power input kVA: 1,2 1,6

Connecting cable A/V: 5m with plug

Output

Voltage V: 048 3

Ratend current A: 12 18

Frequency Hz:

240

Rated power kVA:

1,0 1,5

Output sockets A/V:

1 x 30/48 2 x 30/48

Protection system IP 44

hort-circuit and earth-fault proof, ground fault interrupter (GFI) protective circuit, excess temperature

shut-down, low voltage shut-down

Sound pressure level at operator‘s place

less than 70 dB(A)

Description

T00761GB.fm 9

4. Description

4.1 Field of application

Wacker converters place correspondingly processed electric current at

disposal for Wacker high frequency internal vibrators.

4.2 Description of function

The core part of the inverter constitutes a D.C. and a A.C. rectifier. In

the current source inverter the input current is rectified. In the next step

the generated D.C. current is converted into a 3-phase A.C. (rotary

current) in the A.C. rectifier by way of pulse width modulation. At the

same time the frequency is raised from 50/60Hz.

Wacker inverters make possible a soft start of the connected

equipment. The output capacity of the inverter can be utilized to its full

extent.

4.3 Switching on the converter

Connect the inverter to a 100V 50-60Hz AC single phase electric

power supply.

4.4 Connecting equipment (e.g. internal vibrators)

Always first switch on the inverter and only then plug in and switch on

the equipment to be used. Do not switch on the equipment (e.g.

internal vibrators) with the switch belonging to the FUE inverter.

Description

T00761GB.fm 10

4.5 Switching off the inverter

Switch of equipment connected to the converter first and only then

proceed to switch off the converter itself. Then pull the power supply

cable plug from the socket.

4.6 Connecting the inverter to power generating units (generators)

The inverter is suitable for connection to power generating units only if

the rated voltage is within the range of 100V+15% under all load

conditions. Only the inverter alone should be connected to the power

generating unit and the power generating unit must be approved,

according to the manufacturers specifications, for use with consumers

(equipment) with capacitors.

A synchronous generator should be used in connection with inverters

whenever possible.

Maintenance

T00813GB.fm 11

5. Maintenance

5.1 Maintenance schedule

Only open the inverter at least 2 minutes after having pulled the plug

from the socket, as this gives the internal capacitors time to discharge

completely.

Do not work on the inverter if it is connected to a power supply

5.2 Repair instructions

The inverter printed circuit board is still alive (under tension) once the

power has been switched off and the plug pulled out of the socket. It is

imperative to wait for the capacitors to discharge (approx. 2 minutes).

Do not try to carry out any repairs with a live circuit.

Repair jobs may only be carried out by trained personnel.’

Componente Maintenance jobs Maintenance interval

Supply cable

Check for perfect condition:

replace defective cable.

daily

Fan Check correct functioning

Maintenance

T00813GB.fm 12

Pay attention to the following when replacing the inverter‘s printed circuit board:

∗ In the first place unscrew the cover to open housing.

∗ The inverter‘s printed circuit board is fastened and potted to the heat

sink (cooling device), thus presenting a unit. Remove the screws and

then carefully remove the inverter‘s printed circuit board from the

housing. Be careful not to damage the flat seal between the heat sink

and the housing.

∗ Carefully check the conditions of the flat seal between the heat sink

and the housing before inserting a new heat sink / printed circuit board

unit.

∗ Firmly fasten the grounded (earth) conductor at the correct points.

∗ Close the housing after having installed the heat sink / printed circuit

board unit.

Pay attention to the following when replacing the fan:

∗ The fan is fastened to the inside of the housing cover.

∗ To replace the fan open the housing‘s cover and then remove the fan.

∗ Pay attention to the correct connection of the cables once the fan has

been replaced.

∗ It is imperative the turning direction of the fan be checked by switching

on the inverter once the housing has been closed again.

Diagram

SK00509GB.fm 13

6. Diagram

Selection of required cross section for extension of cables and

power lines

This procedure takes into consideration:

∗ The ohmic and inductive resistance of the line with an admissible loss

of voltage of 5% and cos phi = 0,8 as per voltage-frequency-curve.

∗ The admissible warming-up of the lines as per VDE standard (table of

required minimum cross section).

∗

Voltage - Frequency - Curves

Cross-section area of cable in mm

Rated current x length of cable A x m

Electric dimensioning current I = 13 A

Input cable cross-section Length of power supply cables

2,5 mm

12 m

4 mm

20 m

6 mm

30 m

10 mm

50 m

Diagram

SK00508GB.fm 14

7. Diagram

Selection of required cross section for extension of cables and

power lines

This procedure takes into consideration:

∗ The ohmic and inductive resistance of the line with an admissible loss

of voltage of 5% and cos phi = 0,8 as per voltage-frequency-curve.

∗ The admissible warming-up of the lines as per VDE standard (table of

required minimum cross section).

∗

Voltage - Frequency - Curves

Cross-section area of cable in mm

Rated current x length of cable A x m

Electric dimensioning current I = 19 A

Input cable cross-section Length of power supply cables

2,5 mm

8 m

4 mm

15 m

6 mm

20 m

10 mm

33 m

T01088GB.fm 15

Disposal

8. Disposal

8.1 Environmentally friendly reuse

Provide for environmentally friendly reuse of the machine. Comply with

all regional regulations and directives such as the European directive

regarding old electric and electronic devices.

Do not add the device to normal waste disposal. Instead,

it should be collected separately.

Disposal

T01088GB.fm 16

www.wackerneuson.com

EC Declaration of Conformity

Manufacturer

Wacker Neuson SE

Preußenstraße 41, 80809 München

Product

Guidelines and standards

This is to certify that this product meets and complies with the relevant regulations and re-

quirements of the following guidelines and standards:

2006/95/EC, EN 61558-1, EN 61558-2-23, 2004/108/EC, EN 61000

Munich, 06.04.2009

Type FUE

Product type Inverter

Item no. 0007978, 0007979,

0008901, 0008902,

0008934, 0008947,

0008948, 0008949,

0008950, 0108479,

0107999, 0108000,

0610011, 0610012,

0610015, 0610019,

0610020, 0610023,

0610094, 0610156,

0610194, 0610176,

0610084

Dr. Michael Fischer

Head of Research and Development

Franz Beierlein

Head of product management

Wacker Neuson FUE 2/048/240 Manual de usuario

Marca: Wacker Neuson

Modelo: FUE 2/048/240

Tipo: Manual de usuario

Este manual también es adecuado para

FUE 1/048/240

Descargar PDF

informe

en otros idiomas

English: Wacker Neuson FUE 2/048/240 User manual

Wacker Neuson FUE 2/048/240 Manual de usuario

Este manual también es adecuado para

Wacker Neuson FUE 2/048/240 Manual de usuario

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